Efficient punching machine for kiln

Abstract

The invention discloses an efficient punching machine for a kiln, and belongs to the technical field of kiln manufacturing, the efficient punching machine for the kiln comprises a rack structure, a lifting mechanism, a translation mechanism, an electric drill mechanism and a positioning mechanism, the rack structure comprises a fixed rack, a rotary rack and a movable rack, and the fixed rack is rotatably connected with the rotary rack; the rotating rack rotates along the axis extending in the first direction, and the first direction is the horizontal direction; the lifting mechanism is connected with the rotary rack, the output end of the lifting mechanism is connected with the movable rack, and the movable rack is in sliding connection with the rotary rack; the translation mechanism is connected with the movable rack, and the output end of the translation mechanism does linear motion in the first direction; the electric drill mechanism is connected with the output end of the translation mechanism and is in sliding connection with the movable rack; and the positioning mechanism is connected with the rotating rack and is provided with a connecting end which is detachably connected with a kiln wall iron stand. The problems of low punching efficiency and low punching precision existing in punching of an existing kiln can be solved.

Description

Technical Field

[0001] The invention belongs to the technical field of kiln manufacturing, and in particular relates to a kiln high-efficiency punching machine. Background Art

[0002] The burner of the gas kiln is installed in the refractory insulation layer of the kiln body. The air and gas outside the kiln are mixed and burned in the burner combustion chamber and then sprayed into the furnace for heating and heating, and then fired at high temperature into ceramics, refractory materials, lithium battery materials and other products.

[0003] During the production process, in order to ensure the sealing and insulation effect of the kiln body, holes are usually drilled according to the design requirements after the wall is fully built with a refractory insulation layer, including burner installation holes, fire viewing holes, etc. The existing method is to use an electric drill to drill holes manually through a simple positioning mechanism, but the positioning is inaccurate and the holes are easily offset, resulting in the need for re-expansion and correction, and each hole needs to be re-positioned and locked again, resulting in low drilling efficiency. Summary of the invention

[0004] The object of the present invention is to provide a kiln high-efficiency punching machine to solve the technical problems of low punching efficiency and low punching accuracy in the kiln punching technology in the prior art.

[0005] The technical solutions adopted to solve the above technical problems are: The invention discloses a kiln high-efficiency punching machine, comprising: A frame structure, wherein the frame structure includes a fixed frame, a rotating frame and a movable frame, wherein the fixed frame is rotatably connected to the rotating frame so that the rotating frame rotates along an axis extending in a first direction, wherein the first direction is a horizontal direction; A lifting mechanism, wherein the lifting mechanism is connected to the rotating frame, an output end of the lifting mechanism is connected to the mobile frame, and the mobile frame is slidably connected to the rotating frame; A translation mechanism, the translation mechanism is connected to the mobile frame, and an output end of the translation mechanism performs linear motion along the first direction; An electric drill mechanism, the electric drill mechanism is connected to an output end of the translation mechanism, and the electric drill mechanism is slidably connected to the mobile frame; A positioning mechanism is connected to the rotating frame and is provided with a connecting end which is detachably connected to the kiln wall iron frame.

[0006] The present invention has at least the following beneficial effects: when the kiln high-efficiency punching machine is used to punch holes in the kiln wall, the kiln high-efficiency punching machine is pushed to one side of the kiln. Since the rotating frame and the fixed frame are rotatably connected, the rotating frame is rotated to connect the positioning mechanism on the rotating frame to the kiln wall iron frame, thereby achieving relative fixation of the kiln high-efficiency punching machine and a section of the kiln wall.

[0007] The output end of the lifting mechanism drives the mobile frame and the electric drill mechanism to move up and down. Since the mobile frame and the rotating frame are connected in a sliding manner, the electric drill mechanism can be smoothly lifted and lowered in a direction parallel to the kiln wall. The output end of the translation mechanism drives the electric drill mechanism to move in a first direction. The electric drill mechanism can obtain support from the slidingly connected mobile frame, making the electric drill mechanism more stable during movement and drilling. In this way, the electric drill mechanism can quickly move to any position of a section of the kiln wall through the lifting mechanism and the translation mechanism, and accurately drill holes. After drilling, other positions of the kiln wall can still be drilled without repeated positioning, thereby improving the drilling efficiency of the kiln wall, thereby improving production efficiency, and reducing labor costs and energy consumption caused by repeated positioning during kiln production.

[0008] The rotating rotating frame can solve the problem that the kiln wall and the kiln high-efficiency punching machine are difficult to connect due to the flatness deviation of the kiln wall itself and the verticality deviation between the kiln wall and the ground. The kiln high-efficiency punching machine can adapt to kiln walls with different flatness deviations and verticality deviations, thereby improving the applicability of the kiln high-efficiency punching machine and enabling the electric drill mechanism to drill holes accurately.

