Air cooling mechanism for split cooling of photovoltaic solder strip copper wires

By designing a channel cooling air-cooling mechanism for copper wire for photovoltaic welding tape, the problem of condensation droplet formation during cooling is solved, effective air-cooling and moisture condensation of copper wire is achieved, and the quality and metal properties of the welding tape are improved.

CN119844980AActive Publication Date: 2025-04-18JIANGSU YANSHENG PHOTOELECTRIC NEW MATERIAL CO LTD

Patent Information

Application Number
CN202510345228.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-04-18
Estimated Expiration
2045-03-24

AI Technical Summary

Technical Problem

During the cooling process of the copper wire of the photovoltaic welding tape, the moisture in the air contacts the metal surface, resulting in the formation of condensation droplets, affecting the quality of the welding tape.

Method used

An air-cooling mechanism for cooling copper wire in segmented cooling of photovoltaic welding belt is designed, including a low-temperature liquid tank, vortex tube, cooling mechanism, dehumidification assembly and moisture removal assembly. Through the cooperation of the cooling mechanism and the dehumidification assembly, effective air cooling and moisture condensation of the copper wire can be achieved, reducing the formation of condensation droplets.

Benefits of technology

It effectively reduces the humidity on the copper wire surface of the photovoltaic welding tape, reduces the formation of condensate droplets, improves the quality of the welding tape, and ensures the metal properties after metal processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an air cooling mechanism for split cooling of a copper wire of a photovoltaic welding strip, and belongs to the technical field of photovoltaic welding strip product.The air cooling mechanism for split cooling of the copper wire of the photovoltaic welding strip comprises a low-temperature liquid box, and the lower end of the low-temperature liquid box is fixedly connected with a vortex tube; the cooling mechanism is mounted in the low-temperature liquid tank, and the surface of the cooling mechanism extends to the outside of the low-temperature liquid tank; according to the photovoltaic welding strip cooling device, the arranged dehumidification assembly is used for guiding air flow for cooling the photovoltaic welding strip and condensing moisture in the air flow at the same time, the surface humidity of the photovoltaic welding strip is reduced, and meanwhile the dehumidification assembly is matched with the low-temperature assembly to keep the ambient temperature in the photovoltaic welding strip cooling work in a relatively low state; the heat loss of low-temperature gas cooling work is reduced, the situation that moisture in gas condenses on the surface of the photovoltaic welding strip is reduced while the photovoltaic welding strip is cooled, the situation that the photovoltaic welding strip is corroded is reduced, and the quality after metal machining is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic welding strip production, and in particular to an air cooling mechanism for cooling copper wires of photovoltaic welding strips in separate lanes. Background Art

[0002] Photovoltaic welding ribbon is an important component of photovoltaic modules. It is mainly composed of copper substrate and surface coating. It is used to convert light energy into electrical energy on silicon wafers and transmit it to electrical equipment. The production of photovoltaic welding ribbon can be divided into multiple processes. Each process has its specific function and quality control requirements. The main processes include: material preparation, cleaning, tinning, rough hot pressing, stretching quenching, annealing, quality inspection, surface anti-oxidation treatment, packaging and storage.

[0003] The main material of photovoltaic welding ribbon is copper. Copper is a material that expands when heated and contracts when cooled. At high temperatures, the copper wire will expand; after cooling, the copper wire will shrink to its original size. Therefore, in the above production process of photovoltaic welding ribbon, the temperature of the copper wire of the photovoltaic welding ribbon needs to be strictly controlled, especially in the annealing and tinning processes. Too high or too low temperature will affect the performance of the welding ribbon.

[0004] After searching the prior art, it was found that "a copper wire multi-pass step-by-step drawing production line" has a publication number of "CN112246895B". This device winds the copper wire around the first and second transmission wheels and places it in the drawing die, ensuring that each drawing die can draw normally at the same time without interfering with each other, so as to ensure that each drawing pass can proceed smoothly. This device is equipped with a fan to cool the copper wire being drawn, but the moisture in the air comes into contact with the metal surface, and condensation droplets will be produced on the metal surface after cooling, affecting the quality of the metal. Summary of the invention

[0005] Based on this, it is necessary to provide an air cooling mechanism for cooling the copper wire of photovoltaic welding ribbon in sections to address the problem that moisture in the air comes into contact with the metal surface, condensation droplets will be generated on the metal surface after cooling, and this will affect the copper wire of photovoltaic welding ribbon.

