Magnetic powder detection equipment and method for end face of cylinder

By designing magnetic powder detection equipment for cylinder end faces, the problem of difficulty in detecting internal or deep defects in the prior art is solved, and comprehensive magnetic powder detection of cylinder end faces is realized, and ultraviolet detection is supported.

CN119846053AActive Publication Date: 2025-04-18SHEYANG SAIFU NDT EQUIP MFG
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Patent Information

Application Number
CN202510087042.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-18
Estimated Expiration
2045-01-20

AI Technical Summary

Technical Problem

In the prior art, magnetic powder detection is mainly suitable for detecting defects on the surface or close to the surface of the material, making it difficult to detect defects inside or deep layers of the cylinder, and the surface of the cylinder needs to be flat to apply a magnetic field evenly, resulting in inaccurate detection.

Method used

A magnetic powder detection device for the end face of a cylindrical body is designed, including a frame body, a detection structure, an ultraviolet irradiation structure and a connecting structure. By adjusting the yoke and lifting device, comprehensive magnetic powder detection of the end surface of the cylinder is realized, and ultraviolet detection is performed after detection.

Benefits of technology

A comprehensive magnetic powder detection of the end surface of the cylinder is realized, avoiding detection omissions, and supporting comprehensive inspection of the entire cylinder. At the same time, through the ultraviolet irradiation structure, ultraviolet detection and lamp adjustment are facilitated.

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Abstract

The invention provides magnetic powder detection equipment for a cylinder end face and a method thereof, and relates to the technical field of cylinder end face magnetic powder detection, the magnetic powder detection equipment comprises a rack body and a connecting structure, one end of the rack body is provided with a rack assembly, the lower end of the rack assembly is provided with a demagnetizing device, and the upper surface of the rack body is provided with a magnetism guiding plate; a lifting device is installed on the upper surface of the magnetism guiding plate, a top plate is installed at the output end of the lifting device, two transverse plates are installed in the lower end of the support body, a bottom plate is installed in the lower end of the support body, a magnetizing device is installed in the support body, and magnetism increasing devices are installed at the two ends of the magnetizing device. And a detection structure is arranged on the lower surface of the top plate. According to the device, the effects that magnetic powder detection can be conveniently carried out on the end face of the cylinder, omission of the end face of the cylinder during magnetic powder detection is avoided, and the whole cylinder can be conveniently and comprehensively detected are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of magnetic powder detection of cylindrical end faces, and in particular to magnetic powder detection equipment and a method for cylindrical end faces. Background Art

[0002] Magnetic particle testing of cylindrical end faces is a method commonly used to detect surface defects on the end faces of cylindrical workpieces, especially for the detection of surface and near-surface cracks, scratches, corrosion and other defects in metal materials. This method uses the distribution characteristics of magnetic powder under the action of a magnetic field to display the location and shape of defects.

[0003] The inventors have found in daily life that magnetic particle testing in the prior art is mainly suitable for detecting defects on the surface or near the surface of materials. If the defects are located inside or deep in the cylinder, magnetic particle testing cannot be effectively detected. Moreover, the surface of the cylinder needs to be relatively flat or at least have a regular curvature, otherwise it is difficult to apply the magnetic field evenly, resulting in inaccurate detection. Magnetic particle testing can only display the location of the defect, but it is difficult to judge the details such as the direction and shape of the defect, which may need to be confirmed in combination with other detection methods. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a magnetic particle detection device and method for the end face of a cylinder.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a magnetic powder detection device for the end face of a cylinder, comprising a frame body and a connecting structure, a frame assembly is installed at one end of the frame body, a demagnetization device is installed at the lower end of the frame assembly, a magnetizing plate is installed on the upper surface of the frame body, a lifting device is installed on the upper surface of the magnetizing plate, a top plate is installed on the output end of the lifting device, two cross plates are installed inside the lower end of the bracket body, a bottom plate is installed inside the lower end of the bracket body, a magnetizing device is installed inside the bracket body, magnetizing devices are installed at both ends of the magnetizing device, and a detection structure is provided on the lower surface of the top plate.