[0009] As a further improvement of the above technical solution, the connection end is an electromagnet, and the electromagnet is used for magnetic connection with the kiln wall iron frame.

[0010] As a further improvement of the above technical solution, the electric drill mechanisms are provided with two and are symmetrically arranged up and down, and the two electric drill mechanisms are respectively located above and below the mobile frame.

[0011] As a further improvement of the above technical solution, the kiln high-efficiency punching machine also includes an electric control mechanism, which includes a power supply, a controller and a wireless communication component connected in sequence; The controller is respectively connected to the lifting mechanism and the translation mechanism, and is used to adjust the height position and the horizontal position of the electric drill mechanism; The controller is electrically connected to the electric drill mechanism and is used to control the switch of the electric drill mechanism; The controller is electrically connected to the electromagnet and is used to control the connection between the positioning mechanism and the kiln wall iron frame.

[0012] As a further improvement of the above technical solution, the lifting mechanism includes a lifting motor, a shaft, a sprocket and a chain, the lifting motor is connected to the rotating frame, the output end of the lifting motor is connected to the shaft, at least two sprockets are provided and are symmetrically arranged up and down, at least one sprocket is rotatably connected to the upper end of the rotating frame, and the other sprocket is rotatably connected to the lower end of the rotating frame, the chain is wound around the two sprockets opposite to each other up and down, the shaft extends along a first direction and is connected to all the sprockets located above or below, and the chain is connected to the mobile frame.

[0013] As a further improvement of the above technical solution, the translation mechanism includes a translation motor, a synchronous wheel and a synchronous belt. The translation motor is connected to the mobile frame. Two synchronous wheels are provided and arranged along a first direction. The two synchronous wheels are respectively rotatably connected to the mobile frame. The output end of the translation motor is transmission-connected to one of the synchronous wheels. The synchronous belt is wound around the two synchronous wheels. The synchronous belt is connected to the electric drill mechanism.

[0014] As a further improvement of the above technical solution, the kiln high-efficiency drilling machine also includes a first sliding mechanism, which includes a first slide seat, a first slider and a first guide rail. The first slide seat is respectively connected to the synchronous belt, the first slider and the electric drill mechanism, the first slider is slidably connected to the first guide rail, and the first guide rail extends along a first direction and is connected to the movable frame.

[0015] As a further improvement of the above technical solution, the chain and the synchronous belt are respectively provided with adjustment components for adjusting the tensioning force.

[0016] As a further improvement of the above technical solution, the electric drill mechanism includes an electric drill gun rack, a drill seat and a punching assembly, the electric drill gun rack is connected to the first slide seat and the drill seat respectively, the punching assembly and the drill seat are slidably connected along a second direction, and the second direction is a horizontal direction perpendicular to the first direction.

[0017] As a further improvement of the above technical solution, the fixed frame is provided with a locking hole, and the rotating frame is also provided with the locking hole, and the two locking holes correspond to each other in a straight line and are penetrated by the same locking bolt. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments; Figure 1 It is a schematic diagram of the overall structure of the kiln high-efficiency punching machine provided by the embodiment of the present invention connected with the kiln; Figure 2 is a front view of a kiln high-efficiency punching machine provided by an embodiment of the present invention; Figure 3 is a top view of a kiln high-efficiency punching machine provided by an embodiment of the present invention; Figure 4 It is a side view of the connection between the kiln high-efficiency punching machine and the kiln wall iron frame provided by the embodiment of the present invention; Figure 5 It is a structural schematic diagram of an electric drill mechanism provided by an embodiment of the present invention.

[0019] The following are marked in the accompanying drawings: 100. High-efficiency drilling machine for kiln; 210, fixed frame; 211, caster; 212, seat bearing; 220, rotating frame; 230, mobile frame; 231, connecting rod; 232, limit sensor; 240, locking hole; 300, lifting mechanism; 310, lifting motor; 320, shaft; 330, sprocket; 340, chain; 400, electric drill mechanism; 410, electric drill gun holder; 420, drill base; 431, electric drill; 432, connecting base; 500, translation mechanism; 510, translation motor; 520, synchronous wheel; 530, synchronous belt; 600, positioning mechanism; 610, electromagnet; 620, positioning frame; 710, first slide seat; 711, induction plate; 720, first slide block; 730, first guide rail; 800, second sliding mechanism; 810, second sliding block; 820, second guide rail; 900, electric control mechanism; 910, drag chain; 920, kiln wall iron frame; 930, remote control; 940, wireless remote control. DETAILED DESCRIPTION

[0020] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In the description of the present invention, if there are words such as "several", it means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there are descriptions of first, second, and third, they are only used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0023] It should be noted that, in the attached drawings, the X direction is from the front side to the rear side of the kiln high-efficiency punching machine; the Y direction is from the left side to the right side of the kiln high-efficiency punching machine; and the Z direction is from the bottom side to the top side of the kiln high-efficiency punching machine.

