PCB (Printed Circuit Board) taking method and device capable of preventing material blockage

By using magnetic mechanism and groove-type photoelectric detection system in PCB board material collection equipment, automatic stop and alarm are realized when the material is clamped, and rapid reset is achieved after processing the material clamping problem is solved, which improves production efficiency and reduces maintenance costs.

CN119841041APending Publication Date: 2025-04-18CHANG YUAN BAN DAO TI SHE BEI (SU ZHOU) YOU XIAN GONG SI
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Patent Information

Application Number
CN202411919528.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

Existing PCB board material extraction equipment is prone to clamping and pulling materials from the bin during the jaw clamping and pulling materials from the bin, resulting in product damage and equipment damage. The use of pressure sensors is expensive and difficult to maintain.

Method used

A method and device for picking up the PCB board to prevent chokes is designed. The cylinder fixing plate and the groove-type photoelectric fixing plate are adsorbed and connected by magnetic mechanism. The groove-type photoelectric detection of the fixing condition is automatically stopped and alarmed. When the fixing material is processed, the device can be quickly reset.

Benefits of technology

It effectively prevents damage to products and equipment caused by clamping, improves production efficiency, reduces maintenance costs, and realizes rapid reset of the device and extensive functional expansion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a PCB (Printed Circuit Board) taking method and device capable of preventing material blockage, and the method comprises the steps: a clamping jaw cylinder drives a taking clamping jaw to clamp a PCB, and a power assembly applies a pulling force to a groove-shaped photoelectric fixed plate, so that the taking clamping jaw takes the PCB out of a bin clamp; when material blocking occurs in the material taking process, the magnetic mechanism loses efficacy, and the air cylinder fixing plate is separated from the groove type photoelectric fixing plate. The air cylinder fixing plate and the groove-shaped photoelectric fixing plate slide relatively to drive the anti-dazzling screen to be separated from the working position of the groove-shaped photoelectric device. When the groove-shaped photoelectricity detects that the anti-dazzling screen is separated from the working position of the groove-shaped photoelectricity, the anti-blocking PCB taking device stops working and gives an alarm; and after an operator processes the PCB with the stuck material, the PCB taking device capable of preventing the material from being stuck is reset. According to the material taking device, damage to products after material blocking can be prevented, the material taking device is convenient to reset, the production cost is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of PCB board material extraction, and in particular to a PCB board material extraction method and device for preventing material jamming. Background Art

[0002] Modern factories attach increasing importance to the level of automation, and product protection is a key component of automated production. There are many ways to pick up and transport products, and the best way to transport products is selected based on product characteristics and the space requirements of automatic machines. With the development of automated equipment, many automated equipment need to consider the problem of material jamming and equipment stability during product picking, in order to save costs, improve efficiency, meet equipment work efficiency and reduce product loss.

[0003] The existing equipment pulling mechanisms in the market are all fixed mechanisms or use pressure sensors for numerical feedback. The use of pressure sensors is costly and difficult to maintain, which does not meet customer needs. When the clamp is pulling materials from the bin, the material will be stuck, which will damage the product and the equipment, causing economic losses and reducing the level of automated production. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a PCB board material removal method for preventing material jamming, which can automatically stop the machine and alarm after material jamming occurs. After the material jamming is manually processed, the anti-jamming mechanism is manually pushed into the working position, the magnet adsorption column sucks the block, the shading sheet enters the slot-shaped photoelectric, and the reset is completed to complete the normal operation of the equipment, thereby facilitating the reset and improving the production efficiency.

[0005] The present invention also provides a PCB board picking device for preventing material jamming, which is used to implement the PCB board picking method for preventing material jamming.

[0006] According to the first aspect of the present invention, the PCB board picking method for preventing jamming is applied to the PCB board picking device for preventing jamming, the PCB board picking device for preventing jamming is transmission-connected with the power assembly, and the PCB board picking device for preventing jamming comprises: a picking jaw, a jaw cylinder, a cylinder fixing plate, a slot-type photoelectric fixing plate, and a magnetic mechanism, wherein the picking jaw is transmission-connected with the jaw cylinder, and the cylinder fixing plate is adsorbed and connected with the slot-type photoelectric fixing plate through the magnetic mechanism; the jaw cylinder is arranged on the cylinder fixing plate, and the cylinder fixing plate is slidably connected with the slot-type photoelectric fixing plate; the cylinder fixing plate is provided with a shading sheet, and the slot-type photoelectric fixing plate is provided with a slot-type photoelectric, and the shading sheet is located in the working position of the slot-type photoelectric; the PCB board picking method for preventing jamming comprises:

[0007] The clamping claw cylinder drives the material-retrieving clamping claw to clamp the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate, so that the material-retrieving clamping claw takes the PCB board out of the bin clamp;

[0008] When the material is stuck during the material taking process, the magnetic mechanism fails;

[0009] The cylinder fixing plate and the slot-type photoelectric fixing plate slide relative to each other, driving the light shielding sheet to leave the working position of the slot-type photoelectric;

[0010] When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the PCB board material taking device for preventing material jamming stops working and alarms;

[0011] After the operator handles the stuck PCB board, the anti-jamming PCB board material taking device is reset.

