Flexible chain scraper conveyor for buffer area

By introducing a shunt module and a combined flow module into a flexible chain conveyor, combining the design of multiple drive units and one drive motor, the problem of insufficient capabilities of traditional conveyors in dealing with emergencies is solved, achieving higher flexibility and stability, while reducing costs and energy consumption.

CN119841075AActive Publication Date: 2025-04-18DAOREN (KUNSHAN) INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510339963.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-04-18
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

Traditional flexible chain conveyors lack the ability to deal with emergencies, resulting in interruption of production lines, and each conveying track needs to be equipped with a separate motor, which increases cost and energy consumption.

Method used

A buffer zone flexible chain plate conveyor is designed, using a split module and a combined module to flexibly distribute and collect materials, reducing the dependence on a separate motor, and multiple drive units are used to drive and connect through a chain coupling to share a drive motor.

Benefits of technology

It realizes timely switching of material conveying tracks in an emergency, avoids production line interruption, reduces equipment costs and energy consumption, and improves production flexibility and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of conveyors, and discloses a buffer area flexible chain scraper conveyor which comprises a buffer module, a flow dividing module and a flow combining module, and the flow dividing module uses a fixed flow dividing conveying belt, a movable flow dividing conveying belt and a first linear module to accurately distribute materials to different buffer supporting frames according to production requirements; the confluence module takes out the materials from the buffering supporting frame through a fixed confluence conveying belt, a movable confluence conveying belt and a second linear module and conveys the materials to a feeding port in a confluence mode, a driving mechanism is connected with a plurality of driving units through chain couplings and driven by a driving motor, and independent control over a flexible chain plate is achieved in cooperation with an electromagnetic clutch; in addition, the quick release assembly facilitates maintenance of the cache module, the anti-falling mechanism guarantees stable material conveying, and the first guide wheel and the second guide wheel can buffer the tension of the chain plate. Production line interruption is effectively avoided, cost and energy consumption are reduced, and material conveying flexibility and equipment maintenance convenience are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of conveyors, and in particular to a buffer zone flexible chain conveyor. Background Art

[0002] In modern industrial production, with the continuous improvement of automation and the increasing scale of production, the efficiency, stability and flexibility of material transportation have become key factors affecting production efficiency and cost. As a common material transportation equipment, flexible chain conveyors are widely used in many industries such as food, electronics, and medicine. However, traditional flexible chain conveyors have exposed many problems in actual use and are difficult to meet the current complex and changing production needs.

[0003] For example:

[0004] 1. Traditional flexible chain conveyors are weak in dealing with emergencies. When a conveying track fails, it is often impossible to switch to other tracks in time to continue conveying materials, causing the entire production line to be interrupted, resulting in production stagnation and economic losses;

[0005] Second, each conveyor track needs to be equipped with a separate motor, which not only greatly increases the purchase cost of the equipment, but also makes the overall size of the equipment bulky and occupies too much production space. Too many motors will also increase energy consumption and maintenance workload, reducing the economy and stability of production.

[0006] Therefore, a buffer zone flexible chain conveyor is proposed. Summary of the invention

[0007] An object of the present invention is to provide a flexible chain conveyor in a buffer area, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solutions: a buffer zone flexible chain conveyor, comprising a buffer module, a diversion module and a confluence module;

[0009] The diversion module is arranged at the feed inlet of the buffer module, and the confluence module is arranged at the discharge outlet of the buffer module;

[0010] The cache module includes a plurality of cache support frames, on which a flexible chain plate for conveying materials is rotatably mounted;

[0011] The diversion module is used to distribute materials to different cache support racks according to production needs;

[0012] The confluence module is used to take out the materials cached on the cache support frame and send them to the loading port of the production line;

[0013] A driving mechanism for driving the flexible chain plate on the cache support frame to rotate is provided at one end of the cache module;

[0014] An anti-dropping mechanism is provided at the discharge port of the cache module, and the anti-dropping mechanism is used to block the materials cached on the cache module to prevent the materials from falling from the discharge port of the cache module when the materials are not received by the confluence module.

[0015] In a flexible chain conveyor in a buffer area according to the present invention, optionally, the buffer support frame includes a plurality of fixed brackets, and two adjacent fixed brackets are connected by a quick-release assembly, and the quick-release assembly includes a base plate, a lower rail and an upper rail, and the end of the base plate is fixedly connected to the end of the fixed bracket by bolts, the lower rail is fixedly mounted on the base plate, and the upper rail is detachably mounted on the top of the lower rail by a plunger, and guardrails are fixedly mounted on both sides of the top of the lower rail by bolts, the flexible chain plate of the lower layer is located between the lower rail and the upper rail, and the flexible chain plate of the upper layer is located above the upper rail.

[0016] In a buffer area flexible chain conveyor according to the present invention, optionally, the diverter module includes a first mounting seat, a fixed diverter conveyor belt is fixedly mounted on the top of the first mounting seat, the discharge port of the fixed diverter conveyor belt is connected to the feed port of a buffer support frame at the outermost side of the buffer module, one end of the fixed diverter conveyor belt is fixedly mounted with a first motor for driving the conveyor belt on the fixed diverter conveyor belt to rotate, a movable diverter conveyor belt is provided on the first mounting seat, and a second motor for driving the conveyor belt on the movable diverter conveyor belt to rotate is fixedly mounted on the movable diverter conveyor belt, a first linear module is fixedly mounted on the first mounting seat, a first assembly block is fixedly mounted on the bottom of the movable diverter conveyor belt, the first assembly block is fixedly connected to the slide on the first linear module, a first guide rail is fixedly mounted on the top of the first mounting seat, a first slider is fixedly mounted on the bottom of the movable diverter conveyor belt, and the first slider is slidably mounted on the first guide rail;

[0017] By controlling the first linear module, the movable diversion conveyor belt can be driven to move, so that the discharge port of the movable diversion conveyor belt can be connected with the feed port of any other cache support frame in the cache module;

[0018] A lane-changing opening connected to the mobile diverter conveyor belt is formed at one end of the fixed diverter conveyor belt away from the cache module, and a lane-changing assembly is arranged on the lane-changing opening, and the lane-changing assembly includes a mounting bracket, and the mounting bracket is fixedly mounted on the first mounting seat, a third motor is fixedly mounted on the top of the mounting bracket, an inverted U-shaped mounting piece is fixedly mounted on the bottom of the rotating shaft of the third motor, lane-changing plates are fixedly mounted on the inner walls of both sides of the inverted U-shaped mounting piece, and rollers are rotatably mounted on the inner walls of the lane-changing plates.

