Medical glass staged temperature adjustment treatment method and device based on melting characteristics

By uniform stirring and melting tests on medical glass, the melting time of each stage is adjusted, and the problems of high energy consumption and single melting method in the heating and melting process of medical glass are solved, and efficient and diversified melting treatment is achieved.

CN119841532AActive Publication Date: 2025-04-18HONGGUANG MEDICINE PACKAGING
View PDF 19 Cites 0 Cited by

Patent Information

Application Number
CN202510337926.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-04-18
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

The current heating and melting process of medical glass has the problems of high energy consumption and single melting method.

Method used

By obtaining the medical glass fragment set, performing uniform stirring and melting tests, obtaining the melting temperature sequence and time series, adjusting the time of each stage to optimize energy consumption, and using a rotary kiln for staged temperature regulation.

Benefits of technology

It realizes efficient melting treatment of medical glass, reduces energy consumption, and improves the diversity of melting methods.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119841532A_ABST
    Figure CN119841532A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of medical glass melting, in particular to a medical glass staged temperature adjustment processing method and device based on melting characteristics, and the method comprises the steps: extracting the optimal deformation time from a dynamic deformation energy consumption curve, updating a melting time sequence, measuring the optimal softening time, and updating the deformation melting time sequence. Measuring a dynamic hemisphere energy consumption curve, extracting optimal hemisphere time, updating a softening and melting time sequence, obtaining a hemisphere melting time sequence, adjusting flowing time, obtaining a dynamic flowing time sequence, measuring a dynamic flowing energy consumption curve, extracting optimal flowing time, and updating the hemisphere melting time sequence by utilizing the optimal flowing time. A target melting time sequence is obtained, and medical glass melting treatment is conducted through the rotary kiln according to the target melting time sequence. The invention mainly aims to solve the problems of high energy consumption and single melting mode in the current heating and melting process of medical glass.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of medical glass melting technology, and in particular to a method, device, electronic equipment and computer-readable storage medium for staged temperature adjustment of medical glass based on melting characteristics. Background Art

[0002] Medical waste refers to infectious and harmful garbage generated by medical institutions during medical activities. Medical waste may contain infectious germs, chemical pollutants, radioactive substances and other harmful substances, and medical waste usually contains a large amount of medical glass, so the safe and efficient treatment of medical glass is very important. Among the various medical waste treatment methods, incineration can effectively achieve the harmless and resourceful treatment of medical glass.

[0003] The current incineration treatment method for medical glass is mainly to heat and melt the medical glass in a rotary kiln. However, during the heating and melting process, the heating is usually carried out at a certain furnace power, and the furnace power is not timely adjusted according to the actual heating stage. Since the melting process of medical glass requires a large amount of electricity, the current heating and melting process of medical glass has the problems of high energy consumption and a single melting method. Summary of the invention

[0004] The present invention provides a staged temperature adjustment treatment method for medical glass based on melting characteristics and a computer-readable storage medium, the main purpose of which is to solve the problems of high energy consumption and single melting method in the current heating and melting process of medical glass.

[0005] To achieve the above-mentioned purpose, the present invention provides a staged temperature adjustment treatment method for medical glass based on melting characteristics, comprising: Obtaining a collection of medical glass fragments, and uniformly stirring the collection of medical glass fragments to obtain a collection of homogenized glass fragments; Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; Filling the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; Adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve; Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series; Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series; Determining a dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extracting an optimal softening time from the dynamic softening energy consumption curve; Using the optimal softening time to update the deformation melting time series, to obtain a softening melting time series; Adjusting the hemispherical time in the softening and melting time series to obtain a dynamic hemispherical time series; Determine a dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extract an optimal hemispheric time from the dynamic hemispheric energy consumption curve; Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series; adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series; Determine a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract an optimal flow time from the dynamic flow energy consumption curve; Using the optimal flow time to update the hemispherical melting time series to obtain a target melting time series; According to the target melting time sequence, the rotary kiln is used to carry out the medical glass melting process, thereby completing the staged temperature adjustment process of the medical glass based on the melting characteristics.

[0006] Optionally, adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence includes: Extracting deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points in sequence from the initial melting fixed point sequence; Constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point; Constructing a softening-hemispherical relative vector according to the softening coordinate point and the hemispherical coordinate point; Constructing a hemisphere-flow relative vector according to the hemisphere coordinate point and the flow coordinate point; Extracting a deformation time value interval from the initial melting fixed-point sequence, and selecting a dynamic deformation time from the deformation time value interval according to a preset sampling interval; Determining a dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time; Determining a dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time; Determining a dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time; The dynamic deformation time series is constructed according to the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time.

[0007] Optionally, constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point includes: According to the deformation coordinate points and the softening coordinate points, the deformation-softening direction is calculated using a pre-constructed direction formula, wherein the direction formula is as follows: ; in, represents the deformation-softening direction, represents the softening coordinate point temperature, represents the temperature of the deformation coordinate point, Indicates the softening coordinate point time, Indicates the time of the deformation coordinate point.

[0008] According to the deformation coordinate points and the softening coordinate points, the deformation-softening modulus length is calculated using a pre-constructed modulus length formula, wherein the modulus length formula is as follows: ; in, represents the deformation-softening modulus length; The deformation-softening relative vector is determined according to the deformation-softening direction and the deformation-softening modulus length.

[0009] Optionally, the dynamic softening time is determined according to the deformation-softening relative vector and the dynamic deformation time. , include: Determine a dynamic deformation coordinate point according to the deformation temperature and the dynamic deformation time; Determining a dynamic softening coordinate point according to the dynamic deformation coordinate point and the deformation-softening relative vector; The softening time of the dynamic softening coordinate point is identified to obtain the dynamic softening time.

[0010] Optionally, the determining a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting an optimal deformation time from the dynamic deformation energy consumption curve comprises: Extracting the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time in the dynamic deformation time sequence in sequence; Determining the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature; Obtaining the initial heating power of the electric furnace, melting the melting test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitoring the melting energy consumption to obtain the dynamic melting energy consumption; Draw a dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve; The optimal deformation time corresponding to the minimum melting energy consumption is identified.