[0006] A wind cooling mechanism for cooling the copper wires of a photovoltaic welding strip in separate lanes comprises: a cryogenic liquid tank, a vortex tube is fixedly connected to the lower end of the cryogenic liquid tank; a cooling mechanism, the cooling mechanism is installed inside the cryogenic liquid tank, the surface of the cooling mechanism extends to the outside of the cryogenic liquid tank, and the surface of the cooling mechanism is connected to the air outlet end of the vortex tube; wherein the cooling mechanism comprises a cryogenic component arranged inside the cryogenic liquid tank, the cryogenic component is installed inside the cryogenic liquid tank, the surface of the cryogenic component extends to the outside of the cryogenic liquid tank, a dehumidification component is arranged on the surface of the cryogenic component, the dehumidification component extends to the bottom of the cryogenic liquid tank, a dehumidification component is arranged at the lower end of the cryogenic component, and the dehumidification component is installed at one end of the cryogenic liquid tank.

[0007] In one embodiment, the dehumidification component includes an air inlet duct fixedly connected to one side of the cryogenic liquid tank, one end of the air inlet duct penetrates into the interior of the cryogenic liquid tank and communicates with the surface of the cryogenic component, the other end of the air inlet duct extends to the bottom of the cryogenic liquid tank, a fixed sleeve is fixedly connected to the surface of the air inlet duct, a spiral tube is embedded and installed on the surface of the fixed sleeve, the upper end of the spiral tube is fixedly connected to a low-temperature outlet pipe communicated with the spiral tube, and the other end of the low-temperature outlet pipe is communicated with the cold air end of the vortex tube. A high-pressure air inlet pipe is provided on one side of the vortex tube, which can guide the gas into the vortex tube, and then part of the gas is introduced into the low-temperature outlet pipe through the cold air end of the vortex tube, where the temperature value of the cold air end can be appropriately adjusted according to the processing material and the processing season environment. The temperature is maintained at four degrees Celsius as the best plus or minus three degrees Celsius to ensure that the photovoltaic welding ribbon copper wire has a cooling effect. The specific temperature value is adjusted appropriately according to the actual situation. The cold air inside the low-temperature outlet pipe is introduced into the spiral tube. The temperature of the air inlet duct is reduced through the spiral tube, so that the moisture carried by the gas to be introduced into the air inlet duct can be quickly condensed, and then the outside gas is introduced into the low-temperature component through the air inlet duct to air-cool the branch copper wire. At the same time, the moisture in the air cooling process can be reduced to ensure that the condensed liquid on the surface of the photovoltaic welding ribbon copper wire is reduced during the twisting process of the later welding ribbon.

[0008] In one embodiment, the low-temperature component includes a cooling middle tube fixedly connected to the inner wall of the low-temperature liquid tank, both ends of the cooling middle tube pass through the outside of the low-temperature liquid tank, both sides of the cooling middle tube are fixedly connected with a thermal conductive connector, the other end of the thermal conductive connector is fixedly connected to the inner wall of the low-temperature liquid tank, the surface of the cooling middle tube is sleeved with a low-temperature sleeve, the surface of the low-temperature sleeve is embedded and installed in the interior of the thermal conductive connector, and the low-temperature sleeve is connected to the end of the dehumidification component. The low-temperature liquid tank stores temperature-conducting liquid inside, and the cooling middle tube is located inside the low-temperature liquid tank to keep the cooling middle tube at a low temperature, and the auxiliary dehumidification component produces a good air-cooling effect on the copper wire. The low-temperature sleeve is arranged on the surface of the cooling middle tube to improve the auxiliary cooling effect of the temperature-conducting liquid on the cooling middle tube, and the temperature-conducting connector cooperates with the low-temperature liquid tank to enhance the positioning of the cooling middle tube, and can also assist in the positioning of the low-temperature sleeve. At the same time, the temperature-conducting connector can conduct the low temperature on the surface of the low-temperature sleeve to the cooling middle tube, so that the cooling middle tube maintains a relatively low temperature. The air inlet is connected to the cooling middle tube in the air inlet to introduce the cooling gas into the cooling middle tube. Since the cooling middle tube maintains a low temperature state, the air-cooling effect of the low-temperature gas on the copper wire of the photovoltaic welding strip is guaranteed.

[0009] In one embodiment, the dehumidification component includes two connecting frames fixedly connected to the ends of the cryogenic liquid tank, the other ends of the two connecting frames are fixedly connected to a gas bin, the surface of the gas bin is connected to a high-temperature outlet pipe, the high-temperature outlet pipe is connected to the hot gas end of the vortex tube, the inner wall of the gas bin is rotatably connected to a groove wheel, and the upper end of the gas bin extends to the top of the groove wheel. The hot gas end temperature value can be appropriately adjusted according to the processing material and the processing season environment, and the temperature is kept at 23 degrees Celsius as the best plus or minus three degrees Celsius to ensure that the photovoltaic welding belt copper wire has a cooling effect. The specific temperature value is appropriately adjusted according to the actual situation, and the photovoltaic welding belt copper wire inside the cooling middle tube is guided into the groove wheel. At this time, since the groove wheel is installed on the inner side of the gas bin, and the gas is introduced into the gas bin through the high-temperature outlet pipe, the photovoltaic welding belt copper wire guides the airflow through the gas bin through the high-temperature outlet pipe after cooling, and guides the airflow to the groove wheel groove through the gas bin, so that the temperature of the photovoltaic welding belt copper wire is closer to normal temperature, ensuring good metal properties.