[0012] According to some embodiments of the present invention, the material picking jaw comprises: an upper material picking jaw, a lower material picking jaw, and an anti-static engineering plastic baffle, wherein the upper material picking jaw and the lower material picking jaw are arranged opposite to each other and are both connected to the jaw cylinder in a transmission manner, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw and the lower material picking jaw;

[0013] The clamping claw cylinder drives the material-retrieving clamping claw to clamp the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate, so that the material-retrieving clamping claw takes the PCB board out of the bin clamp, including:

[0014] The power assembly drives the material picking jaws to position the PCB board between the upper material picking jaws and the lower material picking jaws, and the PCB board is limited by the anti-static engineering plastic baffle;

[0015] The clamping jaw cylinder drives the upper material picking clamping jaw and the lower material picking clamping jaw to close, so that the material picking clamping jaw clamps the PCB board;

[0016] The power assembly applies a pulling force to the material taking clamping claw through the slot-shaped photoelectric fixing plate, so that the material taking clamping claw takes the PCB board out of the clamping bin.

[0017] According to some embodiments of the present invention, the magnetic mechanism comprises: a magnet, a suction block, and a magnet fixing seat, wherein the magnet fixing seat is fixedly connected to the cylinder fixing plate, the magnet is fixed to the magnet fixing seat, the suction block is fixedly connected to the groove-shaped photoelectric fixing plate, and the suction block is adsorbed and connected to the magnet;

[0018] When the material is stuck during the material taking process, the magnetic mechanism fails, including:

[0019] When the pulling force applied by the power assembly to the slot-shaped photoelectric fixing plate is greater than the magnetic force between the suction block and the magnet, it is determined that material jamming occurs;

[0020] The suction block and the magnet are separated under the action of the pulling force, driving the groove-shaped photoelectric fixing plate and the cylinder fixing plate to slide relative to each other.

[0021] According to some embodiments of the present invention, the cylinder fixing plate is provided with a linear rail, and the slot-shaped photoelectric fixing plate is provided on the linear rail and is capable of sliding along the linear rail;

[0022] The cylinder fixing plate and the slot-type photoelectric fixing plate slide relative to each other, driving the light shielding sheet to leave the slot-type photoelectric working position, including:

[0023] The power assembly drives the slot-shaped photoelectric fixing plate to slide on the linear rail, so that the cylinder fixing plate and the slot-shaped photoelectric fixing plate slide relative to each other;

[0024] The slot-shaped photoelectric fixing plate drives the light shielding sheet to separate from the working position of the slot-shaped photoelectric, and the slot-shaped photoelectric generates an electrical signal.

[0025] According to some embodiments of the present invention, the anti-stuck PCB board material removal device further includes: a three-color light, the three-color light is electrically connected to the slot-shaped photoelectric; the slot-shaped photoelectric is also electrically connected to the clamping claw cylinder, and the slot-shaped photoelectric is also electrically connected to the power component;

[0026] When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the PCB board material taking device for preventing material jamming stops working and alarms, including:

[0027] When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the slot-type photoelectric device sends a detection signal to the three-color light, the clamping claw cylinder and the power assembly;

[0028] After receiving the detection signal, the power assembly stops running; the clamping claw cylinder adjusts the material-taking clamping claw according to the detection signal, so that the material-taking clamping claw releases the PCB board;

[0029] After receiving the detection signal, the three-color light flashes.

[0030] According to some embodiments of the present invention, the anti-jamming PCB board material taking device further includes: a gripping ball, the gripping ball is fixedly connected to the cylinder fixing plate;

[0031] After the operator processes the stuck PCB board, the anti-stuck PCB board material taking device is reset, including:

[0032] The operator applies a thrust to the gripping pill to make the suction block adsorb to the magnet, and place the light shielding sheet at the working position of the slot-shaped photoelectric.

[0033] According to the embodiment of the second aspect of the present invention, the PCB board picking device for preventing jamming is used to implement the PCB board picking method for preventing jamming as described in any one of the above embodiments, and the PCB board picking device for preventing jamming includes: a picking jaw, a jaw cylinder, a cylinder fixing plate, a groove-shaped photoelectric fixing plate, and a magnetic mechanism, wherein the picking jaw is transmission-connected to the jaw cylinder, the jaw cylinder is fixedly connected to the cylinder fixing plate, and the cylinder fixing plate is slidingly connected to the groove-shaped photoelectric fixing plate; the cylinder fixing plate is provided with a shading sheet, the groove-shaped photoelectric fixing plate is provided with a groove-shaped photoelectric, and the shading sheet is located at the working position of the groove-shaped photoelectric; the cylinder fixing plate and the groove-shaped photoelectric fixing plate are adsorbed and connected by the magnetic mechanism.

[0034] According to some embodiments of the present invention, the material picking jaw includes: an upper material picking jaw, a lower material picking jaw, and an anti-static engineering plastic baffle, wherein the upper material picking jaw and the lower material picking jaw are arranged opposite to each other and are both fixedly connected to the jaw cylinder, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw and the lower material picking jaw.

[0035] According to some embodiments of the present invention, the magnetic mechanism includes: a magnet, a suction block, and a magnet fixing seat, wherein the magnet fixing seat is fixedly connected to the cylinder fixing plate, the magnet is fixed to the magnet fixing seat, the suction block is fixedly connected to the groove-shaped photoelectric fixing plate, and the suction block is adsorbed and connected to the magnet; the cylinder fixing plate is provided with a linear rail, the groove-shaped photoelectric fixing plate is provided on the linear rail, and can slide along the linear rail.