[0011] Optionally, drawing a dynamic deformation energy consumption curve according to the dynamic melting energy consumption includes: Extracting static melting energy consumption in the dynamic melting energy consumption in sequence, and identifying the static deformation time corresponding to the static melting energy consumption; Filling the static melting energy consumption and static deformation time into a pre-constructed deformation time-energy consumption coordinate system to obtain a deformation energy consumption point set; The deformation energy consumption point set is fitted to obtain a dynamic deformation energy consumption curve.

[0012] Optionally, the identifying the optimal deformation time corresponding to the minimum melting energy consumption includes: Extracting the first adjacent melting energy consumption and the second adjacent melting energy consumption of the minimum melting energy consumption; Respectively identifying a first deformation energy consumption point and a second deformation energy consumption point corresponding to the first adjacent melting energy consumption and the second adjacent melting energy consumption; Identifying the optimal deformation coordinate point corresponding to the minimum melting energy consumption; According to the pre-constructed optimal deformation time formula, the optimal deformation time is calculated using the first deformation energy consumption point and the second deformation energy consumption point, wherein the optimal deformation time formula is as follows: ; in, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, Indicates the deformation time difference between the first deformation energy consumption point and the optimal deformation coordinate point.

[0013] Optionally, the updating the melting time series by using the optimal deformation time to obtain the deformation melting time series includes: Using the optimal deformation time as deformation update time; Calculating a deformation-softening time difference according to the deformation time and softening time; Calculate the softening-hemispheric time difference according to the softening time and the hemisphere time; Calculating a hemisphere-flow time difference based on the hemisphere time and the flow time; Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemispherical update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemispherical update time and the hemisphere-flow time difference; The deformation update time, softening update time, hemisphere update time and flow update time are used to update the melting time series to obtain a deformation melting time series.

[0014] Optionally, adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series includes: Obtaining a relative deformation-softening time interval, and calculating a softening time value interval according to the relative deformation-softening time interval and an optimal deformation time; Selecting a dynamic softening time within the softening time value interval according to the sampling interval; Extracting the dynamic softening time in the dynamic softening time in sequence, and calculating the dynamic hemispherical time according to the dynamic softening time and the softening-hemisphere time difference; Calculating the dynamic flow time based on the dynamic hemisphere time and the hemisphere-flow time difference; The dynamic softening time sequence is constructed according to the optimal deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.

[0015] To achieve the above object, the present invention also provides a medical glass staged temperature adjustment treatment device based on melting characteristics, comprising: An initial melting fixed-point sequence acquisition module is used to acquire a medical glass fragment set, uniformly stir the medical glass fragment set to obtain a homogenized glass fragment set; extract a melting test fragment set from the homogenized glass fragment set, and use a pre-constructed rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemispherical temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemispherical time and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; The optimal deformation time updating module is used to adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; and use the optimal deformation time to update the melting time sequence to obtain a deformation melting time sequence; An optimal softening time updating module is used to adjust the softening time in the deformation melting time sequence to obtain a dynamic softening time sequence; determine the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; and use the optimal softening time to update the deformation melting time sequence to obtain a softening melting time sequence; The optimal hemispherical time updating module is used to adjust the hemispherical time in the softening and melting time sequence to obtain a dynamic hemispherical time sequence; determine the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time sequence, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve; and use the optimal hemispherical time to update the softening and melting time sequence to obtain a hemispherical melting time sequence; An optimal flow time updating module is used to adjust the flow time in the hemispherical melting time sequence to obtain a dynamic flow time sequence; determine the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence, and extract the optimal flow time from the dynamic flow energy consumption curve; and use the optimal flow time to update the hemispherical melting time sequence to obtain a target melting time sequence; The stage temperature adjustment processing module is used to use the rotary kiln to perform medical glass melting processing according to the target melting time sequence.

[0016] In order to solve the above problem, the present invention further provides an electronic device, the electronic device comprising: a memory storing at least one instruction; and The processor executes the instructions stored in the memory to implement the above-mentioned staged temperature adjustment treatment method for medical glass based on melting characteristics.

[0017] In order to solve the above problems, the present invention also provides a computer-readable storage medium, in which at least one instruction is stored. The at least one instruction is executed by a processor in an electronic device to implement the above-mentioned method for staged temperature adjustment of medical glass based on melting characteristics.

[0018] The present invention is to solve the problem described in the background technology. The present invention first needs to obtain a medical glass fragment set, and evenly stir the medical glass fragment set to obtain a homogenized glass fragment set. At this time, it is necessary to extract a melting test fragment set from the homogenized glass fragment set, and use a rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence. In order to facilitate the analysis of the melting time sequence, it is necessary to fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed point sequence. In the process of performing the melting morphology test, it is necessary to sequentially determine the optimal deformation time, the optimal softening time, the optimal hemisphere time and the optimal flow time. When determining the optimal deformation time, it is necessary to first adjust the deformation time in the initial melting fixed point sequence to obtain a dynamic deformation time sequence, and then determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, so that the optimal deformation time can be extracted according to the dynamic deformation energy consumption curve. At this time, the optimal deformation time can be used to update the melting time sequence to obtain a deformation melting time sequence. When determining the optimal softening time, since the optimal deformation time is obtained, the softening time can be directly adjusted in the deformation melting time sequence. The dynamic softening time series is obtained, and the dynamic softening energy consumption curve corresponding to the dynamic softening time series is measured in the same way, and the optimal softening time is extracted from the dynamic softening energy consumption curve, and the optimal softening time is used to update the deformation melting time series to obtain the softening melting time series. Since the optimal deformation time and the optimal softening time exist in the softening melting time series, the hemisphere time can be directly adjusted in the softening melting time series to obtain the dynamic hemisphere time series. Similarly, the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time series is measured, and the optimal hemisphere energy consumption curve is extracted from the dynamic hemisphere energy consumption curve. The optimal hemispherical time is used to update the softening and melting time sequence, and the hemispherical melting time sequence is obtained. Finally, the optimal flow time needs to be determined. The flow time is also directly adjusted in the hemispherical melting time sequence to obtain a dynamic flow time sequence. The dynamic flow energy consumption curve corresponding to the dynamic flow time sequence is then determined, so that the optimal flow time can be extracted from the dynamic flow energy consumption curve. Finally, the hemispherical melting time sequence is updated with the optimal flow time to obtain a target melting time sequence. At this time, the medical glass melting process can be performed using the rotary kiln according to the target melting time sequence. Therefore, the present invention can solve the current problems of high energy consumption and single melting method in the heating and melting process of medical glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic flow chart of a method for staged temperature adjustment of medical glass based on melting characteristics provided by one embodiment of the present invention; Figure 2A functional module diagram of a device for staged temperature adjustment of medical glass based on melting characteristics provided by one embodiment of the present invention; Figure 3 A schematic structural diagram of an electronic device for implementing the method for staged temperature adjustment of medical glass based on melting characteristics provided in one embodiment of the present invention.

