Boiler dust removal device
By designing a boiler dust removal device including a fixed plate, a motor, a drive shaft, a rotating plate, an electric drive shaft, a brush plate and a high-temperature 8-shaped belt, the problem of inability to effectively clean the inside of the boiler body in the prior art is solved, and efficient cleaning and protection of the inner wall of the boiler body is achieved.
Patent Information
- Application Number
- CN202411958388.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The existing boiler dust removal device can only clean the dust from the inner wall of the smoke exhaust pipe and cannot effectively clean the inside of the boiler body, resulting in insufficient combustion. It is necessary to work with a brush during cleaning, but the brush is not effectively protected when placing it in the boiler.
A boiler dust removal device is designed, including fixed plate, motor, drive shaft, rotary plate, electric drive shaft, brush plate and high-temperature 8-shaped belt and other components. The motor drives the rotary plate to cooperate with the high-temperature resistant belt to achieve cleaning of the inner wall of the boiler main body, and spray cleaning water through the U-shaped cleaning pipe for auxiliary cleaning.
It is possible to clean the inside of the boiler body without opening it, avoiding the problem of insufficient combustion, and ensuring the safety and reliability of the cleaning device through high-temperature resistant design and reset components.
Smart Images

Figure CN119844781A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler dust removal devices, and in particular to a boiler dust removal device. Background Art
[0002] A boiler is an energy conversion device that heats water or other fluids by burning fuel or electrical energy to produce steam or high-temperature water, which in turn provides thermal energy or converts it into mechanical energy. A boiler consists of two parts: a "pot" and a "furnace". The "pot" is a pressurized part that holds water and steam, while the "furnace" is where the fuel is burned. A boiler can convert mechanical energy through a steam power unit, or convert mechanical energy into electrical energy through a generator.
[0003] The existing invention patent with the publication number "CN220135491U" is named a boiler dust removal device, including a boiler body, a support plate is provided on one side of the top surface of the boiler body, and a fixed plate is provided on the top surface of the support plate: the top surface of the fixed plate is slidably connected with a moving box, and the top inner wall of the moving box is provided with a driving motor, and the output end of the driving motor is provided with an electric telescopic rod, and the outer ring of one side of the output end of the electric telescopic rod is provided with a dust collector, and the bottom end of the electric telescopic rod is provided with a rotating block, and the outer ring of the rotating block is evenly provided with multiple groups of brushes. This boiler dust removal device can achieve the purpose of cleaning the dust on the inner wall of the smoke exhaust pipe by providing a rotating block, a brush and a driving motor, and can suck the cleaned dust through a vacuum cleaner, thereby avoiding the dust inside the smoke exhaust pipe from being discharged into the air to pollute the air, and also avoiding the time-consuming and labor-intensive manual cleaning by workers; The inventor believes that there are certain limitations in using a brush to clean only the smoke exhaust pipe without cleaning the inside of the boiler body. Due to the burning objects inside the boiler, the inner wall is not cleaned for a long time, which will cause insufficient combustion of the subsequent fuel. At the same time, it is necessary to cooperate with the brush during cleaning. However, the existing brush is placed in the boiler and the combustion cannot be effectively protected. Therefore, a boiler dust removal device is needed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a boiler dust removal device.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A boiler dust removal device comprises a boiler body, a fixed plate is fixedly connected to the surface of the boiler body, a motor is fixedly connected to the upper surface of the fixed plate, a driving shaft is fixedly connected to the output end of the motor, a rotating plate is fixedly connected to one end of the driving shaft, and a protective cleaning mechanism is rotatably connected to the inner wall of the rotating plate; The protective cleaning structure includes an electric drive shaft rotatably connected to the inner wall of the rotating plate, the surface of the electric drive shaft is fixedly connected to a first brush plate, the inner wall of the first brush plate is rotatably connected to a second brush plate, the inner wall of the rotating plate is rotatably connected to a third brush plate, the inner wall of the third brush plate is rotatably connected to a fourth brush plate, the surface of the electric drive shaft is fixedly connected to a driving wheel, the surface of the third brush plate is fixedly connected to a driven wheel, the surfaces of the driving wheel and the driven wheel are sleeved with the same high-temperature resistant figure-eight belt, and the high-temperature resistant figure-eight belt is installed inside the rotating plate; The inner walls of the first brush plate and the third brush plate are both provided with a reset assembly, and the surface of the rotating plate is provided with a cleaning assembly.