[0036] According to some embodiments of the present invention, it also includes: a three-color light, which is electrically connected to the slot-shaped photoelectric device; the slot-shaped photoelectric device is also electrically connected to the clamping cylinder, and the slot-shaped photoelectric device is also electrically connected to the power component; and a ball grip, which is fixedly connected to the cylinder fixing plate.

[0037] According to the embodiment of the present invention, the PCB board picking method and device for preventing material jamming have at least the following beneficial effects: by using a soft connection connected by adsorption of a magnetic mechanism between the cylinder fixing plate and the slot-type photoelectric fixing plate, and when material jamming occurs during the picking process, the magnetic mechanism is disabled, the cylinder fixing plate and the slot-type photoelectric fixing plate are separated, and relative sliding between the two is allowed, so that when product jamming occurs, excessive material picking pulling force will not be applied to the product, and the product is prevented from being secondary damaged by the material picking pulling force from a mechanical point of view, the loss of finished products is reduced, and production safety is maintained; in addition, by combining a sliding connection with an adsorption connection between the cylinder fixing plate and the slot-type photoelectric fixing plate, and adopting a slot-type photoelectric fixing plate to connect with a power component to apply external pulling force to the entire device, the cylinder fixing plate is fixedly connected with other components of the device such as the clamping claw cylinder, thereby forming a structural connection method for the entire device, so that the overall structure of the PCB board picking device for preventing material jamming is compact, light and simple, and easy to maintain and operate, and after the material jamming occurs and the material jamming is manually handled, only the user needs to manually handle the material jamming. The entire device can be quickly reset by allowing the cylinder fixing plate and the groove-type photoelectric fixing plate to slide relative to each other, saving maintenance time; the magnetic mechanism only uses the adsorption effect between magnets for adsorption connection, which plays the role of replacing the pressure sensor, so that the expected effect can be achieved while reducing the cost of the device; by arranging a shading sheet on the cylinder fixing plate and arranging a groove-type photoelectric on the groove-type photoelectric fixing plate, it is possible to judge whether relative sliding occurs between the cylinder fixing plate and the groove-type photoelectric fixing plate by whether the shading sheet is located at the working position of the groove-type photoelectric, that is, to judge whether the device is in a stuck state. Therefore, the method and device can convert the tension signal of the power component into a displacement signal between the cylinder fixing plate and the groove-type photoelectric fixing plate when the material is stuck, and further convert the displacement signal into an electrical signal of the groove-type photoelectric, so that the stuck signal can be electrically output, thereby providing an electrical signal basis for further realizing the alarm function of the device and the locking function of the power component, and can also further expand the function of the device by outputting the electrical signal to the outside, so that the device is widely used and the function can be expanded.

[0038] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0040] Figure 1 A schematic diagram of the steps of a PCB board material removal method for preventing material jamming according to an embodiment of the present invention;

[0041] Figure 2 This is a schematic structural diagram of a PCB board material removal device for preventing material jamming according to an embodiment of the present invention;

[0042] Figure 3 for Figure 2 A schematic diagram of the structure of a slot-shaped photoelectric fixing plate and a part fixedly connected to the slot-shaped photoelectric fixing plate in a PCB board picking device for preventing material jamming is shown;

[0043] Figure 4 for Figure 2 A schematic structural diagram of a cylinder fixing plate and a part fixedly connected to the cylinder fixing plate in a PCB board picking device for preventing material jamming is shown.

[0044] Figure markings: material picking jaw 100, material picking upper jaw 110, material picking lower jaw 120, jaw cylinder 200, cylinder fixing plate 300, shading plate 310, gripping pill 320, linear rail 330, anti-static engineering plastic baffle 340, slot-type photoelectric fixing plate 400, slot-type photoelectric 410, connecting rod 420, linear rail groove 430, connecting hole 440, magnetic mechanism 500, suction block 510, magnet fixing seat 520, magnet 521. DETAILED DESCRIPTION

[0045] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0046] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0047] In the description of the present invention, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0048] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0049] In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0050] The following is combined with Figure 1-4 The PCB board material removal method and device for preventing material jamming according to the embodiment of the present invention are described in detail.

[0051] Reference Figure 1 The present invention proposes a PCB board material picking method for preventing material from getting stuck, which is applied to a PCB board material picking device for preventing material from getting stuck. The PCB board material picking device for preventing material from getting stuck is connected to a power assembly in a transmission manner. The PCB board material picking device for preventing material from getting stuck comprises: a picking jaw 100, a jaw cylinder 200, a cylinder fixing plate 300, a slot-shaped photoelectric fixing plate 400, and a magnetic mechanism 500. The picking jaw 100 is connected to the jaw cylinder 200 in a transmission manner, the jaw cylinder 200 is arranged on the cylinder fixing plate 300, the cylinder fixing plate 300 is connected to the slot-shaped photoelectric fixing plate 400 in a sliding manner, and the cylinder fixing plate 300 is connected to the slot-shaped photoelectric fixing plate 400 by adsorption through the magnetic mechanism 500; the cylinder fixing plate 300 is provided with a shading sheet 310, the slot-shaped photoelectric fixing plate 400 is provided with a slot-shaped photoelectric, and the shading sheet 310 is located in the working position of the slot-shaped photoelectric;

[0052] The method for removing PCB board materials with anti-stuck materials includes the following steps:

[0053] S100: The gripper cylinder 200 drives the material-retrieving gripper 100 to grip the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate 400, so that the material-retrieving gripper 100 takes the PCB board out of the bin clamp;

[0054] S200: When material jam occurs during the material taking process, the magnetic mechanism 500 fails;

[0055] S300: the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 slide relative to each other, driving the light shielding sheet 310 to separate from the working position of the slot-type photoelectric 410;

[0056] S400: When the slot-type photoelectric device detects that the light shielding sheet 310 is separated from the working position of the slot-type photoelectric device 410, the PCB board picking device for preventing material jamming stops working and alarms;

[0057] S500: After the operator processes the stuck PCB board, the anti-jamming PCB board picking device is reset.