[0020] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0022] The embodiment of the present application provides a method for treating medical glass by staged temperature adjustment based on melting characteristics. The execution subject of the method for treating medical glass by staged temperature adjustment based on melting characteristics includes but is not limited to at least one of the electronic devices such as a server and a terminal that can be configured to execute the method provided by the embodiment of the present application. In other words, the method for treating medical glass by staged temperature adjustment based on melting characteristics can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, etc.

[0023] Reference Figure 1 FIG. 1 is a flow chart of a method for treating medical glass by staged temperature adjustment based on melting characteristics according to an embodiment of the present invention. In this embodiment, the method for treating medical glass by staged temperature adjustment based on melting characteristics includes: S1. Obtain a collection of medical glass fragments, and evenly stir the collection of medical glass fragments to obtain a collection of homogenized glass fragments.

[0024] It can be explained that the medical glass fragment set is a collection of medical glass fragments with a certain volume that has been classified and collected in advance, such as: controlled antibiotic bottles, colorless transparent ampoules, amber ampoules, infusion bottles, test tubes, vials, etc. The homogenized glass fragment set refers to a collection of uniform fragments (all types of medical glass fragments are evenly distributed) obtained after the medical glass fragment set is stirred.

[0025] S2. Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence.

[0026] It can be explained that the melting test fragment set refers to a collection of unit volume / mass glass fragments extracted from the homogenized glass fragment set for testing the best glass stage temperature adjustment at each stage time point. The unit volume of glass fragments can be 5L, which is specifically set according to the specifications of the rotary kiln. The melting morphology test refers to the test process of melting the melting test glass fragment set according to a predetermined standard electric furnace power (for example: 12kW) and monitoring its morphology changes. It should be noted that the rotation speed of the rotary kiln should be set to a fixed value (for example: 5r ), thereby controlling for irrelevant variables.

[0027] In detail, the melting temperature sequence includes: deformation temperature (Deformation Temperature, referred to as ), softening temperature (Softening Temperature, referred to as ), Hemispherical Temperature (Hemispherical Temperature, referred to as ) and flow temperature (Flow Temperature, referred to as ), the melting time series includes: deformation time, softening time, hemisphere time and flow time.

[0028] Furthermore, the deformation temperature refers to the temperature at which the molten test fragment set begins to deform significantly during the heating process. Since medical glass is an amorphous material, it does not have a clear melting point, but it will begin to soften and deform within a certain temperature range. The specific value of the deformation temperature depends on the type, composition and heating conditions of the glass. The softening temperature refers to the temperature at which the molten test fragment set begins to soften significantly from a solid state and transforms into a liquid state. The hemispherical temperature refers to a specific physical property test point of the molten test fragment set. At this temperature, when a drop of glass liquid is dropped on a flat plate, it forms a hemispherical shape. The flow temperature refers to the temperature at which the molten test fragment set begins to flow freely after heating. At this temperature, the viscosity of the medical glass liquid is low enough to allow it to flow like a liquid.

[0029] It can be explained that the deformation time refers to the time to reach the deformation temperature during the melt morphology test, the softening time refers to the time to reach the softening temperature during the melt morphology test, the hemisphere time refers to the time to reach the hemisphere temperature during the melt morphology test, and the flow time refers to the time to reach the flow temperature during the melt morphology test.

[0030] S3. Fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence.

[0031] It can be explained that the melting time-temperature coordinate system refers to a coordinate system with melting time as the x-axis and melting temperature as the y-axis. The filling method of the melting temperature sequence and melting time sequence is to first construct four coordinate points (deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points) according to the melting temperature sequence and melting time sequence, and then fill them into the melting time-temperature coordinate system. For example: when the deformation temperature is 830 , softening temperature is 1000 , hemisphere temperature is 1090 , flow temperature is 1200 , deformation time is 83min, softening time is 100min, hemisphere time is 109min, flow time is 120min (the heating rate is 10 ), the deformation coordinate point is (830, 83), the softening coordinate point is (1000, 100), the hemispherical coordinate point is (1090, 109), and the flow coordinate point is (1200, 120). The initial melting fixed point sequence refers to the coordinate point sequence consisting of the deformation coordinate point, softening coordinate point, hemispherical coordinate point and flow coordinate point.

[0032] S4, adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence.

[0033] It can be explained that the dynamic deformation time series refers to a coordinate sequence that adjusts the deformation time of the deformation coordinate points in the initial melting fixed-point sequence, while the relative positions of the coordinate points in the initial melting fixed-point sequence remain unchanged. For example: when the initial melting fixed-point sequence is (830, 83), (1000, 100), (1090, 109), (1200, 120), and the deformation time is adjusted from 83min to 63min, the dynamic deformation time series is (830, 63), (1000, 80), (1090, 89), (1200, 100). That is, the melting time series is advanced by 20min, while the melting temperature series remains unchanged.

[0034] In the embodiment of the present invention, the step of adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence includes: Extracting deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points in sequence from the initial melting fixed point sequence; Constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point; Constructing a softening-hemispherical relative vector according to the softening coordinate point and the hemispherical coordinate point; Constructing a hemisphere-flow relative vector according to the hemisphere coordinate point and the flow coordinate point; Extracting a deformation time value interval from the initial melting fixed-point sequence, and selecting a dynamic deformation time from the deformation time value interval according to a preset sampling interval; Determining a dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time; Determining a dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time; Determining a dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time; The dynamic deformation time series is constructed according to the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time.

[0035] It can be explained that the deformation-softening relative vector refers to a vector constructed according to the coordinate positions of the deformation coordinate point and the softening coordinate point. For example, when the deformation coordinate point is (830, 83) and the softening coordinate point is (1000, 100), the deformation-softening relative vector is ,in represents the direction of the vector, The softening-hemisphere relative vector and the hemisphere-flow relative vector are the same and will not be described in detail here.

