Coating roller detection and notch groove measurement device

Abstract

The invention discloses a coating roller detection and notch groove measurement device, and relates to the technical field of coating roller processing. The coating roller detecting and grooving measuring device comprises a coating roller mounting frame and a grooving mounting frame, a coating roller driving part and a coating roller are arranged on the coating roller mounting frame, the coating roller driving part drives the coating roller to rotate, a grinding wheel assembly is arranged on the grooving mounting frame, and the grinding wheel assembly is used for grooving the coating roller. The coating roller detection and notch groove measurement device further comprises a laser measurement assembly, the grinding wheel assembly and the laser measurement assembly are located on the two sides of the coating roller, the laser measurement assembly is used for collecting image information of the coating roller and transmitting the image information to the far-end analysis module, and the convenience of notch groove measurement of the coating roller can be improved.

Description

Technical Field

[0001] The present application relates to the technical field of coating roller processing, and in particular to a coating roller detection and groove measurement device. Background Art

[0002] In the existing coating roller grooving process, it is necessary to first measure the size of the grooves carved in the first few turns, and then continue the grooving process after confirming that they are qualified.

[0003] The existing technology generally uses two methods for measurement: one is to use manual physical demoulding method for measurement; the other is to use a portable corrugation meter for measurement. Both methods require manual participation and are time-consuming. The dimensional accuracy of the measured groove is not high. During measurement, the operator needs to work close to the processing machine tool, which is dangerous. Summary of the invention

[0004] The purpose of the present application is to provide a coating roller detection and groove measurement device, which can improve the convenience of coating roller groove measurement.

[0005] The embodiment of the present application is implemented as follows:

[0006] An embodiment of the present application provides a coating roller detection and groove measurement device, including a coating roller mounting frame and a groove mounting frame, the coating roller mounting frame is provided with a coating roller driving member and a coating roller, the coating roller driving member drives the coating roller to rotate, the groove mounting frame is provided with a grinding wheel assembly, the grinding wheel assembly is used to groove the coating roller, the coating roller detection and groove measurement device also includes a laser measurement assembly, the grinding wheel assembly and the laser measurement assembly are located on both sides of the coating roller, the laser measurement assembly is used to collect image information of the coating roller and transmit the image information to a remote analysis module.

[0007] Optionally, as an implementable manner, the laser measurement assembly includes a detection mounting frame and a linear motion assembly arranged on the detection mounting frame, the linear motion assembly is provided with a laser measuring instrument, the linear motion assembly drives the laser measuring instrument to move toward or away from the coating roller, the movement direction of the linear motion assembly is perpendicular to the rotation axis of the coating roller, and the laser measuring instrument is used to collect image information of the coating roller and transmit the image information to a remote analysis module.

[0008] Optionally, as an implementable manner, a distance measuring sensor is further provided on the linear motion assembly, and the distance measuring sensor is used to measure the distance between the laser measuring instrument and the coating roller and transmit the distance to the remote analysis module.

[0009] Optionally, as an implementable manner, the linear motion assembly includes a slide rail and a linear drive member arranged on the detection mounting frame, the extension direction of the slide rail is perpendicular to the rotation axis of the coating roller, and the linear drive member drives the laser measuring instrument to slide linearly on the slide rail.

[0010] Optionally, as an implementable manner, a multi-axis adjustment component is provided on the linear motion component, the laser measuring instrument is provided on the multi-axis adjustment component, and the detection direction of the laser measuring instrument is adjusted by the multi-axis adjustment component.

[0011] Optionally, as an implementable manner, the multi-axis adjustment assembly includes a first turntable and a second turntable, the first turntable is slidably connected to the slide rail, the second turntable is arranged on the first turntable, the laser measuring instrument is arranged on the second turntable, and the rotation centers of the first turntable and the second turntable are perpendicular to each other.

[0012] Optionally, as an implementable manner, the laser measurement component further includes a control module, the control module is electrically connected to the linear motion component, and the movement of the linear motion component is controlled by the control module.

[0013] Optionally, as an implementable manner, a protective cover is provided on the multi-axis adjustment assembly, and the protective cover is provided on the laser measuring instrument.

[0014] Optionally, as an implementable method, the grinding wheel assembly includes a rotating driving member and a grinding wheel sheet arranged on the rotating driving member, and the grinding wheel sheet is driven to rotate by the rotating driving member. A translation assembly is also provided on the groove mounting frame, and the grinding wheel assembly is driven by the translation assembly to move axially along the rotation axis direction of the coating roller.