[0010] In one embodiment, the lower end of the spiral tube is connected to a middle cryogenic tube, the surface of the middle cryogenic tube near the spiral tube penetrates into the interior of the air inlet, the other end of the middle cryogenic tube extends to the top of the spiral tube and is fixedly connected to a cryogenic outlet tube, the other end of the cryogenic outlet tube penetrates into the interior of the cryogenic liquid tank. The middle cryogenic tube is arranged so that the middle cryogenic tube is located on the central axis of the air inlet, and the middle cryogenic tube is used to improve the condensation effect of the gas inside the air inlet, and the cryogenic gas is guided to the cooling middle tube through the cryogenic outlet tube.

[0011] In one embodiment, the surface of the fixed sleeve is fixedly connected to a heat preservation sleeve, the inner wall of the heat preservation sleeve contacts the surface of the spiral tube, the inner wall of the fixed sleeve is fixedly connected to a plurality of spiral heat conduction plates, the end of the spiral heat conduction plate away from the fixed sleeve is fixedly connected to the surface of the middle low-temperature tube, and the plurality of spiral heat conduction plates are distributed in a ring shape along the inner wall of the fixed sleeve. The surface of the middle low-temperature tube is fixedly connected to the surface of the spiral heat conduction plate, wherein the spiral heat conduction plate is set in a spiral shape, and when the gas enters the inside of the air intake duct, it fully contacts the surface of the spiral heat conduction plate in a spiral shape, and because the fixed sleeve can transfer the low temperature of the spiral tube to the spiral heat conduction plate, and the overall temperature of the spiral heat conduction plate is kept balanced through the middle low-temperature tube, the moisture in the cooling gas when the gas entering the inside of the air intake duct passes through the spiral heat conduction plate can obtain a better condensation effect, thereby reducing the occurrence of condensed liquid on the surface when the copper wire is cooled.

[0012] In one of the embodiments, two first colloid spiral plates are fixedly connected to the inner wall of the cooling middle tube near the end, the first colloid spiral plates are spiral-shaped, the two first colloid spiral plates are mirror-imaged, a second colloid spiral plate is fixedly connected to one side of the first colloid spiral plate at one end near the other end of the first colloid spiral plate, the second colloid spiral plate is fixedly connected to the inner wall of the cooling middle tube, and the inner edge of the second colloid spiral plate is provided with evenly arranged air inlet slots. The gas is introduced into the cooling middle tube through the air inlet duct, and the gas is discharged to the two ends of the cooling middle tube. At this time, the first colloid spiral plate cooperates with the second colloid spiral plate to form an obstacle to the airflow, so that the gas flow rate is increased, and the air-cooling effect on the copper wire is improved. At the same time, the first colloid spiral plate and the second colloid spiral plate can be made of colloid components. While reducing the airflow-driven oscillation of the copper wire, the first colloid spiral plate and the second colloid spiral plate can alleviate the amplitude of the copper wire while contacting the copper wire, and the first colloid spiral plate is spirally arranged to extend the contact path between part of the gas and the copper wire, thereby improving the air-cooling effect. The first colloid spiral plate and the second colloid spiral plate cooperate with the inner wall of the cooling middle tube to form an air duct, and the air inlet slots provided can assist part of the low-temperature airflow to be discharged in time after heat exchange, so that the subsequent low-temperature gas can be replenished in time to ensure the cooling effect of the gas on the copper wire.

[0013] In one embodiment, the other end of the cryogenic sleeve is connected to a cooling coil, the other end of the cooling coil is fixedly connected to an air injection pipe, the other end of the air injection pipe penetrates into the interior of the air inlet, and the cooling coil is arranged in an S shape. The cryogenic sleeve guides the low-temperature gas to the cooling coil. Due to the shape of the cooling coil, the cooling effect on the liquid inside the cryogenic liquid tank is improved, the cooling middle pipe is assisted to maintain a relatively low temperature, the excessive heat loss caused by the air inlet gas entering the cooling middle pipe is reduced, and the dehumidification component is assisted to cool the photovoltaic welding strip copper wire with air.

[0014] In one embodiment, two fixing seats are fixedly connected between the two connecting frames, and a sponge cone sleeve is fixedly connected to the inner wall of the fixing seat, and the sponge cone sleeve is conical. The sponge cone sleeve can assist in wiping and adsorbing the cooling droplets on the surface of the copper wire, reduce the residual liquid on the surface of the photovoltaic welding strip copper wire, and reduce the corrosion of the metal material.