[0019] In a buffer area flexible chain conveyor according to the present invention, optionally, the merging module includes a second mounting seat, a fixed merging conveyor belt and a mobile merging conveyor belt, the fixed merging conveyor belt is fixedly mounted with a fourth motor for driving the conveyor belt on the fixed merging conveyor belt to rotate, the mobile merging conveyor belt is fixedly mounted with a fifth motor for driving the conveyor belt on the mobile merging conveyor belt to rotate, the fixed merging conveyor belt is fixedly mounted on the second mounting seat, the feed port of the fixed merging conveyor belt is connected with the discharge port of a buffer support frame at the outermost side of the buffer module, the second mounting seat is fixedly mounted with a second linear module and a second guide rail, the bottom of the mobile merging conveyor belt is respectively fixedly mounted with a second assembly block and a second slider, the second assembly block is fixedly mounted on the slide of the second linear module, and the second slider is slidably mounted on the second guide rail;

[0020] By controlling the second linear module, the mobile merging conveyor belt can be driven to move, so that the feed port of the mobile merging conveyor belt is connected with the discharge port of any other buffer support frame in the buffer module;

[0021] A merging port connected to the mobile merging conveyor belt is formed at one end of the fixed merging conveyor belt away from the buffer module, and a guide block capable of guiding the materials on the mobile merging conveyor belt to the fixed merging conveyor belt is provided on the inner side of the mobile merging conveyor belt, and the bottom of the guide block is fixedly connected to the side of the mobile merging conveyor belt.

[0022] In a buffer area flexible chain conveyor according to the present invention, optionally, the driving mechanism includes a base, a mounting frame and a driving assembly, and the mounting frame is provided in plurality, and the plurality of mounting frames are fixedly mounted on the base;

[0023] The driving assembly includes a plurality of driving units and a driving motor, wherein the driving unit is detachably mounted on the mounting frame corresponding thereto, the driving unit includes a transmission shaft, an electromagnetic clutch is fixedly mounted on the transmission shaft, a driving sprocket is rotatably mounted on the transmission shaft through a bearing, chain coupling sprockets are fixedly mounted on both ends of the transmission shaft, two adjacent transmission shafts are connected by a chain coupling, the rotating shaft of the driving motor is fixedly connected to one end of the outermost transmission shaft, and the flexible chain plate is meshed with the driving sprocket;

[0024] When the electromagnetic clutch is powered on, the friction plate on the electromagnetic clutch is in close contact with the friction plate on the drive sprocket, so that the electromagnetic clutch is fixedly connected to the drive sprocket. When the electromagnetic clutch is powered off, the friction plate on the electromagnetic clutch is separated from the friction plate on the drive sprocket.

[0025] The drive components are provided in two groups, and the two groups of drive components are distributed up and down.

[0026] In a buffer area flexible chain conveyor according to the present invention, optionally, the driving sprocket includes an inner sleeve and a semi-circular arc sprocket, and the two semi-circular arc sprockets are detachably clamped to the inner sleeve by locking bolts.

[0027] In a buffer area flexible chain conveyor according to the present invention, optionally, the mounting frame includes a first mounting plate and a second mounting plate, the driving unit is rotatably mounted between the first mounting plate and the second mounting plate, the first mounting plate and the second mounting plate are both fixedly mounted on the base, the upper ends of the first mounting plate and the second mounting plate are each provided with an upper mounting through groove, the lower ends of the first mounting plate and the second mounting plate are each provided with a lower mounting through groove, the upper mounting through groove opening is set upward, and the lower mounting through groove opening is set outward, the upper ends of the second mounting plate and the first mounting plate are both detachably mounted with upper limit plates by bolts, and the lower end sides of the first mounting plate and the second mounting plate are both detachably mounted with side limit plates by bolts.

[0028] In a flexible chain conveyor with a buffer area according to the present invention, optionally, a first guide wheel and a second guide wheel are arranged at the bottom of one end of the buffer module close to the driving mechanism, the flexible chain passes through the first guide wheel and the second guide wheel, the bottom of the flexible chain is in rolling contact with the fixed bracket and the second guide wheel, and the part of the flexible chain between the first guide wheel and the second guide wheel is arranged in a U-shaped suspension.

[0029] In a buffer area flexible chain conveyor according to the present invention, optionally, an anti-jump tooth assembly is arranged on the base, and the anti-jump tooth assembly includes a first inclined plate and a second inclined plate, the first inclined plate and the second inclined plate are both fixedly mounted on the top of the base, and the first inclined plate and the second inclined plate are combined to form a parabola shape opening upward, and the first inclined plate and the second inclined plate are respectively arranged on both sides of the driving unit.

[0030] In a flexible chain conveyor in a buffer area according to the present invention, optionally, the anti-slip mechanism includes a pressure rod and a bearing plate, the pressure rod is fixedly installed at the feed port of the moving merging conveyor belt, the pressure rod is arranged in an inverted L shape, the upper end of the pressure rod is rotatably installed with a first bearing, the bearing plate is fixedly installed on the top of the mounting frame, an L-blocking rod is hinged on the bearing plate through a hinge seat, the lower end of the L-blocking rod is suspended at the discharge port of the buffer module, a moving block is arranged above the bearing plate, both ends of the bottom of the moving block are fixedly connected with movable rods, the lower end of the movable rod slides through the bearing plate, and the movable rod The upper sleeve is provided with a spring, the top of the spring is against the bottom of the moving block, and the bottom of the spring is pressed on the top of the supporting plate. The upper end of the movable rod is rotatably connected to the second bearing, and the second bearing is arranged directly below the moving block. The top of the moving block is fixedly connected to a pressure block, and the pressure block is arranged in an isosceles trapezoid. When the pressure rod moves to the discharge port where material needs to be discharged, the first bearing on the pressure rod can exert downward pressure on the pressure block, thereby causing the moving block to move downward. The moving block moving downward exerts downward pressure on the second bearing, so that the lower end of the L-blocking rod rotates upward, the discharge port is opened, and material is discharged.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] The present invention can distribute materials to different buffer support racks according to production needs through the fixed diversion conveyor belt, the mobile diversion conveyor belt and the first linear module of the diversion module; the fixed merging conveyor belt, the mobile merging conveyor belt and the second linear module of the merging module can take out materials from different buffer support racks and merge them for transportation. When a certain conveying track fails, the materials can be switched to other tracks in time for continued transportation, thereby avoiding production line interruption, reducing production stagnation and economic losses.

[0033] The drive mechanism uses multiple drive units connected by chain couplings and driven by a drive motor, avoiding the need for each conveyor track to be equipped with a separate motor. This not only reduces the purchase cost of the equipment, but also reduces the overall size of the equipment, reduces the occupation of production space, and at the same time reduces energy consumption and maintenance workload, thereby improving the economy and stability of production.

[0034] The electromagnetic clutch in the drive unit can control the connection and separation of the drive sprocket and the transmission shaft as needed, realize independent control of the flexible chain plates on different buffer support frames, and further save energy. By setting up a double-layer drive component, a unique double-layer differential structure is formed. During the material conveying process, this structure can flexibly adjust the conveying speed according to different production requirements, realize the speed change function, and greatly improve the flexibility and adaptability of material conveying.

