High-performance cutting film sticking machine applied to photovoltaic module material film and working method of high-performance cutting film sticking machine
By designing a high-performance cutting and film sticker, using the combination of feeding device and loading device, the rotational conveying and alternate film sticking of the films at both ends of the photovoltaic glass plate is achieved, which solves the problem of inefficiency in the prior art and improves the film sticking efficiency of photovoltaic glass plates of different sizes.
Patent Information
- Application Number
- CN202510103049.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-18
AI Technical Summary
The prior art is difficult to realize the rotational conveyance and alternate filming at both ends of photovoltaic glass plates, resulting in inefficient filming of photovoltaic glass plates of different sizes.
A high-performance cutting and film sticker is designed, including a feeding device and multiple feeding devices. The automatic switching and splicing of the film is achieved through the lifting component and the limiting component, and the flat shearing and alternate film sticking of the film is achieved by combining the clamping and the pressing device.
The rotational conveying and alternate filming of the material films at both ends of the photovoltaic glass plates is realized, which improves the filming efficiency of photovoltaic glass plates of different sizes, and ensures flat cutouts and efficient production of the material film.
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Figure CN119840152A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of film cutting, and in particular to a high-performance cutting and laminating machine and a working method for film of photovoltaic modules. Background Art
[0002] With the development of society, my country's environmental awareness has deepened, and it has attached more and more importance to the use of green energy. Solar energy is one of the important sources. In the production process of solar panels, a base film needs to be laid on the photovoltaic glass panel, which can not only protect the surface of the product, but also improve the appearance of the product, enhance its function and performance, and meet application needs. Since the base film is a plastic film, it has the characteristics of being light and thin. Traditionally, it often requires manual cutting and then lamination, which is too inefficient, has certain defects and is costly. In order to solve this technical problem, the Chinese patent application number is 202322603907.4, the classification number is B29C63 / 00, and the announcement date is 2 Document 024.08.02 discloses an automatic cutting film laminating machine, including a film laminating frame, supporting legs, a placing plate, and a feeding roller. The film laminating frame includes a U-shaped plate with an opening facing left, and also includes a tensioning roller, a motor, a conveying roller, a film laminating roller, a cutting mechanism, a supporting plate, and a pneumatic cylinder. Between the two side plates of the U-shaped plate, tensioning rollers, conveying rollers, and film laminating rollers are arranged in sequence from right to left. Both the conveying roller and the film laminating roller are provided with a matching pair. The motor is installed on the top surface of the placing plate located on the front side of the U-shaped plate and is fixedly connected to the conveying roller. A cutting mechanism slidably connected to the upper side of the U-shaped plate is provided, a support plate is fixedly provided on the top surface of the left end of the U-shaped plate, and a pneumatic cylinder is connected and fixed between the cutting mechanism and the support plate.
[0003] In the above-mentioned document, the front and rear ends of the moving seat are respectively slidably connected with the slide grooves arranged on the same side of the front and rear outer walls of the U-shaped plate, so that the piston shaft end of the hydraulic cylinder arranged on the top surface of the moving seat passes through the cutting knife on the bottom surface of the fixed plate behind the top plate of the moving seat to flexibly cut different parts of the film. However, for the film pasting of photovoltaic glass panels of new energy, if the film on a roll needs to be replaced manually after it is used up, it is impossible to realize the alternate delivery of the film from both ends of the photovoltaic glass panel and the alternating bonding of the film delivered from both ends to the photovoltaic glass panel, so as to realize the alternating film pasting of photovoltaic glass panels of different sizes. Summary of the invention
[0004] The purpose of the present invention is to provide a high-performance cutting and laminating machine and working method for photovoltaic module film, which can alternately convey film from both ends of a photovoltaic glass plate, and then alternately laminate the film conveyed from both ends to the photovoltaic glass plate, thereby achieving alternating laminating of photovoltaic glass plates of different sizes.
[0005] To achieve the above-mentioned purpose, the present invention provides, on the one hand, a high-performance cutting and laminating machine for photovoltaic module film, comprising a feeding device and more than two loading devices, the loading devices are arranged at both ends of the feeding device, the loading device comprises a splicing assembly, a conveying assembly, more than two material rack plates, a lifting assembly and a limiting assembly, the two material rack plates are relatively parallel and arranged on a base, the lifting assembly is hinged to the inner side of the material rack plate, the conveying assembly is arranged on one side of the splicing assembly, the lifting assembly lifts the material reel shaft with the material roll sleeved around the hinge with the material rack plate to the opening on one side of the material rack plate, the limiting assembly arranged above the opening limits the material reel shaft, a guide roller is arranged between the material roll and the splicing assembly, the splicing assembly arranged between the material rack plates can press and splice the material film entering the splicing cavity through the guide roller, and the material film is conveyed to the feeding device through the conveying assembly; The feeding device includes a frame, a positioning device, a pressing device, a clamping device and more than two cutting devices. The positioning device is arranged on a recessed portion formed by a downward recess in the middle of the frame. The pressing device is arranged above the positioning device and connected to both ends of the frame. The cutting devices connected to the frame are arranged at both ends of the pressing device. Both ends of the clamping device arranged above the pressing device are respectively connected to the cutting devices. After the clamping device clamps the material film passing through the cutting device and moves it horizontally to a preset position, the cutting device shears the material film pressed by the pressing device. The pressing device and the clamping device move the sheared material film to the top of the positioning device to fit it to the photovoltaic glass panel fixed on the positioning device.
[0006] The above structure, after the material reel with the material roll connected to it is lifted to the opening of the material rack plate by the lifting assembly, the limiting assembly can limit the material reel from leaving the opening of the material rack plate, and then the material film passes around the guide roller and passes through the splicing assembly. When splicing is not needed, the splicing assembly does not move the material film, so that the material film is continuously output under the drive of the conveying assembly, and when the material film on the material roll is about to be conveyed, when the material film passes through the splicing assembly, the conveying assembly stops working, so that the material film stays on the splicing assembly, and then the material reel with another material roll connected to it is lifted to the material rack plate by the lifting assembly, and after limiting, the material film of the other material roll can pass through the guide roller and penetrate the splicing assembly, so that the material film on the material roll and the material film of the other material roll are superimposed on the splicing assembly, so that the superimposed material film can be heated, fused and spliced into one by the splicing assembly, and after cooling, the splicing assembly stops moving, and the conveying assembly is continuously driven to enable the material film to be uninterruptedly conveyed to the cutting board. Cutting device, after the material film passes through the cutting device, since the clamping device can move in the horizontal direction, it can clamp the material film and drive the material film to continue to move in the horizontal direction. After moving to the preset position, the length of the material film matches the length of the photovoltaic glass plate on the positioning device, and the clamping device stops moving, so that the pressing device can press and fix the material film on the side close to the cutting device. After fixing the material film, the cutting device can stably shear the material film, so that the cut of the sheared material film is smooth and does not cause damage to the material film. Finally, the pressing device and the clamping device can clamp the two ends of the material film respectively, and the material film is moved to the top of the positioning device and fit with the photovoltaic glass plate fixed on the positioning device. Since the clamping device and the pressing device are arranged at both ends of the feeding device, the material can be clamped and pressed at both ends and moved to the corresponding position, thereby further improving the film pasting efficiency after cutting.
[0007] Further, the conveying assembly is arranged on one side of the splicing assembly, and a guide roller group 1 is arranged between the splicing assembly and the conveying assembly, the guide roller group 1 includes a guide roller 1 and a guide roller 2, the guide roller 1 and the guide roller 2 are both arranged between the material rack plates, and the guide roller 2 is staggeredly arranged below the guide roller 1; a guide roller group 2 is arranged on one side of the conveying assembly, the guide roller group 2 includes a guide roller 3, a guide roller 4, a guide roller 5 and a guide roller 6, the guide roller 3 is staggeredly arranged below the guide roller 2, and the guide roller 4, the guide roller 5 and the guide roller 6 are arranged on one side of the guide roller 3; The splicing assembly includes an upper pressing piece, a lower pressing piece, a protective cover and two driving pieces. The upper pressing piece and the lower pressing piece form a splicing cavity. A slide rail arranged along the length direction of the material rack plate is fixedly provided on the material rack plate. The driving piece is fixedly connected to a slider sleeved on the slide rail through a pad. The slider is slidably connected to the slide rail. Limit blocks are provided at both ends of the slide rail. The two ends of the top of the upper pressing piece are respectively fixedly connected to the output ends of the two driving pieces through a connecting block. The two ends of the bottom of the lower pressing piece are respectively connected to the inner sides of the two material rack plates through a connecting block. A heating pipe is provided on one side of the upper pressing piece near the bottom of the upper pressing piece and on one side of the lower pressing piece near the top of the lower pressing piece. The heating pipe is arranged along the length direction of the upper pressing piece and the lower pressing piece. The protective cover is arranged above the upper pressing piece.
[0008] The above arrangement, after passing through the splicing component, bypasses the guide roller group 1, the conveying component and the guide roller group 2 in sequence, which can guide the material film between the conveying component and the splicing component, and then through the offset guide roller 2, the material film can bypass the guide roller 2 first and then bypass the roller, so that the guide roller 2 can tension the material film passing through the splicing component. In this way, by moving the slider 1, the entire splicing component is driven to move along the length direction of the material rack plate, and the position of the splicing component and the material film is adjusted so that the material film is just It falls on the top of the lower pressing piece of the splicing component. When the material film to be spliced is overlapped on the top of the lower pressing piece of the splicing component, the upper pressing piece can be driven up and down by the driving piece, so that the bottom of the upper pressing piece abuts against the top of the lower pressing piece, and the overlapped material film is squeezed. Then, the overlapped material film pressed between the upper pressing piece and the lower pressing piece is heated through the heating tube, so that the material film between the upper pressing piece and the lower pressing piece is fused into one under high temperature to achieve splicing, and the protective cover can prevent the staff from accidentally touching the heated upper pressing piece.