[0015] In one embodiment, the gas bin is provided with an air guide cavity, and the inner wall of the air guide cavity is fixedly connected with two sets of guide plates, and the two sets of guide plates are staggered. The high-temperature gas outlet pipe guides the gas into the gas bin, and the gas blows toward the guide plates. Under the guidance of the two sets of staggered guide plates, the airflow can be converged to the copper wire, ensuring the blowing effect on the surface of the copper wire.

[0016] The above-mentioned wind cooling mechanism for cooling the copper wire of the photovoltaic welding strip in separate lanes can cool the copper wire by airflow through the cooling mechanism, wherein the dehumidification component can guide the airflow for cooling the copper wire and condense the moisture inside the airflow, thereby reducing the humidity on the surface of the copper wire of the photovoltaic welding strip. At the same time, the dehumidification component cooperates with the low-temperature component to keep the ambient temperature of the copper wire at a relatively low state during the cooling operation, thereby reducing the heat loss of the low-temperature gas cooling operation, thereby achieving the goal of cooling the copper wire of the photovoltaic welding strip while reducing the condensation of moisture in the gas on the surface of the copper wire of the photovoltaic welding strip, thereby reducing the corrosion of the copper wire of the photovoltaic welding strip and ensuring the quality of the metal after processing; The device is provided with a low-temperature component, under the action of which the photovoltaic welding strip copper wire is kept cooled to a relatively low temperature environment, and under the cooperation of the first colloid spiral plate and the second colloid spiral plate, the local gas flow rate in the cooling middle tube is increased, thereby improving the cooling effect on the photovoltaic welding strip copper wire, and the cooling middle tube is ensured to maintain a relatively low temperature cooling environment with the cooperation of the thermal conductive connector, thereby ensuring the quality of the metal after processing; The device uses a dehumidification component to assist in wiping off condensation droplets that may remain on the surface of the cooling photovoltaic welding ribbon copper wire. At the same time, the air chamber and the groove wheel can assist in drying the wet area on the surface of the copper wire, thereby reducing the wetness of the surface of the photovoltaic welding ribbon copper wire, preventing corrosion to the metal, and ensuring the quality of the metal after processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a three-dimensional top view of the present invention; Figure 3 It is a schematic diagram of the cooling mechanism structure of the present invention; Figure 4 It is a schematic diagram of the structure of the dehumidification component of the present invention; Figure 5 An exploded cross-sectional view of a dehumidification assembly of the present invention; Figure 6 It is a schematic diagram of the partial structure of the dehumidification component of the present invention; Figure 7 It is a schematic diagram of the structure of the low-temperature component of the present invention; Figure 8 It is a cross-sectional view of the explosion structure of the low-temperature component of the present invention; Fig. 9 It is a schematic diagram of the connection between the first colloid spiral plate and the second colloid spiral plate of the present invention; Fig.10 A schematic diagram of the air intake notch of the present invention; Fig.11 It is a schematic diagram of the structure of the dehumidification component of the present invention; Fig.12 It is a cross-sectional view of the dehumidification component of the present invention.

[0019] Reference numerals: 100, cryogenic liquid tank; 200, vortex tube; 300, cooling mechanism; 310, dehumidification assembly; 311, air inlet; 312, cryogenic outlet pipe; 313, spiral pipe; 314, fixed sleeve; 315, spiral heat conduction plate; 316, insulation sleeve; 317, middle cryogenic pipe; 318, cryogenic outlet pipe; 320, cryogenic assembly; 321, cooling middle pipe; 322, heat conduction connection Components; 323, low-temperature sleeve; 324, cooling coil; 325, gas injection pipe; 326, first colloid spiral plate; 327, second colloid spiral plate; 328, air inlet slot; 330, dehumidification component; 331, connecting frame; 332, air chamber; 333, groove wheel; 334, high-temperature outlet pipe; 335, fixing seat; 336, sponge cone sleeve; 337, air guide cavity; 338, guide plate. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of the present invention are for illustrative purposes only and do not represent the only implementation method.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0023] In the present invention, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first feature is directly in contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, a first feature being “above”, “above” or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below” or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0024] Unless otherwise defined, all technical and scientific terms used in the specification of the present invention have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in the specification of the present invention includes any and all combinations of one or more related listed items.