[0015] The beneficial effects of the embodiments of the present application include:

[0016] The coating roller detection and groove measuring device provided in the present application includes a coating roller mounting frame and a groove mounting frame. The coating roller mounting frame is provided with a coating roller driving member and a coating roller. The coating roller driving member drives the coating roller to rotate. The groove mounting frame is provided with a grinding wheel assembly, and the grinding wheel assembly is used to groove the coating roller. The coating roller detection and groove measuring device also includes a laser measurement assembly. The grinding wheel assembly and the laser measurement assembly are located on both sides of the coating roller. The laser measurement assembly is used to collect image information of the coating roller and transmit the image information to a remote analysis module. The groove is collected by the laser measurement assembly, thereby improving the convenience of measuring the groove of the coating roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of the structure of a coating roller detection and groove measurement device provided in an embodiment of the present application;

[0019] Figure 2 One of the structural schematic diagrams of the laser measurement component in the coating roller detection and groove measurement device provided in the embodiment of the present application;

[0020] Figure 3 This is the second structural schematic diagram of the laser measurement component in the coating roller detection and groove measurement device provided in the embodiment of the present application.

[0021] Icons: 100-coating roller detection and groove measuring device; 110-coating roller; 120-grinding wheel assembly; 130-laser measurement assembly; 131-detection mounting frame; 132-linear motion assembly; 1321-slide rail; 1322-linear drive; 133-distance measuring sensor; 134-laser measuring instrument; 135-multi-axis adjustment assembly; 1351-first turntable; 1352-second turntable. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0025] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] Please refer to Figure 1 , Figure 2 and Figure 3 The present embodiment provides a coating roller detection and groove measuring device 100, including a coating roller 110 mounting frame and a groove mounting frame, the coating roller 110 mounting frame is provided with a coating roller 110 driving member and a coating roller 110, the coating roller 110 driving member drives the coating roller 110 to rotate, the groove mounting frame is provided with a grinding wheel assembly 120, the grinding wheel assembly 120 is used to groove the coating roller 110, the coating roller detection and groove measuring device 100 also includes a laser measurement assembly 130, the grinding wheel assembly 120 and the laser measurement assembly 130 are located on both sides of the coating roller 110, the laser measurement assembly 130 is used to collect image information of the coating roller 110 and transmit the image information to a remote analysis module.

[0027] Specifically, when using the coating roller detection and groove measuring device 100 of the present application, the coating roller 110 to be grooved is installed on the coating roller 110 mounting frame, the grinding wheel assembly 120 is started, and the coating roller 110 driving member is started to drive the coating roller 110 to be processed to rotate, so as to perform a groove operation on the coating roller 110 to be grooved. After the coating roller 110 is initially grooved for a few turns, the image information of the coating roller 110 is collected by the laser measurement assembly 130, and the size of the processed groove on the coating roller 110 is determined according to the collected image information; the processing deviation value is determined according to the size of the processed groove and the size of the standard groove; the processing deviation value is compared with the preset threshold value to obtain the detection result, and when there is a deviation, the processing parameters of the grinding wheel assembly 120 are adjusted to adjust the groove specifications of the coating roller 110.

[0028] The coating roller detection and groove measurement device 100 provided in the present application includes a coating roller 110 mounting frame and a groove mounting frame. The coating roller 110 mounting frame is provided with a coating roller 110 driving member and a coating roller 110. The coating roller 110 driving member drives the coating roller 110 to rotate. The groove mounting frame is provided with a grinding wheel assembly 120. The grinding wheel assembly 120 is used to groove the coating roller 110. The coating roller detection and groove measurement device 100 also includes a laser measurement assembly 130. The grinding wheel assembly 120 and the laser measurement assembly 130 are located on both sides of the coating roller 110. The laser measurement assembly 130 is used to collect image information of the coating roller 110 and transmit the image information to a remote analysis module. The groove collection is performed by the laser measurement assembly 130, thereby improving the convenience of groove measurement of the coating roller 110.

[0029] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, the laser measurement assembly 130 includes a detection mounting frame 131 and a linear motion assembly 132 arranged on the detection mounting frame 131, and a laser measuring instrument 134 is arranged on the linear motion assembly 132. The linear motion assembly 132 drives the laser measuring instrument 134 to move toward or away from the coating roller 110. The movement direction of the linear motion assembly 132 is perpendicular to the rotation axis of the coating roller 110. The laser measuring instrument 134 is used to collect image information of the coating roller 110 and transmit the image information to the remote analysis module.