[0058] Specifically, in this embodiment, refer to Figure 3 The PCB board material removal device for preventing material jamming is fixedly connected to the power component through the connection hole 440 and the connection rod 420 set on the slot-shaped photoelectric fixing plate 400. The power component is used to apply a backward pulling force to the slot-shaped photoelectric fixing plate 400. Figure 1 , Figure 2 and Figure 3 The anti-stuck PCB board material picking device includes: a picking jaw 100, a jaw cylinder 200, a cylinder fixing plate 300, a slot-type photoelectric fixing plate 400, and a magnetic mechanism 500, wherein the picking jaw 100 includes an upper picking jaw 110 and a lower picking jaw 120, both of which are transmission-connected to the jaw cylinder 200, an anti-static engineering plastic baffle 340 is arranged between the upper picking jaw 110 and the lower picking jaw 120, and the opening and closing of the picking jaw 100 is controlled by the jaw cylinder 200, so as to control the picking, the jaw cylinder 200 is arranged on the cylinder fixing plate 300, and the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 are slidably connected through a linear rail 330 arranged on the cylinder fixing plate 300 and a linear rail groove 430 arranged on the slot-type photoelectric fixing plate 400; the cylinder fixing plate 3 00 is provided with a shading sheet 310, and the groove-type photoelectric fixing plate 400 is provided with a groove-type photoelectric 410. The shading sheet 310 is located at the working position of the groove-type photoelectric, and the working position of the groove-type photoelectric 410 is in the groove of the groove-type photoelectric 410. The shading sheet 310 can just block the photoelectric path in the groove of the groove-type photoelectric 410, thereby preventing the groove-type photoelectric 410 from generating an electrical signal; the cylinder fixing plate 300 and the groove-type photoelectric fixing plate 400 are adsorbed and connected by a magnetic mechanism 500, and the magnetic mechanism 500 includes: a magnet 521, a suction block 510, and a magnet fixing seat 520, wherein the magnet fixing seat 520 is fixedly connected to the cylinder fixing plate 300, the magnet is fixed to the magnet fixing seat 520, the suction block 510 is fixedly connected to the groove-type photoelectric fixing plate 400, and the suction block 510 is adsorbed and connected to the magnet 521.

[0059] In the initial state of the device, the upper material picking jaw 110 and the lower material picking jaw 120 of the material picking jaw 100 are in a separated state, that is, the material picking jaw 100 is open, and the power component pushes the device as a whole to a suitable material picking position, that is, the PCB board to be picked up is located between the upper material picking jaw 110 and the lower material picking jaw 120. At this time, the jaw cylinder 200 drives the upper material picking jaw 110 and the lower material picking jaw 120 of the material picking jaw 100 to close, so that the material picking jaw 100 clamps the PCB board, and the anti-static engineering plastic baffle 340 limits the PCB board. Then the power component applies force to the material picking jaw 100 through the slot-type photoelectric fixing plate 400. When a pulling force is applied backwards, if a jam occurs when the PCB board is pulled backwards, the magnetic mechanism 500 fails, that is, the adsorption connection between the suction block 510 and the magnet 521 fails, the suction block 510 and the magnet 521 separate, and the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 are separated. Specifically, when the pulling force applied by the power component to the slot-type photoelectric fixing plate 400 is greater than the magnetic force between the suction block 510 and the magnet, it is determined that a jam occurs, and the suction block 510 and the magnet 521 separate under the action of the pulling force, driving the cylinder fixing plate 300 to separate from the slot-type photoelectric fixing plate 400, allowing the cylinder fixing plate 300 to separate from the slot-type photoelectric fixing plate The plate 400 slides relatively, preferably, the magnetic threshold between the suction block 510 and the magnet 521 is 12N, that is, when the pulling force of the power component is greater than 12N, the suction block 510 and the magnet 521 are separated under the pulling force, and the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 slide relatively along the linear track 330, that is, the slot-type photoelectric fixing plate 400 slides backward along the linear track 330 under the pulling force of the power component, thereby driving the shading sheet 310 to slide backward, so that the shading sheet 310 is separated from the working position of the slot-type photoelectric 410, so that the shading sheet 310 cannot block the light in the slot of the slot-type photoelectric 410 The electrical path, the slot-type photoelectric 410 generates an electrical signal, and the anti-stuck PCB board material picking device also includes a three-color lamp, which is electrically connected to the slot-type photoelectric 410; the slot-type photoelectric 410 is also electrically connected to the clamping claw cylinder 200, and the slot-type photoelectric 410 is also electrically connected to the power component; the electrical signal generated by the slot-type photoelectric 410 is output to the power component, the power component is locked and no longer applies tension, so that the device stops running, and at the same time, the electrical signal generated by the slot-type photoelectric makes the clamping claw cylinder 200 adjust the material picking claw 100, and the material picking claw 100 releases the stuck PCB board; the electrical signal generated by the slot-type photoelectric also makes the three-color lamp flash, thereby realizing an alarm. Finally, when the operator has finished processing the stuck PCB board, by applying a backward thrust to the gripping pill 320 fixed on the cylinder fixing plate 300, the suction block 510 is adsorbed by the magnet 521, and the light shielding sheet 310 is placed in the working position of the slot-type photoelectric, the device can be reset.