[0006] Preferably, the detection structure includes a fixed seat, which is fixedly connected to the top plate, a connecting seat is installed on the side of the fixed seat away from the top plate, the lower end of the connecting seat is fixedly connected to the upper end surface yoke, two bracket plates are installed inside the bracket body, and the two bracket plates are installed with a connecting device on the side away from each other, the lower end of the connecting device is installed with a moving device, the lower surface of the moving device is installed with an end surface camera, a lower end surface yoke is arranged between the two cross plates, and the lower end surface yoke is connected to the cross plate by means of a connecting structure, two driving wheel structures are installed on the upper surface of the bottom plate, two bases are installed on the upper surface of the bottom plate, an adjusting device is installed on the upper end of the base, a transmission device is installed on the surface of the adjusting device, a side end surface yoke is installed on the upper end of the transmission device, and the driving wheel structure is connected to the transmission device. By adopting this preferred scheme, when it is necessary to detect the magnetic powder on the end face of the cylinder, the cylinder with the magnetic powder is placed among the upper end face yoke, the lower end face yoke and the two side end face yokes, and then the upper end face yoke, the lower end face yoke and the two side end face yokes are adjusted, the transmission structure is driven to operate by operating the active wheel structure, the transmission structure drives the adjustment structure to move, and then the side end face yoke is adjusted to make the side end face yoke close to the cylinder, and then the lifting device is controlled to operate, the lifting device drives the top plate to move, the top plate drives the fixed seat to move, the fixed seat drives the upper end face yoke close to the cylinder, and then the connection device and the moving device are adjusted, and then the end face camera is adjusted so that the end face camera monitors the cylinder, and then the upper end face yoke, the lower end face yoke and the two side end face yokes monitor the cylinder.

[0007] Preferably, an ultraviolet irradiation structure is provided on the lower surface of the top plate, and the ultraviolet irradiation structure includes a sleeve rod, the sleeve rod is fixedly connected to the top plate, the inner wall of the sleeve rod is slidably connected with a screw, the lower end of the sleeve rod is rotatably connected with a threaded ring, the threaded ring is threadedly connected to the screw, the lower end of the screw is fixedly connected with a connecting plate, one end of the connecting plate away from the screw is fixedly connected with a shell, an ultraviolet lamp is installed inside the shell, two fixing rods are fixedly connected to the lower surface of the top plate, the inner wall of the fixing rod is slidably connected with a sliding rod, the lower end of the sliding rod is fixedly connected with a connecting plate, and the connecting plate is fixedly connected to the shell. By adopting this preferred scheme, when the ultraviolet lamp needs to be adjusted, the threaded ring is rotated to move, the threaded ring drives the screw to move, the screw slides on the inner wall of the sleeve rod, the screw drives the connecting plate to move, the connecting plate drives the shell and the ultraviolet lamp to move, and then the shell drives the connecting plate to move, the connecting plate drives the sliding rod to move, and the sliding rod moves on the inner wall of the fixing rod, thereby facilitating the adjustment of the ultraviolet lamp.

[0008] Preferably, the cross-sections of the fixed rod and the sliding rod are both circular, and the fixed rod and the sliding rod are both stainless steel rods. By adopting this preferred solution, the fixed rod and the sliding rod can limit the outer shell when the outer shell moves, thereby preventing the outer shell and the ultraviolet lamp from rotating when they are adjusted.

[0009] Preferably, the arc surface of the threaded ring is provided with a plurality of notches, and the plurality of notches are evenly distributed on the threaded ring. By adopting this preferred solution, the notches can increase the friction between the hand and the threaded ring, thereby avoiding slipping when the threaded ring is rotated.

[0010] Preferably, a connecting structure is provided on the lower surfaces of the two transverse plates, and the connecting structure includes two connecting frames, and the two connecting frames are respectively fixedly connected to the two transverse plates, and the lower surfaces of the connecting frames are slidably connected with connecting blocks, and the two connecting blocks are fixedly connected with a fixing plate on the sides close to each other, and the fixing plate is fixedly connected to the lower section magnetic yoke, and the inner wall of the connecting frame is slidably connected with an insert rod, and the insert rod is slidably connected to the connecting block. By adopting this preferred scheme, when the lower end surface magnetic yoke needs to be installed, the lower end surface magnetic yoke is pulled to move, and then the lower end surface magnetic yoke drives the fixing plate to move, and the fixing plate drives the connecting block to move, and then the connecting block is aligned with the connecting frame, and then the connecting block is inserted into the connecting frame, and then the insert rod is pulled to move, and the insert rod is inserted into the connecting block and the connecting frame for fixing.

[0011] Preferably, the arc surface of the insertion rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the insertion rod and the connecting frame. By adopting this preferred solution, when the insertion rod needs to be inserted for fixing, the insertion rod is pulled to drive the spring to stretch, and then the insertion rod is aligned with the connecting block and the connecting block, and then the insertion rod spring is loosened to contract and drive the insertion rod to be fixed.