[0006] Preferably, the reset assembly includes a pair of first telescopic rods rotatably connected to the inner walls of the first brush plate and the third brush plate, the inner walls of the first telescopic rods are rotatably connected to a driving shaft, and one end of the pair of driving shafts is fixedly connected to the inner walls of the second brush plate and the fourth brush plate, respectively.
[0007] Preferably, a first connecting block and a second connecting block are fixedly connected to the surface of the first telescopic rod, a first spring is sleeved on the surface of the first telescopic rod, one end of the first spring is fixedly connected to the surface of the first connecting block, and the other end of the first spring is fixedly connected to the surface of the second connecting block.
[0008] Preferably, a pair of L-shaped plates are slidably connected to the surface of the rotating plate, and trapezoidal baffles are fixedly connected to opposite surfaces of the pair of L-shaped plates.
[0009] Preferably, the rotating plate and the surface of the L-shaped plate are fixedly connected with the same second telescopic rod, the surface of the second telescopic rod is sleeved with a second spring, one end of the second spring is fixedly connected to the surface of the L-shaped plate, and the other end of the second spring is fixedly connected to the surface of the rotating plate.
[0010] Preferably, the cleaning assembly comprises a U-shaped cleaning tube fixedly connected to the surface of the rotating plate, a plurality of shifting plates are fixedly connected to the surface of the U-shaped cleaning tube, and a plurality of water outlet holes are formed on the inner wall of the U-shaped cleaning tube.
[0011] Preferably, the rotating plate and the inner wall of the driving shaft are provided with a same water supply groove, and the water supply groove is communicated with the inner wall of the U-shaped cleaning pipe.
[0012] Preferably, a fixed ring is rotatably connected to the surface of the driving shaft, a pair of O-rings are fixedly connected to the fitting surface of the fixed ring and the driving shaft, an upper water pipe is fixedly connected to the inner wall of the fixed ring, a water pump is fixedly connected to the surface of the upper water pipe, and one side of the water pump is fixedly connected to the surface of the boiler body.
[0013] Preferably, a material adding cylinder is fixedly connected to the inner wall of the boiler body, and a hot gas conveying pipe is fixedly connected to the inner wall of the boiler body.
[0014] Preferably, a pair of support bases are fixedly connected to the surface of the boiler body, and a sewage pipe is fixedly connected to the inner wall of the boiler body.
[0015] The beneficial effects of the present invention are: 1. During dust removal, the first brush plate and the third brush plate are rotated out from the rotating plate through a high-temperature resistant figure-eight belt. When the first brush plate is vertically fitted with the inner wall of the boiler body, the surface of the second brush plate is fitted with the inner wall of the boiler body, and the surface of the fourth brush plate is fitted with the inner wall of the boiler body. The driving shaft rotates through the rotating plate to drive the second brush plate and the fourth brush plate to rotate as a whole. At this time, the clean water in the U-shaped cleaning pipe is sprayed out through multiple water outlets, and cooperates with the second brush plate and the fourth brush plate to clean the inner wall of the boiler body. The advantage of this is that the cleaning operation inside the boiler body can be achieved without opening the boiler body.