[0035] Adjacent fixed brackets of the cache support frame are connected by quick-release components, which facilitates installation, disassembly and maintenance of the cache module;

[0036] The driving sprocket is composed of an inner sleeve and a semicircular arc sprocket which are detachably clamped by locking bolts, which is convenient for replacement and maintenance of the sprocket. The upper limit plate and side limit plate on the mounting frame are detachably installed by bolts, which is convenient for installation and adjustment of the driving unit.

[0037] The anti-drop mechanism set at the discharge port of the buffer module can block the materials buffered on the buffer module to prevent the materials from falling from the discharge port when they are not received by the confluence module, thus ensuring the stability of material transportation;

[0038] The first guide wheel and the second guide wheel are arranged at the bottom of one end of the cache module near the driving mechanism, so that the bottom of the flexible chain plate is in rolling contact with the fixed bracket and the second guide wheel, and part of it is U-shaped and suspended, which helps to buffer and adjust the chain plate tension and improve the stability of transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the top view of the structure of the flexible chain conveyor in the buffer area of ​​the present invention;

[0040] Figure 2 It is a structural schematic diagram of a buffer module of a flexible chain conveyor in a buffer area of ​​the present invention;

[0041] Figure 3 It is a partial structural schematic diagram of a buffer support frame in the flexible chain conveyor in the buffer area of ​​the present invention;

[0042] Figure 4 It is a schematic diagram of the exploded structure of the quick-release assembly in the flexible chain conveyor in the buffer area of ​​the present invention;

[0043] Figure 5 It is a structural schematic diagram of the diversion module in the flexible chain conveyor in the buffer area of ​​the present invention;

[0044] Figure 6 for Figure 5 A schematic diagram of the enlarged structure of part A;

[0045] Figure 7 It is a structural schematic diagram of a merging module in a flexible chain conveyor in a buffer area of ​​the present invention;

[0046] Figure 8 for Figure 7 A schematic diagram of the enlarged structure of part B in FIG.

[0047] Fig. 9 It is a schematic diagram of the distribution structure of the merging module and the driving mechanism in the buffer area flexible chain conveyor of the present invention;

[0048] Fig.10 for Fig. 9 Schematic diagram of the enlarged structure of part C;

[0049] Fig.11 It is a schematic diagram of the structure of the driving mechanism in the flexible chain conveyor in the buffer area of ​​the present invention;

[0050] Fig.12 It is one of the structural schematic diagrams of another perspective of the driving mechanism in the buffer area flexible chain conveyor of the present invention;

[0051] Fig.13 It is a structural schematic diagram of the drive mechanism of the flexible chain conveyor in the buffer area of ​​the present invention without the anti-jump tooth assembly installed;

[0052] Fig.14 It is a structural schematic diagram of a mounting frame in a flexible chain conveyor in a buffer area of ​​the present invention;

[0053] Fig.15 It is a structural schematic diagram of a driving unit in the flexible chain conveyor in the buffer area of ​​the present invention;

[0054] Fig.16 It is a schematic diagram of the exploded structure of the driving sprocket in the flexible chain conveyor in the buffer area of ​​the present invention;

[0055] Fig.17 It is a structural schematic diagram of the anti-jump tooth assembly in the buffer area flexible chain conveyor of the present invention;

[0056] Fig.18 This is the second structural schematic diagram of the driving mechanism in the flexible chain conveyor in the buffer area of ​​the present invention from another perspective.

[0057] In the figure: 1, cache module; 1001, first guide wheel; 1002, second guide wheel; 1011, fixed bracket;

[0058] 1012, quick-release assembly; 10121, bottom plate; 10122, lower rail; 10123, upper rail; 10124, guardrail; 10125, plunger;

[0059] 102. Flexible chain plate;

[0060] 2. Diversion module; 201. first mounting seat; 202. fixed diversion conveyor belt; 2021. first motor; 203. mobile diversion conveyor belt; 2031. second motor; 204. first linear module; 205. first guide rail;

[0061] 206, lane changing assembly; 2061, mounting bracket; 2062, third motor; 2063, inverted U-shaped mounting piece; 2064, lane changing plate;

[0062] 207, Lane Change;

[0063] 3. confluence module; 301. second mounting seat; 302. fixed confluence conveyor belt; 3021. fourth motor; 303. mobile confluence conveyor belt; 3031. fifth motor; 304. second linear module; 305. second guide rail; 306. guide block; 307. confluence port;

[0064] 4. Driving mechanism; 401. Base; 4001. Anti-jumping tooth assembly; 40011. First inclined plate; 40012. Second inclined plate;

[0065] 402, mounting frame; 4021, first mounting plate; 4022, second mounting plate; 4023, upper mounting slot; 4024, lower mounting slot; 4025, upper limit plate; 4026, side limit plate;

[0066] 403, driving assembly; 4031, driving unit; 40311, transmission shaft; 40312, electromagnetic clutch; 40313, driving sprocket; 403131, inner sleeve; 403132, locking bolt; 403133, semicircular arc sprocket; 40314, chain coupling sprocket; 4032, driving motor;

[0067] 5. Anti-slip mechanism; 501. Pressure rod; 502. First bearing; 503. Load-bearing plate; 504. L material stop rod; 5041. Second bearing; 505. Articulated seat; 506. Moving block; 507. Movable rod; 508. Spring; 509. Pressure block. DETAILED DESCRIPTION

[0068] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0069] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0070] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0071] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0072] Example

[0073] See also Figures 1 to 18 , this embodiment provides a buffer area flexible chain conveyor including a buffer module 1, a diversion module 2 and a merging module 3; the diversion module 2 is arranged at the feed port of the buffer module 1, and the merging module 3 is arranged at the discharge port of the buffer module 1; the buffer module 1 includes a plurality of buffer support frames, on which a flexible chain 102 for conveying materials is rotatably installed; the diversion module 2 is used to distribute materials to different buffer support frames according to production needs; the merging module 3 is used to take out the materials cached on the buffer support frames and send them to the feeding port of the production line; a driving mechanism 4 for driving the flexible chain 102 on the buffer support frame to rotate is provided at one end of the buffer module 1; an anti-slip mechanism 5 is provided at the discharge port of the buffer module 1, and the anti-slip mechanism 5 is used to block the materials cached on the buffer module 1 to prevent the materials from falling from the discharge port of the buffer module 1 when they are not received by the merging module 3.