[0012] Preferably, one end of the insertion rod away from the connecting frame is fixedly connected with a connecting rod, and the cross-section of the connecting rod is "U"-shaped. By adopting this preferred solution, the connecting rod can be directly pulled when the insertion rod needs to be pulled, and the connecting rod drives the two insertion rods to move, and the connecting rod makes it more convenient to move the insertion rod.

[0013] Preferably, the arc surface of the connecting rod is fixedly connected with an anti-slip sleeve, and the anti-slip sleeve is a rubber sleeve. By adopting this preferred solution, the anti-slip sleeve can increase the friction between the hand and the connecting rod, thereby avoiding sliding when pulling the connecting rod.

[0014] Preferably, the method comprises the following steps: S1. When it is necessary to detect the magnetic powder on the end face of the cylinder, the cylinder with the magnetic powder is placed among the upper end face yoke, the lower end face yoke and the two side end face yokes, and then the upper end face yoke, the lower end face yoke and the two side end face yokes are adjusted, the transmission structure is driven to operate by operating the active wheel structure, the transmission structure is driven to move, and then the side end face yoke is adjusted to make the side end face yoke close to the cylinder, and then the lifting device is controlled to operate, the lifting device drives the top plate to move, the top plate drives the fixed seat to move, the fixed seat drives the upper end face yoke close to the cylinder, and then the connection device and the moving device are adjusted, and then the end face camera is adjusted to monitor the cylinder, and then the upper end face yoke, the lower end face yoke and the two side end face yokes are used to detect the cylinder, and after the detection, the ultraviolet lamp is turned on for further detection.

[0015] S2. When the ultraviolet lamp needs to be adjusted, the threaded ring is rotated to move, the threaded ring drives the screw to move, the screw slides on the inner wall of the sleeve rod, the screw drives the connecting plate to move, the connecting plate drives the outer shell and the ultraviolet lamp to move, and then the outer shell drives the connecting plate to move, the connecting plate drives the sliding rod to move, and the sliding rod moves on the inner wall of the fixed rod, so that the ultraviolet lamp can be adjusted conveniently.

[0016] S3. When the lower end surface yoke needs to be installed, pull the lower end surface yoke to move, and then the lower end surface yoke drives the fixed plate to move, the fixed plate drives the connecting block to move, and then align the connecting block with the connecting frame, and then insert the connecting block into the connecting frame, and then pull the connecting rod to move, the connecting rod drives the insertion rod to move, the insertion rod drives the spring to stretch, and then align the insertion rod with the connecting frame and the connecting block, and then release the connecting rod spring to contract and drive the insertion rod to insert and fix it.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are: 1. In the present invention, a detection structure is provided. In the prior art, magnetic particle detection is mainly suitable for detecting defects on the surface of materials or near the surface. If the defect is located inside or deep in the cylinder, the magnetic particle cannot be effectively detected, and the surface of the cylinder needs to be relatively flat or at least have a regular curvature, otherwise it is difficult to apply the magnetic field evenly, resulting in inaccurate detection. Magnetic particle detection can only display the location of the defect, but it is difficult to judge the details such as the direction and shape of the defect, and may need to be confirmed in combination with other detection methods. The present device can facilitate magnetic particle detection of the end face of the cylinder, avoid omissions of the end face of the cylinder during magnetic particle detection, and facilitate comprehensive detection of the entire cylinder.

[0018] 2. In the present invention, by providing an ultraviolet irradiation structure, it is possible to not only facilitate the ultraviolet detection after the cylindrical magnetic particle detection, but also facilitate the adjustment of the ultraviolet lamp.

[0019] 3. In the present invention, by providing a connection structure, the lower end surface yoke can be easily installed and disassembled, and the lower end surface yoke can be easily inspected and repaired at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The present invention provides a schematic diagram of a magnetic particle detection device and method for the end face of a cylinder; Figure 2 A three-dimensional structural schematic diagram of a magnetic particle detection device and method for a cylindrical end face proposed by the present invention; Figure 3 A schematic diagram of the detection structure of the magnetic particle detection device and method for the end face of a cylinder proposed by the present invention; Figure 4 The present invention proposes a magnetic particle detection device and method for the end face of a cylinder Figure 3 A schematic diagram of the side structure of Figure 5 A schematic diagram of the ultraviolet irradiation structure of the magnetic particle detection device and method for the end face of a cylinder proposed by the present invention; Figure 6 A schematic diagram of the connection structure of the magnetic particle detection device and method for the end face of a cylinder proposed by the present invention; Figure 7 The present invention proposes a magnetic particle detection device and method for the end face of a cylinder Figure 6 Enlarged view of point A.

