Multifunctional automatic cutting machine for rubber sealing ring and method thereof
By extruding the rubber ring with the lower clamping block and the upper clamping block in the rubber sealing ring cutting machine, the rotation problem caused by the gap between the rubber sealing ring and the rotating shaft is solved, and efficient cutting and automated operation of the rubber sealing ring is achieved.
Patent Information
- Application Number
- CN202510097887.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting of the rubber seal ring, a gap may occur between the inner ring wall of the rubber seal ring and the rotation shaft, causing the rotation shaft to fail to effectively transmit power, which in turn makes the rubber seal ring unable to rotate smoothly.
A multi-functional automatic cutting machine for rubber sealing rings is designed. The rubber ring is squeezed through the lower clamping block and the upper clamping block, so that its inner wall is closely fitted with the washer, avoiding the occurrence of gaps, thereby ensuring that the rubber ring can follow the rotation of the washer smoothly.
By increasing the contact area and friction between the rubber ring and the gasket, the problem of the rubber sealing ring being unable to rotate smoothly is solved, and efficient cutting and automatic operation of the rubber sealing ring is achieved.
Smart Images

Figure CN119839921A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of rubber sealing ring cutting, in particular to a multifunctional automatic cutting machine for rubber sealing rings and a method thereof. Background Art
[0002] The rubber seal is an annular cover composed of one or more parts, fixed on a bearing ring or washer and in contact with another ring or washer or forming a narrow labyrinth gap to prevent lubricating oil leakage and foreign objects from intruding. The rubber seal is a round rubber product, generally used for leak prevention. Natural rubber has high elasticity at room temperature, slightly plastic, very good mechanical strength, small hysteresis loss, low heat generation during multiple deformations, so its flex resistance is also very good, and because it is a non-polar rubber, it has good electrical insulation properties. Before the rubber is made into a rubber seal, it usually needs to be cut.
[0003] In the prior art, during the process of cutting the rubber sealing ring, in order to ensure that the rotating shaft can effectively drive the rubber sealing ring to rotate for easy cutting, the rubber sealing ring needs to be securely mounted on the rotating shaft first. However, if a gap is generated between the inner ring wall of the rubber sealing ring and the rotating shaft, the rotating shaft will not be able to effectively transmit power, resulting in the rubber sealing ring being unable to rotate smoothly. Summary of the invention
[0004] The object of the present invention is to provide a multifunctional automatic cutting machine for rubber sealing rings and a method thereof, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: the multifunctional automatic cutting machine for rubber sealing rings comprises: an operating table, a controller is fixedly connected to the outer wall of the top of the operating table, a base is slidably connected to the outer wall of the top of the operating table, a fixed frame is fixedly connected to the top of the base, a rotating shaft 1 is arranged on the operating table, a rubber ring is movably sleeved on the outer wall of the rotating shaft 1, a cutting assembly is slidably connected to the upper part of the interior of the fixed frame, a main shaft is rotatably connected through the interior of the fixed frame, a clamping mechanism is arranged inside the fixed frame, the clamping mechanism comprises a threaded rod, and the outer walls of the two threaded rods are slidably connected to the interior of the fixed frame.
[0006] Preferably, the outer walls on the upper and lower sides of the fixing frame are fixedly connected to the outer wall of the threaded rod with a limiting ring, the inner part of the limiting ring is rotatably connected to a threaded sleeve, the inner wall of the threaded sleeve is threadedly connected to the outer wall of the threaded rod, and the outer wall of the threaded sleeve is fixedly connected to the first gear.
[0007] Preferably, the outer walls on opposite sides of the two threaded rods are rotatably connected to a sleeve, the outer wall on the top of the sleeve is fixedly connected to a lower clamping block, the outer wall on the bottom of the sleeve is fixedly connected to an upper clamping block, and a pressure sensor is arranged inside the top of the lower clamping block.
[0008] Preferably, a push rod is fixedly connected to the lower part of the outer wall of the threaded rod, a T-shaped groove is opened on the upper part of the interior of the fixed frame, an impact rod is slidably connected to the interior of the T-shaped groove, the outer wall on one side of the impact rod is movably contacted with the outer wall on one side of the upper clamping block, a pulling spring is fixedly connected to the outer wall on one side of the impact rod, the outer wall of one end of the pulling spring is fixedly connected to the inner wall of the T-shaped groove, and the outer wall of one end of the push rod is movably contacted with the outer wall on one side of the impact rod.