[0036] Furthermore, the deformation time value interval refers to the adjustment interval of the deformation time. Since the electric furnace power of the rotary kiln has a certain range, when the deformation time is determined, the deformation time has a specific value interval. For example, when the electric furnace power is 10-12kW, the heating speed is 5 -20 , deformation temperature is 830 When , the deformation time value interval is ( min, min). The sampling interval can be 5 minutes, and the dynamic deformation time refers to the time extracted in sequence according to the sampling interval within the deformation time value interval, which can be ( +5)min, ( +10)min, ( +15)min, .

[0037] It can be explained that the dynamic softening time refers to the softening time of the dynamic softening coordinate point calculated by taking the dynamic deformation coordinate point corresponding to the dynamic deformation time as the origin of the deformation-softening relative vector. The dynamic hemispherical time and dynamic flow time are the same and will not be described here. The dynamic deformation coordinate point refers to the coordinate point with the dynamic deformation time as the horizontal coordinate and the deformation temperature as the vertical coordinate. The dynamic softening coordinate point, dynamic hemispherical coordinate point and dynamic flow coordinate point are the same and will not be described here.

[0038] In the embodiment of the present invention, the step of constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point includes: According to the deformation coordinate points and the softening coordinate points, the deformation-softening direction is calculated using a pre-constructed direction formula, wherein the direction formula is as follows: ; in, represents the deformation-softening direction, represents the softening coordinate point temperature, represents the temperature of the deformation coordinate point, Indicates the softening coordinate point time, Indicates the time of the deformation coordinate point.

[0039] According to the deformation coordinate points and the softening coordinate points, the deformation-softening modulus length is calculated using a pre-constructed modulus length formula, wherein the modulus length formula is as follows: ; in, represents the deformation-softening modulus length; The deformation-softening relative vector is determined according to the deformation-softening direction and the deformation-softening modulus length.

[0040] In the embodiment of the present invention, the dynamic softening time is determined according to the deformation-softening relative vector and the dynamic deformation time. , include: Determine a dynamic deformation coordinate point according to the deformation temperature and the dynamic deformation time; Determining a dynamic softening coordinate point according to the dynamic deformation coordinate point and the deformation-softening relative vector; The softening time of the dynamic softening coordinate point is identified to obtain the dynamic softening time.

[0041] Furthermore, the dynamic softening coordinate point is determined by taking the dynamic deformation coordinate point as the origin of the deformation-softening relative vector, thereby determining the coordinate point. The dynamic hemispherical coordinate point and the dynamic flow coordinate point are similar, and will not be described in detail here.

[0042] S5. Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve.

[0043] It can be understood that the dynamic deformation energy consumption curve refers to the energy consumption fitting curve of the melting test fragment set measured by the rotary kiln according to the dynamic deformation time series. For example: when the dynamic deformation time series is (830, 83), (1000, 100), (1090, 109), (1200, 120), the energy consumption is 100kWh; when the dynamic deformation time series is (830, 78), (1000, 95), (1090, 104), (1200, 115), the energy consumption is 90kWh; when the dynamic deformation time series is (830, 73), (1000, 90), (1090, 99), (1200, 110), the energy consumption is 85kWh; then the dynamic deformation energy consumption curve can be drawn according to the dynamic deformation time (83, 100), (78, 90) and (73, 85) and other points. The optimal deformation time refers to the deformation time corresponding to the lowest energy consumption in the dynamic deformation energy consumption curve.

[0044] In the embodiment of the present invention, the step of determining the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting the optimal deformation time from the dynamic deformation energy consumption curve includes: Extracting the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time in the dynamic deformation time sequence in sequence; Determining the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature; Obtaining the initial heating power of the electric furnace, melting the melting test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitoring the melting energy consumption to obtain the dynamic melting energy consumption; Draw a dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve; The optimal deformation time corresponding to the minimum melting energy consumption is identified.

[0045] It can be explained that the dynamic deformation heating power can be calculated according to the dynamic deformation time and the deformation temperature. After the dynamic deformation time and the deformation temperature are determined, since the volume / mass of the rotary kiln, the melting test fragment set and the rotary kiln speed are also determined, a unique heating power can be determined. The electric furnace initial heating power refers to a preset electric furnace power, for example: 12kW. In the process of melting the melting test fragment set according to the dynamic deformation heating power and the electric furnace initial heating power, before reaching the deformation temperature, it is heated according to the dynamic deformation heating power, and after reaching the deformation temperature, it is heated according to the electric furnace initial heating power.

[0046] In an embodiment of the present invention, the step of drawing a dynamic deformation energy consumption curve according to the dynamic melting energy consumption includes: Extracting static melting energy consumption in the dynamic melting energy consumption in sequence, and identifying the static deformation time corresponding to the static melting energy consumption; Filling the static melting energy consumption and static deformation time into a pre-constructed deformation time-energy consumption coordinate system to obtain a deformation energy consumption point set; The deformation energy consumption point set is fitted to obtain a dynamic deformation energy consumption curve.

[0047] It can be understood that the static melting energy consumption refers to the melting energy consumption obtained after the dynamic deformation time is determined. The static deformation time refers to the determined deformation time.

[0048] In an embodiment of the present invention, the identifying the optimal deformation time corresponding to the minimum melting energy consumption includes: Extracting the first adjacent melting energy consumption and the second adjacent melting energy consumption of the minimum melting energy consumption; Respectively identifying a first deformation energy consumption point and a second deformation energy consumption point corresponding to the first adjacent melting energy consumption and the second adjacent melting energy consumption; Identifying the optimal deformation coordinate point corresponding to the minimum melting energy consumption; According to the pre-constructed optimal deformation time formula, the optimal deformation time is calculated using the first deformation energy consumption point and the second deformation energy consumption point, wherein the optimal deformation time formula is as follows: ; in, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, Represents the difference in deformation time between the first deformation energy consumption point and the optimal deformation coordinate point.

[0049] It can be understood that the optimal deformation coordinate point refers to the coordinate point constructed by the deformation time and melting energy consumption corresponding to the minimum melting energy consumption. The first deformation energy consumption point refers to the left adjacent coordinate point of the optimal deformation coordinate point, and the second deformation energy consumption point refers to the right adjacent coordinate point of the optimal deformation coordinate point. The first adjacent melting energy consumption refers to the melting energy consumption of the first deformation energy consumption point, and the second adjacent melting energy consumption refers to the melting energy consumption of the second deformation energy consumption point.