[0025] Combine the following Figure 1-Figure 12 The wind cooling mechanism for cooling the copper wire of the photovoltaic welding strip of the present invention comprises: a cryogenic liquid tank 100, the lower end of which is fixedly connected to a vortex tube 200; a cooling mechanism 300, the cooling mechanism 300 is installed inside the cryogenic liquid tank 100, the surface of the cooling mechanism 300 extends to the outside of the cryogenic liquid tank 100, and the surface of the cooling mechanism 300 is connected to the gas outlet end of the vortex tube 200; wherein the cooling mechanism 300 comprises a cryogenic component 320 arranged inside the cryogenic liquid tank 100, the cryogenic component 320 is installed inside the cryogenic liquid tank 100, the surface of the cryogenic component 320 extends to the outside of the cryogenic liquid tank 100, a dehumidification component 310 is arranged on the surface of the cryogenic component 320, the dehumidification component 310 extends to the bottom of the cryogenic liquid tank 100, a dehumidification component 330 is arranged at the lower end of the cryogenic component 320, and the dehumidification component 330 is installed at one end of the cryogenic liquid tank 100; like Figure 1-Figure 8As shown, the dehumidification component 310 includes an air inlet duct 311 fixedly connected to one side of the cryogenic liquid tank 100, one end of the air inlet duct 311 penetrates into the interior of the cryogenic liquid tank 100 and communicates with the surface of the cryogenic component 320, the other end of the air inlet duct 311 extends to the bottom of the cryogenic liquid tank 100, a fixed sleeve 314 is fixedly connected to the surface of the air inlet duct 311, a spiral tube 313 is embedded and installed on the surface of the fixed sleeve 314, the upper end of the spiral tube 313 is fixedly connected to a low-temperature outlet pipe 312 communicated with the spiral tube 313, the other end of the low-temperature outlet pipe 312 is communicated with the cold air end of the vortex tube 200, the lower end of the spiral tube 313 is communicated with a middle low-temperature pipe 317, and the middle low-temperature pipe The surface of the spiral tube 317 near the spiral tube 313 penetrates into the interior of the air inlet 311, the other end of the middle low-temperature tube 317 extends to the top of the spiral tube 313 and is fixedly connected to a low-temperature outlet tube 318, the other end of the low-temperature outlet tube 318 penetrates into the interior of the low-temperature liquid tank 100, the surface of the fixed sleeve 314 is fixedly connected to a heat preservation sleeve 316, the inner wall of the heat preservation sleeve 316 contacts the surface of the spiral tube 313, the inner wall of the fixed sleeve 314 is fixedly connected to a plurality of spiral heat conduction plates 315, one end of the spiral heat conduction plates 315 away from the fixed sleeve 314 is fixedly connected to the surface of the middle low-temperature tube 317, and the plurality of spiral heat conduction plates 315 are distributed in a ring shape along the inner wall of the fixed sleeve 314; A high-pressure air inlet pipe is provided on one side of the vortex tube 200, which can introduce gas into the vortex tube 200, and then part of the gas is introduced into the low-temperature outlet pipe 312 through the cold air end of the vortex tube 200, wherein the temperature value of the cold air end can be appropriately adjusted according to the processing material and the processing season environment, and the temperature is kept at four degrees Celsius as the best plus or minus three degrees Celsius to ensure that the copper wire has a cooling effect. The specific temperature value is appropriately adjusted according to the actual situation, and the cold air inside the low-temperature outlet pipe 312 is introduced into the spiral tube 313, and the temperature of the air inlet 311 is reduced through the spiral tube 313, so that the moisture carried by the gas to be introduced into the air inlet 311 can be quickly condensed, and then the external gas is introduced into the low-temperature component 320 through the air inlet 311 to air-cool the copper wire, and at the same time, the moisture in the air cooling process can be reduced, and the condensed liquid on the surface of the copper wire of the photovoltaic welding belt can be reduced; By setting the middle low-temperature tube 317, the middle low-temperature tube 317 is located on the central axis of the air inlet 311, and the middle low-temperature tube 317 is used to improve the condensation effect of the gas inside the air inlet 311, and the low-temperature gas is guided to the cooling middle tube 321 through the low-temperature outlet pipe 318; the surface of the middle low-temperature tube 317 is fixedly connected to the surface of the spiral heat conduction plate 315, wherein the spiral heat conduction plate 315 is set in a spiral shape, and when the gas enters the air inlet 311, it is fully in contact with the surface of the spiral heat conduction plate 315, and the fixed sleeve 314 can conduct the low temperature of the spiral tube 313 to the spiral heat conduction plate 315, and the middle low-temperature tube 317 is used to keep the overall temperature of the spiral heat conduction plate 315 balanced, so that the moisture in the cooling gas when the gas entering the air inlet 311 passes through the spiral heat conduction plate 315 can obtain a better condensation effect, thereby reducing the occurrence of condensed liquid on the surface of the photovoltaic welding belt copper wire when cooling; like Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, the low-temperature component 320 includes a cooling middle pipe 321 fixedly connected to the inner wall of the low-temperature liquid tank 100, both ends of the cooling middle pipe 321 penetrate the outside of the low-temperature liquid tank 100, both sides of the cooling middle pipe 321 are fixedly connected with a thermal conductive connector 322, the other end of the thermal conductive connector 322 is fixedly connected to the inner wall of the low-temperature liquid tank 100, the surface of the cooling middle pipe 321 is sleeved with a low-temperature sleeve 323, the surface of the low-temperature sleeve 323 is embedded and installed in the interior of the thermal conductive connector 322, and the low-temperature sleeve 323 is connected to the end of the dehumidification component 310; the inner wall of the cooling middle pipe 321 near the end is fixedly connected with two first colloid spiral plates 32 6. The first colloid spiral plate 326 is spiral-shaped, and the two first colloid spiral plates 