[0009] Preferably, a cavity is provided inside the upper clamping block, a circular hole is provided on the outer wall of the bottom of the cavity, and an interception net is fixedly connected inside the circular hole.
[0010] Preferably, a strip groove is provided on the outer wall of the rotating shaft 1, a washer is slidably connected to the outer wall of the rotating shaft 1, a limiting rod is fixedly connected to the inner wall of the washer, the outer wall of the limiting rod is slidably connected to the inside of the strip groove, and a magnetic ring is fixedly connected to the inside of the washer.
[0011] Preferably, the outer wall at the top of the lower clamping block is fixedly connected to a magnetic plate, the outer wall at the bottom of the upper clamping block is located below the cavity and fixedly connected to the outer wall of the magnetic plate, and the outer wall of the magnetic plate is connected to the outer wall of the magnetic ring with opposite poles.
[0012] Preferably, the outer wall of one side of the upper clamping block is fixedly connected to a mounting shell 1, the interior of the mounting shell 1 is rotatably connected to a rotating shaft 2, the outer wall of the rotating shaft 2 is fixedly connected to a clockwork spring, the outer wall of one end of the clockwork spring is fixedly connected to a toothed belt wheel, and the outer wall of the toothed belt wheel is fixedly connected to a measuring ruler.
[0013] Preferably, both ends of the outer wall of the rotating shaft 2 are fixedly connected with eccentric blocks, a strip hole is opened on the outer wall of one side of the mounting shell 1, a telescopic rod is fixedly connected to the inner wall of the mounting shell 1, the outer wall of one end of the two telescopic rods is fixedly connected to the mounting shell 2, the interior of the mounting shell 2 is fixedly connected with a push spring, the outer wall of the bottom of the push spring is fixedly connected with a movable plate, the outer wall of the movable plate is slidably connected to the interior of the mounting shell 2, an L-shaped support plate is fixedly connected to one side of the mounting shell 2, the outer walls of the two L-shaped support plates on opposite sides are rotatably connected with rollers, and the outer walls of the rollers are in movably contact with the outer wall of the eccentric blocks.
[0014] A multifunctional automatic cutting method for a rubber sealing ring is realized based on a multifunctional automatic cutting machine for a rubber sealing ring. The multifunctional automatic cutting method for a rubber sealing ring comprises the following steps: Step 1: Put the rubber ring into the gasket: Put the rubber ring to be cut into the upper gasket on the outer wall of the rotating shaft, and ensure that one end of the rubber ring is in close contact with one end of the rotating shaft; Step 2: Pull out the measuring ruler from the inside of the mounting shell 1, hang one end of the measuring ruler on the other end of the rubber ring, and accurately measure the length of the rubber ring that needs to be cut; Step 3: Start the motor on the fixed frame, drive the main shaft and the second gear to rotate through the motor, and then drive the first gear to rotate, start the clamping mechanism, and use the interaction between the threaded sleeve and the threaded rod to make the upper clamping block and the lower clamping block squeeze the rubber ring to ensure that the rubber ring and the gasket fit tightly; Step 4: While the rubber ring is rotating, start the cutter disc on the cutting assembly to cut, and guide the cutter disc through the groove on the gasket to ensure the cutting path is accurate; Step 5: Under the action of the push spring, push the moving plate into the inside of the cutting opening, and use the interaction between the eccentric block and the roller to push the cut rubber ring off the gasket; Step 6: Utilize the attraction between the opposite poles of the magnetic plates and magnetic rings on the upper and lower clamping blocks to automatically align the groove on the gasket with the cutter disc on the cutting assembly, and then repeat the above steps to cut the next round of rubber rings.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes a multifunctional automatic cutting machine for rubber sealing rings and a method thereof, which squeezes the rubber ring through a lower clamping block and an upper clamping block so that the inner wall of the rubber ring fits with the gasket, thereby avoiding the generation of a gap between the rubber ring and the gasket, making it inconvenient for the rubber ring to rotate with the gasket, and correspondingly increasing the contact area and friction between the rubber ring and the gasket, so that the rubber ring can rotate more smoothly with the gasket. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the structure of the fixing frame of the present invention; Figure 3 This is a schematic diagram of the structure of the cutting assembly of the present invention; Figure 4 It is a schematic diagram of the structure of the gasket of the present invention; Figure 5 This is a schematic diagram of the threaded rod structure of the present invention; Figure 6 For the present invention Figure 5 A is an enlarged schematic diagram of the structure at location A; Figure 7 It is a schematic diagram of the structure of one side of the gasket of the present invention; Figure 8 This is a schematic diagram of the internal structure of the upper clamping block of the present invention; Fig. 9 This is a schematic diagram of the installation shell structure of the present invention; Fig.10 This is a schematic diagram of the internal structure of the installation shell of the present invention.