[0050] S6. Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series.

[0051] It can be explained that the deformation melting time series refers to the melting time series obtained by replacing the deformation time in the melting time series with the optimal deformation time and synchronously adjusting the softening time, hemisphere time and flow time.

[0052] In the embodiment of the present invention, the step of updating the melting time series using the optimal deformation time to obtain the deformation melting time series includes: Using the optimal deformation time as deformation update time; Calculating a deformation-softening time difference according to the deformation time and softening time; Calculate the softening-hemispheric time difference according to the softening time and the hemisphere time; Calculating a hemisphere-flow time difference based on the hemisphere time and the flow time; Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemispherical update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemispherical update time and the hemisphere-flow time difference; The deformation update time, softening update time, hemisphere update time and flow update time are used to update the melting time series to obtain a deformation melting time series.

[0053] It can be explained that when the melting time series is (83min, 100min, 109min, 120min), the deformation-softening time difference is 17min, the softening-hemisphere time difference is 9min, and the hemisphere-flow time difference is 11min. When the optimal deformation time is 63min, the softening renewal time is 80min, the hemisphere renewal time is 89min, and the flow renewal time is 100min.

[0054] It should be noted that, after being updated, the deformation update time, softening update time, hemisphere update time and flow update time may also be referred to as the deformation time, softening time, hemisphere time and flow time in the deformation melting time series.

[0055] S7. Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series.

[0056] It can be explained that the dynamic softening time sequence refers to the time sequence obtained by fixing the optimal deformation time in the deformation melting time sequence, dynamically adjusting the softening update time, and synchronously adjusting the hemispherical update time and the flow update time. The synchronous adjustment means that the hemispherical update time and the flow update time are adjusted to the same size as the softening update time. The dynamic adjustment method of the softening update time is consistent with the adjustment method of the deformation time in the initial melting fixed point sequence.

[0057] In the embodiment of the present invention, the softening time is adjusted in the deformation and melting time sequence to obtain a dynamic softening time sequence, including: Obtaining a relative deformation-softening time interval, and calculating a softening time value interval according to the relative deformation-softening time interval and an optimal deformation time; Selecting a dynamic softening time within the softening time value interval according to the sampling interval; Extracting the dynamic softening time in the dynamic softening time in sequence, and calculating the dynamic hemispherical time according to the dynamic softening time and the softening-hemisphere time difference; Calculating the dynamic flow time based on the dynamic hemisphere time and the hemisphere-flow time difference; The dynamic softening time sequence is constructed according to the optimal deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.

[0058] It can be explained that the adjustment method of the softening time in the deformation melting time sequence is consistent with the adjustment method of the deformation time in the initial melting fixed-point sequence, which will not be repeated here.

[0059] Furthermore, the dynamic softening time sequence refers to a sequence of coordinate points obtained by adjusting the softening time, hemisphere time and flow time within the power range of the rotary kiln circuit while keeping the optimal deformation time unchanged. For example, when the optimal deformation time is 63 minutes, the dynamic softening time sequence can be (830, 63), (1000, 70), (1090, 79), (1200, 90); (830, 63), (1000, 70+5), (1090, 79+5), (1200, 90+5); (830, 63), (1000, 70+10), (1090, 79+10), (1200, 90+10), and so on.

[0060] S8. Determine the dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extract the optimal softening time from the dynamic softening energy consumption curve.

[0061] It can be understood that the determination method of the dynamic softening energy consumption curve is consistent with the determination method of the dynamic deformation energy consumption curve, and the extraction method of the optimal softening time is consistent with the extraction method of the optimal deformation time, which will not be repeated here.

[0062] S9. Using the optimal softening time to update the deformation and melting time series, to obtain a softening and melting time series.

[0063] Furthermore, the method of updating the deformation melting time series by using the optimal softening time is the same as the method of updating the melting time series by using the optimal deformation time, which will not be described in detail here.

[0064] S10, adjusting the hemispherical time in the softening and melting time sequence to obtain a dynamic hemispherical time sequence.

[0065] It can be explained that the adjustment method of the hemisphere time is consistent with the adjustment method of the deformation time and softening time, which will not be repeated here. The dynamic hemisphere time series refers to the time series obtained by fixing the optimal deformation time and the optimal softening time in the softening and melting time series, dynamically adjusting the hemisphere time and synchronously adjusting the flow time.

[0066] S11, measuring the dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extracting the optimal hemispheric time from the dynamic hemispheric energy consumption curve.

[0067] It can be explained that the dynamic hemispherical energy consumption curve is consistent with the determination method of the dynamic deformation energy consumption curve and the dynamic softening energy consumption curve, and the optimal hemispherical time extraction method is consistent with the optimal deformation time and the optimal softening time, which will not be repeated here.

[0068] S12. Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series.

[0069] It can be understood that the method of updating the softening and melting time series using the optimal hemisphere time is the same as the method of updating the melting time series using the optimal deformation time, which will not be described in detail here.

[0070] S13, adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series.

[0071] It can be understood that the adjustment method of the flow time is consistent with the adjustment method of the deformation time, softening time and hemisphere time, and will not be repeated here. In the process of flow time adjustment, only the flow time is dynamically adjusted separately, while the optimal deformation time, optimal softening time and optimal hemisphere time remain unchanged.

[0072] S14, determining a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extracting an optimal flow time from the dynamic flow energy consumption curve.

[0073] It can be understood that the dynamic flow energy consumption curve and the dynamic deformation energy consumption curve are measured in the same way, and the optimal flow time and the optimal deformation time are extracted in the same way, which will not be repeated here.

[0074] S15. Using the optimal flow time, update the hemispherical melting time sequence to obtain a target melting time sequence.

[0075] It can be understood that using the optimal flow time to update the hemispherical melting time sequence means using the optimal flow time to replace the flow time in the hemispherical melting time sequence, thereby obtaining a target melting time sequence including optimal deformation time, optimal softening time, optimal hemispherical time and optimal flow time.

[0076] S16. According to the target melting time sequence, the medical glass is melted by using the rotary kiln to complete the staged temperature adjustment of the medical glass based on the melting characteristics.