[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0025] Reference Figures 1 to 5 , several embodiments of the high-efficiency hole punching machine for a kiln of the present invention are given below.

[0026] like Figures 1 to 5 As shown, the kiln high-efficiency drilling machine 100 according to the embodiment of the present invention includes a frame structure, a lifting mechanism 300 , an electric drilling mechanism 400 , a translation mechanism 500 and a positioning mechanism 600 .

[0027] It can be understood that the frame structure includes a fixed frame 210, a rotating frame 220 and a mobile frame 230. Figure 2 The fixed frame 210 is erected on the ground and is supported by the ground. The fixed frame 210 and the rotating frame 220 are rotatably connected, so that the rotating frame 220 rotates relative to the fixed frame 210 along the axial direction of the first direction.

[0028] In this embodiment, the first direction is a horizontal direction extending along the left-right direction.

[0029] It can be understood that the outer wall of the kiln is provided with a kiln wall iron frame 920, and the rotating frame 220 can be rotated to be parallel to the kiln wall iron frame 920, such as Figure 1 shown.

[0030] It can be understood that the lifting mechanism 300 is disposed on the top of the rotating frame 220 and the two are connected to each other, that is, the lifting mechanism 300 and the rotating frame 220 are relatively fixed. Figure 1 , Figure 2 and Figure 4 As shown. The output end of the lifting mechanism 300 is connected to the mobile frame 230. When the lifting mechanism 300 is started, the output end of the lifting mechanism 300 drives the mobile frame 230 to rise and fall. The two ends of the mobile frame 230 along the first direction are slidably connected to the rotating frame 220, so as to improve the stability of the lifting of the mobile frame 230. Moreover, when the rotating frame 220 rotates relative to the fixed frame 210 and is in an inclined state, the output end of the lifting mechanism 300 drives the mobile frame 230 to rise and fall along the two ends of the rotating frame 220 along the first direction, that is, the mobile frame 230 is lifted and lowered along the left and right ends of the rotating frame 220.

[0031] In this embodiment, the rotating frame 220 is a U-shaped frame structure.

[0032] It can be understood that the translation mechanism 500 is disposed on the mobile frame 230 and the two are connected to each other, that is, the translation mechanism 500 and the mobile frame 230 are relatively fixed. Figure 2 The output end of the translation mechanism 500 performs linear motion along the first direction and is connected to the electric drill mechanism 400 , so that the electric drill mechanism 400 can move left and right relative to the moving frame 230 .

[0033] It can be understood that the electric drill mechanism 400 and the mobile frame 230 are slidably connected, so that the electric drill mechanism 400 can obtain support through the mobile frame 230, and does not affect the electric drill mechanism 400 being driven by the translation mechanism 500 to move left and right, making its movement more stable, and facilitating the electric drill mechanism 400 to stably move to the drilling position to drill holes in the kiln wall of the kiln.

[0034] It can be understood that the positioning mechanism 600 is connected to the rotating frame 220, and the positioning mechanism 600 is provided with a connecting end that is detachably connected to the kiln wall iron frame 920, and the connecting end makes the rotating frame 220 and the kiln wall iron frame 920 relatively fixed, so that the electric drill mechanism 400 can stably perform the drilling operation on the kiln wall. Figure 1 and Figure 4 shown.

[0035] It is understandable that the kiln is designed in multiple sections in the length direction. After each section of the kiln is laid with refractory bricks, the kiln high-efficiency punching machine 100 is used to process the burner holes or other holes on the side wall of the kiln. The kilns are neatly arranged on the relatively flat ground of the workshop, or the kilns with a single section of refractory bricks are placed on the tooling plane.

[0036] With such a configuration, taking the length direction of the kiln as the left-right direction as an example, the kiln high-efficiency punching machine 100 is manually pushed to the side wall of the kiln in the front-to-back direction. Due to the deviation in the flatness of the kiln wall itself and the deviation in the verticality between the wall and the ground, the rotating frame 220 is rotated so that the rotating frame 220 rotates relative to the fixed frame 210 and is parallel to the wall of the kiln. The positioning mechanism 600 is started, and the connection end of the positioning mechanism 600 is connected to the kiln wall iron frame 920 of the kiln, so that the rotating frame 220 and the kiln wall iron frame 920 are relatively fixed, so that the kiln punching machine can quickly and accurately perform the punching process without repeated positioning.

