Lamp assembly structure and assembly process

Abstract

The lamp assembly structure comprises a light source assembly, and the light source assembly comprises a light source body, a lower light source plate, a battery bin, a battery, an upper light source plate and an upper cover plate; the light source body is hollow, the lower light source plate is located in the light source body and fixedly installed at the bottom of the light source body, the battery bin is fixedly arranged above the lower light source plate, the battery is contained in the battery containing cavity, the upper light source plate is fixedly arranged above the battery bin, and the upper cover plate is arranged at an opening in the upper end of the light source body in a buckled mode. In addition, the invention further discloses an assembly process of the device, and the arrangement of the structure is more beneficial to rapid positioning and assembly and is also more beneficial to realizing assembly line type production; and meanwhile, an enterprise can assemble and produce the light source in combination with existing mechanical equipment and manpower, so that the labor investment is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of lamps, and in particular relates to a lamp assembly structure and an assembly process. Background Art

[0002] A lamp is an appliance that can transmit light, distribute and change the light distribution of a light source, including all parts and components required to fix and protect the light source except the light source, as well as the circuit accessories necessary for connecting to the power supply. Lamps can be classified into chandeliers, ceiling lamps, floor lamps, wall lamps, table lamps, etc. according to their shapes. In the past, most lamps had a single light source. With the needs of lighting and design, dual-light source lamps appeared, that is, the light source was emitted from both ends of the lamp. For mobile dual-light source lamps with charging functions, the structural complexity is increased exponentially compared to single-light source lamps, resulting in reduced production and assembly efficiency. For batch production of lamps, it is obvious that a large number of workers must be invested to meet its production capacity, but this will increase the company's labor input, increase product costs, and reduce product competitiveness. In addition, the unreasonable structure of the lamp also makes it difficult to achieve a rapid production rhythm of assembly line type; in addition, how to make the assembly structure of the lamp easy to assemble by existing equipment instead of manual labor is a problem that needs to be solved. Summary of the invention

[0003] The purpose of the present invention is to provide a lamp assembly structure and an assembly process, which is intended to solve the problem of efficient assembly of a lamp with dual light sources.

[0004] To solve the above technical problems, the purpose of the present invention is achieved as follows: A lamp assembly structure includes a light source assembly, which includes a light source body, a lower light source panel, a battery compartment, a battery, an upper light source panel and an upper cover plate; the light source body is hollow, the lower light source panel is located in the light source body and fixedly installed at the bottom thereof, the battery compartment is fixedly arranged above the lower light source panel, the battery is received in a battery receiving cavity of the battery compartment, an upper light source panel is fixedly arranged above the battery compartment, and the upper cover plate is buckled at the upper end opening of the light source body.

[0005] On the basis of the above solution and as a preferred solution of the above solution: it also includes a lampshade, which is sleeved on the outside of the light source assembly.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: an annular groove is provided at the outer edge of the upper end of the upper cover plate, the top of the lampshade is passed through, and an annular folded edge extends inward at the top edge, and the annular folded edge is embedded in the annular groove.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: a plurality of first mounting columns and a plurality of second mounting columns are centrally symmetrically arranged on the bottom of the light source body, a positioning slot and a lower light source board screw hole are provided on the lower light source board, when the positioning slot is inserted into the outer circumferential surface of the first mounting column, the screw hole of the lower light source board is just aligned with the screw hole of the second mounting column, and the upper end of the first mounting column is higher than the lower light source board; connecting plates extend symmetrically on both sides of the battery compartment, and the screws pass through the connecting plates and are screwed into the first mounting columns; a plurality of third mounting columns extend upward from the battery compartment, and the screws pass through the upper light source board and are screwed into the third mounting columns.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: an electrode sheet is arranged in the battery compartment, the electrode sheet has a pole ear, and channels corresponding to the pole ears are opened on the upper light source panel, so that the pole ears pass through the channels, and the upper ends extend out of the upper end surface of the upper light source panel and are electrically connected to the upper light source panel.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: a mounting plate is extended on the side of the upper light source panel, and a pin is provided on the end surface of the mounting plate opposite to the lower light source panel; a socket is provided on the lower light source panel directly below the pin, and after the upper light source panel is fixed on the battery compartment, the pin is inserted into the socket.