[0074] Through the modular design of diversion, caching, and confluence, materials can be flexibly allocated and transported according to production needs, which improves the flexibility and stability of production. The setting of the anti-slip mechanism prevents materials from falling and reduces the risk of material loss and equipment failure. During operation, the material is first distributed to the flexible chain plates 102 of different cache support frames through the diversion module 2 for caching. The driving mechanism 4 drives the flexible chain plate 102 to rotate to realize the transportation of materials in the cache module 1. When the material needs to be delivered to the production line, the confluence module 3 takes out the material on the cache support frame and confluences it to the feeding port of the production line. During this process, the anti-slip mechanism 5 always blocks the material to prevent it from falling when it is not received by the confluence module 3.

[0075] In this embodiment, the cache support frame includes a plurality of fixed brackets 1011, and two adjacent fixed brackets 1011 are connected by a quick-release assembly 1012. The quick-release assembly 1012 includes a base plate 10121, a lower rail 10122 and an upper rail 10123. The end of the base plate 10121 is fixedly connected to the end of the fixed bracket 1011 by bolts. The lower rail 10122 is fixedly installed on the base plate 10121, and the upper rail 10123 is detachably installed above the lower rail 10122 by a plunger 10125. Guardrails 10124 are fixedly installed on both sides of the top of the lower rail 10122 by bolts. The lower flexible chain plate 102 is located between the lower rail 10122 and the upper rail 10123, and the upper flexible chain plate 102 is located above the upper rail 10123.

[0076] The design of the quick-release assembly 1012 makes the installation, disassembly and maintenance of the cache support frame more convenient and quick. A quick-release assembly 1012 is set at a certain distance on the fixed bracket 1011 to facilitate the installation of the flexible chain plate 102, so as to facilitate the later maintenance and replacement of the flexible chain plate 102, saving time and labor costs. The setting of the guardrail 10124 can prevent the material on the flexible chain plate 102 from falling, thereby improving the safety of material transportation.

[0077] In this embodiment, the diversion module 2 includes a first mounting seat 201, a fixed diversion conveyor belt 202 is fixedly installed on the top of the first mounting seat 201, the discharge port of the fixed diversion conveyor belt 202 is connected to the feed port of a cache support frame on the outermost side of the cache module 1, and a first motor 2021 for driving the conveyor belt on the fixed diversion conveyor belt 202 to rotate is fixedly installed at one end of the fixed diversion conveyor belt 202, a mobile diversion conveyor belt 203 is arranged on the first mounting seat 201, and a second motor 2031 for driving the conveyor belt on the mobile diversion conveyor belt 203 to rotate is fixedly installed on the mobile diversion conveyor belt 203, a first linear module 204 is fixedly installed on the first mounting seat 201, a first assembly block is fixedly installed on the bottom of the mobile diversion conveyor belt 203, and the first assembly block is fixedly connected to the slide on the first linear module 204, and a first guide rail 205 is fixedly installed on the top of the first mounting seat 201, and the mobile diversion conveyor belt 203 A first slider is fixedly installed at the bottom, and the first slider is slidably installed on the first guide rail 205; by controlling the first linear module 204, the mobile diverter conveyor belt 203 can be driven to move, so that the discharge port of the mobile diverter conveyor belt 203 can be connected with the feed port of any other cache support frame in the cache module 1; the fixed diverter conveyor belt 202 is provided with a lane changing opening 207 connected to the mobile diverter conveyor belt 203 at one end away from the cache module 1, and a lane changing component 206 is arranged on the lane changing opening 207, and the lane changing component 206 includes a mounting bracket 2061, and the mounting bracket 2061 is fixedly installed on the first mounting seat 201, and a third motor 2062 is fixedly installed on the top of the mounting bracket 2061, and an inverted U-shaped mounting part 2063 is fixedly installed on the bottom of the rotating shaft of the third motor 2062, and the inner walls of both sides of the inverted U-shaped mounting part 2063 are fixedly installed with lane changing plates 2064, and the inner walls of the lane changing plates 2064 are rotatably installed with rollers.

[0078] By controlling the position of the mobile diversion conveyor belt 203 through the first linear module 204 and changing the material flow direction through the lane changing assembly 206, the material can be accurately distributed to different buffer support racks according to production requirements, thereby improving the efficiency and accuracy of material distribution.

[0079] When in use, the first motor 2021 drives the fixed diversion conveyor belt 202 to rotate and transport the material to the outermost cache support frame of the cache module 1. When the material needs to be distributed to other cache support frames, the first linear module 204 drives the mobile diversion conveyor belt 203 to move along the first guide rail 205, so that its discharge port is connected with the feed port of the target cache support frame. At the same time, the third motor 2062 drives the inverted U-shaped mounting piece 2063 and the lane change plate 2064 to rotate, guiding the material from the lane change port 207 into the mobile diversion conveyor belt 203, so as to realize the diversion of the material.

[0080] In this embodiment, the merging module 3 includes a second mounting seat 301, a fixed merging conveyor belt 302 and a mobile merging conveyor belt 303. The fixed merging conveyor belt 302 is fixedly mounted with a fourth motor 3021 for driving the conveyor belt on the fixed merging conveyor belt 302 to rotate. The mobile merging conveyor belt 303 is fixedly mounted with a fifth motor 3031 for driving the conveyor belt on the mobile merging conveyor belt 303 to rotate. The fixed merging conveyor belt 302 is fixedly mounted on the second mounting seat 301. The feed port of the fixed merging conveyor belt 302 is connected to the discharge port of a cache support frame on the outermost side of the cache module 1. The second mounting seat 301 is fixedly mounted with a second linear module 304 and a second guide rail 305. The bottom of the mobile merging conveyor belt 303 is fixedly mounted with The second assembly block and the second slider, the second assembly block is fixedly mounted on the slide of the second linear module 304, and the second slider is slidably mounted on the second guide rail 305; by controlling the second linear module 304, the mobile merging conveyor belt 303 can be driven to move, so that the feed port of the mobile merging conveyor belt 303 is connected with the discharge port of any other cache support frame in the cache module 1; the fixed merging conveyor belt 302 is provided with a merging port 307 connected with the mobile merging conveyor belt 303 at one end away from the cache module 1, and the inner side of the mobile merging conveyor belt 303 is provided with a guide block 306 that can guide the material on the mobile merging conveyor belt 303 to the fixed merging conveyor belt 302, and the bottom of the guide block 306 is fixedly connected to the side of the mobile merging conveyor belt 303.

[0081] The confluence module 3 can flexibly collect materials from different buffer support racks and confluence them to the loading port of the production line. The second linear module 304 and the guide block 306 ensure the efficiency and accuracy of material confluence and improve the overall efficiency of material transportation.

[0082] When in use, the fourth motor 3021 drives the fixed converging conveyor belt 302 to rotate and receive the materials from the outermost cache support frame of the cache module 1. When it is necessary to collect materials from other cache support frames, the second linear module 304 drives the mobile converging conveyor belt 303 to move along the second guide rail 305, so that its feed port is connected with the discharge port of the target cache support frame. The fifth motor 3031 drives the mobile converging conveyor belt 303 to rotate and transport the materials to the fixed converging conveyor belt 302. The guide block 306 guides the materials to smoothly enter the fixed converging conveyor belt 302 to achieve the confluence of the materials.