326 are arranged in a mirror image. The first colloid spiral plate 326 at one end is fixedly connected to the second colloid spiral plate 327 on one side close to the first colloid spiral plate 326 at the other end. The second colloid spiral plate 327 is fixedly connected to the inner wall of the cooling middle tube 321. The inner edge of the second colloid spiral plate 327 is provided with uniformly arranged air inlet slots 328. The other end of the low-temperature sleeve 323 is connected to the cooling coil 324. The other end of the cooling coil 324 is fixedly connected to the gas injection pipe 325. The other end of the gas injection pipe 325 penetrates into the interior of the air inlet duct 311. The cooling coil 324 is arranged in an S shape. The low temperature liquid tank 100 stores a temperature-conducting liquid inside, and the cooling middle tube 321 is located inside the low temperature liquid tank 100 to keep the cooling middle tube 321 at a low temperature, and the auxiliary dehumidification component 310 produces a good air cooling effect on the copper wire. The low temperature sleeve 323 is set on the surface of the cooling middle tube 321 to improve the auxiliary cooling effect of the temperature-conducting liquid on the cooling middle tube 321, and the temperature-conducting connector 322 cooperates with the low temperature liquid tank 100 to increase the cooling effect of the cooling middle tube 321. While strengthening the positioning function, the low-temperature sleeve 323 can also be assisted in positioning. At the same time, the temperature-conducting connector 322 can conduct the low temperature on the surface of the low-temperature sleeve 323 to the cooling middle pipe 321, so that the cooling middle pipe 321 maintains a relatively low temperature. The air inlet 311 is connected with the cooling middle pipe 321. The air inlet 311 introduces the cooling gas into the cooling middle pipe 321. Since the cooling middle pipe 321 maintains a low temperature state, the air cooling effect of the low-temperature gas on the copper wire of the photovoltaic welding strip is guaranteed; The gas is introduced into the cooling middle pipe 321 through the air inlet 311, and the gas is discharged from both ends of the cooling middle pipe 321. At this time, the first colloid spiral plate 326 cooperates with the second colloid spiral plate 327 to form an obstacle to the airflow, so that the gas flow rate is increased, and the air-cooling effect on the copper wire of the photovoltaic welding strip is improved. At the same time, the material of the first colloid spiral plate 326 and the second colloid spiral plate 327 can be a colloid component, which reduces the vibration of the copper wire driven by the airflow. At the same time, the first colloid spiral plate 326 and the second colloid spiral plate 327 can alleviate the amplitude of the copper wire while contacting with the copper wire, and the spiral setting of the first colloid spiral plate 326 can extend the contact path between part of the gas and the copper wire, thereby improving the air-cooling effect, and the first The colloid spiral plate 326 and the second colloid spiral plate 327 cooperate with the inner wall of the cooling middle tube 321 to form an air duct. The air inlet notch 328 can assist in timely discharge of part of the low-temperature airflow after heat exchange, so that the subsequent low-temperature gas can be replenished in time to ensure the cooling effect of the gas on the copper wire. The low-temperature sleeve 323 guides the low-temperature gas to the cooling coil 324. Due to the shape of the cooling coil 324, the cooling effect on the liquid inside the low-temperature liquid tank 100 is improved, which helps to ensure that the cooling middle tube 321 maintains a relatively low temperature, reduces the excessive heat loss caused by the gas in the air inlet 311 entering the cooling middle tube 321, and assists the dehumidification component 310 to air-cool the photovoltaic welding strip copper wire; like Figure 1 , Figure 2 , Figure 3 , Fig.11 , Fig.12As shown, the dehumidification component 330 includes two connecting frames 331 fixedly connected to the ends of the cryogenic liquid tank 100, the other ends of the two connecting frames 331 are fixedly connected to an air bin 332, the surface of the air bin 332 is connected to a high-temperature air outlet pipe 334, the high-temperature air outlet pipe 334 is connected to the hot gas end of the vortex tube 200, the inner wall of the air bin 332 is rotatably connected to a groove wheel 333, and the upper end of the air bin 332 extends to the top of the groove wheel 333; two fixed seats 335 are fixedly connected between the two connecting frames 331, the inner wall of the fixed seat 335 is fixedly connected to a sponge cone sleeve 336, the sponge cone sleeve 336 is conical, and an air guide cavity 337 is opened inside the air bin 332, and two groups of guide plates 338 are fixedly connected to the inner wall of the air guide cavity 337, and the two groups of guide plates 338 are staggered. The temperature value of the hot gas end can be appropriately adjusted according to the processing material and the processing season environment. The temperature is kept at 23 degrees Celsius as the best plus or minus 3 degrees Celsius to ensure that the photovoltaic welding belt copper wire has a cooling effect. The specific temperature value is appropriately adjusted according to the actual situation. The copper wire inside the cooling middle tube 321 is led into the groove wheel 333. At this time, since the groove wheel 333 is installed on the inner side of the gas bin 332, and the gas is introduced into the gas bin 332 through the high-temperature outlet pipe 334, the photovoltaic welding belt copper wire passes through the high-temperature outlet pipe 334 after the cooling. The airflow passes through the gas bin 332 The groove of the guide groove wheel 333 makes the temperature of the photovoltaic welding strip copper wire closer to room temperature, ensuring good metal properties; the sponge cone sleeve 336 can assist in wiping and adsorbing the cooling liquid droplets on the surface of the photovoltaic welding strip copper wire, reduce the residual liquid on the surface of the photovoltaic welding strip copper wire, and reduce the corrosion of metal materials; the high-temperature air outlet pipe 334 introduces the gas into the gas chamber 332, and the gas is blown to the guide plate 338. Under the guidance of the two groups of staggered guide plates 338, the airflow can be converged to the photovoltaic welding strip copper wire, ensuring the blowing effect on the surface of the photovoltaic welding strip copper wire.