[0021] Legend: 1. Frame assembly; 2. Demagnetization device; 3. Frame body; 4. Magnetic plate; 5. Lifting device; 6. Top plate; 7. Detection structure; 701. Driving wheel structure; 702. Side end face yoke; 703. Upper end face yoke; 704. Transmission device; 705. Base; 706. Connecting seat; 707. End face camera; 708. Moving device; 709. Connecting device; 710. Bracket plate; 711. Lower end face yoke; 712. Adjusting device; 713. Fixing seat; 8. UV irradiation structure; 801. sleeve rod; 802. threaded ring; 803. notch; 804. UV lamp; 805. connecting plate; 806. screw rod; 807. connecting plate; 808. fixing rod; 809. housing; 810. sliding rod; 9. connecting structure; 91. connecting rod; 92. fixing plate; 93. connecting frame; 94. connecting block; 95. anti-slip sleeve; 96. plug rod; 97. spring; 10. magnetizing device; 11. magnetizing device; 12. horizontal plate; 13. bottom plate. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1, as Figure 1-7 As shown, the present invention provides a magnetic particle detection device and method for the end face of a cylinder, comprising a frame body 3 and a connecting structure 9, a frame assembly 1 is installed at one end of the frame body 3, a demagnetization device 2 is installed at the lower end of the frame assembly 1, a magnetizing plate 4 is installed on the upper surface of the frame body 3, a lifting device 5 is installed on the upper surface of the magnetizing plate 4, a top plate 6 is installed on the output end of the lifting device 5, two cross plates 12 are installed inside the lower end of the bracket body, a bottom plate 13 is installed inside the lower end of the bracket body, a magnetizing device 11 is installed inside the bracket body, magnetizing devices 10 are installed at both ends of the magnetizing device 11, a detection structure 7 is provided on the lower surface of the top plate 6, an ultraviolet irradiation structure 8 is provided on the lower surface of the top plate 6, and a connecting structure 9 is provided on the lower surfaces of the two cross plates 12.

[0025] The specific settings and functions of the detection structure 7, ultraviolet irradiation structure 8, and connection structure 9 are described in detail below.

[0026] like Figure 2 and Figure 3As shown, the detection structure 7 includes a fixing seat 713, the fixing seat 713 is fixedly connected to the top plate 6, a connecting seat 706 is installed on the side of the fixing seat 713 away from the top plate 6, the lower end of the connecting seat 706 is fixedly connected to the upper end surface yoke 703, two bracket plates 710 are installed inside the bracket body, and the two bracket plates 710 are installed on the side away from each other. A connecting device 709 is installed at the lower end of the connecting device 709, and an end surface camera 707 is installed on the lower surface of the moving device 708. A lower end face yoke 711 is arranged between the two horizontal plates 12, and the lower end face yoke 711 is connected to the horizontal plate 12 by means of a connecting structure 9. Two driving wheel structures 701 are installed on the upper surface of the bottom plate 13, and two bases 705 are installed on the upper surface of the bottom plate 13. An adjusting device 712 is installed on the upper end of the base 705, and a transmission device 704 is installed on the surface of the adjusting device 712. A side end face yoke 702 is installed on the upper end of the transmission device 704, and the driving wheel structure 701 is connected to the transmission device 704. When it is necessary to detect the magnetic powder on the end face of the cylinder, the cylinder with the magnetic powder is placed between the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702, and then the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702 are adjusted, and the driving wheel structure 701 is driven to drive the transmission structure to operate, and the transmission device 704 drives the adjustment structure to move, and then the side end face yoke 702 is adjusted to make the side end face yoke 702 close to the cylinder. The body is then operated by controlling the lifting device 5, the lifting device 5 drives the top plate 6 to move, the top plate 6 drives the fixed seat 713 to move, the fixed seat 713 drives the upper end surface yoke 703 to approach the cylinder, and then the connection device 709 and the moving device 708 are adjusted to adjust the end surface camera 707, so that the end surface camera 707 detects the cylinder, and then the upper end surface yoke 703, the lower end surface yoke 711 and the two side end surface yokes 702 monitor the cylinder.