[0060] By using a soft connection for adsorption connection of a magnetic mechanism 500 between the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400, and when a material is stuck during the material picking process, the magnetic mechanism 500 is disabled, the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 are separated, and relative sliding between the two is allowed, so that when a product is stuck, excessive material picking pulling force will not act on the product, and from a mechanical point of view, the product is prevented from being damaged by the material picking pulling force, the loss of finished products is reduced, and production safety is maintained; in addition, by The fixing plates 400 are connected by a sliding connection combined with an adsorption connection, and the groove-type photoelectric fixing plate 400 is connected to the power assembly to apply external tension to the entire device. The cylinder fixing plate 300 is fixedly connected to other components of the device such as the clamping claw cylinder 200, thereby forming a structural connection method for the entire device, so that the overall structure of the anti-stuck PCB board material removal device is compact, light and simple, and easy to maintain and operate. In addition, after the material jam occurs and the material jam is manually handled, it only needs to close the cylinder fixing plate 300 and the groove-type photoelectric fixing plate 400. The entire device can be quickly reset by sliding, saving maintenance time; the magnetic mechanism 500 only uses the adsorption effect between magnets for adsorption connection, which plays the role of replacing the pressure sensor, so that the expected effect can be achieved while reducing the cost of the device; by setting a shading sheet 310 on the cylinder fixing plate 300 and a slot-type photoelectric fixing plate 410 on the slot-type photoelectric fixing plate 400, it is determined whether relative sliding occurs between the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 by whether the shading sheet 310 is located at the working position of the slot-type photoelectric fixing plate 410, that is, it is determined whether the device is in a stuck state. Therefore, the method and device can convert the tension signal of the power component into a displacement signal between the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 when the material is stuck, and further convert the displacement signal into an electrical signal of the slot-type photoelectric 410, so that the stuck signal can be electrically output, thereby providing an electrical signal basis for further realizing the alarm function of the device and the locking function of the power component, and can also further expand the function of the device by outputting the electrical signal to the outside, so that the device is widely used and the function can be expanded.

[0061] Reference Figure 2 and Figure 4 , further, in some embodiments of the present invention, the material picking jaw 100 includes: an upper material picking jaw 110, a lower material picking jaw 120, and an anti-static engineering plastic baffle 340, wherein the upper material picking jaw 110 and the lower material picking jaw 120 are arranged opposite to each other and are both transmission-connected to the jaw cylinder 200, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw 110 and the lower material picking jaw 120;

[0062] Step S100: the gripper cylinder 200 drives the material-retrieving gripper 100 to grip the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate 400, so that the material-retrieving gripper 100 takes the PCB board out of the bin clamp, including:

[0063] (1.1) The power assembly drives the material picking jaw 100 to position the PCB between the upper material picking jaw 110 and the lower material picking jaw 120, and the PCB is limited by the anti-static engineering plastic baffle 340;

[0064] (1.2) The clamping cylinder 200 drives the upper material clamping jaw 110 and the lower material clamping jaw 120 to close, so that the material clamping jaw 100 clamps the PCB board;

[0065] (1.3) The power assembly applies a pulling force to the material picking clamp 100 through the slot-shaped photoelectric fixing plate 400, so that the material picking clamp 100 removes the PCB board from the bin clamp.

[0066] Specifically, in the present embodiment, in the initial state of the device, the upper material picking jaw 110 and the lower material picking jaw 120 of the material picking jaw 100 are in a separated state, that is, the material picking jaw 100 is open, and the power component pushes the device as a whole to a suitable material picking position, that is, the PCB board to be picked up is located between the upper material picking jaw 110 and the lower material picking jaw 120. At this time, the jaw cylinder 200 drives the upper material picking jaw 110 and the lower material picking jaw 120 of the material picking jaw 100 to close, so that the material picking jaw 100 clamps the PCB board, and the anti-static engineering plastic baffle 340 limits the PCB board and can isolate static electricity. Then the power component applies a backward pulling force to the material picking jaw 100 through the slot-type photoelectric fixing plate 400 to pick up the material.

[0067] Reference Figure 2 , Figure 3 and Figure 4 , further, in some embodiments of the present invention, the magnetic mechanism 500 includes: a magnet, a suction block 510, and a magnet fixing seat 520, wherein the magnet fixing seat 520 is fixedly connected to the cylinder fixing plate 300, the magnet is fixed to the magnet fixing seat 520, the suction block 510 is fixedly connected to the groove-type photoelectric fixing plate 400, and the suction block 510 is adsorbed and connected to the magnet;

[0068] Step S200: When the material is stuck during the material picking process, the magnetic mechanism 500 fails, so that the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 are separated, including:

[0069] (2.1) When the pulling force applied by the power assembly to the cylinder fixing plate 300 is greater than the magnetic force between the suction block 510 and the magnet, it is determined that the material is stuck;

[0070] (2.2) The suction block 510 and the magnet are separated under the action of the pulling force, driving the air slot type photoelectric fixing plate 400 and the cylinder fixing plate 300 to slide relative to each other.