[0037] Then the lifting mechanism 300 is started, and the output end of the lifting mechanism 300 drives the mobile frame 230 and the translation mechanism 500 and the electric drill mechanism 400 connected thereto to move up and down, and adjusts the upper and lower positions of the holes punched by the electric drill mechanism 400. Since the mobile frame 230 and the rotating frame 220 are connected by sliding, and the rotating frame 220 and the kiln wall iron frame 920 are parallel, the mobile frame 230 is always parallel to the kiln wall iron frame 920, and the interference between the lifting mobile frame 230 and the kiln wall iron frame 920 is avoided.

[0038] Secondly, the translation mechanism 500 is started, and the output end of the translation mechanism 500 drives the electric drill mechanism 400 to move along the first direction to adjust the left and right position of the electric drill mechanism 400. Therefore, through the lifting mechanism 300 and the translation mechanism 500, the electric drill mechanism 400 can quickly stop at any position of the kiln wall iron frame 920, so that the electric drill mechanism 400 can accurately stop at the position where the hole needs to be drilled, improve the accuracy of the drilled hole, and avoid the drilled hole from being skewed.

[0039] Finally, the electric drill mechanism 400 is started, and the electric drill mechanism 400 feeds toward the kiln wall until the wall is penetrated, then returns to the origin and is turned off. At this time, the kiln high-efficiency punching machine 100 has completed a punching process. After a hole is punched, the electric drill mechanism 400 can be moved to other positions of the kiln wall through the lifting mechanism 300 and the translation mechanism 500 to punch again, thereby improving the punching efficiency and reducing the labor and energy consumption in the kiln production process. After the hole is punched, the positioning mechanism 600 is made to release the rotating frame 220, and the kiln high-efficiency punching machine 100 can be pushed to the corner of the wall for storage.

[0040] It is understandable that when it is necessary to drill holes in other sections of the kiln, the positioning mechanism 600 can loosen the rotating frame 220, push the kiln high-efficiency punching machine 100 left and right to other positions of the kiln wall, and then repeat the above operation to complete the drilling needs at different positions of the kiln wall.

[0041] Furthermore, the kiln high-efficiency punching machine 100 can be used in conjunction with an external laser level instrument. Specifically, the laser level instrument outputs a laser line or a laser point to the kiln wall, and the worker controls the lifting mechanism 300 and the translation mechanism 500 to accurately align the electric drill mechanism 400 with the laser line or the laser point, thereby ensuring the verticality and horizontality of the punching and reducing the deviation of the punching position caused by human error. In addition, the laser level instrument can also ensure the continuity and accuracy of the punching operation.

[0042] In some embodiments, the positioning mechanism 600 is a cylinder clamping mechanism, and the connection end is the output end of the cylinder. By driving the cylinder to clamp the kiln wall iron frame 920, the rotating frame 220 and the kiln wall iron frame 920 are relatively fixed. However, in order to improve the stability of the connection between the rotating frame 220 and the kiln wall iron frame 920, it is generally necessary to set up multiple cylinder clamping mechanisms to clamp the kiln wall iron frame 920 from multiple relative directions. Therefore, many gas source pipelines and power lines need to be laid, resulting in a complex structure and high cost of the kiln high-efficiency punching machine 100.

[0043] In this embodiment, the positioning mechanism 600 includes an electromagnet 610, and the connection end is the electromagnet 610, such as Figure 3 and Figure 4 Specifically, when the rotating frame 220 rotates to be parallel to the kiln wall, the electromagnet 610 is connected to the kiln wall iron frame 920, and the electromagnet 610 is energized. The energized electromagnet 610 is magnetic and magnetically connected to the kiln wall iron frame 920, so that the rotating frame 220 and the kiln wall iron frame 920 are relatively fixed.

[0044] It is understandable that the electromagnet 610 can be directly disposed on the front side of the rotating frame 220. However, since the rotating frame 220 and the fixed frame 210 are rotatably connected, the electromagnet 610 located on the front side of the rotating frame 220 easily causes the distance between the rotating frame 220 and the kiln wall iron frame 920 to be too close, causing the fixed frame 210 to affect the magnetic connection between the electromagnet 610 and the kiln wall iron frame 920.

[0045] In this embodiment, the positioning mechanism 600 further includes a positioning frame 620. Figure 3 and Figure 4 As shown, the positioning frame 620 extends in the up-down direction and is fixedly connected to the front side of the rotating frame 220. The positioning frame 620 can not only provide an installation position for the electromagnet 610, but also extend the distance between the electromagnet 610 and the rotating frame 220 in the front-to-back direction, thereby avoiding the problem that the distance between the electromagnet 610 and the rotating frame 220 is too short, resulting in interference between the kiln wall iron frame 920 and the fixed frame 210.