[0010] A lamp assembly process is also disclosed, which includes the following assembly steps: S1: Position the lower light source panel in the light source body; S2: Use screws to pass through the lower light source board to fix the lower light source board in the light source body; S3: Positioning the battery compartment above the lower light source panel; S4: Fix the battery compartment using screws; S5: placing the battery into the battery compartment; S6: Positioning the upper light source panel above the battery compartment; S7: electrically connecting the electrode sheet of the battery compartment to the upper light source board; inserting the pin into the socket; and fixing the upper light source board in the battery compartment by screws; S8: buckle the upper cover plate onto the upper opening of the light source body; S9: Sleeve the lampshade onto the light source body.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: in step S1, the lower light source panel is positioned and placed in the light source body, including: aligning its screw holes with the second mounting column; in step S3, the battery compartment is positioned and placed above the lower light source panel, including: aligning the screw holes on its connecting plate with the first mounting column; in step S6, the upper light source panel is positioned and placed above the battery compartment, including: aligning the screw holes on the upper light source panel with the third mounting column, aligning the channel with the pole ear of the electrode sheet, aligning the plug pin with the socket, and pressing down the upper light source panel so that the pole ear is inserted into the channel and the upper end extends upward, and the plug pin is inserted into the socket.

[0012] On the basis of the above solution and as a preferred solution of the above solution: in the step S7, the electrode tabs of the electrode sheet are electrically connected to the upper light source board by soldering.

[0013] On the basis of the above solution and as a preferred solution of the above solution: before step S6, the method further includes the step of electrically connecting the induction spring to the upper light source board.

[0014] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: a first positioning column and a second positioning column higher than the positioning column are arranged at the bottom of the light source body, and the two are staggered, so as to realize positioning of the lower light source board through the positioning slot of the lower light source board and the second positioning column, so that after positioning, the screw hole of the lower light source board is directly aligned with the first positioning column, thereby directly passing the screw through the lower light source board and then screwing it into the first positioning column to realize the fixation of the lower light source board; the battery compartment can be fixed by using the screw to pass through the connecting plate and screw it onto the second positioning column; the battery is installed in the battery compartment, and the pole ear of the battery compartment passes through the upper light source. The channel of the board extends out, and the circuit layer of the upper light source board is arranged on the end face thereof away from the battery compartment, which is convenient for welding from above; at the same time, pins and sockets are respectively arranged on the opposite sides of the upper light source board and the lower light source board. After the upper light source board is installed in place, the pins are inserted into the sockets, thereby realizing power supply or communication to the lower light source board; the upper cover plate is buckled on the upper end opening of the light source body by means of snaps, so that the setting of this structure is more conducive to rapid positioning and assembly, and is also more conducive to realizing assembly line production; at the same time, enterprises can also combine existing mechanical equipment with manual labor to assemble and produce light sources and reduce labor input. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the overall structure of the lamp of the present invention; Figure 2 is a top view of the overall structure of the lamp of the present invention; Figure 3 yes Figure 2 Sectional view at AA; Figure 4 yes Figure 2 Sectional view at the middle BB; Figure 5 It is a three-dimensional diagram of the internal structure of the light source component in a half-section state; Figure 6 This is a three-dimensional diagram of the internal structure of the light source component in a half-section state from another angle; Figure 7 It is a schematic diagram of the battery compartment structure; Figure 8 yes Figure 3 A partial enlarged view of point E in the middle; Fig. 9 It is a schematic diagram of the plugging structure of the electrode sheet and the socket in the second embodiment. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution in the embodiment will be clearly and completely described below in conjunction with the drawings in the embodiment. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all embodiments. Based on the given embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] In the description of the present invention, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Embodiment 1