[0071] Specifically, in this embodiment, the power component applies a backward pulling force to the material picking clamp 100 through the slot-shaped photoelectric fixing plate 400. If the material is stuck when the PCB board is extracted backward, the magnetic mechanism 500 fails, that is, the adsorption connection between the suction block 510 and the magnet 521 fails, and the suction block 510 and the magnet 521 separate, driving the cylinder fixing plate 300 and the slot-shaped photoelectric fixing plate 400 to separate. Specifically, when the power component applies a pulling force to the slot-shaped photoelectric fixing plate 400, When the force is greater than the magnetic force between the suction block 510 and the magnet, it is determined that material jamming occurs, and the suction block 510 and the magnet 521 are separated under the action of the pulling force, driving the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 to separate, allowing the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 to slide relative to each other. Preferably, the magnetic force threshold between the suction block 510 and the magnet 521 is 12N, that is, when the pulling force of the power component is greater than 12N, the suction block 510 and the magnet 521 are separated under the action of the pulling force.

[0072] Reference Figure 4 , further, in some embodiments of the present invention, the cylinder fixing plate 300 is provided with a linear rail 330, and the linear rail 330 is slidably connected to the groove-type photoelectric fixing plate 400;

[0073] Step S300: The cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 slide relative to each other, driving the light shielding sheet 310 to leave the slot-type photoelectric working position, including:

[0074] (3.1) The power assembly drives the slot-shaped photoelectric fixing plate 400 to slide on the linear rail 330, so that the cylinder fixing plate 300 and the slot-shaped photoelectric fixing plate 400 slide relative to each other;

[0075] (3.2) The slot-type photoelectric fixing plate 400 drives the shading sheet 310 to separate from the working position of the slot-type photoelectric 410, and the slot-type photoelectric 410 generates an electrical signal.

[0076] Specifically, in this embodiment, the cylinder fixing plate 300 and the slot-type photoelectric fixing plate 400 slide relative to each other along the direction of the linear rail 330, that is, the slot-type photoelectric fixing plate 400 slides backward along the linear rail 330 under the pulling force of the power component, thereby driving the shading sheet 310 to slide backward, so that the shading sheet 310 is separated from the working position of the slot-type photoelectric 410, so that the shading sheet 310 cannot block the photoelectric path in the slot of the slot-type photoelectric 410, and the slot-type photoelectric 410 generates an electrical signal.

[0077] Further, in some embodiments of the present invention, the PCB board material removal device for preventing material jamming further includes: a three-color light, the three-color light is electrically connected to the slot-shaped photoelectric 410; the slot-shaped photoelectric 410 is also electrically connected to the gripper cylinder 200, and the slot-shaped photoelectric 410 is also electrically connected to the power component;

[0078] Step S400: When the slot-shaped photoelectric device 410 detects that the light shielding sheet 310 is separated from the working position of the slot-shaped photoelectric device 410, the PCB board material taking device for preventing material jamming stops working and alarms, including:

[0079] (4.1) When the slot-type photoelectric 410 detects that the shading sheet 310 is out of the working position of the slot-type photoelectric 410, the slot-type photoelectric 410 sends a detection signal to the three-color light, the gripper cylinder 200 and the power assembly;

[0080] (4.2) After receiving the detection signal, the power assembly stops running; the clamping jaw cylinder 200 adjusts the material picking clamping jaw 100 according to the detection signal, so that the material picking clamping jaw 100 releases the PCB board;

[0081] (4.3) After receiving the detection signal, the three-color light flashes.

[0082] Specifically, in the present embodiment, when the shading sheet 310 is separated from the working position of the slot-type photoelectric 410, so that the shading sheet 310 cannot block the photoelectric path in the slot of the slot-type photoelectric 410, the slot-type photoelectric 410 generates an electrical signal, and the anti-jamming PCB board picking device also includes a three-color light, which is electrically connected to the slot-type photoelectric 410; the slot-type photoelectric 410 is also electrically connected to the clamping claw cylinder 200, and the slot-type photoelectric 410 is also electrically connected to the power component; the electrical signal generated by the slot-type photoelectric 410 is output to the power component, the power component is locked and no longer applies tension, thereby stopping the device from running, and at the same time, the electrical signal generated by the slot-type photoelectric causes the clamping claw cylinder 200 to adjust the picking claw 100, and the picking claw 100 releases the stuck PCB board; the electrical signal generated by the slot-type photoelectric also causes the three-color light to flash, thereby realizing an alarm and preventing the device from causing secondary damage to the stuck PCB board.

[0083] Reference Figure 2 and Figure 4 , further, in some embodiments of the present invention, the PCB board material taking device for preventing material jamming further includes: a gripping ball 320, the gripping ball 320 is fixedly connected to the cylinder fixing plate 300;

[0084] Step S500: After the operator processes the stuck PCB board, the anti-stuck PCB board material removal device is reset, including:

[0085] (5.1) The operator applies a thrust to the gripping pill 320 to make the suction block 510 adsorb to the magnet 521 , and places the light shielding sheet 310 in the working position of the slot-shaped photoelectric 410 .

[0086] Specifically, in this embodiment, when the operator has processed the stuck PCB board, a backward thrust is applied to the gripping ball 320 fixed on the cylinder fixing plate 300 to drive the cylinder fixing plate 300 to slide backward along the linear rail 430, so that the suction block 510 is adsorbed by the magnet 521, and the shading sheet 310 is placed in the working position of the slot-type photoelectric 410 to block the photoelectric path of the slot-type photoelectric 410, so that the slot-type photoelectric 410 no longer generates an electrical signal, the power component is unlocked and resumes working, and the three-color light stops flashing, thereby realizing the reset of the device, making the device reset simple.