[0030] Specifically, when using the laser measurement component 130 of the present application, when the size of the coating roller 110 to be processed changes, the laser measuring instrument 134 is driven by the linear motion component 132 to move toward or away from the coating roller 110, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent, thereby ensuring that the image information of the coating roller 110 collected by the laser measuring instrument 134 is consistent in size, and the collected groove information will not be deviated due to the change in distance, thereby ensuring the accuracy of data collection by the laser measuring instrument 134.

[0031] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, a distance sensor 133 is also provided on the linear motion component 132. The distance sensor 133 is used to measure the distance between the laser measuring instrument 134 and the coating roller 110 and transmit the distance to the remote analysis module.

[0032] Specifically, when using the laser measurement component 130 of the present application, the distance between the laser measuring instrument 134 and the coating roller 110 is detected by the ranging sensor 133 and transmitted to the remote analysis module. The remote analysis module compares the deviation between the detected distance and the preset distance, thereby remotely controlling the linear motion component 132 to drive the laser measuring instrument 134 toward or away from the coating roller 110, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent.

[0033] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, the linear motion assembly 132 includes a slide rail 1321 and a linear drive member 1322 arranged on the detection mounting frame 131. The extension direction of the slide rail 1321 is perpendicular to the rotation axis of the coating roller 110. The linear drive member 1322 drives the laser measuring instrument 134 to slide linearly on the slide rail 1321.

[0034] Specifically, when using the laser measurement component 130 of the present application, the distance between the laser measuring instrument 134 and the coating roller 110 is detected by the ranging sensor 133 and transmitted to the remote analysis module. The remote analysis module compares the deviation between the detected distance and the preset distance, thereby remotely controlling the linear drive component 1322 to drive the laser measuring instrument 134 to move toward or away from the coating roller 110 on the slide rail 1321, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent.

[0035] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, a multi-axis adjustment component 135 is provided on the linear motion component 132 , and the laser measuring instrument 134 is provided on the multi-axis adjustment component 135 . The detection direction of the laser measuring instrument 134 is adjusted by the multi-axis adjustment component 135 .

[0036] Specifically, when using the laser measurement component 130 of the present application, the distance between the laser measuring instrument 134 and the coating roller 110 is detected by the distance measuring sensor 133 and transmitted to the remote analysis module. The remote analysis module compares the deviation between the detected distance and the preset distance, thereby remotely controlling the linear drive component 1322 to drive the laser measuring instrument 134 to move toward or away from the coating roller 110 on the slide rail 1321, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent, and the detection direction of the laser measuring instrument 134 is adjusted by the multi-axis adjustment component 135 to ensure that the laser measuring instrument 134 can stably detect the grooves of the coating roller 110.

[0037] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3As shown, the multi-axis adjustment assembly 135 includes a first turntable 1351 and a second turntable 1352. The first turntable 1351 is slidably connected to the slide rail 1321, the second turntable 1352 is arranged on the first turntable 1351, the laser measuring instrument 134 is arranged on the second turntable 1352, and the rotation centers of the first turntable 1351 and the second turntable 1352 are perpendicular to each other.

[0038] Specifically, when using the laser measurement component 130 of the present application, the distance between the laser measuring instrument 134 and the coating roller 110 is detected by the distance measuring sensor 133 and transmitted to the remote analysis module. The remote analysis module compares the deviation between the detected distance and the preset distance, thereby remotely controlling the linear drive member 1322 to drive the laser measuring instrument 134 to move toward or away from the coating roller 110 on the slide rail 1321, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent, and by adjusting the first turntable 1351 and the second turntable 1352, the laser measuring instrument 134 is directed toward the groove of the coating roller 110 for detection, so as to ensure that the laser measuring instrument 134 is adjusted to stably detect the groove of the coating roller 110.

[0039] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, the laser measurement component 130 also includes a control module, which is electrically connected to the linear motion component 132, and the movement of the linear motion component 132 is controlled by the control module.

[0040] Specifically, when using the laser measurement component 130 of the present application, the distance between the laser measuring instrument 134 and the coating roller 110 is detected by the ranging sensor 133 and transmitted to the remote analysis module. The remote analysis module sends instructions to the control module, and the control module controls the movement of the linear motion component 132, controls the linear drive component 1322 to drive the laser measuring instrument 134 to move toward or away from the coating roller 110 on the slide rail 1321, so that the distance between the laser measuring instrument 134 and the coating roller 110 is consistent.

[0041] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, a protective cover is provided on the multi-axis adjustment component 135 , and the protective cover is provided on the laser measuring instrument 134 . The laser measuring instrument 134 is protected by the cover body, thereby ensuring the detection accuracy of the laser measuring instrument 134 .