[0009] Furthermore, the conveying assembly includes a second driving member, a roller shaft and a roller, the second driving member is connected to one side of the material rack plate through a mounting seat, and the output end of the second driving member is fixedly connected to the roller shaft sleeved with the roller; The lifting assembly includes a connecting shaft, two or more lifting rods and a lifting drive member, one end of the lifting rod is fixedly sleeved on both ends of the connecting shaft, both ends of the connecting shaft are respectively hinged to the material rack plate, and the output end of the lifting drive member is hinged to the other end of the lifting rod; The limiting assembly includes a fixed seat, a rotating rod and a limiting rod. The fixed seat is fixedly connected above the opening, one end of the rotating rod is hinged to the fixed seat, the other end of the rotating rod is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to one end of the limiting rod, and the other end of the limiting rod passes through the top of the opening and is embedded in the opening.
[0010] The above arrangement can drive the roller to rotate through the second driving member, and then drive the material film wrapped around the roller to roll, thereby providing power for conveying the material film; the lifting driving member can drive the lifting rod to rotate and lift around the hinge between the connecting shaft and the material rack plate, thereby lifting the material reel placed on the lifting rod to the opening of the material rack plate, and placing the material film roll on the material rack plate; the rotating rod can rotate around the fixed seat, so as to drive the limit rod to move in the vertical direction, thereby limiting the material reel in the opening.
[0011] Furthermore, the cutting device comprises a rolling device, a cutting mechanism and two supporting seats, the two ends of the rolling device and the cutting mechanism are respectively connected to two relatively parallel supporting seats, a supporting rod is provided on the supporting seat, the rolling device comprises an upper pressing roller assembly, a lower pressing roller assembly, a first driving assembly and more than two second driving assemblies, the cutting mechanism comprises an upper cutting assembly, a lower cutting assembly, a third driving assembly and more than two connecting rod transmission assemblies, the two ends of the lower pressing roller assembly are rotatably connected to the supporting seat, the output end of the first driving assembly arranged on one side of the lower pressing roller assembly is connected to the lower pressing roller assembly, the output end of the second driving assembly arranged on the supporting rod is hinged to the upper pressing roller assembly, the two ends of the lower cutting assembly are fixedly connected to the supporting seat, the third driving assembly arranged on one side of the supporting seat is transmission-connected to the connecting rod transmission assembly, and the two ends of the upper cutting assembly arranged above the lower cutting assembly are respectively connected to the connecting rod transmission assembly; The upper pressing roller assembly comprises an upper pressing roller, an upper pressing roller shaft and two upper connecting seats, the upper pressing roller is sleeved on the upper pressing roller shaft, and the two ends of the upper pressing roller shaft are rotatably connected to the two upper connecting seats respectively; The lower pressure roller assembly comprises a lower pressure roller, a lower pressure roller shaft and two lower connecting seats, the lower pressure roller is sleeved on the lower pressure roller shaft, the two lower connecting seats are respectively fixedly connected to the two supporting seats, and the two ends of the lower pressure roller shaft are respectively rotatably connected to the two lower connecting seats; The first driving assembly includes a first driving motor and a first mounting seat, the first driving motor is mounted on the first mounting seat, and the output end of the first driving motor passes through the first mounting seat and is fixedly connected to the lower pressure roller shaft; The second driving assembly includes a second driving cylinder, a second connecting shaft and a second mounting seat. The second mounting seat is fixedly connected to the support column. The second driving cylinder is hinged on the second mounting seat. The output end of the second driving cylinder is detachably connected to one end of the second connecting shaft. The other end of the second connecting shaft is hinged to the upper connecting seat.
[0012] The above arrangement, when the material film needs to be cut, can drive the upper pressure roller assembly upward and disengage from the lower pressure roller assembly through the second driving assembly, and at the same time drive the connecting rod transmission assembly to move through the third driving assembly, thereby making the upper cutting assembly move upward and disengage from the lower cutting assembly. When the material film is conveyed to the lower pressure roller assembly, the upper pressure roller assembly is driven downward and reset through the second driving assembly, so that the upper pressure roller assembly abuts against the lower pressure roller assembly, thereby pressing the material film, and at the same time drive the lower pressure roller assembly to rotate through the first driving assembly, thereby making the upper pressure roller assembly and the lower pressure roller assembly rotate relatively, thereby driving the material film to continue to be conveyed in the direction of the cutting mechanism, and playing a guiding role in smoothly and stably conveying the material film to the cutting mechanism. When the material film is conveyed to the lower cutting assembly, the first driving assembly stops working. At this time, the upper pressure roller assembly and the lower pressure roller assembly steadily press the material film, and can drive the connecting rod transmission assembly through the third driving assembly, and then drive the upper cutting assembly to move downward and abut against the lower cutting assembly through the connecting rod transmission assembly, thereby stably shearing the material film.
[0013] Further, the upper cutting assembly includes an upper cutting seat and an upper cutting blade, the upper cutting blade is arranged on the upper cutting seat, and through holes are arranged at both ends of the upper cutting seat, the lower cutting assembly includes a lower cutting seat and a lower cutting blade, the lower cutting blade is arranged on the lower cutting seat, the upper cutting blade and the lower cutting blade are arranged opposite to each other, the two ends of the upper cutting seat are respectively hinged to the connecting rod transmission assembly, the two ends of the lower cutting seat are provided with connecting seats, the connecting seat is provided with guide columns matching the through holes, and the two ends of the first connecting rod arranged above the upper cutting seat are respectively connected to the guide columns passing through the through holes of the upper cutting seat along the vertical direction; The third driving assembly includes a third driving motor and a third mounting seat, the third mounting seat is arranged on one side of the supporting seat, the third driving motor is mounted on the third mounting seat, and the output end of the third driving motor passes through the third mounting seat and is transmission-connected to the connecting rod transmission assembly; The connecting rod transmission assembly includes a first connecting rod, a second connecting rod, a transmission belt, a driving wheel and a driven wheel. One end of the first connecting rod is hinged to the upper cutting seat, the other end of the first connecting rod is hinged to one end of the second connecting rod, the other end of the second connecting rod is fixedly connected to the second rotating shaft, the hinge between the first connecting rod and the first connection is eccentrically arranged with the second rotating shaft, the other end of the second rotating shaft is fixedly connected to the driven wheel, the driven wheel is transmission-connected to the driving wheel through the transmission belt, the driving wheel is fixedly connected to one end of the first rotating shaft, and the other end of the first rotating shaft passes through the support seat and is fixedly connected to the output end of the third drive motor.
[0014] The above arrangement can drive the connecting rod transmission assembly to move through the third driving motor, and then drive the upper cutting seat to move in the vertical direction through the connecting rod transmission assembly, thereby shearing the material film.
[0015] Furthermore, the positioning device includes a first support frame, a first moving component and more than two travel switches, a lifting component, a longitudinal positioning component and a transverse positioning component, the first support frame is connected to a recessed portion in the middle of the frame, the first moving component is connected to the top of the first support frame through a first connecting seat and is vertically arranged with the first support frame, and auxiliary components connected to the first support frame and arranged parallel to the first moving component are respectively provided on both sides of the first moving component, the first moving component includes a fifth driving motor, a first transmission shaft and more than two first transmission components, the first transmission component includes a first fixed seat, a first transmission belt, a first driving wheel and a first driven wheel, the first driving wheel and the first driven wheel are respectively arranged at two ends of the first fixed seat, the first transmission belt is sleeved on the first driving wheel and the first driven wheel, the fifth driving motor and the travel switch are both arranged on one side of the first fixed seat, the output end of the fifth driving motor is connected to one end of the first transmission shaft, and the other end of the first transmission shaft passes through the first fixed seat and is connected to the first driving wheel; The lateral positioning assembly is arranged at both ends of the first support frame, and the lateral positioning assembly includes a lateral moving module, a lateral driving motor and a lateral limiting rod. The lateral moving module is connected to the first support frame, and the lateral driving motor arranged on the first support frame is connected to the lateral moving module. The lateral moving module is provided with a lateral moving slider, and the lateral limiting rod is connected to the lateral moving slider. The longitudinal positioning component is relatively arranged on one side of the two ends of the first fixed seat, and the longitudinal positioning component includes a longitudinal moving module, a longitudinal driving motor, a longitudinal driving cylinder and a longitudinal limiting rod. The longitudinal moving module is connected to the first supporting frame, and the longitudinal driving motor arranged on the first fixed seat is connected to the longitudinal moving module. The longitudinal moving module is provided with a longitudinal moving slider, and the longitudinal moving slider is connected to a longitudinal connecting plate. The longitudinal driving cylinder located in the vertical direction is vertically connected to the longitudinal connecting plate, and the longitudinal limiting rod is fixedly connected to the output end of the longitudinal driving cylinder.
[0016] The above arrangement can move the photovoltaic glass panel from one side of the first support frame to the center position of the frame through the first moving component, so that when the photovoltaic glass panel moves to the travel switch, the fifth drive motor can be controlled to stop driving. In this way, after the photovoltaic glass panels of different sizes are moved to the center position of the frame, the transverse driving motor can drive the transverse moving module, thereby driving the transverse limit rod to move in the transverse direction, thereby adjusting the relative distance between the transverse limit rods according to the length of the photovoltaic glass panel, and limiting the photovoltaic glass panel in the transverse direction; at the same time, the longitudinal driving motor can drive the longitudinal moving module, thereby driving the longitudinal limit rod to move in the longitudinal direction, thereby adjusting the relative distance between the longitudinal limit rods according to the width of the photovoltaic glass panel, and then driving the longitudinal limit rod to be lifted and lowered in the vertical direction through the longitudinal driving cylinder, so that the longitudinal limit rod is set higher than the photovoltaic glass panel, and the photovoltaic glass panel is limited in the longitudinal direction, thereby positioning the photovoltaic glass panel in the plane.
