Book and periodical packaging line and book and periodical
By using a posting unit, conveying device, glue addition device and ridge pressing device in the book and magazine packaging line, the posts are packaged and glued, the beauty, safety and cost problems of the existing book and magazine packaging process are solved, and efficient, safe and beautiful book and magazine packaging effect is achieved.
Patent Information
- Application Number
- CN202311345313.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-17
- Publication Date
- 2025-04-18
AI Technical Summary
Existing book packaging techniques such as horse stud packaging and glue packaging have aesthetic effects, easy damage, high cost and unsafe for young children. The existing folding machines can only package books and magazines with fewer pages or smaller sizes.
A book packaging line is provided, including a posting unit, a conveying device, a adhesive addition device and a ridge pressing device. The posts are arranged in sequence to form a book blank through the posting unit and the conveying device, and adhesive is added between the spine of the adjacent posts. The spine of the book blank is squeezed through the ridge pressing device to make the post stick firmly.
It realizes efficient, safe and beautiful packaging of books and magazines, avoids the defects of horse stud packaging and glue packaging, is suitable for books and magazines of various sizes and pages, and improves production efficiency and product service life.
Smart Images

Figure CN119840337A_ABST
Abstract
Description
Technical Field
[0001] The invention generally relates to the technical field of printed matter packaging, in particular to a book packaging line and books. Background Art
[0002] At present, the commonly used book and periodical packaging processes are saddle stitch packaging and glue binding, and there are basically only packaging equipment (packaging lines) suitable for these two packaging processes on the market.
[0003] Saddle stitching requires folding the paper into book signatures, and then putting the front and back signatures on top of each other like a saddle (called a saddle), and after all the signatures are saddled, the whole book (book blank) is saddle-stitched together to form a volume. Books and periodicals sealed with saddle stitching have the saddle stitches exposed, which affects the appearance. After long-term reading, the staples and pages are prone to fall off, and there is rust pollution. If used on books and periodicals for young children, there is also a risk of the young children being ingested or scratched by the staples.
[0004] The glue binding process requires folding paper into book signatures, then stacking the front and back book signatures neatly (called matching) and flattening and clamping them, then grinding and roughening the spine with a gear knife, and then applying glue on the surface of the spine that has been ground and roughened, and then wrapping the cover on the outside, so as to glue all the book signatures and the cover together and bind them into a book. The glue binding process generally requires the spine thickness to be more than 3mm. For books and periodicals with fewer pages, glue binding is not possible, and the production cost of the glue binding process is relatively high. In addition, the spine of glue-bound books and periodicals is thicker, and the hot melt glue used to stick the book has a higher hardness after cooling and solidifying. Therefore, the pages close to the spine of glue-bound books and periodicals are difficult to flatten when flipping through, which affects the reader's perception.
[0005] The utility model patent with application number 2023205655339 records "a folding and gluing machine", which can use a single sheet of paper to seal and glue the back to produce folded and glued books and periodicals, thereby avoiding the defects of the above-mentioned saddle stitching process and glue binding process. However, because the main body of the folding and gluing machine has a maximum limit on the paper feed size, the general maximum paper feed width is 780mm. Considering the printing size limit of the printing press and the size format of conventional paper in the industry, the folding and gluing machine can only be used to seal and produce folded and glued books and periodicals with a small number of pages or a smaller size. The content of the background technology section is only the technology known to the inventor and does not necessarily represent the prior art in this field. Summary of the invention
[0006] In view of one or more defects in the prior art, the present invention provides a book packaging line, comprising:
[0007] A plurality of tagging machine groups are arranged at intervals along a first direction, each of the tagging machine groups has a tag outlet, and each of the tagging machine groups is configured to release a book tag from the tag outlet;
[0008] A conveying device is arranged below the plurality of stacking machines, and the conveying device is configured to sequentially receive the book signatures provided by the plurality of stacking machines along a first direction, and stack the plurality of book signatures to form a book blank;
[0009] One or more glue adding devices are respectively arranged between adjacent signature units, and the glue adding devices are configured to add glue to the outer spine of the signature; and
[0010] The spine pressing device is arranged downstream of the conveying device, and is configured to receive the book blank output by the conveying device and press the spine of the book blank.
[0011] According to one aspect of the present invention, the conveying device comprises:
[0012] A conveyor chain, the conveyor chain is a closed ring, and the conveyor chain is suitable for supporting the book signature at the inner spine of the book signature; and
[0013] The driving mechanism is connected to the conveying chain and is configured to drive the conveying chain to rotate.