[0026] Working principle: The gas is introduced into the vortex tube 200 through the high-pressure air inlet pipe, and part of the gas is introduced into the low-temperature outlet pipe 312 through the cold air end of the vortex tube 200. The cold air inside the low-temperature outlet pipe 312 is introduced into the spiral tube 313. The temperature of the inlet duct 311 is reduced through the spiral tube 313. The inlet duct 311 quickly condenses the moisture carried by the gas to be introduced, and the external gas is introduced into the low-temperature component 320 through the inlet duct 311 to cool the copper wire of the photovoltaic welding strip. The middle low-temperature tube 317 is set. The middle low-temperature tube 317 is located in the inlet duct 311. The central axis of the inlet duct 311 is provided with a middle low-temperature pipe 317 to improve the condensation effect of the gas inside the inlet duct 311, and the low-temperature gas is guided to the cooling middle pipe 321 through the low-temperature outlet pipe 318; the spiral heat conduction plate 315 is set in a spiral shape, and when the gas enters the inlet duct 311, it fully contacts the surface of the spiral heat conduction plate 315, and the fixed sleeve 314 conducts the low temperature of the spiral tube 313 to the spiral heat conduction plate 315, and the overall temperature of the spiral heat conduction plate 315 is kept balanced through the middle low-temperature pipe 317; the low-temperature liquid tank 100 The cooling middle pipe 321 is located inside the cryogenic liquid tank 100 to keep the cooling middle pipe 321 at a low temperature, and the auxiliary dehumidification component 310 produces a good air cooling effect on the photovoltaic welding strip copper wire. The thermal conductive connector 322 cooperates with the cryogenic liquid tank 100 to enhance the positioning effect of the cooling middle pipe 321 and assist in positioning the cryogenic sleeve 323. The thermal conductive connector 322 conducts the low temperature on the surface of the cryogenic sleeve 323 to the cooling middle pipe 321. The cooling middle pipe 321 maintains a relatively low temperature, and the air inlet 311 and the cooling middle pipe 321 are connected. The tube 321 is connected to the air inlet 311 to introduce the cooling gas into the cooling middle tube 321; the gas is introduced into the cooling middle tube 321 through the air inlet 311, and the gas is discharged to both ends of the cooling middle tube 321. Since the first colloid spiral plate 326 cooperates with the second colloid spiral plate 327 to increase the gas flow rate, the first colloid spiral plate 326 is spirally set to extend the contact path between the gas and the photovoltaic welding strip copper wire, and the low-temperature sleeve 323 guides the low-temperature gas to the cooling coil 324, assisting the dehumidification component 310 to air-cool the photovoltaic welding strip copper wire.