[0016] In the figure: 1, operating table; 2, controller; 21, pressure sensor; 3, base; 4, fixing frame; 5, rotating shaft 1; 6, first gear; 61, threaded rod; 62, upper clamping block; 63, lower clamping block; 64, threaded sleeve; 65, limit ring; 66, main shaft; 7, rubber ring; 8, mounting shell 1; 81, measuring ruler; 82, rotating shaft 2; 83, spring; 84, toothed pulley; 9, cutting assembly; 10, washer; 101, limit rod; 102, magnetic plate; 103, magnetic ring; 11, push rod; 111, impact rod; 112, T-shaped slide; 113, pull spring; 114, cavity; 115, round hole; 12, strip hole; 121, mounting shell 2; 122, moving plate; 123, telescopic rod; 124, push spring; 125, eccentric block; 126, roller. DETAILED DESCRIPTION
[0017] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] For example, see Figure 1-Figure 10 The present invention provides a multifunctional automatic cutting machine for rubber sealing rings and a technical solution thereof: the multifunctional automatic cutting machine for rubber sealing rings comprises: an operating table 1, a controller 2 is fixedly connected to the outer wall of the top of the operating table 1, a base 3 is slidably connected to the outer wall of the top of the operating table 1, a fixed frame 4 is fixedly connected to the top of the base 3, a rotating shaft 5 is arranged on the operating table 1, a rubber ring 7 is movably sleeved on the outer wall of the rotating shaft 5, a cutting assembly 9 is slidably connected to the upper part of the interior of the fixed frame 4, a main shaft 66 is rotatably connected to the interior of the fixed frame 4, a clamping mechanism is arranged inside the fixed frame 4, an outer wall of one side of the upper clamping block 62 is fixedly connected to an installation shell 1 8, an interior of the installation shell 1 8 is rotatably connected to a rotating shaft 2 82, an outer wall of the rotating shaft 2 82 is fixedly connected to a clockwork spring 83, an outer wall of one end of the clockwork spring 83 is fixedly connected to a toothed belt wheel 84, and an outer wall of the toothed belt wheel 84 is fixedly connected to a measuring ruler 81.
[0019] The base 3 drives the fixing frame 4 to move toward the other end of the rotating shaft 5, so that the measuring ruler 81 is gradually lengthened. When the length on the measuring ruler 81 is the length required to cut the rubber ring 7, the movement of the base 3 can be stopped, thereby ensuring that the length of the rubber ring 7 cut is accurate.
[0020] Embodiment 2, on the basis of embodiment 1, the clamping mechanism includes a threaded rod 61, the outer walls of the two threaded rods 61 are slidably connected to the inside of the fixing frame 4, the outer walls of the upper and lower sides of the fixing frame 4 are located on the outer walls of the threaded rods 61 and are fixedly connected to the limiting ring 65, the inner part of the limiting ring 65 is rotatably connected to a threaded sleeve 64, the inner wall of the threaded sleeve 64 is threadedly connected to the outer wall of the threaded rod 61, the outer wall of the threaded sleeve 64 is fixedly connected to the first gear 6, the outer walls of the opposite sides of the two threaded rods 61 are rotatably connected to a shaft sleeve, the outer wall of the top of the shaft sleeve is fixedly connected to a lower clamping block 63, the outer wall of the bottom of the shaft sleeve is fixedly connected to an upper clamping block 62, and the top of the lower clamping block 63 is internally provided with a pressure sensor 21.
[0021] The rubber ring 7 is squeezed by the lower clamping block 63 and the upper clamping block 62 so that the inner wall of the rubber ring 7 fits with the gasket 10, thereby avoiding the generation of a gap between the rubber ring 7 and the gasket 10, making it inconvenient for the rubber ring 7 to rotate with the gasket 10, and correspondingly increasing the contact area and friction between the rubber ring 7 and the gasket 10, so that the rubber ring 7 can rotate more smoothly with the gasket 10.