[0019] See Figure 1-8As shown, the present invention discloses a lamp assembly structure, including a light source assembly 10, the light source assembly 10 includes a light source body 11, a lower light source board 12, a battery compartment 13, a battery 14, an upper light source board 15 and an upper cover 16. Specifically, the light source body 11 is hollow, and a plurality of first mounting columns 111 and a plurality of second mounting columns 112 are centrally symmetrically arranged at the bottom, a plurality of LED lamp beads and necessary circuit connections are arranged on the lower light source board 12, and a positioning card slot 122 and a lower light source board screw hole are provided. When the positioning card slot 122 is inserted into the outer peripheral surface of the first mounting column 111, the lower light source board screw hole is just aligned with the screw hole of the second mounting column 112, and the upper end of the first mounting column 111 is higher than the lower light source board 12; the screw passes through the screw hole of the lower light source board and is screwed into the second mounting column 112, so that the lower light source board 12 is fixedly installed at the bottom of the light source body 11. The two sides of the bottom of the battery compartment 13 extend symmetrically with wing-shaped connecting plates 132. The screws pass through the connecting plates 132 and are screwed into the first mounting posts 111 to achieve fixed installation of the battery compartment 13 on the upper end surface of the first mounting posts 111. Since the first mounting posts 111 are higher than the lower light source board 12, the battery compartment 13 is located above the lower light source board 12 after being fixedly installed. The battery compartment 13 has a battery accommodating cavity. The battery 14 is received in the battery accommodating cavity 131 of the battery compartment 13 and clamped by the side wall 1311 of the battery accommodating cavity 131. Multiple third mounting posts 133 extend upward from the side edge of the battery compartment 13. The upper end surface of the third mounting posts 133 is not lower than the highest position of the battery 14. The screws 101 pass through the upper light source board 15 and are screwed into the third mounting posts 133 to achieve fixed installation of the upper light source board 15 on the third mounting posts 133. In addition, a plurality of LED lamp beads are arranged on the end surface of the upper light source panel 15 away from the battery compartment 13, and the LED lamp beads are connected by lines. In order to supply power to the upper light source panel 15 and connect the power of the battery to it, in this embodiment, an electrode sheet 18 is arranged in the battery compartment 13, and the electrode sheet 18 has a pole ear 181. A channel 151 corresponding to the pole ear 181 is opened on the upper light source panel 15, so that the pole ear 181 passes through the channel 151, and the upper end of the pole ear 181 extends out of the upper end surface of the upper light source panel 15 and is connected to the circuit of the upper light source panel 15 by soldering. At the same time, in order to further realize the supply of power to the lower light source panel 12, in this embodiment, it is preferred that the upper light source panel 15 has a mounting plate 152 on the side, and a pin 153 is arranged on the end surface of the mounting plate 152 opposite to the lower light source panel 12; a socket 154 is arranged on the lower light source panel 12 and directly below the pin 153. After the upper light source panel 15 is fixed on the battery compartment 13, the pin 153 is inserted into the socket 154. Thus, power is supplied to the lower light source panel 12 through the pins 153 and the sockets 154 .A hook-shaped buckle 161 extends downward from the lower end surface of the upper cover plate 16, and a slot 114 is provided near the upper edge of the inner peripheral surface of the light source body 11. The upper cover plate 16 is pressed down from the upper end opening of the light source body 11 so that the buckle 161 is buckled into the slot 114, thereby buckling the upper cover plate 16 at the upper end opening of the light source body 11. In addition, a lampshade 30 is also included, and the lampshade 30 is sleeved on the outside of the light source assembly 10. An annular groove 162 is provided at the outer edge of the upper end of the upper cover plate 16, the top of the lampshade 30 is through, and an annular folding edge 31 extends inward at the top edge, and the annular folding edge 31 is embedded in the annular groove 162, thereby realizing the positioning of the lampshade 30. Of course, the middle part of the bottom surface of the light source body 11 is recessed inward to form a mounting hole 113, and a lamp post 20 or other supporting members can be used to insert into the mounting hole 113 to realize the installation of the light source assembly 10. In order to increase the depth of the mounting hole 113 without increasing the volume of the lamp body to ensure that the column 20 can be firmly inserted into the mounting hole 113, it is preferred to open an avoidance hole 121 in the middle of the lower light source panel 12 so that the concave part of the mounting hole 113 can extend upward to a certain extent through the avoidance hole 121, thereby solving this problem.