[0027] The entire detection structure 77 has the effect of facilitating magnetic particle detection of the end face of the cylinder, avoiding omission of the end face of the cylinder during magnetic particle detection, and facilitating comprehensive detection of the entire cylinder.

[0028] like Figure 1 and Figure 4As shown, the ultraviolet irradiation structure 8 includes a sleeve rod 801, which is fixedly connected to the top plate 6, and a screw 806 is slidably connected to the inner wall of the sleeve rod 801. The lower end of the sleeve rod 801 is rotatably connected to a threaded ring 802, and the threaded ring 802 is threadedly connected to the screw 806. The lower end of the screw 806 is fixedly connected to a connecting plate 807, and one end of the connecting plate 807 away from the screw 806 is fixedly connected to a shell 809, and an ultraviolet lamp 804 is installed inside the shell 809. Two fixed rods 808 are fixedly connected to the lower surface of the top plate 6, and a sliding rod 810 is slidably connected to the inner wall of the fixed rod 808. The lower end of the sliding rod 810 is fixedly connected to a connecting plate 805, and the connecting plate 805 is fixedly connected to the shell 809. When the ultraviolet lamp 804 needs to be adjusted, the threaded ring 802 is rotated to move the threaded ring 802 to drive the screw 806 to move, and the screw 806 slides on the inner wall of the sleeve rod 801. 6 drives the connecting plate 807 to move, the connecting plate 807 drives the shell 809 and the ultraviolet lamp 804 to move, and then the shell 809 drives the connecting plate 805 to move, the connecting plate 805 drives the sliding bar 810 to move, and the sliding bar 810 moves on the inner wall of the fixed rod 808, so that the ultraviolet lamp 804 can be easily adjusted. The cross-sections of the fixed rod 808 and the sliding bar 810 are both circular, and the fixed rod 808 and the sliding bar 810 are both stainless steel rods. When the shell 809 moves, the fixed rod 808 and the sliding bar 810 can limit the shell 809 to prevent the shell 809 and the ultraviolet lamp 804 from rotating when being adjusted. The arc surface of the threaded ring 802 is provided with a plurality of notches 803, and the plurality of notches 803 are evenly distributed on the threaded ring 802. The notches 803 can increase the friction between the hand and the threaded ring 802 to prevent sliding when the threaded ring 802 is rotated.

[0029] The effect achieved by the entire ultraviolet irradiation structure 88 is that it can not only facilitate the continuation of ultraviolet detection after the cylindrical magnetic particle detection, but also facilitate the adjustment of the ultraviolet lamp 804.

[0030] like Figure 5 and Figure 6As shown, the connection structure 9 includes two connection frames 93, and the two connection frames 93 are fixedly connected to the two cross plates 12 respectively. The lower surface of the connection frame 93 is slidably connected with a connection block 94, and the two connection blocks 94 are fixedly connected with a fixing plate 92 on one side close to each other. The fixing plate 92 is fixedly connected to the lower section magnetic yoke, and the inner wall of the connection frame 93 is slidably connected with a plug rod 96, and the plug rod 96 is slidably connected to the connection block 94. When the lower end surface magnetic yoke 711 needs to be installed, the lower end surface magnetic yoke 711 is pulled to move, and then the lower end surface magnetic yoke 711 drives the fixing plate 92 to move, and the fixing plate 92 drives the connection block 94 to move, and then the connection block 94 is aligned with the connection frame 93, and then the connection block 94 is inserted into the connection frame 93, and then the plug rod 96 is pulled to move, and the plug rod 96 is inserted into the connection block 94 and the connection frame 93 for fixing, and the circular plug rod 96 The arc surface is covered with a spring 97, and the two ends of the spring 97 are fixedly connected to the insertion rod 96 and the connecting frame 93 respectively. When the insertion rod 96 needs to be inserted for fixing, the insertion rod 96 is pulled to drive the spring 97 to stretch, and then the insertion rod 96 is aligned with the connecting block 94 and the connecting block 94, and then the insertion rod 96 is released. The spring 97 is contracted to drive the insertion rod 96 to be inserted for fixing, and the end of the insertion rod 96 away from the connecting frame 93 is fixedly connected with the connecting rod 91, and the cross-section of the connecting rod 91 is "U"-shaped. When the insertion rod 96 needs to be pulled, the connecting rod 91 can be directly pulled, and the connecting rod 91 drives the two insertion rods 96 to move. The connecting rod 91 makes it more convenient to move the insertion rod 96, and the arc surface of the connecting rod 91 is fixedly connected with an anti-skid cover 95, which is a rubber cover. The anti-skid cover 95 can increase the friction between the hand and the connecting rod 91 to avoid sliding when the connecting rod 91 is pulled.