[0016] 2. When cleaning is completed, the second brush plate and the fourth brush plate can be rotated and stored in the rotating plate. The second spring drives the L-shaped plate to slide and reset, and then drives a pair of trapezoidal baffles to block and protect the opening position of the rotating plate, so that the high temperature of combustion will not damage the second brush plate and the fourth brush plate, which is convenient for the next cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure of a boiler dust removal device proposed by the present invention; Figure 2 A cross-sectional schematic diagram of a boiler in a boiler dust removal device proposed by the present invention; Figure 3 A cross-sectional schematic diagram of a driving shaft in a boiler dust removal device proposed by the present invention; Figure 4 A boiler dust removal device proposed by the present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle; Figure 5 This is a schematic cross-sectional view of an L-shaped plate in a boiler dust removal device proposed by the present invention; Figure 6 A boiler dust removal device proposed by the present invention Figure 5 Schematic diagram of the enlarged structure at point B in the middle.
[0018] In the figure: 1. boiler body; 2. support base; 3. hot gas conveying pipe; 4. adding barrel; 5. fixing plate; 6. motor; 7. water pump; 8. fixing ring; 9. driving shaft; 10. L-shaped plate; 11. U-shaped cleaning pipe; 12. toggle plate; 13. second brush plate; 14. first brush plate; 15. third brush plate; 16. fourth brush plate; 17. driven wheel; 18. high temperature resistant figure eight belt; 19. O-ring; 20. water delivery trough; 21. water supply pipe; 22. electric drive shaft; 23. driving wheel; 24. water outlet; 25. second telescopic rod; 26. second spring; 27. rotating plate; 28. trapezoidal baffle; 29. first telescopic rod; 30. first connecting block; 31. first spring; 32. driving shaft; 33. second connecting block; 34. sewage pipe. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Reference Figure 1-Figure 6 A boiler dust removal device comprises a boiler body 1, a fixed plate 5 is fixedly connected to the surface of the boiler body 1, a motor 6 is fixedly connected to the upper surface of the fixed plate 5, a driving shaft 9 is fixedly connected to the output end of the motor 6, a rotating plate 27 is fixedly connected to one end of the driving shaft 9, and a protective cleaning mechanism is rotatably connected to the inner wall of the rotating plate 27; The protective cleaning structure includes an electric drive shaft 22 rotatably connected to the inner wall of a rotating plate 27, a first brush plate 14 is fixedly connected to the surface of the electric drive shaft 22, a second brush plate 13 is rotatably connected to the inner wall of the first brush plate 14, a third brush plate 15 is rotatably connected to the inner wall of the rotating plate 27, a fourth brush plate 16 is rotatably connected to the inner wall of the third brush plate 15, a driving wheel 23 is fixedly connected to the surface of the electric drive shaft 22, a driven wheel 17 is fixedly connected to the surface of the third brush plate 15, the surfaces of the driving wheel 23 and the driven wheel 17 are sleeved with the same high-temperature resistant figure-eight belt 18, and the high-temperature resistant figure-eight belt 18 is installed inside the rotating plate 27; The inner walls of the first brush plate 14 and the third brush plate 15 are both provided with a reset assembly, and the surface of the rotating plate 27 is provided with a cleaning assembly.
[0021] By setting the motor 6, the rotating plate 27 is driven to rotate, and the rotation of the rotating plate 27 drives the U-shaped cleaning tube 11 to rotate for cleaning operations, and at the same time, the second brush plate 13 and the fourth brush plate 16 can be driven to rotate and clean. By setting the rotating plate 27, when the second brush plate 13 and the fourth brush plate 16 are not in use, they are stored in the rotating plate 27 to protect them. By setting the driving wheel 23, when the driving wheel 23 rotates, the high-temperature resistant figure-eight belt 18 drives the driven wheel 17 to reverse relatively, thereby driving the first brush plate 14 and the third brush plate 15 to move synchronously. By setting the first brush plate 14 and the third brush plate 15, the inner wall of the boiler body 1 is cleaned.