[0014] According to one aspect of the present invention, a triangular bar is disposed below the stacking unit, and the triangular bar is configured to support the book signature at the inner spine of the book signature;
[0015] A plurality of push rods are arranged at intervals on the conveying chain, and the push rods are configured to push the book signatures on the attaching triangle rods and deliver the book signatures to the conveying chain.
[0016] According to one aspect of the present invention, the adhesive adding device comprises:
[0017] A sensor disposed at one side of the conveyor chain, the sensor being configured to detect whether a book signature passes through a conveying path of the conveyor chain, and configured to send a trigger signal in response to the book signature passing through; and
[0018] The glue injector is arranged just above the overlapping triangle rod, the glue injector is electrically connected to the sensor, and is configured to add glue to the outer spine of the signature according to the trigger signal.
[0019] According to one aspect of the present invention, the ridge pressing device comprises:
[0020] A triangular base configured to receive the book blank output by the conveying device and to support the book blank at the inner spine of the book blank; and
[0021] A triangular pressure plate, located directly above the triangular base, the triangular pressure plate being configured to be switchable between a first position and a second position;
[0022] Wherein, the second position is higher than the first position. When the triangular pressing plate is in the first position, the triangular pressing plate presses the spine of the book blank against the triangular base; when the triangular pressing plate is in the second position, the book blank can pass between the triangular pressing plate and the triangular base.
[0023] According to one aspect of the present invention, the triangular base comprises a first supporting surface and a second supporting surface, and the first supporting surface and the second supporting surface form a first angle;
[0024] The triangular pressing plate comprises a first pressing surface and a second pressing surface, wherein the first pressing surface and the second pressing surface form a second angle;
[0025] The second angle is greater than the first angle.
[0026] According to one aspect of the present invention, the second angle is 3-5° greater than the first angle.
[0027] According to one aspect of the present invention, the triangular base is a metal piece with a smooth surface.
[0028] According to one aspect of the present invention, the top of the triangular base is configured to have rounded corners.
[0029] According to one aspect of the present invention, the triangular pressure plate comprises:
[0030] External laminate; and
[0031] The inner laminate is arranged on the inner side of the outer laminate, and the hardness of the inner laminate is lower than that of the outer laminate.
[0032] According to one aspect of the present invention, the inner laminate is a plastic part, a silicone part, a rubber part or a polyurethane part.
[0033] According to one aspect of the present invention, the ridge pressing device further comprises a first supporting component, and the triangular base is detachably connected to the first supporting component.
[0034] According to one aspect of the present invention, the ridge pressing device further comprises a lifting mechanism, which is connected to the triangular pressing plate and is configured to drive the triangular pressing plate to switch between the first position and the second position.
[0035] According to one aspect of the present invention, the spine pressing device further comprises a pushing mechanism, which is configured to push the book blank on the conveying device onto the triangular base and to push the book blank to move along the triangular base.
[0036] According to one aspect of the present invention, the ridge pressing device further comprises:
[0037] Fixed parts; and
[0038] One or more pre-pressing wheels are mounted on the fixed component and are located upstream of the triangular pressure plate and above the triangular base.
[0039] According to one aspect of the present invention, the pre-pressing wheel is connected to a connecting rod via a wheel axle, the connecting rod is hinged to the fixing component, a spring is connected between the pre-pressing wheel and the fixing component, and the spring is configured to urge the pre-pressing wheel to press against the triangular base.
[0040] According to one aspect of the present invention, a V-shaped groove is provided on the outer peripheral side of the pre-pressing wheel, and the angle of the V-shaped groove is 3-5° greater than the first angle of the triangular base.
[0041] According to one aspect of the present invention, the book packaging line further comprises a book cutting device disposed downstream of the spine pressing device, wherein the book cutting device is configured to perform a trimming operation on the book blank.
[0042] The present invention also provides a book, which is packaged by the above-mentioned book packaging line, including multiple book signatures, which are folded book signatures with pasted backs or single-page book signatures. The multiple book signatures are stacked in the form of sets, and adhesive is provided between the spines of adjacent book signatures.
[0043] According to one aspect of the present invention, the books and periodicals satisfy the following relationship:
[0044]
[0045] Wherein: H is the height of the book spine; L is the printing length of the folded book with glued backing when it is unfolded into a flat printing surface (single sheet) and enters the printing press (i.e., the distance between the bite edge and the trailing edge of the printing surface); a is the size of the bite edge reserved for the flat printing surface; b is the size of the trailing edge reserved for the flat printing surface; c is the distance between the pages of the book signature 110 reserved for the flat printing surface imposition in the direction of the book spine height H (parallel to the direction of the bite edge or the trailing edge); is the round-up symbol; P is the number of pages, and the value of P is greater than 8 and is an integer multiple of 4.