[0083] In this embodiment, the driving mechanism 4 includes a base 401, a mounting frame 402 and a driving assembly 403. The mounting frames 402 are provided in plurality, and the plurality of mounting frames 402 are fixedly mounted on the base 401; the driving assembly 403 includes a plurality of driving units 4031 and a driving motor 4032. The driving unit 4031 is detachably mounted on the corresponding mounting frame 402. The driving unit 4031 includes a transmission shaft 40311, on which an electromagnetic clutch 40312 is fixedly mounted, and a driving sprocket 40313 is rotatably mounted on the transmission shaft 40311 through a bearing, and chain coupling sprockets 40314 are fixedly mounted at both ends of the transmission shaft 40311, and two adjacent The transmission shafts 40311 are connected through a chain coupling, the rotating shaft of the drive motor 4032 is fixedly connected to one end of the outermost transmission shaft 40311, and the flexible chain plate 102 is meshed with the driving sprocket 40313; when the electromagnetic clutch 40312 is energized, the friction plate on the electromagnetic clutch 40312 is in close contact with the friction plate on the driving sprocket 40313, so that the electromagnetic clutch 40312 is fixedly connected to the driving sprocket 40313, and when the electromagnetic clutch 40312 is powered off, the friction plate on the electromagnetic clutch 40312 is separated from the friction plate on the driving sprocket 40313; the driving assembly 403 is provided with two groups, and the two groups of driving assemblies 403 are distributed up and down.

[0084] By driving multiple drive units 4031 with one drive motor 4032, the number of motors used is reduced, and the equipment cost and energy consumption are reduced. The setting of the electromagnetic clutch 40312 can independently control each drive unit 4031, realize independent driving of the flexible chain plates 102 on different cache support frames, and improve the flexibility and energy saving of the equipment. The design of the double-layer drive assembly increases the conveying capacity and the flexibility of speed adjustment.

[0085] When in use, the driving motor 4032 rotates, and drives multiple transmission shafts 40311 to rotate synchronously through the chain coupling. When it is necessary to drive the flexible chain plate 102 on a certain cache support frame, the corresponding electromagnetic clutch 40312 is energized so that the friction plate on it is in close contact with the friction plate on the driving sprocket 40313, and the power is transmitted to the driving sprocket 40313, and the driving sprocket 40313 drives the flexible chain plate 102 to rotate. When the drive is not needed, the electromagnetic clutch 40312 is powered off, the friction plate is separated, and the driving unit 4031 stops driving the corresponding flexible chain plate 102. The two sets of drive components distributed up and down can achieve different conveying speeds and methods to meet diverse production needs.

[0086] like Fig.18As shown, the driving units 4031 in the two driving components 403 are divided into 12 groups. When differential transmission is required, only one electromagnetic clutch 40312 corresponding to each group can be energized, thereby achieving differential transmission. The detailed description is given by taking group a1 and group a2 as examples:

[0087] In group a1, the upper electromagnetic clutch 40312 is in a power-off state, which cuts off the power transmission of the upper drive unit 4031, and the upper drive motor 4032 cannot drive the corresponding flexible chain plate 102; while the lower electromagnetic clutch 40312 is in a power-on state, and the lower drive motor 4032 transmits power to the drive sprocket 40313 through the closely contacted friction plate, thereby driving the corresponding flexible chain plate 102 to transport materials.

[0088] In group a2, the control logic is opposite to that of group a1. The upper electromagnetic clutch 40312 is energized, and the upper drive motor 4032 is able to transmit power to the corresponding flexible chain plate 102; the lower electromagnetic clutch 40312 is de-energized, and the power transmission between the lower drive motor 4032 and the corresponding flexible chain plate 102 is interrupted.

[0089] Since the rotation speeds of the upper and lower drive motors 4032 may be different, or under different control strategies, through this precise control of the on and off of the electromagnetic clutch 40312, the rotation speed of the flexible chain plate 102 corresponding to group a1 is different from the rotation speed of the flexible chain plate 102 corresponding to group a2.

[0090] By analogy, through different on-off combinations of the electromagnetic clutch 40312 in the 12 groups of drive units 4031, a variety of different differential conveying modes can be realized to meet diverse production needs. For example, in material sorting, assembly and other links, the conveying speed of each section of the flexible chain plate 102 can be flexibly adjusted according to different process requirements to improve production efficiency and product quality.

[0091] In this embodiment, the driving sprocket 40313 includes an inner sleeve 403131 and a semicircular arc sprocket 403133 , and the two semicircular arc sprockets 403133 are detachably clamped to the inner sleeve 403131 via locking bolts 403132 .

[0092] The detachable drive sprocket 40313 design facilitates the installation, removal and replacement of the sprocket, reducing the difficulty and cost of equipment maintenance. When the sprocket is worn or fails, it can be quickly replaced to reduce equipment downtime.

[0093] When installing the driving sprocket 40313, the inner sleeve 403131 is sleeved on the transmission shaft 40311, and then the two semicircular arc sprockets 403133 are tightly held on the inner sleeve 403131 by the locking bolts 403132 to achieve the connection between the sprocket and the transmission shaft 40311. When the sprocket needs to be replaced, the locking bolts 403132 are loosened to remove the semicircular arc sprockets 403133.

[0094] In this embodiment, the mounting frame 402 includes a first mounting plate 4021 and a second mounting plate 4022, and the driving unit 4031 is rotatably mounted between the first mounting plate 4021 and the second mounting plate 4022. The first mounting plate 4021 and the second mounting plate 4022 are both fixedly mounted on the base 401. The upper ends of the first mounting plate 4021 and the second mounting plate 4022 are each provided with an upper mounting through slot 4023, and the lower ends of the first mounting plate 4021 and the second mounting plate 4022 are each provided with a lower mounting through slot 4024. The upper mounting through slot 4023 is opened upward, and the lower mounting through slot 4024 is opened outward. The upper ends of the second mounting plate 4022 and the first mounting plate 4021 are both detachably mounted with an upper limit plate 4025 by bolts, and the lower end sides of the first mounting plate 4021 and the second mounting plate 4022 are both detachably mounted with a side limit plate 4026 by bolts.

[0095] The structural design of the mounting frame 402 facilitates the installation and removal of the drive unit 4031, and the upper mounting slot 4023 and the lower mounting slot 4024 provide convenience for the installation of the drive unit 4031. The upper limit plate 4025 and the side limit plate 4026 can limit the position of the drive unit 4031 to ensure its stable operation.