[0022] In the present invention, the reset assembly includes a pair of first telescopic rods 29 rotatably connected to the inner walls of the first brush plate 14 and the third brush plate 15, the inner walls of the first telescopic rods 29 are rotatably connected to a driving shaft 32, and one end of the pair of driving shafts 32 is fixedly connected to the inner walls of the second brush plate 13 and the fourth brush plate 16 respectively.
[0023] By providing the first telescopic rod 29, the first brush plate 14 is kept in rotational connection with the second brush plate 13, the third brush plate 15 is kept in rotational connection with the fourth brush plate 16, and by providing the driving shaft 32, the stability of the rotational connection with the second brush plate 13 is maintained.
[0024] In the present invention, the surface of the first telescopic rod 29 is fixedly connected with the first connecting block 30 and the second connecting block 33, the surface of the first telescopic rod 29 is sleeved with a first spring 31, one end of the first spring 31 is fixedly connected to the surface of the first connecting block 30, and the other end of the first spring 31 is fixedly connected to the surface of the second connecting block 33.
[0025] By setting the first connecting block 30 and the second connecting block 33, the connection support of the first spring 31 is maintained, and the first telescopic rod 29 can be driven to shrink and reset through the first spring 31, so that the second brush plate 13 and the first brush plate 14 are in the same horizontal position, and are stored in the rotating plate 27.
[0026] In the present invention, a pair of L-shaped plates 10 are slidably connected to the surface of the rotating plate 27 , and trapezoidal baffles 28 are fixedly connected to the opposite surfaces of the pair of L-shaped plates 10 .
[0027] A pair of L-shaped plates 10 are provided to maintain connection with the rotating plate 27, and a trapezoidal baffle 28 is provided to seal and protect the surface of the rotating plate 27 to prevent high temperature from damaging the high-temperature resistant figure-eight belt 18, the first brush plate 14, the third brush plate 15, the second brush plate 13 and the fourth brush plate 16 placed in the rotating plate 27.
[0028] In the present invention, the rotating plate 27 and the surface of the L-shaped plate 10 are fixedly connected with the same second telescopic rod 25, and the surface of the second telescopic rod 25 is sleeved with a second spring 26, one end of the second spring 26 is fixedly connected to the surface of the L-shaped plate 10, and the other end of the second spring 26 is fixedly connected to the surface of the rotating plate 27.
[0029] The second telescopic rod 25 is provided to prevent the second spring 26 from being severely deformed. By providing the second spring 26, when the first brush plate 14 and the second brush plate 13 are accommodated in the rotating plate 27, the second spring 26 drives the L-shaped plate 10 to slide and reset, thereby driving a pair of trapezoidal baffles 28 to block and protect the opening position of the rotating plate 27.
[0030] In the present invention, the cleaning assembly includes a U-shaped cleaning tube 11 fixedly connected to the surface of the rotating plate 27, a plurality of shifting plates 12 are fixedly connected to the surface of the U-shaped cleaning tube 11, and a plurality of water outlet holes 24 are opened on the inner wall of the U-shaped cleaning tube 11.
[0031] By providing a plurality of water outlet holes 24 , the sprayed cleaning water passes through the plurality of water outlet holes 24 to clean the inner wall of the boiler body 1 .
[0032] In the present invention, the rotating plate 27 and the inner wall of the driving shaft 9 are provided with a same water supply groove 20 , and the water supply groove 20 is connected with the inner wall of the U-shaped cleaning pipe 11 .
[0033] By providing the water feeding trough 20 , cleaning water from the outside is fed into the U-shaped cleaning pipe 11 through the water feeding trough 20 for cleaning operation.
[0034] In the present invention, a fixed ring 8 is rotatably connected to the surface of the driving shaft 9, a pair of O-rings 19 are fixedly connected to the fitting surface of the fixed ring 8 and the driving shaft 9, an upper water pipe 21 is fixedly connected to the inner wall of the fixed ring 8, a water pump 7 is fixedly connected to the surface of the upper water pipe 21, and one side of the water pump 7 is fixedly connected to the surface of the boiler body 1.