[0031] The entire connection structure 9 has the effect of facilitating installation and disassembly of the lower end surface magnetic yoke 711 and conveniently performing maintenance of the lower end surface magnetic yoke 711 at any time.

[0032] S1. When it is necessary to detect the magnetic powder on the end face of the cylinder, the cylinder with the magnetic powder is placed between the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702, and then the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702 are adjusted, and the driving wheel structure 701 is driven to drive the transmission structure to operate, and the transmission device 704 drives the adjustment structure to move, and then the side end face yoke 702 is adjusted to make the side end face yoke 702 close to the cylinder, and then the lifting and lowering are controlled. The device 5 is in operation, the lifting device 5 drives the top plate 6 to move, the top plate 6 drives the fixed seat 713 to move, the fixed seat 713 drives the upper end surface yoke 703 to approach the cylinder, and then adjusts the connection device 709 and the moving device 708 to adjust the end surface camera 707, so that the end surface camera 707 detects the cylinder, and then the upper end surface yoke 703, the lower end surface yoke 711 and the two side end surface yokes 702 detect the cylinder, and after the detection, turn on the ultraviolet lamp 804 for further detection.

[0033] S2. When the ultraviolet lamp 804 needs to be adjusted, the threaded ring 802 is rotated to move. The threaded ring 802 drives the screw 806 to move. The screw 806 slides on the inner wall of the sleeve rod 801. The screw 806 drives the connecting plate 807 to move. The connecting plate 807 drives the outer shell 809 and the ultraviolet lamp 804 to move. Then the outer shell 809 drives the connecting plate 805 to move. The connecting plate 805 drives the sliding rod 810 to move. The sliding rod 810 moves on the inner wall of the fixed rod 808, so that the ultraviolet lamp 804 can be easily adjusted.

[0034] S3. When the lower end surface yoke 711 needs to be installed, pull the lower end surface yoke 711 to move, and then the lower end surface yoke 711 drives the fixing plate 92 to move, the fixing plate 92 drives the connecting block 94 to move, and then align the connecting block 94 with the connecting frame 93, and then insert the connecting block 94 into the connecting frame 93, and then pull the connecting rod 91 to move, the connecting rod 91 drives the insertion rod 96 to move, the insertion rod 96 drives the spring 97 to stretch, and then align the insertion rod 96 with the connecting frame 93 and the connecting block 94, and then release the connecting rod 91 The spring 97 is contracted to drive the insertion rod 96 to be inserted and fixed.

[0035] The overall working principle is that when it is necessary to detect the magnetic powder on the end face of the cylinder, the cylinder with the magnetic powder is placed between the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702, and then the upper end face yoke 703, the lower end face yoke 711 and the two side end face yokes 702 are adjusted, and the driving wheel structure 701 is driven to drive the transmission structure to operate, and the transmission device 704 drives the adjustment structure to move, and then the side end face yoke 702 is adjusted to make the side end face yoke 70 2 approaches the cylinder, and then controls the lifting device 5 to operate, the lifting device 5 drives the top plate 6 to move, the top plate 6 drives the fixing seat 713 to move, the fixing seat 713 drives the upper end surface yoke 703 to approach the cylinder, and then adjusts the connection device 709 and the moving device 708, and then adjusts the end surface camera 707, so that the end surface camera 707 detects the cylinder, and then the upper end surface yoke 703, the lower end surface yoke 711 and the two side end surface yokes 702 monitor the cylinder.

[0036] When the ultraviolet lamp 804 needs to be adjusted, the threaded ring 802 is rotated to move, the threaded ring 802 drives the screw 806 to move, the screw 806 slides on the inner wall of the sleeve rod 801, the screw 806 drives the connecting plate 807 to move, the connecting plate 807 drives the shell 809 and the ultraviolet lamp 804 to move, and then the shell 809 drives the connecting plate 805 to move, the connecting plate 805 drives the sliding bar 810 to move, and the sliding bar 810 moves on the inner wall of the fixed rod 808, so that the ultraviolet lamp 804 can be easily adjusted. When the shell 809 moves, the fixed rod 808 and the sliding bar 810 can limit the shell 809 to prevent the shell 809 and the ultraviolet lamp 804 from rotating when adjusting. The notch 803 can increase the friction between the hand and the threaded ring 802 to prevent sliding when the threaded ring 802 is rotated.