[0042] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3As shown, the grinding wheel assembly 120 includes a rotating driving member and a grinding wheel piece arranged on the rotating driving member, and the grinding wheel piece is driven to rotate by the rotating driving member. A translation assembly is also arranged on the groove mounting frame, and the grinding wheel assembly 120 is driven by the translation assembly to move axially along the rotation axis direction of the coating roller 110.

[0043] When the coating roller detection and groove measuring device 100 of the present application is in operation, the coating roller 110 to be grooved is installed on the coating roller 110 mounting frame, the grinding wheel assembly 120 is started to drive the grinding wheel to rotate through the rotating driving member, and the coating roller 110 driving member is started to drive the coating roller 110 to be processed to rotate, so as to perform a groove operation on the coating roller 110 to be grooved. During the grooving process, the grinding wheel assembly 120 is driven by the translation assembly to move axially along the rotation axis direction of the coating roller 110 to complete the grooving of the coating roller 110.

[0044] In a feasible embodiment of the present application, Figure 1 , Figure 2 and Figure 3 As shown, a method for detecting grooves of a coating roller 110 is provided, which is applied to the coating roller detection and groove measurement device 100 of any one of the above embodiments, and the method includes:

[0045] First, image information of the coating roller 110 is obtained by using a laser measuring instrument 134;

[0046] Determine the size of the processing groove on the coating roller 110 according to the image information;

[0047] Determine the machining deviation value based on the size of the machining groove and the size of the standard groove;

[0048] The processing deviation value is compared with a preset threshold value to obtain a detection result. When the deviation value exceeds the preset threshold value, the operating parameters of the grinding wheel assembly 120 are adjusted.

[0049] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A coating roller detection and groove measurement device, characterized in that: It includes a coating roller mounting frame and a groove mounting frame, the coating roller mounting frame is provided with a coating roller driving member and a coating roller, the coating roller driving member drives the coating roller to rotate, the groove mounting frame is provided with a grinding wheel assembly, the grinding wheel assembly is used to groove the coating roller, the coating roller detection and groove measurement device also includes a laser measurement assembly, the grinding wheel assembly and the laser measurement assembly are located on both sides of the coating roller, the laser measurement assembly is used to collect image information of the coating roller and transmit the image information to a remote analysis module.

2. The coating roller detection and groove measurement device according to claim 1, characterized in that: The laser measurement assembly includes a detection mounting frame and a linear motion assembly arranged on the detection mounting frame, the linear motion assembly is provided with a laser measuring instrument, the linear motion assembly drives the laser measuring instrument to move toward or away from the coating roller, the movement direction of the linear motion assembly is perpendicular to the rotation axis of the coating roller, and the laser measuring instrument is used to collect image information of the coating roller and transmit the image information to a remote analysis module.

3. The coating roller detection and groove measurement device according to claim 2, characterized in that: The linear motion assembly is also provided with a distance sensor, which is used to measure the distance between the laser measuring instrument and the coating roller and transmit the distance to the remote analysis module.

4. The coating roller detection and groove measurement device according to claim 2, characterized in that: The linear motion assembly includes a slide rail and a linear drive member arranged on the detection mounting frame. The extension direction of the slide rail is perpendicular to the rotation axis of the coating roller. The linear drive member drives the laser measuring instrument to slide linearly on the slide rail.

5. The coating roller detection and groove measurement device according to claim 4, characterized in that: A multi-axis adjustment component is arranged on the linear motion component, and the laser measuring instrument is arranged on the multi-axis adjustment component. The detection direction of the laser measuring instrument is adjusted by the multi-axis adjustment component.

6. The coating roller detection and groove measurement device according to claim 5, characterized in that: The multi-axis adjustment assembly includes a first turntable and a second turntable, the first turntable is slidably connected to the slide rail, the second turntable is arranged on the first turntable, the laser measuring instrument is arranged on the second turntable, and the rotation centers of the first turntable and the second turntable are perpendicular to each other.

7. The coating roller detection and groove measurement device according to claim 3, characterized in that: The laser measurement assembly also includes a control module, which is electrically connected to the linear motion assembly and controls the movement of the linear motion assembly through the control module.

8. The coating roller detection and groove measurement device according to claim 5, characterized in that: The multi-axis adjustment component is provided with a protective cover, and the protective cover is arranged on the laser measuring instrument.

9. The coating roller detection and groove measurement device according to claim 1, characterized in that: The grinding wheel assembly includes a rotating drive member and a grinding wheel sheet arranged on the rotating drive member, and the grinding wheel sheet is driven to rotate by the rotating drive member. A translation assembly is also arranged on the groove mounting frame, and the grinding wheel assembly is driven to move axially along the rotation axis direction of the coating roller by the translation assembly.

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