[0096] When in use, first fix the first mounting plate 4021 and the second mounting plate 4022 on the base 401, and then install the drive unit 4031 between the two mounting plates through the upper mounting slot 4023 and the lower mounting slot 4024. After the installation is completed, the upper limit plate 4025 and the side limit plate 4026 are installed with bolts to limit the up and down and left and right movement of the drive unit 4031 to ensure its stability during operation. The specific operation is that the transmission shaft 40311 in the upper drive unit 4031 is rotatably installed in the upper mounting slot 4023, and the transmission shaft 40311 in the lower drive unit 4031 is rotatably installed in the lower mounting slot 4024.

[0097] In this embodiment, a first guide wheel 1001 and a second guide wheel 1002 are arranged at the bottom of one end of the cache module 1 close to the driving mechanism 4, and a flexible chain plate 102 is arranged through the first guide wheel 1001 and the second guide wheel 1002. The bottom of the flexible chain plate 102 is in rolling contact with the fixed bracket 1011 and the second guide wheel 1002, and the part of the flexible chain plate 102 located between the first guide wheel 1001 and the second guide wheel 1002 is arranged in a U-shaped suspension.

[0098] The arrangement of the first guide wheel 1001 and the second guide wheel 1002 and the U-shaped overhanging structure of the flexible chain plate 102 play a role in buffering and adjusting the tension of the chain plate, thereby reducing the wear and shaking of the chain plate during operation.

[0099] In this embodiment, an anti-tooth jumping assembly 4001 is provided on the base 401, and the anti-tooth jumping assembly 4001 includes a first inclined plate 40011 and a second inclined plate 40012. The first inclined plate 40011 and the second inclined plate 40012 are both fixedly installed on the top of the base 401. The first inclined plate 40011 and the second inclined plate 40012 are combined to form a parabolic shape with an opening upward. The first inclined plate 40011 and the second inclined plate 40012 are respectively arranged on both sides of the driving unit 4031.

[0100] The anti-tooth jumping component 4001 can effectively prevent tooth jumping between the flexible chain plate 102 and the driving sprocket 40313, ensure the stability and reliability of power transmission, reduce the occurrence of equipment failures, and improve the working efficiency and service life of the conveyor.

[0101] When the flexible chain plate 102 and the driving sprocket 40313 may have a tendency to jump teeth during operation, the anti-jump teeth assembly 4001 with an upward parabolic opening will limit and guide the flexible chain plate 102. They limit the displacement of the flexible chain plate 102, so that the chain plate always maintains a good meshing state with the driving sprocket 40313, avoiding the occurrence of tooth jumping.

[0102] The anti-slip mechanism 5 includes a pressure rod 501 and a supporting plate 503. The pressure rod 501 is fixedly installed at the feed port of the mobile converging conveyor belt 303. The pressure rod 501 is arranged in an inverted L shape. The upper end of the pressure rod 501 is rotatably installed with a first bearing 502. The supporting plate 503 is fixedly installed on the top of the mounting frame 402. An L-type material blocking rod 504 is hingedly connected to the supporting plate 503 through a hinge seat 505. The lower end of the L-type material blocking rod 504 is suspended at the discharge port of the cache module 1. A moving block 506 is arranged above the supporting plate 503. Both ends of the bottom of the moving block 506 are fixedly connected with movable rods 507. The lower end of the movable rod 507 slides through the supporting plate 503. A spring 508 is sleeved on the movable rod 507. The top of 8 is against the bottom of the moving block 506, and the bottom of the spring 508 is pressed against the top of the supporting plate 503. The upper end of the movable rod 507 is rotatably connected to the second bearing 5041, and the second bearing 5041 is arranged directly below the moving block 506. The top of the moving block 506 is fixedly connected to the pressure block 509, and the pressure block 509 is arranged in an isosceles trapezoid. When the pressure rod 501 moves to the discharge port where material needs to be discharged, the first bearing 502 on the pressure rod 501 can apply downward pressure to the pressure block 509, thereby causing the moving block 506 to move downward. The moving block 506 moving downward applies downward pressure on the second bearing 5041, so that the lower end of the L blocking rod 504 rotates upward, the discharge port is opened, and the material is discharged.

[0103] The anti-slip mechanism 5 can accurately control the opening and closing of the discharge port of the cache module 1, effectively preventing materials from falling when discharge is not required, and ensuring safe caching of materials; when discharge is required, the discharge port can be opened in time to ensure that the materials are smoothly transported to the confluence module 3, thereby improving the stability and controllability of material transportation.

[0104] When in use, under normal circumstances, the spring 508 is in a natural state, so that the moving block 506 is maintained at a certain height, and the lower end of the L blocking rod 504 is suspended at the discharge port of the cache module 1 to prevent the material from falling. When the mobile converging conveyor belt 303 moves to the discharge port where the material needs to be discharged, the pressure rod 501 moves with it, and the first bearing 502 thereon contacts the pressure block 509 and applies downward pressure. After the pressure block 509 is subjected to pressure, it pushes the moving block 506 to move downward and compresses the spring 508. The moving block 506 applies pressure to the movable rod 507 through the second bearing 5041, so that the L blocking rod 504 rotates upward around the hinge seat 505, opens the discharge port, and the material can be transported from the cache module 1 to the mobile converging conveyor belt 303. When the mobile converging conveyor belt 303 leaves the discharge port, the spring 508 restores its elastic deformation, pushes the moving block 506 to rise, and the lower end of the L blocking rod 504 returns to the discharge port to block the material.

[0105] In this embodiment, the meshing equation between the driving sprocket and the flexible chain plate can be introduced:

[0106] The meshing relationship between the driving sprocket 40313 and the flexible chain plate 102 can be described by a geometric equation. Assuming that the radius of the sprocket is R and the pitch of the chain plate is p, the meshing condition between the sprocket and the chain plate is:

[0107] 2πR=np, where n is the number of teeth on the sprocket.

[0108] Example: When designing the drive sprocket 40313, the radius of the sprocket can be calculated based on the pitch p of the flexible chain plate 102 and the required number of teeth n. For example, when the drive sprocket needs to be replaced, the appropriate sprocket size can be selected according to the above equation to ensure good meshing between the sprocket and the chain plate.

[0109] Technical effect: By accurately calculating the meshing relationship between the drive sprocket and the flexible chain plate, the stability and reliability of power transmission can be ensured, the occurrence of tooth jumping can be reduced, and the working efficiency of the conveyor can be improved.

[0110] In this embodiment, the control equation of the electromagnetic clutch can also be introduced. The working state of the electromagnetic clutch 40312 can be represented by a switch function S(t), where t is time. When the electromagnetic clutch is powered on, S(t)=1; when the electromagnetic clutch is powered off, S(t)=0. Assuming that the speed of the drive motor 4032 is W, the speed Ws of the drive sprocket 40313 can be expressed as: Ws=S(t)W.