[0046] Compared with the prior art, the embodiment of the present invention provides a book packaging line, wherein a plurality of book signatures can be stacked in sequence to form a book blank through a stacking unit, an adhesive adding device and a conveying device, and adhesive can be added between the spines of adjacent book signatures, and the spine pressing device can be used to press the spine of the book blank so that adjacent book signatures in the book blank are firmly glued. The embodiment of the present invention also provides a book, wherein a plurality of book signatures are stacked in the form of stacking, and the spines of adjacent book signatures are glued together, so that the book can be flattened for readers to read. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0048] Figure 1 A schematic diagram showing a book or periodical according to an embodiment of the present invention;
[0049] Figure 2 A schematic diagram showing a signature according to an embodiment of the present invention;
[0050] Figure 3 Shows the production Figure 2 A schematic diagram of the paper of the signature shown;
[0051] Figure 4 A schematic diagram of a book packaging line according to an embodiment of the present invention is shown;
[0052] Figure 5 A schematic diagram of a chain link according to an embodiment of the present invention is shown;
[0053] Figure 6 A schematic diagram of a tripod and a conveyor chain according to an embodiment of the present invention is shown;
[0054] Figure 7 A schematic diagram of a triangular base and a triangular pressure plate according to an embodiment of the present invention is shown;
[0055] Figure 8 A schematic diagram of a pushing mechanism according to an embodiment of the present invention is shown;
[0056] Fig. 9 A schematic diagram showing the connection between the pre-pressing wheel and the fixing component according to an embodiment of the present invention is shown;
[0057] Fig.10 A schematic diagram of a pre-pressing wheel according to an embodiment of the present invention is shown.
[0058] In the figure: 100, books and periodicals; 110, book signatures; 200, book and periodical packaging line; 210, signature assembly unit; 220, adhesive adding device; 221, sensor; 222, glue injector; 230, conveying device; 231, conveying chain; 2311, chain link; 2312, first top surface; 2313, second top surface; 232, driving mechanism; 233, push rod; 240, spine pressing device; 241, triangular base; 2411, first supporting surface; 2412, second supporting surface; 2413, connecting part; 242, triangular pressing plate; 2421, first pressing plate Pressing surface; 2422, second pressing surface; 2423, outer lamination plate; 2424, inner lamination plate; 2425, fixing part; 243, first supporting part; 244, lifting mechanism; 2441, guide rod; 2442, guide sleeve; 2443, second supporting part; 2444, moving supporting part; 245, pushing mechanism; 2451, movable beam; 2452, hook-shaped part; 2453, return spring; 246, fixing part; 247, pre-pressing wheel; 2471, V-shaped groove; 248, connecting rod; 249, spring; 250, mounting triangle rod. DETAILED DESCRIPTION
[0059] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0061] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0063] The disclosure below provides many different embodiments or examples to realize different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplicity and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides various specific examples of processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0064] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0065] Figure 1 A schematic diagram of a book or periodical according to an embodiment of the present invention is shown below. Figure 1 Describe in detail.
[0066] like Figure 1 and Figure 2As shown, the book 100 includes a plurality of book signatures 110, which are stacked in the form of nested signatures (that is, the plurality of book signatures 110 are nested one by one like a saddle), and adhesive is provided between the spines of adjacent book signatures 110, through which the adjacent book signatures 110 can be glued together, and the book pages can be flattened to facilitate reading by readers. After the book 100 is opened and flattened from the center page, the spine of the book 100 is located in the fold line area at the center of the page, and each page located on one side of the fold line area has a page on the other side of the fold line area that is mirror-symmetrical about the position of the fold line area, and the two pages that are mirror-symmetrical about the position of the fold line area are connected as a whole through the fold line area.
[0067] Figure 2 A schematic diagram showing a signature according to an embodiment of the present invention is shown, Figure 3 Shows the production Figure 2 The schematic diagram of the paper of the book signature shown is as follows: Figure 2 and Figure 3 As shown, the signature 110 may be a folded and pasted signature, and the folded and pasted signature may be a Figure 3 The paper shown is used as the basis, and is folded and pasted by a folding and pasting machine (such as the folding and pasting machine described in the utility model patent application number 2023205655339). In some embodiments, the signature 110 can also be a single-page signature formed by folding a single sheet of paper in half.