[0022] Embodiment three, on the basis of embodiment two, a push rod 11 is fixedly connected to the lower part of the outer wall of the threaded rod 61, a T-shaped groove 112 is opened at the upper part of the interior of the fixed frame 4, a striking rod 111 is slidably connected inside the T-shaped groove 112, an outer wall on one side of the striking rod 111 is movably contacted with an outer wall on one side of the upper clamping block 62, a pulling spring 113 is fixedly connected to the outer wall on one side of the striking rod 111, an outer wall at one end of the pulling spring 113 is fixedly connected to the inner wall of the T-shaped groove 112, an outer wall at one end of the push rod 11 is movably contacted with an outer wall on one side of the striking rod 111, a cavity 114 is opened inside the upper clamping block 62, a circular hole 115 is opened on the outer wall at the bottom of the cavity 114, and an interception net is fixedly connected inside the circular hole 115.
[0023] Talc has good lubricity and anti-stickiness, which not only reduces the contact area and friction between the upper clamping block 62 and the rubber ring 7, but also prevents the rubber ring 7 from being stuck to the upper clamping block 62 or generating excessive friction heat during rotation. Although talc reduces the friction between the upper clamping block 62 and the rubber ring 7, the upper clamping block 62 can still squeeze the rubber ring 7. This squeezing effect makes the rubber ring 7 and the gasket 10 fit more closely together, thereby ensuring that the rubber ring 7 can rotate smoothly with the gasket 10.
[0024] Embodiment 4, on the basis of embodiment 1, both ends of the outer wall of the rotating shaft 82 are fixedly connected with eccentric blocks 125, the outer wall of one side of the mounting shell 8 is provided with a strip hole 12, the inner wall of the mounting shell 8 is fixedly connected with a telescopic rod 123, the outer wall of one end of the two telescopic rods 123 is fixedly connected with the mounting shell 121, the interior of the mounting shell 121 is fixedly connected with a push spring 124, the outer wall of the bottom of the push spring 124 is fixedly connected with a movable plate 122, the outer wall of the movable plate 122 is slidably connected with the interior of the mounting shell 121, one side of the mounting shell 121 is fixedly connected with an L-shaped support plate, the outer walls of the opposite sides of the two L-shaped support plates are rotatably connected with rollers 126, and the outer wall of the roller 126 is in active contact with the outer wall of the eccentric block 125.
[0025] By installing the second shell 121 to drive the telescopic rod 123 to stretch, the movable plate 122 can push the cut rubber ring 7, and the rubber ring 7 can be pushed off the gasket 10, so that the operator can collect the cut rubber ring 7. The automatic pushing out of the rubber ring 7 makes the entire workflow smoother and more efficient. The operator does not need to manually take out the rubber ring 7 after cutting, but can directly collect it, thereby saving time and labor costs. At the same time, it prevents the operator from being too close to the cutting component 9 and causing harm to the installation personnel.
[0026] Embodiment 5, on the basis of embodiment 2, a strip groove is provided on the outer wall of the rotating shaft 5, a gasket 10 is slidably connected to the outer wall of the rotating shaft 5, a limiting rod 101 is fixedly connected to the inner wall of the gasket 10, the outer wall of the limiting rod 101 is slidably connected to the inside of the strip groove, a magnetic ring 103 is fixedly connected to the inside of the gasket 10, the outer wall of the top of the lower clamping block 63 is fixedly connected to the magnetic plate 102, the outer wall of the bottom of the upper clamping block 62 is located below the cavity 114 and is fixedly connected to the outer wall of the magnetic plate 102, and the outer wall of the magnetic plate 102 and the outer wall of the magnetic ring 103 are attracted to each other with opposite poles.
[0027] By driving the magnetic ring 103 to move through the magnetic plate 102, the magnetic ring 103 drives the gasket 10 to move on the rotating shaft 5, so that the groove on the gasket 10 can always be aligned with the cutter disc on the cutting component 9, thereby avoiding cutting errors caused by misalignment between the groove and the cutter disc, and correspondingly ensuring the accuracy and consistency of the cutting. The application of the automatic alignment mechanism makes the cutting process more precise and efficient. The operator does not need to manually adjust the position of the gasket 10, and the system can automatically complete the alignment work, thereby saving time and energy and improving cutting efficiency. At the same time, since the cutting accuracy is guaranteed, the quality of the rubber ring 7 is also improved.