[0111] Example: In actual operation, the rotation speed of the drive sprocket 40313 can be adjusted according to production requirements and material conveying conditions by controlling the on and off time of the electromagnetic clutch 40312. For example, when performing differential conveying, different groups of electromagnetic clutches can be combined with different on and off times to achieve a variety of different conveying speeds.

[0112] Technical effect: By precisely controlling the working state of the electromagnetic clutch, the flexible chain plates 102 on different cache support frames can be independently driven, thereby improving the flexibility and energy efficiency of the equipment and meeting diverse production needs.

[0113] Working principle:

[0114] The material first enters the diversion module 2, and the first motor 2021 drives the fixed diversion conveyor belt 202 to rotate, and the material is transported on the fixed diversion conveyor belt 202. If the material is to be distributed to other cache support racks except the outermost cache support rack, the first linear module 204 drives the mobile diversion conveyor belt 203 to move, and the third motor 2062 drives the lane change component 206 to change the material flow direction, so that the material enters the mobile diversion conveyor belt 203 and is transported to the target cache support rack.

[0115] In the cache module 1, the driving motor 4032 rotates, and drives multiple transmission shafts 40311 to rotate synchronously through the chain coupling. The corresponding electromagnetic clutch 40312 is energized as needed, so that the driving sprocket 40313 is connected to the transmission shaft 40311, and the flexible chain plate 102 is driven to rotate, so as to realize the transportation of materials on the cache support frame. The U-shaped overhanging structure of the first guide wheel 1001, the second guide wheel 1002 and the flexible chain plate 102 plays the role of buffering and adjusting tension, and the anti-jumping tooth component 4001 prevents the chain plate from jumping teeth.

[0116] When the material needs to be taken out from the cache module 1 and sent to the production line, the confluence module 3 starts working. The second linear module 304 drives the mobile confluence conveyor belt 303 to move so that its feed port is connected to the discharge port of the target cache support frame. At the same time, the pressure rod 501 moves with the mobile confluence conveyor belt 303. When it reaches the discharge port where the material needs to be discharged, the first bearing 502 on the pressure rod 501 applies pressure to the pressure block 509, so that the L material blocking rod 504 opens the discharge port, and the material is transported to the feed port of the production line after the mobile confluence conveyor belt 303 and the fixed confluence conveyor belt 302 merge. When the material is not needed to be discharged, the L material blocking rod 504 of the anti-slip mechanism 5 blocks the material to prevent it from falling from the discharge port.

[0117] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A buffer zone flexible chain conveyor, characterized in that: It includes a cache module (1), a diversion module (2) and a confluence module (3); The flow diversion module (2) is arranged at the feed inlet of the buffer module (1), and the flow confluence module (3) is arranged at the discharge outlet of the buffer module (1); The buffer module (1) comprises a plurality of buffer support frames, on which a flexible chain plate (102) for conveying materials is rotatably mounted; The distribution module (2) is used to distribute materials to different cache support racks according to production needs; The merging module (3) is used to take out the materials cached on the cache support frame and send them to the loading port of the production line; A driving mechanism (4) for driving the flexible chain plate (102) on the cache support frame to rotate is provided at one end of the cache module (1); An anti-drop mechanism (5) is provided at the discharge port of the buffer module (1), and the anti-drop mechanism (5) is used to block the material buffered on the buffer module (1) to prevent the material from falling from the discharge port of the buffer module (1) when the material is not received by the confluence module (3).

2. A buffer zone flexible chain conveyor according to claim 1, characterized in that: The cache support frame comprises a plurality of fixed brackets (1011), two adjacent fixed brackets (1011) are connected via a quick-release assembly (1012), the quick-release assembly (1012) comprises a bottom plate (10121), a lower rail (10122) and an upper rail (10123), the end of the bottom plate (10121) is fixedly connected to the end of the fixed bracket (1011) via bolts, and the lower rail (10122) is fixedly mounted on the bottom plate (10121). 1), the upper rail (10123) is detachably mounted above the lower rail (10122) via a plunger (10125), guardrails (10124) are fixedly mounted on both sides of the top of the lower rail (10122) via bolts, the lower flexible chain plate (102) is located between the lower rail (10122) and the upper rail (10123), and the upper flexible chain plate (102) is located above the upper rail (10123).

3. A buffer zone flexible chain conveyor according to claim 2, characterized in that: The diversion module (2) comprises a first mounting seat (201), a fixed diversion conveyor belt (202) is fixedly mounted on the top of the first mounting seat (201), an outlet of the fixed diversion conveyor belt (202) is connected to an inlet of a cache support frame at the outermost side of the cache module (1), a first motor (221) for driving the conveyor belt on the fixed diversion conveyor belt (202) to rotate is fixedly mounted on one end of the fixed diversion conveyor belt (202), a mobile diversion conveyor belt (203) is arranged on the first mounting seat (201), and a a second motor (2031) for driving the conveyor belt on the mobile diverting conveyor belt (203) to rotate; a first linear module (204) is fixedly mounted on the first mounting seat (201); a first assembly block is fixedly mounted on the bottom of the mobile diverting conveyor belt (203); the first assembly block is fixedly connected to the slide on the first linear module (204); a first guide rail (205) is fixedly mounted on the top of the first mounting seat (201); a first slider is fixedly mounted on the bottom of the mobile diverting conveyor belt (203); the first slider is slidably mounted on the first guide rail (205); The first linear module (204) is controlled to drive the movable diversion conveyor belt (203) to move, thereby enabling the discharge port of the movable diversion conveyor belt (203) to communicate with the feed port of any other cache support frame in the cache module (1); An end of the fixed diverting conveyor belt (202) away from the buffer module (1) is provided with a lane-changing opening (207) connected to the mobile diverting conveyor belt (203); a lane-changing assembly (206) is arranged on the lane-changing opening (207); the lane-changing assembly (206) comprises a mounting bracket (2061); the mounting bracket (2061) is fixedly mounted on the first mounting seat (201); a third motor (2062) is fixedly mounted on the top of the mounting bracket (2061); an inverted U-shaped mounting piece (2063) is fixedly mounted on the bottom of the rotating shaft of the third motor (2062); lane-changing plates (2064) are fixedly mounted on the inner walls of both sides of the inverted U-shaped mounting piece (2063); and rollers are rotatably mounted on the inner walls of the lane-changing plates (2064).