[0068] According to one embodiment of the present invention, a book 100 formed by bonding a plurality of folding pages and backing sheets satisfies the following relationship:
[0069]
[0070] Wherein: H is the height of the book spine; L is the printing length of the folded book with glued backing when it is unfolded into a flat printing surface (single sheet) and enters the printing press (i.e., the distance between the bite edge and the trailing edge of the printing surface); a is the size of the bite edge reserved for the flat printing surface; b is the size of the trailing edge reserved for the flat printing surface; c is the distance between the pages of the book signature 110 reserved for the flat printing surface imposition in the direction of the book spine height H (parallel to the direction of the bite edge or the trailing edge); is the round-up symbol; P is the number of pages, and the value of P is greater than 8 and is an integer multiple of 4.
[0071] In process practice, considering actual production constraints, a+b=22 mm and c=14 mm can generally be set; considering the format size of conventional paper in the industry and the printing limit size of the printing press, L can be 596 mm. Therefore, in some embodiments, the height H of the spine and the number of pages P satisfy: For practical production reasons, the height H of the spine and the number of pages P can also meet
[0072] Compared with the prior art, the embodiment of the present invention provides a book 100 in which a plurality of book signatures 110 are stacked in the form of a nest of signatures, and the spines of adjacent book signatures 110 are glued together, so that the book 100 can be flattened for easy reading by readers.
[0073] Figure 4 A schematic diagram of a book packaging line 200 according to an embodiment of the present invention is shown below. Figure 4 Describe in detail.
[0074] The book packaging line 200 is suitable for packaging books 100, such as Figure 4 As shown, the book and periodical packaging line 200 includes a slapping unit 210, an adhesive adding device 220, a conveying device 230 and a spine pressing device 240. There are multiple slapping units 210, which are arranged at intervals along the first direction. Books can be stored in the slapping units 210. The slapping units 210 are provided with a book outlet, and a book pick-up and delivery mechanism is provided below the book outlet. The slapping unit 210 is configured to release the book from the book outlet. Specifically, the book pick-up and delivery mechanism picks up (or sucks) the book one by one from the book outlet and delivers the book 110 to the conveying device 230. The conveying device 230 is arranged below the multiple slapping units 210, especially directly below the book delivered by the book pick-up and delivery mechanism. The conveying device 230 is configured to sequentially receive the book provided by the multiple slapping units 210 along the first direction, and make the multiple book sets form a book blank. The glue adding device 220 is provided as one or more, and the number of the glue adding devices 220 can be determined according to the number of the plying units 210. The glue adding device 220 is provided between adjacent plying units 210, and the glue adding device 220 is also located directly above the conveying device 230 (especially directly above the conveying path of the book sheet conveyed by the conveying device 230). The glue adding device 220 is configured to add glue to the outer spine of the book sheet. For example, in the process that the conveying device 230 receives a book sheet from a plying unit 210 (or after receiving the book sheet), the glue adding device 220 located downstream of the plying unit 210 adds glue to the outer side of the spine of the corresponding book sheet. The spine pressing device 240 is provided downstream of the conveying device 230, and the spine pressing device 240 is configured to receive the book sheet output by the conveying device 230 and press the spine of the book sheet. When using the book packaging line 200 to package books and periodicals, the stacking unit 210, the glue adding device 220 and the conveying device 230 cooperate with each other to stack multiple book signatures in sequence to form a book blank, and add glue between the spines of adjacent book signatures. Then, the spine pressing device 240 presses the spine of the book blank to make the adjacent book signatures in the book blank stick together.
[0075] According to one embodiment of the present invention, Figure 4As shown, the conveying device 230 includes a conveying chain 231 and a driving mechanism 232, wherein the conveying chain 231 is a closed ring, and the conveying chain 231 is suitable for supporting the book signature at the inner spine of the book signature. The driving mechanism 232 is connected to the conveying chain 231 and provides support for the conveying chain 231. The driving mechanism 232 is configured to drive the conveying mechanism to rotate so that the conveying chain 231 can continuously receive the book signature. Specifically, the conveying chain 231 may include a plurality of chain links 2311, and the plurality of chain links 2311 are sequentially connected in series through hinges. Figure 5 FIG. 2 shows a schematic diagram of a link 2311 according to an embodiment of the present invention. Figure 5 As shown, the top of the link 2311 has a first top surface 2312 and a second top surface 2313. The first top surface 2312 and the second top surface 2313 are at a preset angle (for example, 60 degrees) to form a pointed top. After the mounting unit 210 releases the book, the book can ride on the top of the link 2311, and the pointed top of the link 2311 supports the book at the inner spine of the book.