[0028] In actual use, when working, first, the rubber ring 7 to be cut is inserted into the upper gasket 10 on the outer wall of the rotating shaft 5, so that one end of the rubber ring 7 is in close contact with one end of the rotating shaft 5. After the rubber ring 7 is put on the rotating shaft 5, the measuring ruler 81 is pulled out from the inside of the mounting shell 8, so that one end of the measuring ruler 81 is hung on the other end of the rubber ring 7, so that the measuring ruler 81 can accurately measure the length of the rubber ring 7 that needs to be cut. Then, the base 3 is pushed, so that the base 3 drives the fixing frame 4 to move toward the other end of the rotating shaft 5, so that the measuring ruler 81 is gradually lengthened. When the length on the measuring ruler 81 is the length that needs to be cut for the rubber ring 7, the movement of the base 3 can be stopped, thereby ensuring the accuracy of the cut length of the rubber ring 7.
[0029] At this time, the motor on the fixed frame 4 is started. Through the fixed connection between the motor and the main shaft 66, the main shaft 66 can move when the motor is working. Then, by utilizing the fixed connection between the main shaft 66 and the second gear, the second gear can be driven to move through the rotation of the main shaft 66. Through the meshing connection between the second gear and the first gear 6, the first gear 6 can be rotated through the rotation of the second gear, so that the clamping mechanism starts to start. By starting the fixing mechanism, the rubber ring 7 can be squeezed, so that the rubber ring 7 and the gasket 10 are tightly fitted, so that the rotating shaft 5 drives the rubber ring 7 to rotate, which is convenient for cutting the rubber ring 7.
[0030] Through the fixed connection between the first gear 6 and the threaded sleeve 64, the threaded sleeve 64 can be driven to rotate when the first gear 6 rotates, and then through the rotation of the threaded sleeve 64, the two threaded rods 61 can drive the upper clamping block 62 and the lower clamping block 63 to move toward the inner or outer wall of the fixing frame 4. When the threaded rod 61 drives the upper clamping block 62 and the lower clamping block 63 to move toward the inner part of the fixing frame 4, the lower clamping block 63 and the upper clamping block 62 can squeeze the rubber ring 7, so that the inner wall of the rubber ring 7 fits with the gasket 10, avoiding the generation of a gap between the rubber ring 7 and the gasket 10, making it inconvenient for the rubber ring 7 to rotate with the gasket 10, and correspondingly increasing the contact area and friction between the rubber ring 7 and the gasket 10, so that the rubber ring 7 can rotate more smoothly with the gasket 10.
[0031] When the threaded rod 61 moves toward the inside of the fixing frame 4, the push rod 11 can be driven to rotate accordingly. When the push rod 11 is separated from the impact rod 111, under the action of the pulling spring 113, the impact rod 111 can be driven to quickly move to one side of the upper clamping block 62 to impact the upper clamping block 62. When the upper clamping block 62 is hit, an instantaneous impact force is generated. This impact force is transmitted in the form of a pressure wave on the upper clamping block 62 and the interception net. When the impact force acts on the interception net, the interception net will be instantly deformed and displaced. This instantaneous deformation and displacement will accelerate the shedding of the powdery substance, and the talcum powder inside the upper clamping block 62 will fall onto the rubber through the interception net on the round hole 115. The friction between the upper clamping block 62 and the rubber ring 7 is further reduced by the provision of talcum powder between the contact surface of the rubber ring 7 and the upper clamping block 62. The talcum powder has good lubricity and anti-stickiness, which not only reduces the contact area and friction between the upper clamping block 62 and the rubber ring 7, but also prevents the rubber ring 7 from being stuck to the upper clamping block 62 or generating excessive friction heat during rotation. Although the talcum powder reduces the friction between the upper clamping block 62 and the rubber ring 7, the upper clamping block 62 can still squeeze the rubber ring 7. This squeezing effect makes the rubber ring 7 and the gasket 10 fit more closely together, thereby ensuring that the rubber ring 7 can rotate smoothly with the gasket 10.