[0046] It is understandable that a plurality of electromagnets 610 are provided and are arranged at intervals along the vertical direction on the front side of the positioning frame 620. The plurality of electromagnets 610 can make the connection between the kiln wall iron frame 920 and the rotating frame 220 more stable.

[0047] It can be understood that two positioning mechanisms 600 are provided and are symmetrical along the first direction, and the two positioning mechanisms 600 are magnetically connected to the left and right ends of the kiln wall iron frame 920 respectively. The left-right spacing of the two positioning mechanisms 600 is greater than or equal to the left-right movement range of the electric drill 431 assembly to prevent the positioning mechanism 600 from affecting the left-right sliding of the electric drill 431 assembly. In this embodiment, the positioning frame 620 is a hollow aluminum square frame, which is convenient for the internal wiring to connect the electromagnet 610 to the power supply.

[0048] It is understandable that when the kiln high-efficiency drilling machine 100 is pushed close to the kiln wall, it can directly connect with the kiln wall iron frame 920 through the electromagnet 610, thereby forcing the rotating frame 220 to automatically rotate parallel to the kiln wall, making the electric drill mechanism 400 perpendicular to the kiln wall to avoid skewed holes.

[0049] It is understandable that the electric drill mechanism 400 can move forward relative to the mobile frame 230 to drill holes in the kiln wall, and the electric drill mechanism 400 can move backward to be stored, so as to avoid the electric drill mechanism 400 scratching the kiln wall when rotating the rotating frame 220 or connecting the positioning mechanism 600 and the kiln wall iron frame 920. Therefore, the electric drill mechanism 400 is installed above or below the mobile frame 230 to avoid the mobile frame 230 interfering with the forward and backward movement of the electric drill mechanism 400.

[0050] Since the lifting height of the lifting mechanism 300 is limited, when there is only one electric drill mechanism 400, the electric drill mechanism 400 installed above the mobile frame 230 cannot drill holes in the kiln wall below. The electric drill mechanism 400 installed below the mobile frame 230 cannot drill holes in the kiln wall above, and the connection position of the electric drill mechanism 400 and the mobile frame 230 needs to be changed.

[0051] In this regard, two electric drill mechanisms 400 are provided and are symmetrically arranged up and down, one electric drill mechanism 400 is arranged above the mobile frame 230, and the other electric drill mechanism 400 is arranged below the mobile frame 230. Figure 2 and Figure 5 As shown, the kiln high-efficiency punching machine 100 can punch holes at any height position of the kiln wall without repeatedly disassembling and assembling the electric drill mechanism 400, thereby improving the kiln wall punching efficiency and convenience.

[0052] It is understandable that the kiln high-efficiency punching machine 100 also includes an electric control mechanism 900, such as Figure 1 , Figure 2 and Figure 4As shown. The electric control mechanism 900 includes a power supply, a controller and a wireless communication component which are connected in sequence. The power supply is used to provide power to the lifting mechanism 300, the translation mechanism 500, the electric drilling mechanism 400 and the positioning mechanism 600. The controller is electrically connected to the lifting mechanism 300, the translation mechanism 500, the electric drilling mechanism 400 and the positioning mechanism 600 respectively, and the controller is connected to the remote control 930 by wires. The remote control 930 sends a wired signal so that the controller can control the lifting mechanism 300 and other structures to start or shut down, thereby adjusting the connection between the positioning mechanism 600 and the kiln wall iron frame 920 and the position and switch of the electric drilling mechanism 400. The wireless communication component can receive wireless signals sent by the wireless remote control 940 or the software program of the electronic device, and send the signal to the controller by wire, such as Figure 2 shown.

[0053] It is understandable that the controller can be a single chip microcomputer, a PCL controller, and can simply realize the switch control of the lifting mechanism 300 and other structures. It should be noted that the control method of the controller does not belong to the protection scope of the present invention and belongs to the prior art. The present invention mainly protects the connection method of the controller.

[0054] It is understandable that the electric control mechanism 900 also includes a relay and a contactor, etc. The electric control mechanism 900 and the fixed frame 210 are connected by bolts.

[0055] It is understandable that the lifting mechanism 300 can be a linear motion mechanism such as an electric cylinder, an oil cylinder, a screw motor, or a pneumatic cylinder.