[0017] Further, the jacking assembly is arranged between the first transmission assembly, and the jacking assembly includes a jacking connection seat, a jacking cylinder and a jacking support rod, the jacking connection seat is connected to the first support frame, the jacking cylinder is connected to the jacking connection seat, and the output end of the jacking cylinder is fixedly connected to the jacking support rod; The auxiliary assembly includes an auxiliary fixing rod and two or more auxiliary fixing seats 1, 2 and auxiliary wheels, the auxiliary fixing rod is connected to the first support frame through the auxiliary fixing seat 1, the auxiliary fixing seat 2 is connected to the auxiliary fixing rod, the auxiliary wheel is installed on the auxiliary fixing seat 2, and the auxiliary wheel is at the same height as the first transmission assembly belt; The pressing device includes a second support frame and more than two pressing mechanisms, the pressing mechanism includes a pressing assembly, a second driving motor, a second transmission shaft and more than two second transmission assemblies, the second transmission assembly includes a second fixed block, a second fixed seat, a second transmission belt, a second driving wheel, a second driven wheel and more than two second tensioning wheels, the second fixed seat is fixedly connected to the frame, the two ends of the second support frame are connected to the two ends of the frame through the second fixed seat, the second driving wheel and the two or more second tensioning wheels are all arranged on the outside of the second fixed seat, the second driving wheel is fixedly sleeved on the two ends of the second transmission shaft set through the second fixed seat, the output end of the second driving motor set on the frame is connected to the second transmission shaft, the second driven wheel is connected to the second support frame, the second transmission belt is sleeved on the second driving wheel, the second driven wheel and more than two second tensioning wheels, and the second fixed block is fixedly connected to the second transmission belt; The second support frame is provided with more than two second slide rails arranged in the transverse direction. The pressing assembly includes a pressing cylinder seat, a pressing cylinder, a pressing rod, a pressing fixing rod, a pressing fixing block and a second sliding block. The pressing rod is fixedly connected to the output end of the pressing cylinder, the pressing cylinder is installed on the pressing cylinder seat, the pressing cylinder seat is connected to the pressing fixing rod, the bottom of the pressing fixing rod is connected to a pressing support plate, both ends of the pressing fixing rod are connected to the pressing fixing block, the pressing fixing block is fixedly connected to one end of the second sliding block, the second sliding block is sleeved on the second slide rail and slidably connected to the second slide rail, and the other end of the second sliding block is fixedly connected to the second fixing block.
[0018] The above arrangement drives the second driving shaft to rotate through the second driving motor, and then drives the second driving wheel to rotate. Since the second driving wheel, the second driven wheel and the second tensioning wheel are connected by the second transmission belt, the second fixed block connected to the second transmission belt can be driven to move horizontally. After the second transmission belt drives the second fixed block to move, it can drive the second slider to slide on the second slide rail, and then drive the pressing assembly to move to one side of the cutting device, and drive the pressing rod to move in the vertical direction through the pressing cylinder, and then press the material film abutting against the pressing support plate, so as to facilitate the cutting device to achieve smooth shearing of the pressed material film; and after the photovoltaic glass panel is moved to the center position of the frame with the assistance of the auxiliary component, the lifting support rod is driven by the lifting cylinder to lift the photovoltaic glass panel, so as to facilitate the material film to be attached to the photovoltaic glass panel.
[0019] Further, the material clamping device includes a third support frame, a third transmission assembly and a material clamping mechanism, both ends of the third support frame are connected to the cutting device, both ends of the third support frame are provided with a third fixed seat, the third transmission assembly includes a fourth driving motor, a third transmission belt, a third driving wheel, a third driven wheel and a third fixed block, the third driving wheel and the third driven wheel are arranged on the third fixed seat, the output end of the fourth driving motor arranged on one side of the third fixed seat is connected to the third driving wheel, the third transmission belt is sleeved on the third driving wheel and the third driven wheel, the third fixed block is fixedly connected to the third transmission belt, and the third fixed block is connected to the material clamping mechanism; The third moving assembly is connected to the material clamping plate and the material clamping rod, and the third moving assembly is connected to the material clamping plate and the material clamping rod by the third connecting rod. The material clamping assembly includes a material clamping cylinder, a material clamping base, an upper material clamping plate and a lower material clamping plate. One end of the material clamping base is connected to the material clamping connecting rod, and the lower material clamping plate is fixedly connected to the other end of the material clamping base. Material clamping cylinder seats are provided on both sides of the material clamping base, and the two sides of the material clamping cylinder are respectively connected to the material clamping cylinder seats. The lower end of the upper material clamping plate abutting against the lower material clamping plate is hinged to the other end of the material clamping base, and the upper end of the upper material clamping plate is hinged to the output end of the material clamping cylinder.
[0020] The above arrangement can drive the third driving wheel to rotate through the fourth driving motor. Since the third driving wheel and the third driven wheel are connected by the third transmission belt, the third fixed block connected to the third transmission belt can be driven to move horizontally, and then the clamping mechanism can be driven to move horizontally. After the third fixed block drives the clamping connecting plate to move to the upper position corresponding to the material film, the third connecting rod can be driven to move in the vertical direction through the third driving cylinder. Since a third guide rod is provided between the clamping connecting plate and the clamping connecting rod, the clamping assembly can be driven to rise and fall so that the clamping assembly and the material film are at the same height. Then the upper clamping plate is driven to rotate around the hinge between the upper clamping plate and the clamping base through the clamping cylinder, so that the upper clamping plate and the lower clamping plate can be opened and closed, and the material film is clamped.
[0021] Another aspect of the present invention further provides a working method of a high-performance cutting machine applied to a photovoltaic module film, comprising the following steps: S1 lifts the material reel with the material roll sleeved thereon to the opening of the material rack plate through the lifting assembly and limits the position of the material reel through the limiting assembly, and then makes the material roll bypass the guide roller and pass through the splicing assembly, and then drives the material film to bypass the guide roller group 1 and the guide roller group 2 through the conveying assembly and then convey it to the cutting device; S2 After the photovoltaic glass panel 1 is moved to the center position of the frame by the first moving assembly, the clamping device at one end of the feeding device moves to the same height as the material film passing through the cutting device and clamps the material film, and then drives the material film to move horizontally to a preset position, and then the material film is pressed by the pressing device arranged at one end of the feeding device, and then the material film is sheared by the cutting device arranged at one end of the feeding device, and the sheared material film is moved to the top of the photovoltaic glass panel 1 by the pressing device and the clamping device, and the photovoltaic glass panel 1 is lifted up by the lifting assembly to achieve bonding; S3 The pressing device and the clamping device at one end of the feeding device are reset; S4 After the photovoltaic glass panel 2 is moved to the center position of the frame by the first moving assembly, the clamping device at the other end of the feeding device is moved to the same height as the material film passing through the cutting device and clamps the material film, and then drives the material film to move horizontally to a preset position, and then the material film is pressed by the pressing device arranged at the other end of the feeding device, and then the material film is sheared by the cutting device arranged at the other end of the feeding device, and the sheared material film is moved to the top of the photovoltaic glass panel 2 by the pressing device and the clamping device, and the photovoltaic glass panel 2 is lifted up by the lifting assembly to achieve bonding; S5 resets the pressing device and the clamping device at the other end of the feeding device.
[0022] With the above arrangement, after the material reel with the material roll connected thereto is lifted to the opening of the material rack plate by the lifting assembly, the limiting assembly can be used to limit the material reel from leaving the opening of the material rack plate, and then the material film passes around the guide roller and through the splicing assembly. When splicing is not required, the splicing assembly does not act on the material film, so that the material film is continuously output under the drive of the conveying assembly. When the material film on the material roll is about to be conveyed out, when the material film passes through the splicing assembly, the conveying assembly stops working, so that the material film stays on the splicing assembly, and then the lifting assembly is used. The material reel with another material reel is lifted to the material rack plate, and after limiting, the material film of the other material reel can bypass the guide roller and penetrate the splicing assembly, so that the material film on the material reel is overlapped with the material film of the other material reel on the splicing assembly, so that the overlapped material film can be heated, fused and spliced into one through the splicing assembly. After cooling, the splicing assembly is stopped, and the conveying assembly is continuously driven to ensure that the material film is continuously conveyed to the cutting device. After the material film passes through the cutting device, the clamping device can move horizontally. , and then the material film can be clamped and driven to continue to move in the horizontal direction. After moving to the preset position, the length of the material film matches the length of the photovoltaic glass panel on the positioning device, and the clamping device stops moving, so that the pressing device can press and fix the material film on the side close to the cutting device. After fixing the material film, the cutting device can stably shear the material film, so that the cut of the sheared material film is smooth and does not cause damage to the material film. Finally, the pressing device and the clamping device can clamp the two ends of the material film respectively, and the material film is moved to the top of the positioning device to achieve bonding with the photovoltaic glass panel fixed on the positioning device. Since the clamping device and the pressing device are arranged at both ends of the feeding device, the material can be clamped and pressed at both ends and moved to the corresponding position, and then the feeding device takes turns to feed the material film to the feeding device, and the clamping device and the pressing device at both ends of the feeding device can alternately perform film bonding operations, thereby realizing alternate film bonding for photovoltaic glass panels of different sizes entering the positioning device.
[0023] Furthermore, the S1 also includes: When the material film on the material roll is about to be conveyed away and the material film passes through the splicing assembly, the conveying assembly stops working, allowing the material film to remain on the splicing assembly, and then the material roll shaft with another material roll connected is lifted to the material rack plate by the lifting assembly, and after limiting, the material film of the other material roll bypasses the guide roller and penetrates into the splicing assembly, so that the material film on the material roll and the material film of the other material roll are overlapped on the splicing assembly, so that the overlapped material films can be heated, fused and spliced into one by the splicing assembly. After cooling, the splicing assembly stops moving, and the conveying assembly continues to be driven to enable the material film to be continuously conveyed to the cutting device.
[0024] The above method can achieve uninterrupted transportation between material films during the process of material roll conveying material film, thereby improving operating efficiency; in this way, after the material film is conveyed to the feeding device, the photovoltaic glass panels of different sizes entering the positioning device can be alternately laminated, further improving the film laminating operating efficiency of photovoltaic glass panels of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the feeding device in the present invention.
[0026] Figure 2 It is a structural schematic diagram of the feeding device in the present invention from another angle.