[0032] It should be noted that the contact surface between the upper clamping block 62 and the rubber ring 7 is relatively smooth and flat, which reduces the friction between the upper clamping block 62 and the rubber ring 7, so that the gasket 10 can drive the rubber ring 7 to rotate inside the upper clamping block 62 and the lower clamping block 63.
[0033] By rotating the ball bearings on the lower clamping block 63, the contact area between the lower clamping block 63 and the rubber ring 7 can be reduced, and the original sliding friction can be converted into rolling friction through the rolling motion of the ball bearings, thereby further reducing the friction between the rubber ring 7 and the lower clamping block 63, making it easier for the rubber ring 7 to rotate on the lower clamping block 63. By using the pressure sensor 21 provided on the lower clamping block 63, when the pressing value of the upper clamping block 62 on the rubber ring 7 reaches a preset value, the pressure sensor 21 transmits the contact signal to the controller 2, thereby causing the controller 2 to control the motor to stop moving. This precise control mechanism not only ensures the stability and safety of the rubber ring 7, but also avoids unnecessary energy consumption and wear.
[0034] After the rubber ring 7 and the gasket 10 are fixed, the rotating shaft 5 can be started to rotate, and then the rotating shaft 5 can be rotated to make the limit rod 101 drive the gasket 10 to rotate, and then the close contact between the gasket 10 and the rubber ring 7 can be made to make the gasket 10 drive the rubber ring 7 to rotate, so that the cutting component 9 on one side can cut the rubber ring 7. The cutting speed of the cutting component 9 on the rubber ring 7 can be increased by the rotation of the rubber ring 7. The impact and wear of the cutting component 9 during the cutting process are dispersed to a longer period of time through the continuous rotation of the rubber ring 7, which helps to extend the service life of the cutting component 9 and reduce the replacement frequency and maintenance cost.
[0035] When the rubber ring 7 is cut by the rotation of the knife disc on the cutting component 9, the rubber ring 7 can be isolated from the rotating shaft 5 by the setting of the gasket 10, thereby avoiding direct contact between the rotating shaft 5 and the rubber ring 7. When the cutting component 9 cuts the rubber ring 7, the knife disc on the cutting component 9 will cut the rotating shaft 5, thereby correspondingly increasing the protection of the rotating shaft 5. In addition, a groove is provided on the gasket 10 at the position of the blade, which helps the knife disc to cut the rubber ring 7 more accurately along the groove path, thereby reducing waste and unnecessary energy consumption in the cutting process.
[0036] It should be noted that: by the sliding connection between the cutting assembly 9 and the fixing frame 4 , the position of the cutting assembly 9 can be adjusted according to the thickness of the rubber ring 7 , so that the cutting assembly 9 can penetrate into the interior of the rubber ring 7 .
[0037] When the rubber ring 7 is cut, the threaded rod 61 can be driven by the threaded sleeve 64 to move to the outside of the fixing frame 4, so that the upper clamping block 62 and the lower clamping block 63 can move accordingly, and the pressure of the lower clamping block 63 and the upper clamping block 62 on the rubber ring 7 can be released, so that a gap is left between the rubber ring 7 and the gasket 10, so that the rubber ring 7 and the gasket 10 can be moved separately, so that after the cutting is completed, the rubber ring 7 can be easily separated from the gasket 10, which is convenient for subsequent collection and processing.
[0038] When the upper clamping block 62 moves upward inside the fixing frame 4, it drives the mounting shell 1 8 connected thereto to rise synchronously. This action further releases the fixing constraint of the measuring ruler 81 on the other side of the rubber ring 7. Subsequently, under the elastic potential energy of the spring 83, the toothed belt wheel 84 and the rotating shaft 2 82 begin to rotate in coordination, effectively retracting the measuring ruler 81 to the initial position, thereby reducing manual intervention and simplifying the operation process, thereby enhancing the stability of the system. In addition, the coordinated work of the spring 83, the toothed belt wheel 84 and other components also improves the durability of the system and reduces the risk of component wear and failure caused by frequent operation.