[0056] In this embodiment, the lifting mechanism 300 includes a lifting motor 310, a shaft 320, a sprocket 330 and a chain 340. Figure 2 and Figure 4 Specifically, the lifting motor 310 is connected to the middle of the top of the rotating frame 220, and the output end of the lifting motor 310 is connected to the middle of the shaft 320. The upper and lower ends of the rotating frame 220 are rotatably connected to sprockets 330, the two sprockets 330 correspond to each other, and the chain 340 is wound around the two sprockets 330. The shaft 320 extends along the first direction and is connected to one of the sprockets 330. The two ends of the chain 340 are connected to the upper and lower ends of the moving frame 230 respectively.

[0057] With such arrangement, when the lifting motor 310 is started, the output end of the lifting motor 310 drives the shaft 320 and the sprocket 330 connected to the shaft 320 to rotate, and the chain 340 and the sprocket 330 are driven to realize the lifting and lowering movement of the movable frame 230.

[0058] In this embodiment, the lifting motor 310 is a forward and reverse motor, and different rotation directions respectively drive the moving frame 230 to rise or fall.

[0059] It is understandable that the transmission structure formed by the sprocket 330 and the chain 340 is provided with two sets and is arranged at intervals along the first direction. Specifically, two sprockets 330 are provided at intervals along the first direction at the upper end of the rotating frame 220, and two sprockets 330 are also provided at the lower end of the rotating frame 220. Two chains 340 are provided and are respectively wound around the two sprockets 330 at the left end and the two sprockets 330 at the right end, and the two ends of the shaft 320 are respectively penetrated and fixed on the two sprockets 330 located at the top. When the lifting motor 310 is started, the left and right ends of the mobile frame 230 are driven to lift at the same time, further improving the stability of the mobile frame 230 when lifting, so that the electric drill mechanism 400 can be lifted stably.

[0060] In some embodiments, the chain 340 is equipped with a tensioner, and the tension of the chain 340 is adjusted by the tensioner, but this will cause the structure of the kiln high-efficiency punching machine 100 to be complicated.

[0061] In this embodiment, the chain 340 is provided with an adjustment component, which is a connecting rod 231 connected to the mobile frame 230. Figure 2 As shown, the connecting rod 231 and the chain 340 are detachably connected. In this way, the connecting rod 231 and the chain 340 can be separated, and chain links can be added or removed according to the tension of the chain 340, and the chain 340 and the connecting rod 231 can be reconnected to achieve tension adjustment of the chain 340, thereby ensuring the transmission effect and life of the lifting mechanism 300.

[0062] It can be understood that the translation mechanism 500 includes a translation motor 510, a synchronous wheel 520 and a synchronous belt 530. Figure 2 Specifically, the translation motor 510 is connected to the mobile frame 230, two synchronous wheels 520 are provided and spaced apart along the first direction, the two synchronous wheels 520 are rotatably connected to the left and right ends of the mobile frame 230 respectively, the output end of the translation motor 510 is transmission-connected to the synchronous wheel 520 located on the left, the axis of the synchronous wheel 520 extends along the front-back direction, the synchronous belt 530 is wound around the two synchronous wheels 520, the synchronous belt 530 is meshedly connected to the two synchronous wheels 520, and the synchronous belt 530 is bolted to the electric drill mechanism 400.

[0063] Thus, when the translation motor 510 is started, the output end of the translation motor 510 drives a synchronous wheel 520 to rotate, and through the transmission of the synchronous belt 530, the electric drill mechanism 400 is moved linearly in the left and right directions.

[0064] It is understandable that the synchronous wheel 520 is provided with an adjustment assembly formed by bolts and nuts, and the adjustment assembly is used to adjust the left and right position of the synchronous wheel 520, thereby adjusting the tension of the synchronous belt 530, ensuring the normal operation and life of the translation mechanism 500, and ensuring the transmission effect.

[0065] It is understandable that the mobile frame 230 and the electric drill mechanism 400 are slidably connected via a first sliding mechanism. The first sliding mechanism includes a first sliding seat 710, a first slider 720 and a first guide rail 730. Figure 5 As shown. The first slide 710 is bolted to the electric drill mechanism 400, and the first slide 710 is connected to the synchronous belt 530 through a clamping plate, so as to drive the first slide 710 and the electric drill mechanism 400 connected thereto to move left and right. The first slide 710 is bolted to the first slider 720, and the first guide rail 730 extends along the first direction and is bolted to the mobile frame 230. The first slider 720 is slidably connected to the first guide rail 730, so as to realize the slidable connection between the first slide 710 and the mobile frame 230.

[0066] It is understandable that the mobile frame 230 and the rotating frame 220 are slidably connected via the second sliding mechanism 800. Two second sliding mechanisms 800 are provided and are symmetrically arranged so that the left and right ends of the mobile frame 230 are both slidably connected to the rotating frame 220.