[0020] In order to facilitate the control of the light source assembly 10, the present embodiment also includes a sensing spring 17, the lower end of the sensing spring 17 is welded to the upper light source panel 15, and the upper end extends toward the upper cover plate 16. After the upper cover plate 16 is buckled onto the light source body 11, the upper end of the sensing spring 17 is close to the upper cover plate 16 or in contact with the upper cover plate 16. The human body touches the upper cover plate 16 to provide a trigger signal for the state control of the lamp by touch sensing on the upper cover plate 16, and the control of the lamp state is realized by the control circuit arranged on the upper light source panel 15. Of course, it should be noted that the specific control circuit structure, control principle, software code, etc. are all prior arts, and are only used here to realize the control of the lamp in the present invention, and do not belong to the protection scope of the present invention.

[0021] It should be noted that the lower light source panel 12 and the upper light source panel 15 of this embodiment can adopt PCB (printed circuit board), which is preset with LED lamp bead welding points, tab welding points, pin welding points and socket welding points, so that they can be welded by soldering. Embodiment 2

[0022] See Fig. 9As shown, the difference between this embodiment and the first embodiment is that, in this embodiment, an electrode sheet 18 is provided in the battery compartment 13, and the electrode sheet 18 has a pole ear 181. A channel 151 corresponding to the pole ear 181 is opened on the upper light source board 15, so that the pole ear 181 passes through the channel 151, and a socket 155 is fixedly welded on the upper light source board 15, and there is a conductive metal in the socket 155. The conductive metal is fixed on the upper light source board 15 by welding, and is conductively connected to the circuit (copper-clad part on the PCB board) provided thereon, so that the upper end of the pole ear 181 passes through the upper light source board 15 and is inserted into the socket 155. Thus, the power supply connection is realized by plugging the socket and the pole ear in a contact-type conductive manner; thus, the power supply of the battery compartment 13 can be connected to the upper light source board 15 without welding, and power supply is realized, which further simplifies the assembly process and reduces the assembly time. Embodiment 3

[0023] The present invention also discloses a lamp assembly process, which includes the following assembly steps: S1: Positioning and placing the lower light source board 12 in the light source body 11 ; specifically, in step S1 , positioning and placing the lower light source board 12 in the light source body 11 includes: aligning its screw holes in the second mounting posts 112 .

[0024] S2: Use screws to pass through the lower light source plate 12 and fix it in the light source body 11 .

[0025] S3: Positioning the battery compartment 13 above the lower light source panel 12 ; specifically, in step S3 , positioning the battery compartment 13 above the lower light source panel 12 includes: aligning the screw holes on the connecting plate 132 thereof with the first mounting posts 111 .

[0026] S4: Using screws to fix the battery compartment (13); comprising: using screws to pass through the screw holes on the connecting plate 132 and screw into the second mounting column 112 to fix the battery compartment 13.

[0027] S5: placing the battery 14 into the battery compartment 13; the positive and negative electrodes of the battery 14 are in contact with the two electrode sheets 18 of the battery compartment 13.