[0039] After the rubber ring 7 is cut, a cutting opening will appear. At this time, under the action of the pushing spring 124, the movable plate 122 can be pushed into the inside of the cutting opening. When the rotating shaft 82 rotates, the eccentric block 125 can be driven to rotate accordingly. Then, through the rotation of the eccentric block 125, when the extended end of the eccentric block 125 contacts the roller 126, the roller 126 is pushed toward the outer wall of the strip hole 12. At this time, the mounting shell 121 drives the telescopic rod 123 to stretch, so that the movable plate 122 can push the cut rubber ring 7, and the rubber ring 7 can be pushed off the gasket 10, so that the operator can collect the cut rubber ring 7. The automatic pushing out of the rubber ring 7 makes the entire workflow smoother and more efficient. The operator does not need to manually take out the rubber ring 7 after the cutting is completed, but can directly collect it, thereby saving time and labor costs. At the same time, it prevents the operator from being too close to the cutting component 9 and causing damage to the installation of the personnel.
[0040] By moving the base 3, the fixing frame 4 can drive the clamping mechanism to move, thereby changing the cutting position of the rubber ring 7, and then through the magnetic plate 102 set on the upper clamping block 62 and the lower clamping block 63, when the upper clamping block 62 and the lower clamping block 63 move, the magnetic plate 102 can drive the magnetic circle 103 to move through the attraction between the opposite poles of the magnetic plate 102 and the magnetic circle 103, so that the magnetic circle 103 drives the gasket 10 to move on the rotating shaft 5, so that the groove on the gasket 10 is always aligned with the cutter disc on the cutting component 9, avoiding the cutting error caused by the misalignment of the groove and the cutter disc, and correspondingly ensuring the accuracy and consistency of the cutting. The application of the automatic alignment mechanism makes the cutting process more precise and efficient. The operator does not need to manually adjust the position of the gasket 10, and the system can automatically complete the alignment work, thereby saving time and energy and improving the cutting efficiency. At the same time, since the cutting accuracy is guaranteed, the quality of the rubber ring 7 is also improved.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional automatic cutting machine for rubber sealing rings, characterized in that: The multifunctional automatic cutting machine for rubber sealing rings comprises: an operating table (1), the outer wall of the top of the operating table (1) is fixedly connected to a controller (2), the outer wall of the top of the operating table (1) is slidably connected to a base (3), the top of the base (3) is fixedly connected to a fixed frame (4), a rotating shaft (5) is provided on the operating table (1), a rubber ring (7) is movably sleeved on the outer wall of the rotating shaft (5), a cutting assembly (9) is slidably connected to the top of the fixed frame (4), a main shaft (66) is rotatably connected to the inside of the fixed frame (4), and a clamping mechanism is provided inside the fixed frame (4); The clamping mechanism comprises a threaded rod (61), and the outer walls of the two threaded rods (61) are slidably connected to the interior of the fixing frame (4).
2. The multifunctional automatic cutting machine for rubber sealing ring according to claim 1 is characterized in that: The outer walls of the upper and lower sides of the fixing frame (4) are located on the outer wall of the threaded rod (61) and are fixedly connected to a limiting ring (65); the inner part of the limiting ring (65) is rotatably connected to a threaded sleeve (64); the inner wall of the threaded sleeve (64) is threadedly connected to the outer wall of the threaded rod (61); and the outer wall of the threaded sleeve (64) is fixedly connected to a first gear (6).
3. The multifunctional automatic cutting machine for rubber sealing ring according to claim 2 is characterized in that: The outer walls of the two threaded rods (61) on opposite sides are rotatably connected to a shaft sleeve, the outer wall at the top of the shaft sleeve is fixedly connected to a lower clamping block (63), the outer wall at the bottom of the shaft sleeve is fixedly connected to an upper clamping block (62), and a pressure sensor (21) is arranged inside the top of the lower clamping block (63).
4. The multifunctional automatic cutting machine for rubber sealing ring according to claim 2 is characterized in that: A push rod (11) is fixedly connected to the lower part of the outer wall of the threaded rod (61); a T-shaped slot (112) is provided at the upper part of the interior of the fixed frame (4); a striking rod (111) is slidably connected to the interior of the T-shaped slot (112); an outer wall on one side of the striking rod (111) is in movably contact with an outer wall on one side of an upper clamping block (62); a pulling spring (113) is fixedly connected to the outer wall on one side of the striking rod (111); an outer wall at one end of the pulling spring (113) is fixedly connected to the inner wall of the T-shaped slot (112); and an outer wall at one end of the push rod (11) is in movably contact with an outer wall on one side of the striking rod (111).