[0076] According to one embodiment of the present invention, the driving mechanism 232 may include a motor and multiple sprockets, wherein the multiple sprockets may respectively engage with hinges or links in the conveyor chain and provide support for the conveyor chain, and one of the sprockets may be connected to the motor and driven by the motor.
[0077] According to one embodiment of the present invention, Figure 4 As shown, a triangular bar 250 is provided under each of the stacking units 210. The triangular bar 250 is suitable for supporting the signature at the inner spine of the signature. When the stacking unit 210 releases the signature through the signature picking and delivering mechanism, the signature falls and rides on the triangular bar 250. The triangular bar 250 supports the signature at the inner spine of the signature. Figure 6 Schematic diagram of a tripod 250 and a conveyor chain 231 according to an embodiment of the present invention is shown. Figure 6 As shown, the tripod 250 is located directly above the conveyor chain 231, and there is a preset interval between the tripod 250 and the conveyor chain 231. The tripod 250 is roughly triangular, and a groove is provided at the bottom. Figure 4 and Figure 6 As shown, a plurality of push rods 233 are arranged at intervals on the conveying chain 231. Preferably, the push rods 233 are connected to both sides of the chain link 2311 ( Figure 6 The push rod 233 can rotate with the conveying chain 231. When the push rod 233 passes under the attaching triangle rod 250, the push rod 233 can push the signature on the attaching triangle rod 250 and deliver the signature to the conveying chain 231. In this process, the push rod 233 also plays a positioning role, so that the signature on the attaching triangle rod 250 is aligned with the signature on the conveying chain 231 to ensure the accuracy of the attachment.
[0078] According to one embodiment of the present invention, Figure 4 As shown, the glue adding device 220 includes a sensor 221 and a glue injector 222, wherein the sensor 221 may be a photoelectric sensor (e.g., a photoelectric proximity switch), etc. The sensor 221 is disposed on one side of the conveying chain 231, and is used to detect whether a book has passed through the conveying path of the conveying chain 231, and the sensor 221 is configured to send a trigger signal in response to the passing of the book. The glue injector 222 is disposed directly above the conveying device 230, preferably, the glue injector 222 is disposed directly above the bridging triangle 250, and the glue injector 222 is electrically connected to the sensor 221, and the glue injector 222 is configured to add glue to the outer spine of the book according to the trigger signal.
[0079] According to one embodiment of the present invention, Figure 4 As shown, the spine pressing device 240 includes a triangular base 241 and a triangular pressing plate 242, wherein the triangular base 241 is arranged downstream of the conveying device 230, and there is only a small gap between the triangular base 241 and the conveying device 230, and the triangular base 241 can receive the book blank output by the conveying device 230, and support the book blank at the inner spine of the book blank. The triangular pressing plate 242 is arranged just above the triangular base 241, and the triangular pressing plate 242 is configured to be switchable between a first position and a second position, wherein the second position is higher than the first position, and when the triangular pressing plate 242 is in the first position, the triangular pressing plate 242 can press the spine of the book blank against the triangular base 241, so that adjacent book signatures in the book blank are firmly adhered; when the triangular pressing plate 242 is in the second position, the book blank can pass between the triangular pressing plate 242 and the triangular base 241.
[0080] Figure 7 FIG. 2 shows a schematic diagram of a triangular base 241 and a triangular pressure plate 242 according to an embodiment of the present invention. Figure 7 As shown, the triangular base 241 includes a first supporting surface 2411 and a second supporting surface 2412, which intersect and are used to support the book blank at the inner spine of the book blank, and a first angle is formed between the first supporting surface 2411 and the second supporting surface 2412. The triangular pressing plate 242 includes a first pressing surface 2421 and a second pressing surface 2422, which intersect and are used to press the book blank at the outer spine of the book blank, and a second angle is formed between the first pressing surface 2421 and the second pressing surface 2422. Since the books and periodicals themselves have a certain thickness, in order to ensure that the triangular pressing plate 242 and the triangular base 241 can flexibly press the book blank and are not stuck, the second angle can be set to be greater than the first angle. Preferably, the second angle is 3-5° greater than the first angle.
[0081] According to one embodiment of the present invention, Figure 7As shown, the top of the triangular base 241 is configured as a rounded corner (i.e., the first supporting surface 2411 and the second supporting surface 2412 are rounded to prevent the inner spine of the book blank from being crushed by the top of the triangular base 241 when the triangular pressing plate 242 and the triangular base 241 cooperate to squeeze the book blank. Preferably, the radius of the rounded corner is 0.5-1 mm.