[0037] When it is necessary to install the lower end surface yoke 711, the lower end surface yoke 711 is pulled to move, and then the lower end surface yoke 711 drives the fixing plate 92 to move, and the fixing plate 92 drives the connecting block 94 to move, and then the connecting block 94 is aligned with the connecting frame 93, and then the connecting block 94 is inserted into the connecting frame 93, and then the insertion rod 96 is pulled to move, and the insertion rod 96 is inserted into the connecting block 94 and the connecting frame 93 for fixing. When it is necessary to insert the insertion rod 96 for fixing, the insertion rod 96 is pulled to drive the spring 97 to stretch, and then the insertion rod 96 is aligned with the connecting block 94 and the connecting block 94, and then the insertion rod 96 is released. The spring 97 is contracted to drive the insertion rod 96 to be inserted and fixed. When it is necessary to pull the insertion rod 96, the connecting rod 91 can be directly pulled, and the connecting rod 91 drives the two insertion rods 96 to move. The connecting rod 91 makes it more convenient to move the insertion rod 96, and the anti-slip sleeve 95 can increase the friction between the hand and the connecting rod 91 to avoid sliding when pulling the connecting rod 91.

[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A method for magnetic particle testing equipment for cylindrical end faces, characterized in that, The steps include: S1. When it is necessary to detect magnetic powder on the end face of a cylinder, the cylinder with magnetic powder is placed between the upper end face magnetic yoke (703), the lower end face magnetic yoke (711) and the two side end face magnetic yokes (702), and then the upper end face magnetic yoke (703), the lower end face magnetic yoke (711) and the two side end face magnetic yokes (702) are adjusted, and the driving wheel structure (701) is driven to drive the transmission structure to operate, and the transmission device (704) drives the adjustment structure to move, and then the side end face magnetic yoke (702) is adjusted to make the side end face magnetic yoke (702) close to the cylinder, and then the lifting device (5) is controlled. The lifting device (5) drives the top plate (6) to move, the top plate (6) drives the fixing seat (713) to move, the fixing seat (713) drives the upper end surface magnetic yoke (703) to approach the cylinder, and then the connection device (709) and the moving device (708) are adjusted, and then the end surface camera (707) is adjusted, so that the end surface camera (707) detects the cylinder, and then the upper end surface magnetic yoke (703), the lower end surface magnetic yoke (711) and the two side end surface magnetic yokes (702) detect the cylinder, and after the detection, the ultraviolet lamp (804) is turned on for further detection; S2. When the ultraviolet lamp (804) needs to be adjusted, the threaded ring (802) is rotated to move, the threaded ring (802) drives the screw rod (806) to move, the screw rod (806) slides on the inner wall of the sleeve rod (801), the screw rod (806) drives the connecting plate (807) to move, the connecting plate (807) drives the housing (809) and the ultraviolet lamp (804) to move, and then the housing (809) drives the connecting plate (805) to move, the connecting plate (805) drives the sliding rod (810) to move, and the sliding rod (810) moves on the inner wall of the fixed rod (808), thereby facilitating the adjustment of the ultraviolet lamp (804); S3. When the lower end surface magnetic yoke (711) needs to be installed, the lower end surface magnetic yoke (711) is pulled to move, and then the lower end surface magnetic yoke (711) drives the fixing plate (92) to move, and the fixing plate (92) drives the connecting block (94) to move, and then the connecting block (94) is aligned with the connecting frame (93), and then the connecting block (94) is inserted into the connecting frame (93), and then the connecting rod (91) is pulled to move, and the connecting rod (91) drives the insertion rod (96) to move, and the insertion rod (96) drives the spring (97) to stretch, and then the insertion rod (96) is aligned with the connecting frame (93) and the connecting block (94), and then the connecting rod (91) is released, and the spring (97) is contracted to drive the insertion rod (96) to be inserted and fixed.

2. A magnetic particle detection device for cylindrical end faces, using the method for magnetic particle detection device for cylindrical end faces according to claim 1, comprising a frame body (3) and a connecting structure (9), characterized in that: A frame assembly (1) is installed at one end of the frame body (3), a demagnetization device (2) is installed at the lower end of the frame assembly (1), a magnetizing plate (4) is installed on the upper surface of the frame body (3), a lifting device (5) is installed on the upper surface of the magnetizing plate (4), a top plate (6) is installed at the output end of the lifting device (5), two cross plates (12) are installed inside the lower end of the support body, a bottom plate (13) is installed inside the lower end of the support body, a magnetizing device (11) is installed inside the support body, magnetizing devices (10) are installed at both ends of the magnetizing device (11), and a detection structure (7) is provided on the lower surface of the top plate (6).