5. The multifunctional automatic cutting machine for rubber sealing ring according to claim 4 is characterized in that: A cavity (114) is provided inside the upper clamping block (62), a circular hole (115) is provided on the outer wall at the bottom of the cavity (114), and an interception net is fixedly connected inside the circular hole (115).
6. The multifunctional automatic cutting machine for rubber sealing ring according to claim 1, characterized in that: The outer wall of the rotating shaft 1 (5) is provided with a strip groove, the outer wall of the rotating shaft 1 (5) is slidably connected to a washer (10), the inner wall of the washer (10) is fixedly connected to a limit rod (101), the outer wall of the limit rod (101) is slidably connected to the inside of the strip groove, and the inside of the washer (10) is fixedly connected to a magnetic ring (103).
7. The multifunctional automatic cutting machine for rubber sealing ring according to claim 3 is characterized by: The outer wall at the top of the lower clamping block (63) is fixedly connected to a magnetic plate (102); the outer wall at the bottom of the upper clamping block (62) is located below the cavity (114) and is fixedly connected to the outer wall of the magnetic plate (102); the outer wall of the magnetic plate (102) and the outer wall of the magnetic ring (103) are connected with opposite poles of attraction.
8. The multifunctional automatic cutting machine for rubber sealing ring according to claim 3 is characterized by: The outer wall of one side of the upper clamping block (62) is fixedly connected to a mounting shell (8), the interior of the mounting shell (8) is rotatably connected to a rotating shaft (82), the outer wall of the rotating shaft (82) is fixedly connected to a clockwork spring (83), the outer wall of one end of the clockwork spring (83) is fixedly connected to a toothed belt wheel (84), and the outer wall of the toothed belt wheel (84) is fixedly connected to a measuring ruler (81).
9. The multifunctional automatic cutting machine for rubber sealing ring according to claim 8, characterized in that: The two ends of the outer wall of the second rotating shaft (82) are fixedly connected with eccentric blocks (125); the outer wall of one side of the mounting shell (8) is provided with a strip hole (12); the inner wall of the mounting shell (8) is fixedly connected with a telescopic rod (123); the outer walls of one end of the two telescopic rods (123) are fixedly connected with the second mounting shell (121); the interior of the second mounting shell (121) is fixedly connected with a push spring (124); the outer wall of the bottom of the push spring (124) is fixedly connected with a movable plate (122); the outer wall of the movable plate (122) is slidably connected with the interior of the second mounting shell (121); one side of the mounting shell (121) is fixedly connected with an L-shaped support plate; the outer walls of the opposite sides of the two L-shaped support plates are rotatably connected with rollers (126); the outer wall of the roller (126) is in active contact with the outer wall of the eccentric block (125).
10. A multifunctional automatic cutting method for rubber sealing rings, which is realized by a multifunctional automatic cutting machine for rubber sealing rings according to any one of claims 1 to 9, characterized in that: The multifunctional automatic cutting method for a rubber sealing ring comprises the following steps: Step 1: Insert the rubber ring into the gasket: Insert the rubber ring (7) to be cut into the upper gasket (10) on the outer wall of the rotating shaft (5), ensuring that one end of the rubber ring is in close contact with one end of the rotating shaft; Step 2: Pull out the measuring ruler (81) from the inside of the mounting shell (8), hang one end of the measuring ruler on the other end of the rubber ring, and accurately measure the length of the rubber ring to be cut; Step 3: Start the motor on the fixed frame, drive the main shaft (66) and the second gear to rotate through the motor, and then drive the first gear (6) to rotate, start the clamping mechanism, and use the interaction between the threaded sleeve (64) and the threaded rod (61) to make the upper clamping block (62) and the lower clamping block (63) squeeze the rubber ring to ensure that the rubber ring and the gasket fit tightly; Step 4: While the rubber ring is rotating, start the cutter disc on the cutting assembly (9) to cut, and guide the cutter disc through the groove on the gasket to ensure the cutting path is accurate; Step 5: Under the action of the push spring (124), the moving plate (122) is pushed into the interior of the cutting opening, and the cut rubber ring is pushed off the gasket by the interaction between the eccentric block (125) and the roller (126); Step 6: Utilizing the attraction between the magnetic plates (102) and magnetic rings (103) on the upper clamping block (62) and the lower clamping block (63), the groove on the gasket and the cutter disc on the cutting assembly are automatically aligned, and then the above steps are repeated to cut the next round of rubber rings.