[0082] According to one embodiment of the present invention, Figure 7 As shown, the spine pressing device 240 also includes a first supporting member 243, and the triangular base 241 is detachably connected to the first supporting member 243 (for example, bolted, snap-fitted, etc.), so that triangular bases 241 of different specifications can be replaced according to books and periodicals of different specifications. Specifically, a connecting portion 2413 is integrally provided at the bottom of the triangular base 241, and a plurality of through holes are provided on the connecting portion 2413, and a plurality of threaded holes are provided on the first supporting member 243, and the connecting portion 2413 is connected to the first supporting member 243 by bolts.
[0083] According to one embodiment of the present invention, Figure 7 As shown, the triangular base 241 may be a metal piece with a smooth surface, so as to facilitate moving the book blank on the triangular base 241 .
[0084] According to one embodiment of the present invention, Figure 7 As shown, the triangular pressing plate 242 includes an outer laminating plate 2423 and an inner laminating plate 2424, wherein the inner laminating plate 2424 is arranged on the inner side of the outer laminating plate 2423. The inner laminating plate 2424 is arranged as a curved plate so as to cooperate with the outer spine of the book blank. The outer laminating plate 2423 is also arranged as a curved plate so as to fix the inner laminating plate 2424. The hardness of the inner laminating plate 2424 is lower than that of the outer laminating plate 2423. The inner laminating plate 2424 can be used as a buffer layer, which plays a certain buffering role when applying pressure to the book blank to avoid rigid impact and damage to the surface of the book. Preferably, the inner laminating plate 2424 can be a plastic part, such as polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), etc. The inner laminating plate 2424 can also be a silicone part, a rubber part or a polyurethane part, etc., but the present invention is not limited thereto.
[0085] According to one embodiment of the present invention, Figure 4As shown, the ridge pressing device 240 also includes a lifting mechanism 244, which is connected to the triangular pressure plate 242 and is configured to drive the triangular pressure plate 242 to switch between the first position and the second position. Specifically, the lifting mechanism 244 may include a driving component (not shown in the figure), a guide rod 2441, a guide sleeve 2442, a second support component 2443 and a motion support component 2444, wherein the second support component 2443 is used to provide support and installation position for the guide sleeve 2442, and the motion support component 2444 is used to provide support and installation position for the guide rod 2441. Other components in the lifting mechanism 244 provide support and installation position, and the guide rod 2441 and the guide sleeve 2442 are respectively set to two, and the guide rod 2441 corresponds to the guide sleeve 2442 one by one. The guide rod 2441 is vertically arranged, and the lower end of the guide rod 2441 is connected to the fixing portion 2425 of the triangular pressure plate 242, the guide sleeve 2442 is fixedly connected to the second support component 2443, the guide rod 2441 is inserted into the corresponding guide sleeve 2442 and slidably cooperates with the guide sleeve 2442, the moving support component 2444 can be connected between the two guide rods 2441, and the driving component is used to drive the moving support component 2444 to move up and down. The driving component can be, for example, a cylinder, and the cylinder piston is connected to the moving support component 2444 through a connecting rod. The moving support component 2444 can be driven to move up and down by controlling the extension and contraction of the cylinder piston, thereby driving the triangular pressure plate 242 to switch between the first position and the second position.
[0086] According to one embodiment of the present invention, Figure 4 and Figure 7 As shown, the triangular pressing plate 242 is detachably connected to the lifting mechanism 244, so that triangular pressing plates 242 of different specifications can be replaced according to books and periodicals of different specifications. Specifically, a fixing portion 2425 is provided on the top of the outer pressing plate 2423 of the triangular pressing plate 242, and a through hole is provided on the fixing portion 2425, and a threaded hole is provided on the guide rod 2441 of the lifting mechanism 244, and the fixing portion 2425 is connected to the guide rod 2441 of the lifting mechanism 244 by bolts.
[0087] According to one embodiment of the present invention, Figure 4 As shown, the spine pressing device 240 further includes a pushing mechanism 245 , which can push the book blank to move along the first direction on the triangular base 241 , and can also push the book blank on the conveying device 230 onto the triangular base 241 . Figure 8 FIG. 2 shows a schematic diagram of a pushing mechanism 245 according to an embodiment of the present invention. Figure 4 and Figure 8As shown, the pushing mechanism 245 includes a movable beam 2451 and a hook-shaped component 2452, wherein the movable beam 2451 is roughly parallel to the triangular base 241, and the movable beam 2451 is configured to be able to reciprocate along a first direction and a second direction (the first direction and the second direction are parallel to each other and in opposite directions), and a plurality of hook-shaped components 2452 are arranged at intervals on the movable beam 2451, and a return spring 2453 is connected between the hook-shaped component 2452 and the movable beam 2451. When the conveying device 230 conveys the book blank to a position close to the spine pressing device 240, the movable beam 2451 can move along the second direction to the top of the conveying device 230. During this process, at least one hook-shaped component 2452 passes over the top of the book blank (due to the action of the push rod 233, the hook-shaped component 2452 will not push the book blank to slide on the conveying device 230 along the second direction); thereafter, the movable beam 2451 moves along the first direction, and the hook-shaped component 2452 that has previously passed over the book blank can drive the book blank to move to the triangular base 241, and can continue to move along the first direction on the triangular base 241 with the hook-shaped component 2452.