[0027] Figure 3 It is a cross-sectional view of the feeding device in the present invention.
[0028] Figure 4 It is a cross-sectional view from another angle of the feeding device in the present invention.
[0029] Figure 5 It is a schematic diagram of the connection between the material rack plate and the lifting assembly in the present invention.
[0030] Figure 6 for Figure 3 Enlarged view of point G in the middle.
[0031] Figure 7 for Figure 5 Enlarged view of point H in the middle.
[0032] Figure 8 It is a schematic diagram of the structure of the cutting device in the present invention.
[0033] Fig. 9 It is a schematic structural diagram of the cutting device in the present invention from another angle.
[0034] Fig.10 It is a schematic diagram of the structure of the feeding device in the present invention.
[0035] Fig.11 It is a structural schematic diagram of the positioning device in the present invention.
[0036] Fig.12 It is a schematic structural diagram of the material pressing device in the present invention.
[0037] Fig.13 It is a schematic diagram of the structure of placing the photovoltaic glass panel on the positioning device in the present invention.
[0038] Fig.14 It is a schematic structural diagram of the clamping device in the present invention.
[0039] Fig.15 This is a schematic structural diagram of the clamping device from another perspective in the present invention.
[0040] Fig.16 for Fig.10 Enlarged view of point A in the middle.
[0041] Fig.17 for Fig.11 Enlarged view of point B in the middle.
[0042] Fig.18 for Fig.12 Enlarged view of center C.
[0043] Fig.19 for Fig.14 Enlarged view of point D in the middle.
[0044] Fig. 20 for Fig.15 Enlarged view of point E in the middle.
[0045] Fig.21 for Fig.11 Enlarged view of point F in the middle.
[0046] Fig. 22 It is a schematic diagram of the overall structure of the present invention. DETAILED DESCRIPTION
[0047] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0048] like Figures 1 to 22As shown, a high-performance cutting and laminating machine for photovoltaic module film includes a feeding device z01 and two or more loading devices z02. The loading devices z02 are arranged at both ends of the feeding device z01. The loading device z02 includes a splicing component, a conveying component, two or more material rack plates a1, a lifting component and a limiting component. The two material rack plates a1 are relatively parallel and arranged on a base a2. A connecting column a3 is provided between the bottoms of the two material rack plates a1. The two material rack plates a1 are connected to form a whole through the connecting column a3 and then connected to the base a2. The lifting component is hinged to the inner side of the material rack plate a1. The lifting component includes a connecting shaft a4, two or more lifting rods a5 and a lifting drive member a6. In this embodiment, the lifting rod a5 and the lifting drive member a6 are both provided in two, and the two The lifting rod a5 is respectively arranged at the two ends of the connecting shaft a4, and a support column a7 is also arranged between the two lifting rods a5. The support column a7 is located on one side of the connecting shaft a4. One end of the lifting rod a5 is sleeved on the connecting shaft a4, and the two ends of the connecting shaft a4 are respectively hinged to the material rack plate a1. The output end of the lifting drive member a6 is hinged to the other end of the lifting rod a5, so that the lifting rod a5 is driven by the lifting drive member a6 to rotate and lift around the hinge between the connecting shaft a4 and the material rack plate a1. In this way, during the lifting process, the support column a7 can be used to limit the rotation of the material roll a8 around the material roll shaft a9, and then the material roll shaft a9 placed on the lifting rod a5 can be stably lifted to the opening of the material rack plate a1, and the material roll a8 can be placed on the material rack plate a1. In this embodiment, the lifting drive member a6 is a driving motor.
[0049] The splicing assembly is arranged between the rack plates a1, and the splicing assembly includes an upper pressing piece a10, a lower pressing piece a11, a protective cover a12 and two driving pieces a13. The upper pressing piece and the lower pressing piece form a splicing cavity. A slide rail a14 arranged along the length direction of the rack plate a1 is fixedly arranged on the rack plate a1. The driving piece a13 is fixedly connected to a slider a16 sleeved on the slide rail a14 through a cushion block a15. The slider a16 is slidably connected to the slide rail a14. Limiting pieces are arranged at both ends of the slide rail a14. Block a17, the two ends of the top of the upper pressing piece a10 are fixedly connected to the output ends of the two driving pieces a13 through the connecting block a18, the two ends of the bottom of the lower pressing piece a11 are connected to the inner sides of the two material rack plates a1 through the connecting block a19, and the side of the upper pressing piece a10 near the bottom of the upper pressing piece a10 and the side of the lower pressing piece a11 near the top of the lower pressing piece a11 are both provided with heating tubes a20, and the heating tubes a20 are arranged along the length direction of the upper pressing piece a10 and the lower pressing piece a11, and the protective cover a 12 is arranged above the upper pressing member a10, so that the entire splicing assembly can be moved along the length direction of the material rack plate a1 by moving the slider a16, and the position of the splicing assembly and the material film can be adjusted so that the material film just falls on the top of the splicing assembly lower pressing member a11. When the material film to be spliced is overlapped on the top of the splicing assembly lower pressing member a11, the upper pressing member a10 can be driven up and down by the driving member a13, so that the bottom of the upper pressing member a10 abuts against the top of the lower pressing member a11, and the overlapping The combined material film is extruded, and after extrusion, the material film pressed between the upper pressing piece a10 and the lower pressing piece a11 can be heated by the heating tube a20, so that the material film between the upper pressing piece a10 and the lower pressing piece a11 is fused into one at a high temperature to achieve splicing, and the protective cover a12 can prevent the staff from accidentally touching the heated upper pressing piece a10. In this embodiment, heat dissipation holes are provided on both sides of the protective cover a12 to facilitate the diffusion of heat after fusion and accelerate the cooling effect. The heating tube a20 is connected to an external power supply.
[0050] The conveying assembly is arranged on one side of the splicing assembly, and the conveying assembly includes a second driving member a21, a roller shaft a22 and a roller a23. The second driving member a21 is connected to one side of the material rack plate a1 through a mounting seat a24, and the second driving member a21 is mounted on the mounting seat a24. The output end of the second driving member a21 is fixedly connected to the roller shaft a22 passing through the material rack plate a1, and the roller a23 is sleeved on the roller shaft a22, so that the second driving member a21 can drive the roller a23 to rotate, and then drive the material film wrapped around the roller a23 to roll, providing power for conveying the material film. The second driving member a21 is a driving motor.
[0051] A guide roller group 1 is provided between the splicing assembly and the conveying assembly, and the guide roller group 1 includes a guide roller 1 a25 and a guide roller 2 a26. The guide roller 1 a25 and the guide roller 2 a26 are both arranged between the material frame plate a1, and the guide roller 2 a26 is staggered below the guide roller 1 a25. In the present embodiment, the cross-sectional areas of the guide roller 1 a25 and the guide roller 2 a25 are both smaller than the cross-sectional area of the roller a23, so that the roller a23 can drive the material film wound on the roller a23 to rotate. In the process of outputting the material film, the staggered guide roller 2 a26 can make the material film first bypass the guide roller 2 a26 and then bypass the roller a23, so that the guide roller 2 a26 can tension the material film a35 passing through the splicing assembly.
[0052] A guide roller group 2 is provided on one side of the conveying assembly, and the guide roller group 2 includes a guide roller 3 a27, a guide roller 4 a28, a guide roller 5 a29 and a guide roller 6 a30. A shaft matching the guide roller 3 a27, the guide roller 4 a28, the guide roller 5 a29 and the guide roller 6 a30 is provided between the two material rack plates a1. The guide roller 3 a27, the guide roller 4 a28, the guide roller 5 a29 and the guide roller 6 a30 are respectively sleeved. Connected to the corresponding shaft, guide roller three a27 is staggeredly arranged below guide roller two a26, and guide roller four a28, guide roller five a29 and guide roller six a30 are arranged on one side of guide roller three a27, so that the material film can be output along with the rotation of guide roller three a27, guide roller four a28, guide roller five a29 and guide roller six a30, and at the same time, the output material film is further tensioned by guide roller group two.
[0053] The lifting assembly lifts the material reel shaft with the material roll connected to it around the hinge with the material rack plate to the opening on one side of the material rack plate. The limiting assembly arranged above the opening limits the material reel shaft. A guide roller a31 is provided between the material roll and the splicing assembly. In this embodiment, the height of the guide roller a31 matches the height of the lower pressure piece a11.
[0054] In this embodiment, centering devices are provided on both sides of the material roll a8, and the centering devices are respectively arranged on the material rack plate a1. The centering devices include a driving member a32, a connecting plate a33 and a pushing block a34. The driving member a32 is fixedly connected to the material rack plate a1, and the output end of the driving member a32 is fixedly connected to one end of the connecting plate a33, and the other end of the connecting plate a33 is detachably connected to the pushing block a34. In this way, after the material roll a8 is placed on the material rack plate a1, the material roll a8 can be centered and adjusted by the centering devices located on both sides of the material roll a8.
[0055] The limiting assembly includes a fixed seat a36, a rotating rod a37 and a limiting rod a38, the fixed seat a36 is fixedly connected above the opening, one end of the rotating rod a37 is hinged to the fixed seat a36, the other end of the rotating rod a37 is hinged to one end of the connecting rod a37, the other end of the connecting rod a37 is hinged to one end of the limiting rod a38, the other end of the limiting rod a38 passes through the top of the opening and is embedded in the opening, and then the rotating rod a37 can rotate around the fixed seat a36 to drive the limiting rod a38 to move in the vertical direction, thereby limiting the material reel a9 in the opening.