3. The magnetic particle testing device for cylindrical end faces according to claim 2, characterized in that: The detection structure (7) comprises a fixed seat (713), wherein the fixed seat (713) is fixedly connected to the top plate (6), a connecting seat (706) is installed on a side of the fixed seat (713) away from the top plate (6), and an upper end surface magnetic yoke (703) is fixedly connected to the lower end of the connecting seat (706), two bracket plates (710) are installed inside the bracket body, and a connecting device (709) is installed on the side of the two bracket plates (710) away from each other, and a moving device (708) is installed at the lower end of the connecting device (709), and an end surface camera (707) is installed on the lower surface of the moving device (708). The two bracket plates (710) are installed on the inner side of the bracket body, and a connecting device (709) is installed on the lower side of the connecting device (709). A lower end surface yoke (711) is arranged between the transverse plates (12); the lower end surface yoke (711) is connected to the transverse plate (12) by means of a connection structure (9); two driving wheel structures (701) are installed on the upper surface of the bottom plate (13); two bases (705) are installed on the upper surface of the bottom plate (13); an adjusting device (712) is installed on the upper end of the base (705); a transmission device (704) is installed on the surface of the adjusting device (712); a side end surface yoke (702) is installed on the upper end of the transmission device (704); and the driving wheel structure (701) is connected to the transmission device (704).

4. The magnetic particle testing device for cylindrical end faces according to claim 2, characterized in that: The lower surface of the top plate (6) is provided with an ultraviolet irradiation structure (8), the ultraviolet irradiation structure (8) comprising a sleeve rod (801), the sleeve rod (801) being fixedly connected to the top plate (6), the inner wall of the sleeve rod (801) being slidably connected to a screw rod (806), the lower end of the sleeve rod (801) being rotatably connected to a threaded ring (802), the threaded ring (802) being threadedly connected to the screw rod (806), and the lower end of the screw rod (806) being fixedly connected to a connecting plate (807). One end of the connecting plate (807) away from the screw rod (806) is fixedly connected to a housing (809), an ultraviolet lamp (804) is installed inside the housing (809), two fixing rods (808) are fixedly connected to the lower surface of the top plate (6), the inner wall of the fixing rod (808) is slidably connected to a sliding rod (810), the lower end of the sliding rod (810) is fixedly connected to a connecting plate (805), and the connecting plate (805) is fixedly connected to the housing (809).

5. The magnetic particle testing device for cylindrical end faces according to claim 4, characterized in that: The cross-sections of the fixed rod (808) and the sliding rod (810) are both circular, and the fixed rod (808) and the sliding rod (810) are both stainless steel rods.

6. The magnetic particle testing device for cylindrical end faces according to claim 5, characterized in that: The arc surface of the threaded ring (802) is provided with a plurality of notches (803), and the plurality of notches (803) are evenly distributed on the threaded ring (802).

7. The magnetic particle testing device for cylindrical end faces according to claim 6, characterized in that: A connection structure (9) is provided on the lower surfaces of the two transverse plates (12), the connection structure (9) comprising two connection frames (93), the two connection frames (93) being fixedly connected to the two transverse plates (12) respectively, the lower surfaces of the connection frames (93) being slidably connected to connection blocks (94), the two connection blocks (94) being fixedly connected to a fixing plate (92) on one side close to each other, the fixing plate (92) being fixedly connected to the lower section magnetic yoke, the inner wall of the connection frame (93) being slidably connected to an insertion rod (96), the insertion rod (96) being slidably connected to the connection block (94).

8. The magnetic particle testing device for cylindrical end faces according to claim 7, characterized in that: The arc surface of the insertion rod (96) is sleeved with a spring (97), and the two ends of the spring (97) are respectively fixedly connected to the insertion rod (96) and the connection frame (93).

9. The magnetic particle testing device for cylindrical end faces according to claim 8, characterized in that: One end of the insertion rod (96) away from the connection frame (93) is fixedly connected to a connecting rod (91), and the cross-section of the connecting rod (91) is U-shaped.

10. The magnetic particle testing device for cylindrical end faces according to claim 9, characterized in that: The arc surface of the connecting rod (91) is fixedly connected to an anti-slip sleeve (95), and the anti-slip sleeve (95) is a rubber sleeve.

Citation Information

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