[0087] Reference Figure 2 , Figure 3 and Figure 4 The present invention also proposes a PCB board picking device for preventing material from getting stuck. The PCB board picking device for preventing material from getting stuck is transmission-connected to a power assembly and is used to implement a PCB board picking method for preventing material from getting stuck as in any of the above-mentioned embodiments. The PCB board picking device for preventing material from getting stuck comprises: a picking jaw 100, a jaw cylinder 200, a cylinder fixing plate 300, a slot-shaped photoelectric fixing plate 400, and a magnetic mechanism 500, wherein the picking jaw 100 is fixedly connected to the jaw cylinder 200, the jaw cylinder 200 is fixedly connected to the cylinder fixing plate 300, and the cylinder fixing plate 300 is slidingly connected to the slot-shaped photoelectric fixing plate 400; the cylinder fixing plate 300 is provided with a shading sheet 310, and the slot-shaped photoelectric fixing plate 400 is provided with a slot-shaped photoelectric, and the position of the shading sheet 310 is at the working position of the slot-shaped photoelectric; the cylinder fixing plate 300 and the slot-shaped photoelectric fixing plate 400 are adsorbed and connected by the magnetic mechanism 500.

[0088] Reference Figure 2 Furthermore, in some embodiments of the present invention, the material picking jaw 100 includes: an upper material picking jaw 110, a lower material picking jaw 120, and an anti-static engineering plastic baffle, wherein the upper material picking jaw 110 and the lower material picking jaw 120 are arranged opposite to each other and are both fixedly connected to the jaw cylinder 200, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw 110 and the lower material picking jaw 120.

[0089] Reference Figure 2 , Figure 3 and Figure 4 Furthermore, in some embodiments of the present invention, the magnetic mechanism 500 includes: a magnet 521, a suction block 510, and a magnet fixing seat 520, wherein the magnet fixing seat 520 is fixedly connected to the cylinder fixing plate 300, the magnet is fixed to the magnet fixing seat 520, the suction block 510 is fixedly connected to the groove-type photoelectric fixing plate 400, and the suction block 510 is adsorbed and connected to the magnet 521; the cylinder fixing plate 300 is provided with a linear rail 330, the groove-type photoelectric fixing plate 400 is provided on the linear rail 330, and can slide along the linear rail 330.

[0090] Furthermore, in some embodiments of the present invention, the PCB board picking device for preventing material jamming also includes: a three-color light, which is electrically connected to the slot-shaped photoelectric 410; the slot-shaped photoelectric 410 is also electrically connected to the clamping cylinder 200, and the slot-shaped photoelectric 410 is also electrically connected to the power component; a gripping ball 320, which is fixedly connected to the cylinder fixing plate 300.

[0091] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present invention. In addition, the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

Claims

1. A PCB board material removal method for preventing material jamming, characterized in that: A PCB board picking device for preventing jamming materials is applied, the PCB board picking device for preventing jamming materials is transmission-connected with a power assembly, the PCB board picking device for preventing jamming materials comprises: a picking jaw, a jaw cylinder, a cylinder fixing plate, a slot-type photoelectric fixing plate, and a magnetic mechanism, wherein the picking jaw is transmission-connected with the jaw cylinder, and the cylinder fixing plate is adsorbed and connected with the slot-type photoelectric fixing plate through the magnetic mechanism; the jaw cylinder is arranged on the cylinder fixing plate, and the cylinder fixing plate is slidably connected with the slot-type photoelectric fixing plate; the cylinder fixing plate is provided with a shading sheet, and the slot-type photoelectric fixing plate is provided with a slot-type photoelectric, and the shading sheet is located in the working position of the slot-type photoelectric; the PCB board picking method for preventing jamming materials comprises: The clamping claw cylinder drives the material-retrieving clamping claw to clamp the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate, so that the material-retrieving clamping claw takes the PCB board out of the bin clamp; When material jam occurs during the material taking process, the magnetic mechanism fails; The cylinder fixing plate and the slot-type photoelectric fixing plate slide relative to each other, driving the light shielding sheet to leave the working position of the slot-type photoelectric; When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the PCB board material taking device for preventing material jamming stops working and alarms; After the operator handles the stuck PCB board, the anti-jamming PCB board material taking device is reset.

2. The method for removing PCB board materials with anti-jamming material according to claim 1, characterized in that: The material picking jaws include: an upper material picking jaw, a lower material picking jaw, and an anti-static engineering plastic baffle, wherein the upper material picking jaw and the lower material picking jaw are arranged opposite to each other and are both drivingly connected to the jaw cylinder, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw and the lower material picking jaw; The clamping claw cylinder drives the material-retrieving clamping claw to clamp the PCB board, and the power assembly applies a pulling force to the slot-shaped photoelectric fixing plate, so that the material-retrieving clamping claw takes the PCB board out of the bin clamp, including: The power assembly drives the material picking jaws to position the PCB board between the upper material picking jaws and the lower material picking jaws, and the PCB board is limited by the anti-static engineering plastic baffle; The clamping jaw cylinder drives the upper material picking clamping jaw and the lower material picking clamping jaw to close, so that the material picking clamping jaw clamps the PCB board; The power assembly applies a pulling force to the material taking clamping claw through the slot-shaped photoelectric fixing plate, so that the material taking clamping claw takes the PCB board out of the clamping bin.