4. The buffer zone flexible chain conveyor according to claim 3, characterized in that: The merging module (3) comprises a second mounting seat (301), a fixed merging conveyor belt (302) and a mobile merging conveyor belt (303); a fourth motor (3021) for driving the conveyor belt on the fixed merging conveyor belt (302) to rotate is fixedly mounted on the fixed merging conveyor belt (302); a fifth motor (3031) for driving the conveyor belt on the mobile merging conveyor belt (303) to rotate is fixedly mounted on the mobile merging conveyor belt (303); the fixed merging conveyor belt (302) is fixedly mounted on the second mounting seat (301); The second mounting seat (301) is provided with a second linear module (304) and a second guide rail (305) fixedly mounted on the second mounting seat (301), and a second assembly block and a second slider are fixedly mounted on the bottom of the mobile converging conveyor belt (303), the second assembly block is fixedly mounted on the slide table of the second linear module (304), and the second slider is slidably mounted on the second guide rail (305); By controlling the second linear module (304), the mobile merging conveyor belt (303) can be driven to move, thereby making the feed port of the mobile merging conveyor belt (303) communicate with the discharge port of any other buffer support frame in the buffer module (1); The fixed merging conveyor belt (302) is provided with a merging opening (307) connected to the mobile merging conveyor belt (303) at one end away from the buffer module (1); the inner side of the mobile merging conveyor belt (303) is provided with a guide block (306) capable of guiding the material on the mobile merging conveyor belt (303) to the fixed merging conveyor belt (302); the bottom of the guide block (306) is fixedly connected to the side of the mobile merging conveyor belt (303).

5. The buffer zone flexible chain conveyor according to claim 4, characterized in that: The driving mechanism (4) comprises a base (401), a mounting frame (402) and a driving assembly (403); a plurality of mounting frames (402) are provided, and the plurality of mounting frames (402) are all fixedly mounted on the base (401); The drive assembly (403) comprises a plurality of drive units (4031) and a drive motor (4032), wherein the drive unit (4031) is detachably mounted on the mounting frame (402) corresponding thereto, and the drive unit (4031) comprises a transmission shaft (40311), an electromagnetic clutch (40312) is fixedly mounted on the transmission shaft (40311), a drive sprocket (40313) is rotatably mounted on the transmission shaft (40311) via a bearing, chain coupling sprockets (40314) are fixedly mounted on both ends of the transmission shaft (40311), two adjacent transmission shafts (40311) are connected in transmission via a chain coupling, a rotating shaft of the drive motor (4032) is fixedly connected to one end of the outermost transmission shaft (40311), and the flexible chain plate (102) is meshed with the drive sprocket (40313); When the electromagnetic clutch (40312) is powered on, the friction plate on the electromagnetic clutch (40312) is in close contact with the friction plate on the drive sprocket (40313), so that the electromagnetic clutch (40312) is fixedly connected to the drive sprocket (40313); when the electromagnetic clutch (40312) is powered off, the friction plate on the electromagnetic clutch (40312) is separated from the friction plate on the drive sprocket (40313); The drive components (403) are provided in two groups, and the two groups of the drive components (403) are distributed up and down.

6. The buffer zone flexible chain conveyor according to claim 5, characterized in that: The driving sprocket (40313) comprises an inner sleeve (403131) and a semicircular arc sprocket (403133), and the two semicircular arc sprockets (403133) are detachably clamped to the inner sleeve (403131) via locking bolts (403132).

7. The buffer zone flexible chain conveyor according to claim 6, characterized in that: The mounting frame (402) comprises a first mounting plate (4021) and a second mounting plate (4022); the driving unit (4031) is rotatably mounted between the first mounting plate (4021) and the second mounting plate (4022); the first mounting plate (4021) and the second mounting plate (4022) are both fixedly mounted on the base (401); upper ends of the first mounting plate (4021) and the second mounting plate (4022) are each provided with an upper mounting through slot (4023); the first mounting plate (4031) is rotatably mounted between the first mounting plate (4021) and the second mounting plate (4022); The lower ends of the second mounting plate (4021) and the second mounting plate (4022) are both provided with a lower mounting through slot (4024), the upper mounting through slot (4023) is opened upward, and the lower mounting through slot (4024) is opened outward, the upper ends of the second mounting plate (4022) and the first mounting plate (4021) are both detachably mounted with an upper limit plate (4025) by means of bolts, and the lower end sides of the first mounting plate (4021) and the second mounting plate (4022) are both detachably mounted with a side limit plate (4026) by means of bolts.

8. The buffer zone flexible chain conveyor according to claim 7, characterized in that: A first guide wheel (1001) and a second guide wheel (1002) are arranged at the bottom of one end of the cache module (1) close to the driving mechanism (4); the flexible chain plate (102) passes through the first guide wheel (1001) and the second guide wheel (1002); the bottom of the flexible chain plate (102) is in rolling contact with both the fixed bracket (1011) and the second guide wheel (1002); and the portion of the flexible chain plate (102) located between the first guide wheel (1001) and the second guide wheel (1002) is arranged in a U-shaped suspension.

9. The buffer zone flexible chain conveyor according to claim 8, characterized in that: An anti-jumping tooth assembly (4001) is arranged on the base (401), and the anti-jumping tooth assembly (4001) comprises a first inclined plate (40011) and a second inclined plate (40012), the first inclined plate (40011) and the second inclined plate (40012) are both fixedly mounted on the top of the base (401), the first inclined plate (40011) and the second inclined plate (40012) are arranged in a parabolic shape with an opening facing upward after being combined, and the first inclined plate (40011) and the second inclined plate (40012) are respectively arranged on both sides of the driving unit (4031).

10. The buffer zone flexible chain conveyor according to claim 9, characterized in that: The anti-slip mechanism (5) comprises a pressure rod (501) and a bearing plate (503), wherein the pressure rod (501) is fixedly mounted at the feed port of the mobile converging conveyor belt (303), the pressure rod (501) is arranged in an inverted L shape, the upper end of the pressure rod (501) is rotatably mounted with a first bearing (502), the bearing plate (503) is fixedly mounted on the top of the mounting frame (402), an L-type material blocking rod (504) is hingedly connected to the bearing plate (503) through a hinge seat (505), the lower end of the L-type material blocking rod (504) is suspended at the discharge port of the buffer module (1), a moving block (506) is arranged above the bearing plate (503), both ends of the bottom of the moving block (506) are fixedly connected with movable rods (507), the lower end of the movable rod (507) is slidably penetrated through the bearing plate (503), and a spring (508) is sleeved on the movable rod (507). The top of the spring (508) is against the bottom of the moving block (506), and the bottom of the spring (508) is pressed against the top of the bearing plate (503). The upper end of the movable rod (507) is rotatably connected to a second bearing (5041), and the second bearing (5041) is arranged directly below the moving block (506). The top of the moving block (506) is fixedly connected to a pressure block (509), and the pressure block (509) is arranged in an isosceles trapezoid. When the pressure rod (501) moves to the discharge port where material needs to be discharged, the first bearing (502) on the pressure rod (501) can apply downward pressure to the pressure block (509), thereby causing the moving block (506) to move downward. The moving block (506) that moves downward applies downward pressure to the second bearing (5041), so that the lower end of the L-type material blocking rod (504) rotates upward, and the discharge port is opened to discharge the material.

Citation Information

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