[0027] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0028] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. An air cooling mechanism for cooling the copper wire of photovoltaic welding strips in lanes, characterized in that: include: A cryogenic liquid tank (100), wherein a vortex tube (200) is fixedly connected to the lower end of the cryogenic liquid tank (100); a cooling mechanism (300), the cooling mechanism (300) being installed inside the cryogenic liquid tank (100), the surface of the cooling mechanism (300) extending to the outside of the cryogenic liquid tank (100), and the surface of the cooling mechanism (300) being connected to the gas outlet end of the vortex tube (200); The cooling mechanism (300) comprises a cryogenic component (320) arranged inside the cryogenic liquid tank (100); the cryogenic component (320) is installed inside the cryogenic liquid tank (100); the surface of the cryogenic component (320) extends to the outside of the cryogenic liquid tank (100); a dehumidification component (310) is arranged on the surface of the cryogenic component (320); the dehumidification component (310) extends to the bottom of the cryogenic liquid tank (100); a dehumidification component (330) is arranged at the lower end of the cryogenic component (320); and the dehumidification component (330) is installed at one end of the cryogenic liquid tank (100).

2. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 1 is characterized in that: The dehumidification component (310) comprises an air inlet duct (311) fixedly connected to one side of a cryogenic liquid tank (100); one end of the air inlet duct (311) penetrates into the interior of the cryogenic liquid tank (100) and communicates with the surface of a cryogenic component (320); the other end of the air inlet duct (311) extends below the cryogenic liquid tank (100); a fixed sleeve (314) is fixedly connected to the surface of the air inlet duct (311); a spiral tube (313) is embedded and installed on the surface of the fixed sleeve (314); the upper end of the spiral tube (313) is fixedly connected to a low-temperature air outlet pipe (312) that communicates with the spiral tube (313); and the other end of the low-temperature air outlet pipe (312) is communicated with a cold air end of the vortex tube (200).

3. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 2 is characterized in that: The low-temperature component (320) comprises a cooling middle tube (321) fixedly connected to the inner wall of the low-temperature liquid tank (100), both ends of the cooling middle tube (321) penetrate to the outside of the low-temperature liquid tank (100), both sides of the cooling middle tube (321) are fixedly connected to a thermal conductive connector (322), the other end of the thermal conductive connector (322) is fixedly connected to the inner wall of the low-temperature liquid tank (100), the surface of the cooling middle tube (321) is sleeved with a low-temperature sleeve (323), the surface of the low-temperature sleeve (323) is embedded and installed inside the thermal conductive connector (322), and the low-temperature sleeve (323) is connected to the end of the dehumidification component (310).

4. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 1 is characterized in that: The dehumidification component (330) comprises two connecting frames (331) fixedly connected to the ends of the low-temperature liquid tank (100); the other ends of the two connecting frames (331) are fixedly connected to a gas bin (332); the surface of the gas bin (332) is connected to a high-temperature gas outlet pipe (334); the high-temperature gas outlet pipe (334) is connected to the hot gas end of the vortex tube (200); the inner wall of the gas bin (332) is rotatably connected to a groove wheel (333); the upper end of the gas bin (332) extends above the groove wheel (333).

5. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 2 is characterized in that: The lower end of the spiral tube (313) is connected to a middle low-temperature tube (317), and the middle low-temperature tube (317) is connected to the inside of the air inlet duct (311) near the surface of the spiral tube (313). The other end of the middle low-temperature tube (317) extends to the top of the spiral tube (313) and is fixedly connected to a low-temperature outlet tube (318), and the other end of the low-temperature outlet tube (318) is connected to the inside of the low-temperature liquid tank (100).

6. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 5 is characterized in that: A heat-insulating sleeve (316) is fixedly connected to the surface of the fixed sleeve (314); the inner wall of the heat-insulating sleeve (316) contacts the surface of the spiral tube (313); a plurality of spiral heat-conducting plates (315) are fixedly connected to the inner wall of the fixed sleeve (314); one end of the spiral heat-conducting plates (315) away from the fixed sleeve (314) is fixedly connected to the surface of the middle low-temperature tube (317); and the plurality of spiral heat-conducting plates (315) are distributed in a ring shape along the inner wall of the fixed sleeve (314).

7. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 3 is characterized in that: Two first colloid spiral plates (326) are fixedly connected to the inner wall of the cooling middle tube (321) near the end, the first colloid spiral plates (326) are spiral-shaped, the two first colloid spiral plates (326) are arranged in a mirror image, and a second colloid spiral plate (327) is fixedly connected to one side of the first colloid spiral plate (326) at one end near the first colloid spiral plate (326) at the other end, the second colloid spiral plate (327) is fixedly connected to the inner wall of the cooling middle tube (321), and the inner edge of the second colloid spiral plate (327) is provided with uniformly arranged air inlet notches (328).

8. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 3 is characterized in that: The other end of the low-temperature sleeve (323) is connected to a cooling coil (324), the other end of the cooling coil (324) is fixedly connected to an air injection pipe (325), the other end of the air injection pipe (325) penetrates into the interior of the air inlet duct (311), and the cooling coil (324) is arranged in an S shape.

9. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 4, characterized in that: Two fixing seats (335) are fixedly connected between the two connecting frames (331), and a sponge cone sleeve (336) is fixedly connected to the inner wall of the fixing seat (335), and the sponge cone sleeve (336) is conical.

10. The wind cooling mechanism for cooling the photovoltaic welding strip copper wire in lanes according to claim 4, characterized in that: An air guide cavity (337) is provided inside the air bin (332), and two groups of guide plates (338) are fixedly connected to the inner wall of the air guide cavity (337), and the two groups of guide plates (338) are arranged in a staggered manner.

Citation Information

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