[0067] It can be understood that the second sliding mechanism 800 includes a second guide rail 820 and a second slider 810, the two second guide rails 820 extend in the up-down direction and are respectively connected to the left inner side and the right inner side of the rotating frame 220, the left end and the right end of the mobile frame 230 are bolted to the second slider 810, and the second slider 810 is slidably connected to the second guide rail 820, as shown in FIG. Figure 2 Therefore, when the lifting motor 310 is started, the moving frame 230 can stably move up and down along the tilting direction of the rotating frame 220 .

[0068] It is understandable that if Figure 5 As shown, the electric drill mechanism 400 includes an electric drill gun rack 410, a drill seat 420 and a punching assembly connected in sequence. Since the electric drill mechanism 400 is provided with two, the two electric drill gun racks 410 are connected to the first slide seat 710, so as to be driven by the mobile frame 230 to move left and right. The drill seat 420 includes a third guide rail extending along the second direction, and the two ends of the third guide rail along the second direction are bolted to the electric drill gun rack 410. The second direction is a horizontal direction perpendicular to the first direction, that is, the second direction is a front-to-back direction. The punching assembly includes an electric drill 431 and a connecting seat 432 connected to each other, and the connecting seat 432 is sleeved on the third guide rail, so that the punching assembly can slide forward and backward along the third guide rail to adjust the front-to-back position of the punching assembly.

[0069] It can be understood that the fixed frame 210 and the rotating frame 220 are connected to rotate along the first direction. Specifically, both ends of the fixed frame 210 along the first direction are provided with seat bearings 212, such as Figures 2 to 4As shown, a rotating shaft extends from both ends of the rotating frame 220 along the first direction, and the rotating shaft penetrates into the seat bearing 212 and the two are connected to each other, so that the fixed frame 210 and the rotating frame 220 can rotate relative to each other.

[0070] It can be understood that since the fixed frame 210 and the rotating frame 220 move, the rotating frame 220 is connected with structures such as the lifting mechanism 300, the translation mechanism 500, the mobile frame 230 and the electric drill mechanism 400. Therefore, when the electromagnet 610 is not magnetically connected to the kiln wall iron frame 920, the rotating frame 220 will automatically rotate relative to the fixed frame 210 according to the center of gravity, causing the kiln high-efficiency punching machine 100 to occupy a larger storage area and be inconvenient for workers to push.

[0071] To this end, the fixed frame 210 and the rotating frame 220 are both provided with corresponding locking holes 240, such as Figure 2 As shown, locking bolts are inserted into the two locking holes 240 .

[0072] In some embodiments, the locking bolt is equipped with a locking nut, and the locking bolt passes through the two locking holes 240 and is threadedly connected with the locking nut, so that the fixed frame 210 and the rotating frame 220 are relatively fixed, and the locking bolt locks the rotating frame 220 in a vertical state, which is convenient for movement and storage. However, it is necessary to prevent the locking nut from being lost during use.

[0073] In other embodiments, the locking hole 240 is a threaded hole, and the locking bolt is threaded through the two locking holes 240, so that the fixed frame 210 and the rotating frame 220 are relatively fixed, avoiding collision and damage to the structure on the rotating frame 220, and facilitating the movement and storage of the kiln high-efficiency punching machine 100.

[0074] It is understandable that when using the kiln high-efficiency punching machine 100 , the kiln high-efficiency punching machine 100 is first pushed to the kiln wall, and then the locking bolts are loosened to connect the rotating frame 220 to the kiln wall iron frame 920 through the electromagnet 610 .

[0075] In some embodiments, the locking hole 240 extends along a first direction, and the locking bolt is threadedly penetrated from an inner side of the rotating frame 220 to the rotating frame 220 and the fixed frame 210 along a left-right direction.

[0076] In this embodiment, the fixed frame 210 is connected to an extension plate, which corresponds to the rotating frame 220 front and back and is set at a distance to prevent the extension plate from affecting the rotation of the rotating frame 220. The locking hole 240 is set on the extension plate, and the locking bolt is passed through the extension plate and the rotating frame 220.

[0077] It is understandable that the left and right ends of the moving frame 230 are both connected to limit sensors 232 connected to the controller, and the limit sensors 232 are travel switches or proximity switches. Correspondingly, the first slide 710 is connected to the induction plate 711. When the limit sensor 232 is connected to the induction plate 711, the limit sensor 232 sends a signal to the controller to turn off the translation motor 510 to prevent the translation motor 510 from exceeding the travel range and causing damage to the electric drill mechanism 400. Figure 5 shown.

[0078] It can be understood that the kiln high-efficiency punching machine 100 is provided with a drag chain 910 for installing electric wires, such as Figure 2 The two ends of the drag chain 910 are respectively connected to the rotating frame 220 and the moving frame 230 to supply power to the translation motor 510 and the electric drill mechanism 400.