[0077] It is understandable that after the target melting time sequence is obtained, it is shown that the target melting time sequence is the optimal heating method for the melting test fragment set. Since the composition of the medical glass fragment set is consistent with that of the melting test fragment set, the target melting time sequence is also the optimal heating method for the medical glass fragment set. Therefore, according to the target melting time sequence, the rotary kiln can be used to perform medical glass melting treatment.

[0078] The present invention is to solve the problem described in the background technology. The present invention first needs to obtain a medical glass fragment set, and evenly stir the medical glass fragment set to obtain a homogenized glass fragment set. At this time, it is necessary to extract a melting test fragment set from the homogenized glass fragment set, and use a rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence. In order to facilitate the analysis of the melting time sequence, it is necessary to fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed point sequence. In the process of performing the melting morphology test, it is necessary to sequentially determine the optimal deformation time, the optimal softening time, the optimal hemisphere time and the optimal flow time. When determining the optimal deformation time, it is necessary to first adjust the deformation time in the initial melting fixed point sequence to obtain a dynamic deformation time sequence, and then determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, so that the optimal deformation time can be extracted according to the dynamic deformation energy consumption curve. At this time, the optimal deformation time can be used to update the melting time sequence to obtain a deformation melting time sequence. When determining the optimal softening time, since the optimal deformation time is obtained, the softening time can be directly adjusted in the deformation melting time sequence. The dynamic softening time series is obtained, and the dynamic softening energy consumption curve corresponding to the dynamic softening time series is measured in the same way, and the optimal softening time is extracted from the dynamic softening energy consumption curve, and the optimal softening time is used to update the deformation melting time series to obtain the softening melting time series. Since the optimal deformation time and the optimal softening time exist in the softening melting time series, the hemisphere time can be directly adjusted in the softening melting time series to obtain the dynamic hemisphere time series. Similarly, the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time series is measured, and the optimal hemisphere energy consumption curve is extracted from the dynamic hemisphere energy consumption curve. The optimal hemispherical time is used to update the softening and melting time sequence, and the hemispherical melting time sequence is obtained. Finally, the optimal flow time needs to be determined. The flow time is also directly adjusted in the hemispherical melting time sequence to obtain a dynamic flow time sequence. The dynamic flow energy consumption curve corresponding to the dynamic flow time sequence is then determined, so that the optimal flow time can be extracted from the dynamic flow energy consumption curve. Finally, the hemispherical melting time sequence is updated with the optimal flow time to obtain a target melting time sequence. At this time, the medical glass melting process can be performed using the rotary kiln according to the target melting time sequence. Therefore, the present invention can solve the current problems of high energy consumption and single melting method in the heating and melting process of medical glass.

[0079] like Figure 2 1 is a functional module diagram of a device for staged temperature control treatment of medical glass based on melting characteristics provided by one embodiment of the present invention.

[0080] The medical glass stage temperature adjustment processing device 100 based on melting characteristics of the present invention can be installed in an electronic device. According to the functions to be implemented, the medical glass stage temperature adjustment processing device 100 based on melting characteristics can include an initial melting fixed-point sequence acquisition module 101, an optimal deformation time update module 102, an optimal softening time update module 103, an optimal hemispherical time update module 104, an optimal flow time update module 105 and a stage temperature adjustment processing module 106. The module of the present invention can also be called a unit, which refers to a series of computer program segments that can be executed by an electronic device processor and can complete fixed functions, which are stored in the memory of the electronic device.

[0081] The initial melting fixed-point sequence acquisition module 101 is used to acquire a medical glass fragment set, uniformly stir the medical glass fragment set to obtain a homogenized glass fragment set; extract a melting test fragment set from the homogenized glass fragment set, perform a melting morphology test on the melting test fragment set using a pre-constructed rotary kiln, and obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemispherical temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemispherical time and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; The optimal deformation time updating module 102 is used to adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; and use the optimal deformation time to update the melting time sequence to obtain a deformation melting time sequence; The optimal softening time updating module 103 is used to adjust the softening time in the deformation melting time sequence to obtain a dynamic softening time sequence; determine the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; and use the optimal softening time to update the deformation melting time sequence to obtain a softening melting time sequence; The optimal hemispherical time updating module 104 is used to adjust the hemispherical time in the softening and melting time sequence to obtain a dynamic hemispherical time sequence; determine the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time sequence, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve; and use the optimal hemispherical time to update the softening and melting time sequence to obtain a hemispherical melting time sequence; The optimal flow time updating module 105 is used to adjust the flow time in the hemispherical melting time sequence to obtain a dynamic flow time sequence; determine the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence, and extract the optimal flow time from the dynamic flow energy consumption curve; and use the optimal flow time to update the hemispherical melting time sequence to obtain a target melting time sequence; The stage temperature adjustment processing module 106 is used to perform medical glass melting processing using the rotary kiln according to the target melting time sequence.

[0082] In detail, each module in the medical glass staged temperature adjustment treatment device 100 based on melting characteristics in the embodiment of the present invention is used in the same manner as described above. Figure 1 The same technical means as the staged temperature adjustment treatment method of medical glass based on melting characteristics described in the text can produce the same technical effects, so I will not go into details here.

[0083] like Figure 3 , is a schematic diagram of the structure of an electronic device for implementing a method for staged temperature adjustment of medical glass based on melting characteristics provided by an embodiment of the present invention.

[0084] The electronic device 1 may include a processor 10, a memory 11 and a bus 12, and may also include a computer program stored in the memory 11 and executable on the processor 10, such as a program for a method for treating medical glass by staged temperature adjustment based on melting characteristics.

[0085] The memory 11 includes at least one type of readable storage medium, and the readable storage medium includes a flash memory, a mobile hard disk, a multimedia card, a card-type memory (for example, an SD or DX memory, etc.), a magnetic memory, a disk, an optical disk, etc. In some embodiments, the memory 11 may be an internal storage unit of the electronic device 1, such as a mobile hard disk of the electronic device 1. In other embodiments, the memory 11 may also be an external storage device of the electronic device 1, such as a plug-in mobile hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (SecureDigital, SD) card, a flash card (Flash Card), etc. equipped on the electronic device 1. Further, the memory 11 also includes an internal storage unit of the electronic device 1 and an external storage device. The memory 11 can not only be used to store application software and various types of data installed in the electronic device 1, such as the code of the program of the medical glass staged temperature adjustment treatment method based on the melting characteristics, but also can be used to temporarily store data that has been output or is to be output.