[0028] S6: Position the upper light source panel 15 above the battery compartment 13; specifically, in step S6, the upper light source panel 15 is positioned above the battery compartment 13, including: aligning the screw hole on the upper light source panel 15 with the third mounting column 133, aligning the channel with the pole ear 181 of the electrode sheet 18, and aligning the pin 1531 of the pin 153 with the socket 154; and simultaneously pressing down the upper light source panel 15 so that the pole ear 181 is inserted into the channel and the upper end extends upward, and the pin 1531 is inserted into the socket 154.

[0029] S7: electrically connect the electrode sheet 18 of the battery compartment 13 with the upper light source board 15; insert the plug pin 153 into the socket 154; fix the upper light source board 15 in the battery compartment 13 by screws; including passing the screws through the screw holes on the upper light source board 15 and screwing them into the third mounting posts 133, thereby fixing the upper light source board 15 on the battery compartment 13; wherein, during the fixing process of the upper light source board 15, align the plug pin 153 and insert it into the socket 154. In this step, the tab 181 of the electrode sheet 18 is electrically connected to the circuit of the upper light source board 15 by soldering.

[0030] S8: buckle the upper cover plate 16 to the upper opening of the light source body 11; including aligning the upper cover plate 16 with the upper opening of the light source body 11, so that the buckle 161 buckled to the light source body 11 is snapped into the slot 114 to achieve fixed installation of the upper cover plate 16.

[0031] S9: sleeve the lampshade 30 on the light source body 11 ; including fitting the annular folded edge 31 of the lampshade 30 into the annular groove 162 of the light source body 11 , sleeve the lampshade 30 on the light source body 11 , thereby achieving the positioning and installation of the lampshade 30 .

[0032] In addition, it should be noted that before step S6, in order to facilitate the rapid installation of the upper light source panel 15, the present embodiment preferably also includes a step of electrically connecting the sensing spring 17 to the upper light source panel 15 in advance before step S6, which includes: welding (soldering) the sensing spring 17 to the upper light source panel 15.

[0033] Therefore, by arranging a first positioning column and a second positioning column higher than the positioning column at the bottom of the light source body, and staggering the two, the lower light source board can be positioned through the positioning slot of the lower light source board and the second positioning column, so that after positioning, the screw hole of the lower light source board is directly aligned with the first positioning column, thereby directly passing the screw through the lower light source board and then screwing it into the first positioning column to achieve the fixation of the lower light source board; the battery compartment can be fixed by using the screw to pass through the connecting plate and screw it into the second positioning column; the battery is installed in the battery compartment, and the pole ear of the battery compartment extends through the channel opened in the upper light source board, and the upper light source The circuit layer of the board is arranged on the end face away from the battery compartment, which is convenient for welding from above. At the same time, pins and sockets are respectively arranged on the opposite sides of the upper light source board and the lower light source board. After the upper light source board is installed in place, the pins are inserted into the sockets to realize power supply or communication to the lower light source board; the upper cover plate is buckled to the upper end opening of the light source body by means of snaps, so that the setting of this structure is more conducive to rapid positioning and assembly, and is also more conducive to the realization of assembly line production; at the same time, enterprises can also combine existing mechanical equipment with manual labor to assemble and produce light sources, thereby reducing labor input.

[0034] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A lamp assembly structure, characterized in that: The light source assembly (10) comprises a light source body (11), a lower light source panel (12), a battery compartment (13), a battery (14), an upper light source panel (15) and an upper cover plate (16); the light source body (11) is hollow, the lower light source panel (12) is located in the light source body (11) and is fixedly mounted on the bottom thereof, the battery compartment (13) is fixedly arranged above the lower light source panel (12), the battery (14) is received in a battery accommodating cavity (131) of the battery compartment (13), an upper light source panel (15) is fixedly arranged above the battery compartment (13), and the upper cover plate (16) is buckled at the upper end opening of the light source body (11).

2. A lamp assembly structure according to claim 1, characterized in that: It also comprises a lampshade (30), wherein the lampshade (30) is sleeved on the outside of the light source assembly (10).