[0079] It can be understood that the bottom end of the fixed frame 210 is bolted with four casters 211, so that the kiln high-efficiency punching machine 100 can be moved horizontally on the ground, and people can easily push the kiln high-efficiency punching machine 100 close to the kiln wall, and after drilling holes in one kiln section, push it to another kiln section for drilling holes, such as Figure 2 and Figure 4 shown.

[0080] It is understandable that the kiln high-efficiency drilling machine 100 can drill burner holes, rapid cooling air holes, roller holes, fire viewing holes, etc. on the kiln wall, which is not specifically limited here.

[0081] The preferred embodiments of the present invention are specifically described above, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A high-efficiency kiln punching machine, characterized in that: Included are: A frame structure, wherein the frame structure includes a fixed frame, a rotating frame and a movable frame, wherein the fixed frame is rotatably connected to the rotating frame so that the rotating frame rotates along an axis extending in a first direction, wherein the first direction is a horizontal direction; A lifting mechanism, wherein the lifting mechanism is connected to the rotating frame, an output end of the lifting mechanism is connected to the mobile frame, and the mobile frame is slidably connected to the rotating frame; A translation mechanism, the translation mechanism is connected to the mobile frame, and an output end of the translation mechanism performs linear motion along the first direction; An electric drill mechanism, the electric drill mechanism is connected to an output end of the translation mechanism, and the electric drill mechanism is slidably connected to the mobile frame; A positioning mechanism is connected to the rotating frame and is provided with a connecting end which is detachably connected to the kiln wall iron frame.

2. The kiln high-efficiency punching machine according to claim 1, characterized in that: The connection end is an electromagnet, and the electromagnet is used for magnetic connection with the kiln wall iron frame.

3. The kiln high-efficiency punching machine according to claim 1, characterized in that: The electric drill mechanisms are provided with two and are symmetrically arranged up and down, and the two electric drill mechanisms are respectively located above and below the mobile frame.

4. The kiln high-efficiency punching machine according to claim 2, characterized in that: Also included is an electric control mechanism, which includes a power supply, a controller and a wireless communication component connected in sequence; The controller is electrically connected to the lifting mechanism and the translation mechanism respectively, and is used to adjust the height position and horizontal position of the electric drilling mechanism; The controller is electrically connected to the electric drill mechanism and is used to control the switch of the electric drill mechanism; The controller is electrically connected to the electromagnet and is used to control the connection between the positioning mechanism and the kiln wall iron frame.

5. The kiln high-efficiency punching machine according to claim 1, characterized in that: The lifting mechanism includes a lifting motor, a shaft, a sprocket and a chain. The lifting motor is connected to the rotating frame, and the output end of the lifting motor is connected to the shaft. There are at least two sprockets that are symmetrically arranged up and down. At least one sprocket is rotatably connected to the upper end of the rotating frame, and at least another sprocket is rotatably connected to the lower end of the rotating frame. The chain is wound around the two sprockets that are opposite to each other up and down. The shaft extends along a first direction and is connected to all the sprockets located above or below, and the chain is connected to the mobile frame.

6. The kiln high-efficiency punching machine according to claim 5, characterized in that: The translation mechanism includes a translation motor, a synchronous wheel and a synchronous belt. The translation motor is connected to the mobile frame. Two synchronous wheels are provided and arranged along a first direction. The two synchronous wheels are respectively rotatably connected to the mobile frame. The output end of the translation motor is transmission-connected to one of the synchronous wheels. The synchronous belt is wound around the two synchronous wheels. The synchronous belt is connected to the electric drill mechanism.

7. The kiln high-efficiency punching machine according to claim 6, characterized in that: It also includes a first sliding mechanism, which includes a first slide seat, a first slider and a first guide rail. The first slide seat is respectively connected to the synchronous belt, the first slider and the electric drill mechanism. The first slider is slidably connected to the first guide rail. The first guide rail extends along a first direction and is connected to the mobile frame.

8. The kiln high-efficiency punching machine according to claim 6, characterized in that: The chain and the synchronous belt are respectively provided with adjustment components for adjusting tension.

9. The kiln high-efficiency punching machine according to claim 7, characterized in that: The electric drill mechanism includes an electric drill gun rack, a drill seat and a punching assembly, the electric drill gun rack is connected to the first slide seat and the drill seat respectively, the punching assembly and the drill seat are slidably connected along a second direction, and the second direction is a horizontal direction perpendicular to the first direction.

10. The kiln high-efficiency punching machine according to claim 1, characterized in that: The fixed frame is provided with a locking hole, and the rotating frame is also provided with the locking hole. The two locking holes correspond to each other in a straight line and are penetrated by the same locking bolt.

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