[0086] The processor 10 may be composed of an integrated circuit in some embodiments, for example, a single packaged integrated circuit, or a plurality of packaged integrated circuits with the same or different functions, including one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and combinations of various control chips, etc. The processor 10 is the control core (Control Unit) of the electronic device, and uses various interfaces and lines to connect various components of the entire electronic device, and executes or executes programs or modules stored in the memory 11 (such as a program for a staged temperature adjustment treatment method for medical glass based on melting characteristics, etc.), and calls data stored in the memory 11, so as to execute various functions of the electronic device 1 and process data.

[0087] The bus 12 may be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus 12 may be divided into an address bus, a data bus, a control bus, etc. The bus 12 is configured to realize connection and communication between the memory 11 and at least one processor 10, etc.

[0088] Figure 3 Only an electronic device with components is shown, and those skilled in the art will understand that Figure 3 The structure shown does not constitute a limitation on the electronic device 1, and may include fewer or more components than shown in the figure, or combine certain components, or arrange the components differently.

[0089] For example, although not shown, the electronic device 1 may also include a power source (such as a battery) for supplying power to various components. Preferably, the power source may be logically connected to the at least one processor 10 through a power management device, so that the power management device can realize functions such as charging management, discharging management, and power consumption management. The power source may also include one or more DC or AC power sources, recharging devices, power failure detection circuits, power converters or inverters, power status indicators, and other arbitrary components. The electronic device 1 may also include a variety of sensors, Bluetooth modules, Wi-Fi modules, etc., which will not be repeated here.

[0090] Furthermore, the electronic device 1 may also include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a WI-FI interface, a Bluetooth interface, etc.), which is generally used to establish a communication connection between the electronic device 1 and other electronic devices.

[0091] Optionally, the electronic device 1 may further include a user interface, which may be a display, an input unit (such as a keyboard), or a standard wired interface or a wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, and an OLED (Organic Light-Emitting Diode) touch device. The display may also be appropriately referred to as a display screen or a display unit, which is used to display information processed in the electronic device 1 and to display a visual user interface.

[0092] It should be understood that the embodiment is for illustration only and the scope of the patent application is not limited to this structure.

[0093] The program of the method for treating medical glass by staged temperature adjustment based on melting characteristics stored in the memory 11 of the electronic device 1 is a combination of multiple instructions. When running in the processor 10, the following can be achieved: Obtaining a collection of medical glass fragments, and uniformly stirring the collection of medical glass fragments to obtain a collection of homogenized glass fragments; Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; Filling the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; Adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve; Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series; Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series; Determining a dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extracting an optimal softening time from the dynamic softening energy consumption curve; Using the optimal softening time to update the deformation melting time series, to obtain a softening melting time series; Adjusting the hemispherical time in the softening and melting time series to obtain a dynamic hemispherical time series; Determine a dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extract an optimal hemispheric time from the dynamic hemispheric energy consumption curve; Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series; adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series; Determine a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract an optimal flow time from the dynamic flow energy consumption curve; Using the optimal flow time to update the hemispherical melting time series to obtain a target melting time series; According to the target melting time sequence, the rotary kiln is used to carry out the medical glass melting process, thereby completing the staged temperature adjustment process of the medical glass based on the melting characteristics.

[0094] Specifically, the specific implementation method of the processor 10 for the above instructions can refer to Figures 1 to 3 The description of the relevant steps in the corresponding embodiments will not be repeated here.

[0095] Furthermore, if the module / unit integrated in the electronic device 1 is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. The computer-readable storage medium can be volatile or non-volatile. For example, the computer-readable medium can include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a mobile hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM).

[0096] The present invention further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor of an electronic device, the computer program can implement: Obtaining a collection of medical glass fragments, and uniformly stirring the collection of medical glass fragments to obtain a collection of homogenized glass fragments; Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; Filling the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; Adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve; Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series; Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series; Determining a dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extracting an optimal softening time from the dynamic softening energy consumption curve; Using the optimal softening time to update the deformation melting time series, to obtain a softening melting time series; Adjusting the hemispherical time in the softening and melting time series to obtain a dynamic hemispherical time series; Determine a dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extract an optimal hemispheric time from the dynamic hemispheric energy consumption curve; Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series; adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series; Determine a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract an optimal flow time from the dynamic flow energy consumption curve; Using the optimal flow time to update the hemispherical melting time series, to obtain a target melting time series; According to the target melting time sequence, the medical glass is melted by using the rotary kiln to complete the staged temperature adjustment of the medical glass based on the melting characteristics.

[0097] In the several embodiments provided by the present invention, it should be understood that the disclosed devices, apparatuses and methods can be implemented in other ways. For example, the device embodiments described above are only illustrative, and actual implementation may have other division methods.

[0098] The modules described as separate components may or may not be physically separated, and the components shown as modules may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0099] In addition, each functional module in each embodiment of the present invention may be integrated into one processing unit, each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of hardware plus software functional modules.

[0100] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

[0101] In addition, it is clear that the word "comprising" does not exclude other units or steps, and the singular does not exclude the plural. Multiple units or devices stated in a device claim can also be implemented by one unit or device through software or hardware. The second and other words are used to indicate names, but not to indicate any particular order.

[0102] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention.

Claims

1. A method for treating medical glass by staged temperature adjustment based on melting characteristics, characterized in that: The method comprises: Obtaining a collection of medical glass fragments, and uniformly stirring the collection of medical glass fragments to obtain a collection of homogenized glass fragments; Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; Filling the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; Adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve; Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series; Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series; Determining a dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extracting an optimal softening time from the dynamic softening energy consumption curve; Using the optimal softening time to update the deformation melting time series, to obtain a softening melting time series; Adjusting the hemispherical time in the softening and melting time series to obtain a dynamic hemispherical time series; Determine a dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extract an optimal hemispheric time from the dynamic hemispheric energy consumption curve; Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series; adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series; Determine a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract an optimal flow time from the dynamic flow energy consumption curve; Using the optimal flow time to update the hemispherical melting time series to obtain a target melting time series; According to the target melting time sequence, the rotary kiln is used to carry out the medical glass melting process, thereby completing the staged temperature adjustment process of the medical glass based on the melting characteristics.

2. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 1, characterized in that: The step of adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence comprises: Extracting deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points in sequence from the initial melting fixed point sequence; Constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point; Constructing a softening-hemispherical relative vector according to the softening coordinate point and the hemispherical coordinate point; Constructing a hemisphere-flow relative vector according to the hemisphere coordinate point and the flow coordinate point; Extracting a deformation time value interval from the initial melting fixed-point sequence, and selecting a dynamic deformation time from the deformation time value interval according to a preset sampling interval; Determining a dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time; Determining a dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time; Determining a dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time; The dynamic deformation time series is constructed according to the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time.

3. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The step of constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point includes: According to the deformation coordinate points and the softening coordinate points, the deformation-softening direction is calculated using a pre-constructed direction formula, wherein the direction formula is as follows: ; in, represents the deformation-softening direction, represents the softening coordinate point temperature, represents the temperature of the deformation coordinate point, Indicates the softening coordinate point time, Indicates the time of deformation coordinate point; According to the deformation coordinate points and the softening coordinate points, the deformation-softening modulus length is calculated using a pre-constructed modulus length formula, wherein the modulus length formula is as follows: ; in, represents the deformation-softening modulus length; The deformation-softening relative vector is determined according to the deformation-softening direction and the deformation-softening modulus length.

4. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: Determining the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time includes: Determine a dynamic deformation coordinate point according to the deformation temperature and the dynamic deformation time; Determining a dynamic softening coordinate point according to the dynamic deformation coordinate point and the deformation-softening relative vector; The softening time of the dynamic softening coordinate point is identified to obtain the dynamic softening time.

5. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The determining of the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting the optimal deformation time from the dynamic deformation energy consumption curve comprises: Extracting the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time in the dynamic deformation time sequence in sequence; Determining the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature; Obtaining the initial heating power of the electric furnace, melting the melting test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitoring the melting energy consumption to obtain the dynamic melting energy consumption; Draw a dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve; The optimal deformation time corresponding to the minimum melting energy consumption is identified.

6. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 5, characterized in that: The step of drawing a dynamic deformation energy consumption curve according to the dynamic melting energy consumption comprises: Extracting static melting energy consumption in the dynamic melting energy consumption in sequence, and identifying the static deformation time corresponding to the static melting energy consumption; Filling the static melting energy consumption and static deformation time into a pre-constructed deformation time-energy consumption coordinate system to obtain a deformation energy consumption point set; The deformation energy consumption point set is fitted to obtain a dynamic deformation energy consumption curve.

7. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 6, characterized in that: The identifying the optimal deformation time corresponding to the minimum melting energy consumption comprises: Extracting the first adjacent melting energy consumption and the second adjacent melting energy consumption of the minimum melting energy consumption; Respectively identifying a first deformation energy consumption point and a second deformation energy consumption point corresponding to the first adjacent melting energy consumption and the second adjacent melting energy consumption; Identifying the optimal deformation coordinate point corresponding to the minimum melting energy consumption; According to the pre-constructed optimal deformation time formula, the optimal deformation time is calculated using the first deformation energy consumption point and the second deformation energy consumption point, wherein the optimal deformation time formula is as follows: ; in, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, Indicates the deformation time difference between the first deformation energy consumption point and the optimal deformation coordinate point.

8. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The step of updating the melting time series by using the optimal deformation time to obtain the deformation melting time series comprises: Using the optimal deformation time as deformation update time; Calculating a deformation-softening time difference according to the deformation time and softening time; Calculate the softening-hemispheric time difference according to the softening time and the hemisphere time; Calculating a hemisphere-flow time difference based on the hemisphere time and the flow time; Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemispherical update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemispherical update time and the hemisphere-flow time difference; The deformation update time, softening update time, hemisphere update time and flow update time are used to update the melting time series to obtain a deformation melting time series.

9. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 8, characterized in that: The step of adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series includes: Obtaining a relative deformation-softening time interval, and calculating a softening time value interval according to the relative deformation-softening time interval and an optimal deformation time; Selecting a dynamic softening time within the softening time value interval according to the sampling interval; Extracting the dynamic softening time in the dynamic softening time in sequence, and calculating the dynamic hemispherical time according to the dynamic softening time and the softening-hemisphere time difference; Calculating the dynamic flow time based on the dynamic hemisphere time and the hemisphere-flow time difference; The dynamic softening time sequence is constructed according to the optimal deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.

10. A device for treating medical glass by staged temperature adjustment based on melting characteristics, characterized in that: The device comprises: An initial melting fixed-point sequence acquisition module is used to acquire a medical glass fragment set, uniformly stir the medical glass fragment set to obtain a homogenized glass fragment set; extract a melting test fragment set from the homogenized glass fragment set, and use a pre-constructed rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemispherical temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemispherical time and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; The optimal deformation time updating module is used to adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; and use the optimal deformation time to update the melting time sequence to obtain a deformation melting time sequence; An optimal softening time updating module is used to adjust the softening time in the deformation melting time sequence to obtain a dynamic softening time sequence; determine the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; and use the optimal softening time to update the deformation melting time sequence to obtain a softening melting time sequence; The optimal hemispherical time updating module is used to adjust the hemispherical time in the softening and melting time sequence to obtain a dynamic hemispherical time sequence; determine the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time sequence, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve; and use the optimal hemispherical time to update the softening and melting time sequence to obtain a hemispherical melting time sequence; An optimal flow time updating module is used to adjust the flow time in the hemispherical melting time sequence to obtain a dynamic flow time sequence; determine the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence, and extract the optimal flow time from the dynamic flow energy consumption curve; and use the optimal flow time to update the hemispherical melting time sequence to obtain a target melting time sequence; The stage temperature adjustment processing module is used to use the rotary kiln to perform medical glass melting processing according to the target melting time sequence.

Citation Information

Patent Citations

  • Fused glass flow control device and control method in glass plate production

    CN101381195A

  • Method for analyzing melting characteristics of biomass ash

    CN105527312A

  • Prediction method for temperature distribution and warping deformation in selective laser melting process

    CN108717481A

  • Method for analog calculation of melting temperature of coal ash or mixed coal ash based on liquid phase

    CN110148439A

  • Chemical material processing melt index forecasting method

    CN114974466A