[0056] The feeding device z01 includes a frame z1, a positioning device z2, a pressing device z3, a clamping device z4 and more than two cutting devices z5. The cutting devices z5 connected to the frame z1 are arranged at both ends of the pressing device z3. The cutting device z5 includes a rolling device, a cutting mechanism and two supporting seats s1. The two ends of the rolling device and the cutting mechanism are respectively connected to two relatively parallel supporting seats s1. The rolling device is arranged on one side of the cutting mechanism. A supporting rod s2 vertically extending in the vertical direction is arranged on the supporting seat s1. The rolling device includes an upper pressing roller assembly, a lower pressing roller assembly, a first driving assembly and more than two second driving assemblies. The two ends of the lower pressing roller assembly are connected to the first driving assembly and the second driving assembly. The output end of the first driving assembly connected to the support seat s1, which is arranged on one side of the lower pressure roller assembly, is connected to the lower pressure roller assembly, and the output end of the second driving assembly arranged on the support rod s2 is hinged to the upper pressure roller assembly. The upper pressure roller assembly includes an upper pressure roller s3, an upper pressure roller shaft s4 and two upper connecting seats s5. The upper pressure roller s3 is sleeved on the upper pressure roller shaft s4, and the two ends of the upper pressure roller shaft s4 are respectively rotatably connected to the two upper connecting seats s5. The lower pressure roller assembly includes a lower pressure roller s6, a lower pressure roller shaft s7 and two lower connecting seats s8. The lower pressure roller s6 is sleeved on the lower pressure roller shaft s7, and the two lower connecting seats s8 are respectively fixedly connected to the two support seats s1, and the two ends of the lower pressure roller shaft s7 are respectively connected to the two The lower connecting seat s8 is rotatably connected, the first driving assembly includes a first driving motor s9 and a first mounting seat s10, the first driving motor s9 is mounted on the first mounting seat s10, the output end of the first driving motor s9 passes through the first mounting seat s10 and is fixedly connected to the lower pressure roller shaft s7, the first driving motor s9 is a servo motor, and the servo motor drives the lower pressure roller shaft s7 to rotate different numbers of circles so that the length of the material film to be cut matches the length of the photovoltaic glass panel. In this embodiment, the second driving assembly is set to two, the second driving assembly includes a second driving cylinder s11, a second connecting shaft s12 and a second mounting seat s13, and the second mounting seat s13 is fixedly connected On the support column s2, the second driving cylinder s11 is hinged on the second mounting seat s13, and the output end of the second driving cylinder s11 is detachably connected to one end of the second connecting shaft s12, and the other end of the second connecting shaft s12 is hinged to the upper connecting seat s5, so that under the drive of the first driving assembly, the lower pressure roller s6 can be driven to rotate between the support seats s1, and then the upper pressure roller s3 and the lower pressure roller s6 are driven to rotate relative to each other, thereby guiding the conveying of the material film. In addition, the upper pressure roller assembly is driven to rise and fall by the second driving cylinder s11, and at the same time, it is convenient to adjust the relative positions of the upper pressure roller s3 and the lower pressure roller s6 during the lifting process, so as to better press the material film.
[0057] The cutting mechanism includes an upper cutting assembly, a lower cutting assembly, a third driving assembly and more than two connecting rod transmission assemblies, the two ends of the lower cutting assembly are fixedly connected to the support seat s1, the third driving assembly arranged on one side of the support seat s1 is connected to the connecting rod transmission assembly, the two ends of the upper cutting assembly arranged above the lower cutting assembly are respectively connected to the connecting rod transmission assembly, the upper cutting assembly includes an upper cutting seat s14 and an upper cutting blade s15, the upper cutting blade s15 is arranged on the upper cutting seat s14, and the two ends of the upper cutting seat s14 are provided with through holes, the lower cutting assembly includes a lower cutting seat s16 and a lower cutting blade, the lower cutting blade is arranged on the lower cutting seat s16, the upper cutting blade s15 is arranged opposite to the lower cutting blade (not marked in the figure), the upper cutting seat The two ends of s14 are respectively hinged to the connecting rod transmission assembly, the two ends of the lower cutting seat s16 are provided with connecting seats s17, and the connecting seat s17 is provided with a guide column s18 matching the through hole, and the two ends of the first connecting rod s19 arranged above the upper cutting seat s14 are respectively connected to the guide column s18 passing through the through hole of the upper cutting seat s14 along the vertical direction, so that the upper cutting seat s14 can be driven to move in the vertical direction through the connecting rod transmission assembly, thereby shearing the material film, and the third driving assembly includes a third driving motor s20 and a third mounting seat s21, the third mounting seat s21 is arranged on one side of the support seat s1, the third driving motor s20 is installed on the third mounting seat s21, and the output end of the third driving motor s20 passes through the third mounting seat s 21 is connected to the connecting rod transmission assembly in transmission. In this embodiment, the connecting rod transmission assembly is set to two, and the connecting rod transmission assembly includes a first connecting rod s22, a second connecting rod s23, a transmission belt s24, a driving wheel s25 and a driven wheel s26. One end of the first connecting rod s22 is hinged to the upper cutting seat s14, the other end of the first connecting rod s22 is hinged to one end of the second connecting rod s23, and the other end of the second connecting rod s23 is fixedly connected to the second rotating shaft s27. A connecting shaft is provided on the second connecting rod 23, and the other end of the first connecting rod s22 is hinged to the connecting shaft s231, and the axis of the connecting shaft s231 is on a different straight line from the axis of the second rotating shaft s27, so that the connecting shaft s231 is eccentrically arranged with the second rotating shaft s27, and the second rotating shaft s The two ends of 27 pass through the support seat s1 and are fixedly connected with the driven wheel s26 arranged on one side of the support seat s1 respectively. The driven wheel s26 is connected to the driving wheel s25 through the transmission belt s24. The driving wheel s25 is fixedly connected to one end of the first rotating shaft s28. The other end of the first rotating shaft s28 passes through the support seat s1 and is fixedly connected to the output end of the third driving motor s20. In this way, the driving wheel s25 can be driven to rotate by the third driving motor s20, and then the driven wheel s26 can be driven to rotate by the transmission belt s24, so that the driven wheel s26 drives the second connecting rod s23 to rotate, and finally the second connecting rod s23 drives the first connecting rod s22 to swing, so that the upper cutting seat s14 is driven to rise and fall along the guide column s18 through the first connecting rod s22.
[0058] In this embodiment, if Figure 1 As shown, a limiting plate s29 is provided on one side of the lower cutting seat s16, so that after the upper cutting blade s15 shears the film, it can abut against the limiting plate s29 to prevent the upper cutting blade s15 from accidentally touching the lower cutting seat s16.
[0059] In this embodiment, if Figure 1 As shown, a limiting buckle s30 is provided on the first connecting rod s19, and a limiting protrusion s31 is provided on the upper cutting seat s14. The limiting protrusion s31 is slidably connected in the limiting buckle s30, thereby limiting the upper cutting seat s14 in the vertical direction.
[0060] The working principle of the present invention is as follows: after the material film passes through the cutting device z5, the clamping device z4 moves in the horizontal direction, thereby clamping the material film and driving the material film to continue to move in the horizontal direction. After moving to the preset position, the length of the material film matches the length of the photovoltaic glass plate on the positioning device z3, and the clamping device z4 stops moving. Then, the pressing device z3 presses and fixes the material film on the side close to the cutting device z5. After fixing the material film, the cutting device z5 is used to stably shear the material film, so that the cut of the sheared material film is smooth and does not cause damage to the material film. Finally, the pressing device z3 and the clamping device z4 are used to clamp the two ends of the material film respectively, and the material film is moved to the top of the positioning device z2 to fit with the photovoltaic glass plate fixed on the positioning device z2.
[0061] The positioning device z2 is arranged in a recessed portion formed by a downward depression at the middle position of the frame z1, the positioning device z2 includes a first support frame z6, a first moving component and more than two travel switches z7, a lifting component, a longitudinal positioning component and a transverse positioning component, the first support frame z6 is connected to the recessed portion at the middle position of the frame z1, the first moving component is connected to the top of the first support frame z6 through a first connecting seat z8 and is vertically arranged with the first support frame z6, auxiliary components connected to the first support frame z6 and arranged parallel to the first moving component are respectively provided on both sides of the first moving component, the first moving component includes a fifth driving motor z9, a first transmission shaft z10 and more than two first transmission components, the first transmission component includes a first fixed seat z11, a first transmission belt z12, a first driving wheel (not marked in the figure) and a first driven wheel (not marked in the figure), and the first driving wheel (not marked in the figure) and the first driven wheel (not marked in the figure) are respectively arranged on the first fixed seat z1 1, the first transmission belt z12 is sleeved on the first driving wheel (not marked in the figure) and the first driven wheel (not marked in the figure), the fifth driving motor z9 and the travel switch z7 are both arranged on one side of the first fixed seat z11, the output end of the fifth driving motor z9 is connected to one end of the first transmission shaft z10, and the other end of the first transmission shaft z10 passes through the first fixed seat z11 and is connected to the first driving wheel (not marked in the figure). In this embodiment, the first driven wheel (not marked in the figure) is sleeved on the first connecting shaft (not marked in the figure) of the first fixed seat z11, and the first driving wheel (not marked in the figure) is transmission-connected with the first driven wheel (not marked in the figure) through the first transmission belt z12, so that the photovoltaic glass panel can be moved from one side of the first support frame z6 to the center position of the frame z1 through the first moving component, so that when the photovoltaic glass panel moves to the center position of the frame z1 and touches the travel switch z7, the fifth driving motor z9 can be controlled to stop driving.
[0062] The jacking assembly is arranged between the first transmission assembly, and the jacking assembly includes a jacking connection seat z16, a jacking cylinder z17 and a jacking support rod z18. The jacking connection seat z16 is connected to the first support frame z6, and the jacking cylinder z17 is connected to the jacking connection seat z16. The output end of the jacking cylinder z17 is fixedly connected to the jacking support rod z18. In this embodiment, the length of the jacking support rod z18 matches the width of the photovoltaic glass panel, so that the jacking support rod z18 is driven by the jacking cylinder z17 to lift the photovoltaic glass panel, thereby facilitating the material film to be attached to the photovoltaic glass panel.