[0088] According to one embodiment of the present invention, Figure 4 As shown, the spine pressing device 240 further includes a fixing component 246 and a pre-pressing wheel 247. The fixing component 246 can be arranged obliquely above the triangular base 241. One or more pre-pressing wheels 247 can be arranged (three are used as an example in this embodiment). The pre-pressing wheel 247 is pivotally mounted on the fixing component 246 and is located upstream of the triangular pressing plate 242 and above the triangular base 241. When the book blank passes between the pre-pressing wheel 247 and the triangular base 241, the pre-pressing wheel 247 can cooperate with the triangular base 241 to pre-press the spine of the book blank, so as to squeeze out the air between the spines of adjacent book signatures and make the bonding between adjacent book signatures tighter.
[0089] Fig. 9 FIG. 2 shows a schematic diagram of the connection between the pre-pressing wheel 247 and the fixing component 246 according to an embodiment of the present invention. Figure 4 and Fig. 9 As shown, the pre-pressing wheel 247 is connected to a connecting rod 248 through a wheel axle, and one end of the connecting rod 248 away from the pre-pressing wheel 247 is hinged to the fixing part 246. A spring 249 is also connected between the pre-pressing wheel 247 and the fixing part 246. The pre-pressing wheel 247 is pressed against the triangular base 241 with appropriate force under the tension of the spring 249. The pre-pressing wheel 247 and the fixing part 246 are connected by the connecting rod 248 and the spring 249, so that the pre-pressing wheel 247 can cooperate with the triangular base 241 to provide a better pre-pressing effect.
[0090] Fig.10 FIG. 2 shows a schematic diagram of a pre-pressing wheel 247 according to an embodiment of the present invention. Fig.10As shown, a V-shaped groove 2471 can be provided on the outer peripheral side of the pre-pressing wheel 247 to improve the pre-pressing effect of the pre-pressing wheel 247 on the book blank. Preferably, the angle of the V-shaped groove 2471 is 3-5° greater than the first angle of the triangular base 241, so that the pre-pressing wheel 247 and the triangular base 241 can better cooperate with each other, thereby better pressing the spine of the book blank.
[0091] According to an embodiment of the present invention, the book packaging line 200 further includes a book cutting device (not shown in the figure), which is arranged downstream of the spine pressing device 240. The book cutting device can trim the book blanks to finally obtain finished books.
[0092] Compared with the prior art, the embodiment of the present invention provides a book packaging line 200, in which a plurality of book signatures can be stacked in sequence to form a book blank through a stacking unit 210, an adhesive adding device 220 and a conveying device 230, and adhesive is added between the spines of adjacent book signatures. The spine of the book blank can be squeezed by a spine pressing device 240 to make adjacent book signatures in the book blank stick together, and the book blank can be trimmed by a book cutting device to obtain a finished book.
[0093] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A book packaging line, comprising: A plurality of tagging machines are arranged at intervals along a first direction, each of the tagging machines has a tag outlet, and each of the tagging machines is configured to release a book tag from the tag outlet; A conveying device is arranged below the plurality of stacking machines, and the conveying device is configured to sequentially receive the book signatures provided by the plurality of stacking machines along a first direction, and stack the plurality of book signatures to form a book blank; One or more glue adding devices are respectively arranged between adjacent signature units, and the glue adding devices are configured to add glue to the outer spine of the signature; and The spine pressing device is arranged downstream of the conveying device, and is configured to receive the book blank output by the conveying device and press the spine of the book blank.
2. The book packaging line according to claim 1, wherein: The conveying device comprises: A conveyor chain, the conveyor chain is a closed ring, and the conveyor chain is suitable for supporting the book signature at the inner spine of the book signature; and The driving mechanism is connected to the conveying chain and is configured to drive the conveying chain to rotate.