[0035] By providing the fixed ring 8 , when the driving shaft 9 rotates, the fixed ring 8 remains stable, so that the cleaning water pumped by the water pump 7 can flow into the U-shaped cleaning pipe 11 through the water delivery groove 20 .
[0036] In the present invention, a material adding cylinder 4 is fixedly connected to the inner wall of the boiler body 1 , and a hot gas conveying pipe 3 is fixedly connected to the inner wall of the boiler body 1 .
[0037] By providing an adding cylinder 4, fuel is added to the boiler body 1, and by providing a hot gas conveying pipe 3, hot gas is discharged.
[0038] In the present invention, a pair of support bases 2 are fixedly connected to the surface of the boiler body 1 , and a sewage pipe 34 is fixedly connected to the inner wall of the boiler body 1 .
[0039] A pair of support bases 2 are provided to support the boiler body 1 as a whole, and a sewage discharge pipe 34 is provided to discharge the sewage after cleaning.
[0040] Working principle: when cleaning is needed after use, the motor 6 is started to drive the driving shaft 9 to rotate, and the driving shaft 9 drives the rotating plate 27 and the U-shaped cleaning tube 11 to rotate. At this time, the electric driving shaft 22 is started at the same time, and the rotation of the electric driving shaft 22 drives the driving wheel 23 to rotate. The driving wheel 23 drives the driven wheel 17 to reverse relatively through the high-temperature resistant eight-shaped belt 18, so that the first brush plate 14 and the third brush plate 15 originally located in the rotating plate 27 are rotated out of the rotating plate 27. After the surface of the first brush plate 14 contacts the surface of the trapezoidal baffle 28, the pair of trapezoidal baffles 28 are driven to move away from each other, and at this time, the second spring 26 is driven to stretch and lengthen to avoid the movement of the first brush plate 14. When the top of the second brush plate 13 contacts the inner wall of the boiler body 1, it is blocked and drives the second brush plate 13 to limit its position, so that the second brush plate 13 and the first brush plate 14 rotate. The rotation of the second brush plate 13 drives the connected first telescopic rod 29 to be subjected to force through the driving shaft 32, so that the first telescopic rod 29 is compressed and shortened together with the first spring 31. When the first brush plate 14 is vertically attached to the inner wall of the boiler body 1, the surface of the second brush plate 13 is attached to the inner wall of the boiler body 1, and the surface of the fourth brush plate 16 is attached to the inner wall of the boiler body 1. The driving shaft 9 rotates through the rotating plate 27 to drive the second brush plate 13 and the fourth brush plate 16 to rotate as a whole. In this process, one end of the upper water pipe 21 is immersed in clean water, and the water pump 7 is started to drive the clean water to be pumped into the fixed ring 8, and then transported to the U-shaped cleaning pipe 11 through the water delivery trough 20, and sprayed out through multiple water outlet holes 24, cooperating with the second brush plate 13 and the fourth brush plate 16 to clean the inner wall of the boiler body 1. After that, the sewage pipe 34 can be opened to discharge the clean sewage. With the above structure, when it is no longer cleaned, the second brush plate 13 and the fourth brush plate 16 are stored in the rotating plate 27 for protection, and the inner wall of the boiler body 1 can be cleaned during operation.