[0063] In this embodiment, there are four auxiliary components, two of which are respectively provided at both ends of the first moving component and the two auxiliary components are arranged side by side. The auxiliary components include an auxiliary fixing rod z19 and two or more auxiliary fixing seats z20, auxiliary fixing seats z21 and auxiliary wheels z22. The auxiliary fixing rod z19 is connected to the first support frame z6 through the auxiliary fixing seat z20, the auxiliary fixing seat z21 is connected to the auxiliary fixing rod z19, and the auxiliary wheel z22 is installed on the auxiliary fixing seat z21. The auxiliary wheel z22 is at the same height as the first transmission belt assembly, so as to facilitate the auxiliary assembly to assist the photovoltaic glass panel to move to the center position of the rack z1.
[0064] The transverse positioning components are arranged at both ends of the first support frame z6. In the present embodiment, two transverse positioning components are provided, and the transverse positioning components are located between the two auxiliary components on the same side. The transverse positioning components include a transverse moving module z23, a transverse driving motor z24 and a transverse limiting rod z25. The transverse moving module z23 is connected to the first support frame z6. The transverse driving motor z24 arranged on the first support frame z6 is connected to the transverse moving module z23. The transverse moving module z23 is provided with a transverse moving slider z26. The transverse limiting rod z25 is connected to the transverse moving slider z26. In this way, after photovoltaic glass panels of different sizes are moved to the center position of the frame z1, the transverse moving module z23 can be driven by the transverse driving motor z24, thereby driving the transverse limiting rod z25 to move in the transverse direction, thereby adjusting the relative distance between the transverse limiting rods z25 according to the length of the photovoltaic glass panel, and limiting the photovoltaic glass panel in the transverse direction.
[0065] The longitudinal positioning components are relatively arranged on one side of the two ends of the first fixed seat z11. In the present embodiment, four longitudinal positioning components are provided, and the longitudinal positioning components include a longitudinal moving module z27, a longitudinal driving motor z28, a longitudinal driving cylinder z29 and a longitudinal limiting rod z30. The longitudinal moving module z27 is connected to the first supporting frame z6. The longitudinal driving motor z28 arranged on the first fixed seat z11 is connected to the longitudinal moving module z27. The longitudinal moving module z27 is provided with a longitudinal moving slider z31. The longitudinal moving slider z31 is connected with a longitudinal connecting plate z32. The longitudinal driving cylinder z29 located in the vertical direction is vertically connected to the longitudinal connecting plate z32. Direct connection, the longitudinal limit rod z30 is fixedly connected to the output end of the longitudinal drive cylinder z29, so that after the photovoltaic glass panel is limited in the horizontal direction, the longitudinal moving module z27 can be driven by the longitudinal drive motor z28, thereby driving the longitudinal limit rod z30 to move in the longitudinal direction, so as to adjust the relative distance between the longitudinal limit rods z30 according to the width of the photovoltaic glass panel, and then the longitudinal limit rod z30 is driven by the longitudinal drive cylinder z29 to be raised and lowered in the vertical direction, so that the longitudinal limit rod z30 is set higher than the photovoltaic glass panel, and the photovoltaic glass panel is limited in the longitudinal direction, so as to position the photovoltaic glass panel in the plane.
[0066] The pressing device z3 is arranged above the positioning device z3 and connected to the two ends of the frame z1, the pressing device z3 includes a second support frame z33 and two or more pressing mechanisms, the second support frame z33 is provided with two or more second slide rails z34 arranged in the transverse direction, in this embodiment, the pressing mechanism is set to two, the pressing mechanism includes a pressing assembly, a second drive motor z35, a second transmission shaft z36 and two or more second transmission assemblies, the second transmission assembly is set to four, two are respectively provided at both ends of the second support frame z33, the second transmission assembly includes a second fixed block z37, a second fixed seat z38, a second transmission belt z39, a second driving wheel z40, a second driven wheel z41 and two or more second tensioning wheels z42, the second fixed seat z38 is fixedly connected to the frame z1, the two ends of the second support frame z33 are connected to the two ends of the frame z1 through the second fixed seat z38, the second driving wheel z40 and the two or more second tensioning wheels z42 are all arranged on the outside of the second fixed seat z38, and the second tensioning wheel z 42 is set to two, a second connecting shaft (not marked in the figure) is provided on the outer side of the second fixed seat z38, the second tensioning wheel z42 is sleeved on the second connecting shaft and rotatably connected with the second connecting shaft, the second driving wheel z40 is fixedly sleeved on the two ends of the second transmission shaft z36 set through the second fixed seat z38, the output end of the second driving motor z35 set on the frame z1 is connected to the second transmission shaft z36, the second driven wheel z41 is connected to the second support frame z33, the second transmission belt z39 is sleeved on the second driving wheel z40, the second driven wheel z41 and more than two second tensioning wheels z42, the second fixed block z38 is fixedly connected to the second transmission belt z39, and then the second transmission shaft z36 can be driven to rotate by the second driving motor z35, and then the second driving wheel z40 can be driven to rotate, because the second driving wheel z40, the second driven wheel z41 and the second tensioning wheel z42 are connected by the second transmission belt z39 to realize transmission connection, thereby driving the second fixed block z37 connected to the second transmission belt z39 to move horizontally.
[0067] The material pressing assembly includes a material pressing cylinder seat z43, a material pressing cylinder z44, a material pressing rod z45, a material pressing fixing rod z46, a material pressing fixing block z47 and a second slider z48. The material pressing rod z45 is fixedly connected to the output end of the material pressing cylinder z44. The material pressing cylinder z44 is installed on the material pressing cylinder seat z43. The material pressing cylinder seat z43 is connected to the material pressing fixing rod z46. The bottom of the material pressing fixing rod z46 is connected to the material pressing support plate z49. In this embodiment, the bottom of the material pressing fixing rod z46 is respectively fixedly connected to the material pressing support plate z49, so as to facilitate the material film to pass through the connection end between the material pressing fixing rod z46 and the material pressing support plate z49. The two ends of the material pressing fixing rod z46 are connected to the material pressing support plate z49. The second slider z48 is connected with the fixed block z47, the pressing fixed block z47 is fixedly connected with one end of the second slider z48, the second slider z48 is sleeved on the second slide rail z34 and is slidably connected with the second slide rail z34, and the other end of the second slider z48 is fixedly connected with the second fixed block z37. In this way, after the second transmission belt z39 drives the second fixed block z37 to move, it can drive the second slider z48 to slide on the second slide rail z34, and then drive the pressing assembly to move to one side of the cutting device, and drive the pressing rod z45 to move in the vertical direction through the pressing cylinder z44, and then press the material film against the pressing support plate z49, so as to facilitate the cutting device to achieve smooth shearing of the pressed material film.
[0068] The two ends of the clamping device z4 arranged above the pressing device z3 are respectively connected to the cutting device z5. After the clamping device z4 clamps the material film passing through the cutting device z5 and moves horizontally to a preset position, the cutting device z5 shears the material film pressed by the pressing device z3. The pressing device z3 and the clamping device z4 move the sheared material film to the top of the positioning device z3 to fit the photovoltaic glass plate fixed on the positioning device z3. The clamping device z4 includes a third support frame z50, a third transmission assembly and a clamping mechanism. The two ends of the third support frame z50 are connected to the cutting device z5. In this embodiment, the two ends of the third support frame z50 are respectively connected to the first connecting rod s19. The two ends of the third support frame z50 are provided with a third fixed seat z51. The third transmission component includes a fourth drive motor z52, a third transmission belt z53, a third driving wheel z54, a third driven wheel z55 and a third fixed block z56. The third driving wheel z54 and the third driven wheel z55 are arranged on the third fixed seat z51. The output end of the fourth drive motor z52 arranged on one side of the third fixed seat z51 is connected to the third driving wheel z54. In this embodiment, a third connecting shaft (not marked in the figure) is provided on the third fixed seat z51. The third driven wheel z55 is sleeved on the third connecting shaft and is rotatably connected to the third connecting shaft. The third driving wheel z54 is fixedly sleeved on the output end of the fourth drive motor z52. The third transmission belt z53 is sleeved on the third driving wheel z54 and the third driven wheel z55. The third fixed block z56 is fixed The third support frame z50 is provided with more than two third slide rails z61 arranged along the transverse direction. The upper end of the material clamping connecting plate z57 is connected to the third fixed block z56, and the lower end of the material clamping connecting plate z57 is fixedly connected to the third slide block z58 slidably connected to the third slide rail z61. The two ends of the third movable assembly are respectively connected to the material clamping connecting plate z57 and the material clamping connecting rod z59. The third movable assembly includes a third connecting rod z62 and the third driving cylinder z63, the third driving cylinder z63 is connected to the clamping connecting rod z59, the output end of the third driving cylinder z63 is connected to one end of the third connecting rod z62 through the third connecting block, the other end of the third connecting rod z62 is connected to the clamping connecting plate z57, the lower end of the third guide rod z60 passes through the clamping connecting plate z57 and is connected to the clamping connecting rod z59, the upper end of the third guide rod z60 is provided with a third limiting block z64, the third driving wheel z54 is driven to rotate by the fourth driving motor z52, because the third driving wheel z54 and the third driven wheel z55 are connected by the third transmission belt z53, thereby driving the third fixed block z51 connected to the third transmission belt z53 to move horizontally,In this way, after the third fixing block z51 drives the clamping connecting plate z57 to move to the upper position corresponding to the material film, the third driving cylinder z63 can drive the third connecting rod z62 to move in the vertical direction. Since the third guide rod z60 is provided between the clamping connecting plate z57 and the clamping connecting rod z59, the clamping assembly can be driven to rise and fall, so that the clamping assembly and the material film are at the same height.
[0069] The material clamping assembly includes a material clamping cylinder z65, a material clamping base z66, an upper material clamping plate z67 and a lower material clamping plate z68. One end of the material clamping base z66 is connected to the material clamping connecting rod z59, and the lower material clamping plate z68 is fixedly connected to the other end of the material clamping base z66. Material clamping cylinder seats z69 are provided on both sides of the material clamping base z66. Both sides of the material clamping cylinder z65 are respectively connected to the material clamping cylinder seats z69. The lower end of the upper material clamping plate z67 abutting against the lower material clamping plate z68 is hinged to the other end of the material clamping base z66, and the upper end of the upper material clamping plate z67 is hinged to the output end of the material clamping cylinder z65, so that the upper material clamping plate z67 can be driven by the material clamping cylinder z65 to rotate around the hinge between the upper material clamping plate z67 and the material clamping base z66, thereby enabling the upper material clamping plate z67 and the lower material clamping plate z68 to open and close, and clamp the material film.