3. A lamp assembly structure according to claim 2, characterized in that: An annular groove (162) is provided at the outer edge of the upper end of the upper cover plate (16); the top of the lampshade (30) is penetrated, and an annular folded edge (31) extends inwardly at the top edge; the annular folded edge (31) is embedded in the annular groove (162).

4. The lamp assembly structure according to claim 1, characterized in that: The bottom of the light source body (11) is symmetrically provided with a plurality of first mounting columns (111) and a plurality of second mounting columns (112); the lower light source panel (12) is provided with a positioning slot (122) and a lower light source panel screw hole; when the positioning slot (122) is inserted into the outer peripheral surface of the first mounting column (111), the lower light source panel screw hole is aligned with the screw hole of the second mounting column (112); the upper end of the first mounting column (111) is higher than the lower light source panel (12); connecting plates (132) are symmetrically extended from both sides of the battery compartment (13); screws pass through the connecting plates (132) and are screwed into the first mounting columns (111); a plurality of third mounting columns (133) are extended upward from the battery compartment (13); screws pass through the upper light source panel (15) and are screwed into the third mounting columns (133).

5. A lamp assembly structure according to claim 4, characterized in that: An electrode sheet (18) is arranged in the battery compartment (13), and the electrode sheet (18) has a pole ear (181). The upper light source panel (15) is provided with a channel corresponding to the pole ear (181) one by one, so that the pole ear (181) passes through the channel and the upper end protrudes from the upper end surface of the upper light source panel (15) to be electrically connected to the upper light source panel (15).

6. A lamp assembly structure according to claim 5, characterized in that: A mounting plate (152) extends laterally from the upper light source panel (15); a plug pin (153) is provided on the end surface of the mounting plate (152) opposite to the lower light source panel (12); a socket (154) is provided on the lower light source panel (12) directly below the plug pin (153); after the upper light source panel (15) is fixedly mounted on the battery compartment (13), the plug pin (153) is inserted into the socket (154).

7. A lamp assembly process, characterized in that: It includes the following assembly steps: S1: positioning the lower light source panel (12) inside the light source body (11); S2: using screws to penetrate the lower light source plate (12) to fix the lower light source plate (12) into the light source body (11); S3: positioning the battery compartment (13) above the lower light source panel (12); S4: fixing the battery compartment (13) using screws; S5: placing the battery (14) into the battery compartment (13); S6: positioning the upper light source panel (15) above the battery compartment (13); S7: electrically connecting the electrode sheet (18) of the battery compartment (13) to the upper light source panel (15); inserting the plug pin (153) into the socket (154); and fixing the upper light source panel (15) in the battery compartment (13) by means of screws; S8: buckling the upper cover plate (16) onto the upper opening of the light source body (11); S9: Sleeve the lampshade (30) onto the light source body (11).

8. The lamp assembly process according to claim 7, characterized in that: In step S1, the lower light source panel (12) is positioned and placed in the light source body (11), including: aligning its screw hole with the second mounting column (112); in step S3, the battery compartment (13) is positioned and placed above the lower light source panel (12), including: aligning the screw hole on its connecting plate (132) with the first mounting column (111); in step S6, the upper light source panel (15) is positioned and placed above the battery compartment (13), including: aligning the screw hole on the upper light source panel (15) with the third mounting column (133), aligning the channel with the pole ear (181) of the electrode sheet (18), aligning the plug pin (153) with the socket (154), and pressing down the upper light source panel (15) so that the pole ear (181) is inserted into the channel and the upper end extends upward, and the plug pin (153) is inserted into the socket (154).

9. The lamp assembly process according to claim 7, characterized in that: In step S7, the tab (181) of the electrode sheet (18) is electrically connected to the upper light source panel (15) by soldering.

10. The lamp assembly process according to claim 7, characterized in that: Before step S6, the method further includes the step of electrically connecting the induction spring (17) to the upper light source plate (15).

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