Claims
1. A boiler dust removal device, comprising a boiler body (1), characterized in that: A fixed plate (5) is fixedly connected to the surface of the boiler body (1), a motor (6) is fixedly connected to the upper surface of the fixed plate (5), a drive shaft (9) is fixedly connected to the output end of the motor (6), a rotating plate (27) is fixedly connected to one end of the drive shaft (9), and a protective cleaning mechanism is rotatably connected to the inner wall of the rotating plate (27); The protective cleaning structure comprises an electric drive shaft (22) rotatably connected to the inner wall of a rotating plate (27); a first brush plate (14) is fixedly connected to the surface of the electric drive shaft (22); a second brush plate (13) is rotatably connected to the inner wall of the first brush plate (14); a third brush plate (15) is rotatably connected to the inner wall of the rotating plate (27); a fourth brush plate (16) is rotatably connected to the inner wall of the third brush plate (15); a driving wheel (23) is fixedly connected to the surface of the electric drive shaft (22); a driven wheel (17) is fixedly connected to the surface of the third brush plate (15); the surfaces of the driving wheel (23) and the driven wheel (17) are sleeved with the same high-temperature resistant figure-eight belt (18); and the high-temperature resistant figure-eight belt (18) is installed inside the rotating plate (27); The inner walls of the first brush plate (14) and the third brush plate (15) are both provided with a reset component, and the surface of the rotating plate (27) is provided with a cleaning component.
2. A boiler dust removal device according to claim 1, characterized in that: The reset assembly comprises a pair of first telescopic rods (29) rotatably connected to the inner walls of the first brush plate (14) and the third brush plate (15); the inner walls of the first telescopic rods (29) are rotatably connected to a driving shaft (32); one end of the pair of driving shafts (32) is fixedly connected to the inner walls of the second brush plate (13) and the fourth brush plate (16), respectively.
3. A boiler dust removal device according to claim 2, characterized in that: A first connecting block (30) and a second connecting block (33) are fixedly connected to the surface of the first telescopic rod (29); a first spring (31) is sleeved on the surface of the first telescopic rod (29); one end of the first spring (31) is fixedly connected to the surface of the first connecting block (30); and the other end of the first spring (31) is fixedly connected to the surface of the second connecting block (33).
4. A boiler dust removal device according to claim 1, characterized in that: A pair of L-shaped plates (10) are slidably connected to the surface of the rotating plate (27), and trapezoidal baffles (28) are fixedly connected to opposite surfaces of the pair of L-shaped plates (10).
5. A boiler dust removal device according to claim 1, characterized in that: The rotating plate (27) and the surface of the L-shaped plate (10) are fixedly connected to a second telescopic rod (25); a second spring (26) is sleeved on the surface of the second telescopic rod (25); one end of the second spring (26) is fixedly connected to the surface of the L-shaped plate (10); and the other end of the second spring (26) is fixedly connected to the surface of the rotating plate (27).
6. A boiler dust removal device according to claim 1, characterized in that: The cleaning assembly comprises a U-shaped cleaning tube (11) fixedly connected to the surface of a rotating plate (27), a plurality of shifting plates (12) being fixedly connected to the surface of the U-shaped cleaning tube (11), and a plurality of water outlet holes (24) being provided on the inner wall of the U-shaped cleaning tube (11).
7. A boiler dust removal device according to claim 1, characterized in that: The rotating plate (27) and the inner wall of the driving shaft (9) are provided with a common water supply groove (20), and the water supply groove (20) is connected to the inner wall of the U-shaped cleaning pipe (11).
8. A boiler dust removal device according to claim 1, characterized in that: The surface of the driving shaft (9) is rotatably connected to a fixed ring (8), the mating surfaces of the fixed ring (8) and the driving shaft (9) are fixedly connected to a pair of O-rings (19), the inner wall of the fixed ring (8) is fixedly connected to a water supply pipe (21), the surface of the water supply pipe (21) is fixedly connected to a water pump (7), and one side of the water pump (7) is fixedly connected to the surface of the boiler body (1).
9. A boiler dust removal device according to claim 1, characterized in that: The inner wall of the boiler body (1) is fixedly connected to a material adding cylinder (4), and the inner wall of the boiler body (1) is fixedly connected to a hot gas conveying pipe (3).
10. A boiler dust removal device according to claim 1, characterized in that: A pair of support bases (2) are fixedly connected to the surface of the boiler body (1), and a sewage discharge pipe (34) is fixedly connected to the inner wall of the boiler body (1).
Citation Information
Patent Citations
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