3. The method for removing PCB board materials with anti-jamming material according to claim 1, characterized in that: The magnetic mechanism comprises: a magnet, a suction block, and a magnet fixing seat, wherein the magnet fixing seat is fixedly connected to the cylinder fixing plate, the magnet is fixed to the magnet fixing seat, the suction block is fixedly connected to the slot-shaped photoelectric fixing plate, and the suction block is adsorbed and connected to the magnet; When the material is stuck during the material taking process, the magnetic mechanism fails, including: When the pulling force applied by the power assembly to the slot-shaped photoelectric fixing plate is greater than the magnetic force between the suction block and the magnet, it is determined that material jamming occurs; The suction block and the magnet are separated under the action of the pulling force, driving the groove-shaped photoelectric fixing plate and the cylinder fixing plate to slide relative to each other.

4. The method for removing PCB board materials with anti-jamming material according to claim 1, characterized in that: The cylinder fixing plate is provided with a linear rail, and the groove-type photoelectric fixing plate is arranged on the linear rail and can slide along the linear rail; The cylinder fixing plate and the slot-type photoelectric fixing plate slide relative to each other, driving the light shielding sheet to leave the slot-type photoelectric working position, including: The power assembly drives the slot-shaped photoelectric fixing plate to slide on the linear rail, so that the cylinder fixing plate and the slot-shaped photoelectric fixing plate slide relative to each other; The slot-shaped photoelectric fixing plate drives the light shielding sheet to separate from the working position of the slot-shaped photoelectric, and the slot-shaped photoelectric generates an electrical signal.

5. The method for removing PCB board materials with anti-jamming material according to claim 1, characterized in that: The anti-stuck PCB board material taking device also includes: a three-color light, the three-color light is electrically connected to the slot-shaped photoelectric; the slot-shaped photoelectric is also electrically connected to the clamping claw cylinder, and the slot-shaped photoelectric is also electrically connected to the power component; When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the PCB board material taking device for preventing material jamming stops working and alarms, including: When the slot-type photoelectric device detects that the light shielding sheet is separated from the working position of the slot-type photoelectric device, the slot-type photoelectric device sends a detection signal to the three-color light, the clamping claw cylinder and the power assembly; After receiving the detection signal, the power assembly stops running; the clamping claw cylinder adjusts the material-taking clamping claw according to the detection signal, so that the material-taking clamping claw releases the PCB board; After receiving the detection signal, the three-color light flashes.

6. The method for removing PCB board materials with anti-jamming material according to claim 3, characterized in that: The anti-stuck PCB board material taking device also includes: a gripping ball, the gripping ball is fixedly connected to the cylinder fixing plate; After the operator processes the stuck PCB board, the anti-stuck PCB board material taking device is reset, including: The operator applies a thrust to the gripping pill to make the suction block adsorb to the magnet, and place the light shielding sheet at the working position of the slot-shaped photoelectric.

7. A PCB board material removal device for preventing material jamming, characterized in that: The PCB board picking device for preventing jamming is used to implement the PCB board picking method for preventing jamming as described in any one of claims 1 to 6, and the PCB board picking device for preventing jamming is transmission-connected to a power assembly, and the PCB board picking device for preventing jamming comprises: a picking jaw, a jaw cylinder, a cylinder fixing plate, a slot-shaped photoelectric fixing plate, and a magnetic mechanism, wherein the picking jaw is transmission-connected to the jaw cylinder, the jaw cylinder is fixedly connected to the cylinder fixing plate, the cylinder fixing plate is slidingly connected to the slot-shaped photoelectric fixing plate, and the cylinder fixing plate is adsorbed and connected to the slot-shaped photoelectric fixing plate via the magnetic mechanism; the cylinder fixing plate is provided with a shading sheet, the slot-shaped photoelectric fixing plate is provided with slot-shaped photoelectrics, and the shading sheet is located in the working position of the slot-shaped photoelectrics.

8. The anti-stuck PCB board material removal device according to claim 7, characterized in that: The material picking jaw includes: an upper material picking jaw, a lower material picking jaw, and an anti-static engineering plastic baffle, wherein the upper material picking jaw and the lower material picking jaw are arranged opposite to each other and are both fixedly connected to the jaw cylinder, and the anti-static engineering plastic baffle is arranged between the upper material picking jaw and the lower material picking jaw.

9. The anti-stuck PCB board material removal device according to claim 7, characterized in that: The magnetic mechanism includes: a magnet, a suction block, and a magnet fixing seat, wherein the magnet fixing seat is fixedly connected to the cylinder fixing plate, the magnet is fixed to the magnet fixing seat, the suction block is fixedly connected to the groove-shaped photoelectric fixing plate, and the suction block is adsorbed and connected to the magnet; the cylinder fixing plate is provided with a linear rail, the groove-shaped photoelectric fixing plate is provided on the linear rail, and can slide along the linear rail.

10. The anti-stuck PCB board material removal device according to claim 7, characterized in that: Also includes: A three-color light, the three-color light is electrically connected to the slot-shaped photoelectric device; the slot-shaped photoelectric device is also electrically connected to the clamping cylinder, and the slot-shaped photoelectric device is also electrically connected to the power component; a ball grip, the ball grip is fixedly connected to the cylinder fixing plate.

Citation Information

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