[0070] In this embodiment, the photovoltaic glass panel includes a photovoltaic glass panel z14 and a photovoltaic glass panel z15. A transition roller (not shown in the figure) is provided between the cutting device and the guide roller a30. After the material film bypasses the guide roller a30, it is transported to the cutting device through the transition roller.
[0071] A working method of a high-performance cutting and laminating machine applied to photovoltaic module film, comprising the following steps: S1 lifts the material reel a9 sleeved with the material reel a8 to the opening of the material rack plate a1 through the lifting assembly and limits the position of the material reel a9 through the limiting assembly, and then makes it bypass the guide roller a31 and pass through the splicing assembly, and then drives the material film a35 to bypass the guide roller group 1 and the guide roller group 2 and then be transported to the cutting device through the conveying assembly; S2 After the photovoltaic glass plate z14 is moved to the center position of the frame z1 by the first moving assembly, the clamping device z3 at one end of the feeding device is moved to the same height as the material film a35 passing through the cutting device z3 and clamps the material film a35, and then drives the material film a35 to move horizontally to a preset position, and then the material film a35 is pressed by the pressing device z3 arranged at one end of the feeding device, and then the material film is sheared by the cutting device z3 arranged at one end of the feeding device. After shearing, the material film is moved to the top of the photovoltaic glass plate z14 by the pressing device z3 and the clamping device z3, and the photovoltaic glass plate z14 is lifted up by the lifting assembly to achieve bonding; S3 The pressing device z3 and the clamping device z3 at one end of the feeding device are reset; S4 After the photovoltaic glass panel z15 is moved to the center of the frame z1 by the first moving assembly, the clamping device z4 at the other end of the feeding device is moved to the same height as the material film passing through the cutting device z5 and clamps the material film a35, and then drives the material film a35 to move horizontally to a preset position, and then the material film is pressed by the pressing device z3 arranged at the other end of the feeding device, and then the material film is sheared by the cutting device z5 arranged at the other end of the feeding device. After shearing, the material film is moved to the top of the photovoltaic glass panel z15 by the pressing device z3 and the clamping device z3, and the photovoltaic glass panel z15 is lifted up by the lifting assembly to achieve bonding; S5 resets the pressing device z3 and the clamping device z3 at the other end of the loading device, and then the loading device feeds the material film to the feeding device in turn, thereby realizing alternate film lamination for photovoltaic glass panels of different sizes entering the positioning device.
[0072] Also included in S1: When the material film on the material roll is about to be conveyed away and the material film passes through the splicing assembly, the conveying assembly stops working, allowing the material film to remain on the splicing assembly, and then the material roll shaft with another material roll connected is lifted to the material rack plate by the lifting assembly, and after limiting, the material film of the other material roll bypasses the guide roller and penetrates into the splicing assembly, so that the material film on the material roll and the material film of the other material roll are overlapped on the splicing assembly, so that the overlapped material films can be heated, fused and spliced into one by the splicing assembly. After cooling, the splicing assembly stops moving, and the conveying assembly continues to be driven to enable the material film to be continuously conveyed to the cutting device.
[0073] The working principle of the present invention is as follows: in the process of conveying the material film by the material roll, uninterrupted conveyance between the material films can be achieved, thereby improving the working efficiency; in this way, after the material film is conveyed to the feeding device, the photovoltaic glass panels of different sizes entering the positioning device can be alternately laminated, thereby further improving the working efficiency of laminating the photovoltaic glass panels of different sizes.
Claims
1. A high-performance cutting and laminating machine for photovoltaic module film, characterized by: It includes a feeding device and more than two loading devices, the loading devices are arranged at both ends of the feeding device, the loading device includes a splicing component, a conveying component, more than two material rack plates, a lifting component and a limiting component, the two material rack plates are relatively parallel and arranged on the base, the lifting component is hinged to the inner side of the material rack plate, the conveying component is arranged on one side of the splicing component, the lifting component lifts the material reel with the material roll sleeved around the hinge with the material rack plate to the opening on one side of the material rack plate, the limiting component arranged above the opening limits the material reel, a guide roller is arranged between the material roll and the splicing component, the splicing component arranged between the material rack plates can press and heat the material film that passes through the guide roller and enters the splicing cavity, and the material film is conveyed to the feeding device through the conveying component; The feeding device includes a frame, a positioning device, a pressing device, a clamping device and more than two cutting devices. The positioning device is arranged on a recessed portion formed by a downward recess in the middle of the frame. The pressing device is arranged above the positioning device and connected to both ends of the frame. The cutting devices connected to the frame are arranged at both ends of the pressing device. Both ends of the clamping device arranged above the pressing device are respectively connected to the cutting devices. After the clamping device clamps the material film passing through the cutting device and moves it horizontally to a preset position, the cutting device shears the material film pressed by the pressing device. The pressing device and the clamping device move the sheared material film to the top of the positioning device to fit it to the photovoltaic glass panel fixed on the positioning device.
2. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The conveying assembly is arranged on one side of the splicing assembly, and a guide roller group 1 is arranged between the splicing assembly and the conveying assembly, and the guide roller group 1 includes a guide roller 1 and a guide roller 2, and the guide roller 1 and the guide roller 2 are both arranged between the material rack plates, and the guide roller 2 is staggeredly arranged below the guide roller 1; a guide roller group 2 is arranged on one side of the conveying assembly, and the guide roller group 2 includes a guide roller 3, a guide roller 4, a guide roller 5 and a guide roller 6, and the guide roller 3 is staggeredly arranged below the guide roller 2, and the guide roller 4, the guide roller 5 and the guide roller 6 are arranged on one side of the guide roller 3; The splicing assembly includes an upper pressing piece, a lower pressing piece, a protective cover and two driving pieces. The upper pressing piece and the lower pressing piece form a splicing cavity. A slide rail arranged along the length direction of the material rack plate is fixedly provided on the material rack plate. The driving piece is fixedly connected to a slider sleeved on the slide rail through a pad. The slider is slidably connected to the slide rail. Limit blocks are provided at both ends of the slide rail. The two ends of the top of the upper pressing piece are respectively fixedly connected to the output ends of the two driving pieces through a connecting block. The two ends of the bottom of the lower pressing piece are respectively connected to the inner sides of the two material rack plates through a connecting block. A heating pipe is provided on one side of the upper pressing piece near the bottom of the upper pressing piece and on one side of the lower pressing piece near the top of the lower pressing piece. The heating pipe is arranged along the length direction of the upper pressing piece and the lower pressing piece. The protective cover is arranged above the upper pressing piece.
3. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The conveying assembly includes a second driving member, a roller shaft and a roller, wherein the second driving member is connected to one side of the material rack plate through a mounting seat, and an output end of the second driving member is fixedly connected to the roller shaft sleeved with the roller; The lifting assembly includes a connecting shaft, two or more lifting rods and a lifting drive member, one end of the lifting rod is fixedly sleeved on both ends of the connecting shaft, both ends of the connecting shaft are respectively hinged to the material rack plate, and the output end of the lifting drive member is hinged to the other end of the lifting rod; The limiting assembly includes a fixed seat, a rotating rod and a limiting rod. The fixed seat is fixedly connected above the opening, one end of the rotating rod is hinged to the fixed seat, the other end of the rotating rod is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to one end of the limiting rod, and the other end of the limiting rod passes through the top of the opening and is embedded in the opening.
4. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The cutting device comprises a rolling device, a cutting mechanism and two supporting seats, the two ends of the rolling device and the cutting mechanism are respectively connected to two supporting seats arranged relatively parallel, a supporting rod is provided on the supporting seat, the rolling device comprises an upper pressing roller assembly, a lower pressing roller assembly, a first driving assembly and more than two second driving assemblies, the cutting mechanism comprises an upper cutting assembly, a lower cutting assembly, a third driving assembly and more than two connecting rod transmission assemblies, the two ends of the lower pressing roller assembly are rotatably connected to the supporting seat, the output end of the first driving assembly arranged on one side of the lower pressing roller assembly is connected to the lower pressing roller assembly, the output end of the second driving assembly arranged on the supporting rod is hinged to the upper pressing roller assembly, the two ends of the lower cutting assembly are fixedly connected to the supporting seat, the third driving assembly arranged on one side of the supporting seat is transmission-connected to the connecting rod transmission assembly, and the two ends of the upper cutting assembly arranged above the lower cutting assembly are respectively connected to the connecting rod transmission assembly; The upper pressing roller assembly comprises an upper pressing roller, an upper pressing roller shaft and two upper connecting seats, the upper pressing roller is sleeved on the upper pressing roller shaft, and the two ends of the upper pressing roller shaft are rotatably connected to the two upper connecting seats respectively; The lower pressure roller assembly comprises a lower pressure roller, a lower pressure roller shaft and two lower connecting seats, the lower pressure roller is sleeved on the lower pressure roller shaft, the two lower connecting seats are respectively fixedly connected to the two supporting seats, and the two ends of the lower pressure roller shaft are respectively rotatably connected to the two lower connecting seats; The first driving assembly includes a first driving motor and a first mounting seat, the first driving motor is mounted on the first mounting seat, and the output end of the first driving motor passes through the first mounting seat and is fixedly connected to the lower pressure roller shaft; The second driving assembly includes a second driving cylinder, a second connecting shaft and a second mounting seat. The second mounting seat is fixedly connected to the support column. The second driving cylinder is hinged on the second mounting seat. The output end of the second driving cylinder is detachably connected to one end of the second connecting shaft. The other end of the second connecting shaft is hinged to the upper connecting seat.