3. The book packaging line according to claim 2, wherein: A triangular posting rod is arranged below the posting unit, and the triangular posting rod is configured to support the book signature at the inner spine of the book signature; A plurality of push rods are arranged at intervals on the conveying chain, and the push rods are configured to push the book signatures on the attaching triangle rods and deliver the book signatures to the conveying chain.
4. The book packaging line according to claim 3, wherein: The adhesive adding device comprises: A sensor disposed at one side of the conveyor chain, the sensor being configured to detect whether a book signature passes through a conveying path of the conveyor chain, and configured to send a trigger signal in response to the book signature passing through; and The glue injector is arranged just above the overlapping triangle rod, the glue injector is electrically connected to the sensor, and is configured to add glue to the outer spine of the signature according to the trigger signal.
5. The book packaging line according to claim 1, wherein: The ridge pressing device comprises: A triangular base configured to receive the book blank output by the conveying device and to support the book blank at the inner spine of the book blank; and A triangular pressure plate, located directly above the triangular base, the triangular pressure plate being configured to be switchable between a first position and a second position; Wherein, the second position is higher than the first position. When the triangular pressing plate is in the first position, the triangular pressing plate presses the spine of the book blank against the triangular base; when the triangular pressing plate is in the second position, the book blank can pass between the triangular pressing plate and the triangular base.
6. The book packaging line according to claim 5, wherein: The triangular base comprises a first supporting surface and a second supporting surface, wherein the first supporting surface and the second supporting surface form a first angle; The triangular pressing plate comprises a first pressing surface and a second pressing surface, wherein the first pressing surface and the second pressing surface form a second angle; The second angle is greater than the first angle.
7. The book packaging line according to claim 6, wherein: The second angle is 3-5° greater than the first angle.
8. The book packaging line according to claim 5, wherein: The triangular base is a metal part with a smooth surface.
9. The book packaging line according to claim 5, wherein: The top of the triangular base is configured with rounded corners.
10. The book packaging line according to claim 5, wherein: The triangular pressure plate comprises: External laminate; and The inner laminate is arranged on the inner side of the outer laminate, and the hardness of the inner laminate is lower than that of the outer laminate.
11. The book packaging line according to claim 10, wherein: The inner laminate is a plastic part, a silicone part, a rubber part or a polyurethane part.
12. The book packaging line according to claim 5, wherein: The ridge pressing device also includes a first supporting component, and the triangular base is detachably connected to the first supporting component.
13. The book packaging line according to claim 5, wherein: The ridge pressing device also includes a lifting mechanism, which is connected to the triangular pressing plate and is configured to drive the triangular pressing plate to switch between the first position and the second position.
14. The book packaging line according to claim 5, wherein: The spine pressing device also includes a pushing mechanism, which is configured to push the book blank on the conveying device onto the triangular base and push the book blank to move along the triangular base.
15. The book packaging line according to claim 5, wherein: The ridge pressing device also includes: Fixed parts; and One or more pre-pressing wheels are mounted on the fixed component and are located upstream of the triangular pressure plate and above the triangular base.
16. The book packaging line according to claim 15, wherein: The pre-pressing wheel is connected to a connecting rod via a wheel axle, the connecting rod is hinged to the fixing component, a spring is connected between the pre-pressing wheel and the fixing component, and the spring is configured to force the pre-pressing wheel to press against the triangular base.
17. The book packaging line according to claim 15, wherein: A V-shaped groove is arranged on the outer peripheral side of the pre-pressing wheel, and the angle of the V-shaped groove is 3-5° greater than the first angle of the triangular base.
18. The book packaging line according to claim 1, further comprising a book cutting device disposed downstream of the spine pressing device, wherein the book cutting device is configured to trim the book blanks.
19. A book or periodical packaged by the book or periodical packaging line according to any one of claims 1 to 18, comprising a plurality of book signatures, wherein the book signatures are folded book signatures with pasted backs or single-page book signatures, the plurality of book signatures are stacked in the form of sets, and adhesive is provided between the spines of adjacent book signatures.
20. The book according to claim 19, wherein: The books and periodicals satisfy the following relationship: Wherein: H is the height of the book spine; L is the printing length of the folded book with glued backing when it is unfolded into a flat printing surface (single sheet) and enters the printing press (i.e., the distance between the bite edge and the trailing edge of the printing surface); a is the size of the bite edge reserved for the flat printing surface; b is the size of the trailing edge reserved for the flat printing surface; c is the distance between the pages of the book signature 110 reserved for the flat printing surface imposition in the direction of the book spine height H (parallel to the direction of the bite edge or the trailing edge); is the round-up symbol; P is the number of pages, and the value of P is greater than 8 and is an integer multiple of 4.
Citation Information
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