5. The high-performance cutting and laminating machine for photovoltaic module film according to claim 4 is characterized in that: The upper cutting assembly comprises an upper cutting seat and an upper cutting blade, the upper cutting blade is arranged on the upper cutting seat, and through holes are arranged at both ends of the upper cutting seat; the lower cutting assembly comprises a lower cutting seat and a lower cutting blade, the lower cutting blade is arranged on the lower cutting seat, the upper cutting blade and the lower cutting blade are arranged opposite to each other, the two ends of the upper cutting seat are respectively hinged to the connecting rod transmission assembly, the two ends of the lower cutting seat are provided with connecting seats, the connecting seat is provided with guide columns matching the through holes, and the two ends of the first connecting rod arranged above the upper cutting seat are respectively connected to the guide columns passing through the through holes arranged in the upper cutting seat along the vertical direction; The third driving assembly includes a third driving motor and a third mounting seat, the third mounting seat is arranged on one side of the supporting seat, the third driving motor is mounted on the third mounting seat, and the output end of the third driving motor passes through the third mounting seat and is transmission-connected to the connecting rod transmission assembly; The connecting rod transmission assembly includes a first connecting rod, a second connecting rod, a transmission belt, a driving wheel and a driven wheel. One end of the first connecting rod is hinged to the upper cutting seat, the other end of the first connecting rod is hinged to one end of the second connecting rod, the other end of the second connecting rod is fixedly connected to the second rotating shaft, the hinge between the first connecting rod and the first connection is eccentrically arranged with the second rotating shaft, the other end of the second rotating shaft is fixedly connected to the driven wheel, the driven wheel is transmission-connected to the driving wheel through the transmission belt, the driving wheel is fixedly connected to one end of the first rotating shaft, and the other end of the first rotating shaft passes through the support seat and is fixedly connected to the output end of the third drive motor.
6. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The positioning device includes a first support frame, a first moving component and more than two travel switches, a jacking component, a longitudinal positioning component and a transverse positioning component, the first support frame is connected to a recessed portion in the middle of the frame, the first moving component is connected to the top of the first support frame through a first connecting seat and is vertically arranged with the first support frame, and auxiliary components connected to the first support frame and arranged parallel to the first moving component are respectively provided on both sides of the first moving component, the first moving component includes a fifth driving motor, a first transmission shaft and more than two first transmission components, the first transmission component includes a first fixed seat, a first transmission belt, a first driving wheel and a first driven wheel, the first driving wheel and the first driven wheel are respectively arranged at two ends of the first fixed seat, the first transmission belt is sleeved on the first driving wheel and the first driven wheel, the fifth driving motor and the travel switch are both arranged on one side of the first fixed seat, the output end of the fifth driving motor is connected to one end of the first transmission shaft, and the other end of the first transmission shaft passes through the first fixed seat and is connected to the first driving wheel; The lateral positioning assembly is arranged at both ends of the first support frame, and the lateral positioning assembly includes a lateral moving module, a lateral driving motor and a lateral limiting rod. The lateral moving module is connected to the first support frame, and the lateral driving motor arranged on the first support frame is connected to the lateral moving module. The lateral moving module is provided with a lateral moving slider, and the lateral limiting rod is connected to the lateral moving slider. The longitudinal positioning component is relatively arranged on one side of the two ends of the first fixed seat, and the longitudinal positioning component includes a longitudinal moving module, a longitudinal driving motor, a longitudinal driving cylinder and a longitudinal limiting rod. The longitudinal moving module is connected to the first supporting frame, and the longitudinal driving motor arranged on the first fixed seat is connected to the longitudinal moving module. The longitudinal moving module is provided with a longitudinal moving slider, and the longitudinal moving slider is connected to a longitudinal connecting plate. The longitudinal driving cylinder located in the vertical direction is vertically connected to the longitudinal connecting plate, and the longitudinal limiting rod is fixedly connected to the output end of the longitudinal driving cylinder.
7. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The material clamping device comprises a third support frame, a third transmission assembly and a material clamping mechanism, both ends of the third support frame are connected to the cutting device, both ends of the third support frame are provided with a third fixed seat, the third transmission assembly comprises a fourth driving motor, a third transmission belt, a third driving wheel, a third driven wheel and a third fixed block, the third driving wheel and the third driven wheel are arranged on the third fixed seat, the output end of the fourth driving motor arranged on one side of the third fixed seat is connected to the third driving wheel, the third transmission belt is sleeved on the third driving wheel and the third driven wheel, the third fixed block is fixedly connected to the third transmission belt, and the third fixed block is connected to the material clamping mechanism; The third moving assembly is connected to the material clamping plate and the material clamping rod, and the third moving assembly is connected to the material clamping plate and the material clamping rod by the third connecting rod. The material clamping assembly includes a material clamping cylinder, a material clamping base, an upper material clamping plate and a lower material clamping plate. One end of the material clamping base is connected to the material clamping connecting rod, and the lower material clamping plate is fixedly connected to the other end of the material clamping base. Material clamping cylinder seats are provided on both sides of the material clamping base, and the two sides of the material clamping cylinder are respectively connected to the material clamping cylinder seats. The lower end of the upper material clamping plate abutting against the lower material clamping plate is hinged to the other end of the material clamping base, and the upper end of the upper material clamping plate is hinged to the output end of the material clamping cylinder.
8. The high-performance cutting and laminating machine for photovoltaic module film according to claim 1 is characterized in that: The jacking assembly is arranged between the first transmission assembly, and the jacking assembly includes a jacking connection seat, a jacking cylinder and a jacking support rod. The jacking connection seat is connected to the first support frame, the jacking cylinder is connected to the jacking connection seat, and the output end of the jacking cylinder is fixedly connected to the jacking support rod; The auxiliary assembly includes an auxiliary fixing rod and two or more auxiliary fixing seats 1, 2 and auxiliary wheels, the auxiliary fixing rod is connected to the first support frame through the auxiliary fixing seat 1, the auxiliary fixing seat 2 is connected to the auxiliary fixing rod, the auxiliary wheel is installed on the auxiliary fixing seat 2, and the auxiliary wheel is at the same height as the first transmission assembly belt; The pressing device includes a second support frame and more than two pressing mechanisms, the pressing mechanism includes a pressing assembly, a second driving motor, a second transmission shaft and more than two second transmission assemblies, the second transmission assembly includes a second fixed block, a second fixed seat, a second transmission belt, a second driving wheel, a second driven wheel and more than two second tensioning wheels, the second fixed seat is fixedly connected to the frame, the two ends of the second support frame are connected to the two ends of the frame through the second fixed seat, the second driving wheel and the two or more second tensioning wheels are all arranged on the outside of the second fixed seat, the second driving wheel is fixedly sleeved on the two ends of the second transmission shaft set through the second fixed seat, the output end of the second driving motor set on the frame is connected to the second transmission shaft, the second driven wheel is connected to the second support frame, the second transmission belt is sleeved on the second driving wheel, the second driven wheel and more than two second tensioning wheels, and the second fixed block is fixedly connected to the second transmission belt; The second support frame is provided with more than two second slide rails arranged in the transverse direction. The pressing assembly includes a pressing cylinder seat, a pressing cylinder, a pressing rod, a pressing fixing rod, a pressing fixing block and a second sliding block. The pressing rod is fixedly connected to the output end of the pressing cylinder, the pressing cylinder is installed on the pressing cylinder seat, the pressing cylinder seat is connected to the pressing fixing rod, the bottom of the pressing fixing rod is connected to a pressing support plate, both ends of the pressing fixing rod are connected to the pressing fixing block, the pressing fixing block is fixedly connected to one end of the second sliding block, the second sliding block is sleeved on the second slide rail and slidably connected to the second slide rail, and the other end of the second sliding block is fixedly connected to the second fixing block.
9. The working method of the high-performance cutting and laminating machine applied to photovoltaic module film according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1 lifts the material reel with the material roll sleeved thereon to the opening of the material rack plate through the lifting assembly and limits the position of the material reel through the limiting assembly, and then makes the material roll bypass the guide roller and pass through the splicing assembly, and then drives the material film to bypass the guide roller group 1 and the guide roller group 2 through the conveying assembly and then convey it to the cutting device; S2 After the photovoltaic glass panel 1 is moved to the center position of the frame by the first moving assembly, the clamping device at one end of the feeding device moves to the same height as the material film passing through the cutting device and clamps the material film, and then drives the material film to move horizontally to a preset position, and then the material film is pressed by the pressing device arranged at one end of the feeding device, and then the material film is sheared by the cutting device arranged at one end of the feeding device, and the sheared material film is moved to the top of the photovoltaic glass panel 1 by the pressing device and the clamping device, and the photovoltaic glass panel 1 is lifted up by the lifting assembly to achieve bonding; S3 The pressing device and the clamping device at one end of the feeding device are reset; S4 After the photovoltaic glass panel 2 is moved to the center position of the frame by the first moving assembly, the clamping device at the other end of the feeding device is moved to the same height as the material film passing through the cutting device and clamps the material film, and then drives the material film to move horizontally to a preset position, and then the material film is pressed by the pressing device arranged at the other end of the feeding device, and then the material film is sheared by the cutting device arranged at the other end of the feeding device, and the sheared material film is moved to the top of the photovoltaic glass panel 2 by the pressing device and the clamping device, and the photovoltaic glass panel 2 is lifted up by the lifting assembly to achieve bonding; S5 resets the pressing device and the clamping device at the other end of the feeding device.
10. The working method of the high-performance cutting and laminating machine applied to photovoltaic module film according to claim 9, characterized in that: The S1 also includes: When the material film on the material roll is about to be conveyed away and the material film passes through the splicing assembly, the conveying assembly stops working, allowing the material film to remain on the splicing assembly, and then the material roll shaft with another material roll connected is lifted to the material rack plate by the lifting assembly, and after limiting, the material film of the other material roll bypasses the guide roller and penetrates into the splicing assembly, so that the material film on the material roll and the material film of the other material roll are overlapped on the splicing assembly, so that the overlapped material films can be heated, fused and spliced into one by the splicing assembly. After cooling, the splicing assembly stops moving, and the conveying assembly continues to be driven to enable the material film to be continuously conveyed to the cutting device.
Citation Information
Patent Citations
Film sticking machine with automatic cutting function
CN221456809U