An electromagnetic wire strand insulation testing device and method for a generator stator bar

By designing a generator stator wire rod electromagnetic wire interstrand insulation testing equipment including a stand, a roller device, a clamping plier device and an electric plate device, the problem of low manual testing efficiency is solved and efficient and accurate insulation testing is achieved.

CN119846277BActive Publication Date: 2025-05-27SHANGHAI ZIBANG TECH CO LTD
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Patent Information

Application Number
CN202510315187.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-27
Estimated Expiration
2045-03-18

AI Technical Summary

Technical Problem

In the prior art, the insulation efficiency between the electromagnetic wires of the stator wire rod of a large generator is low and the efficiency is not high.

Method used

A generator stator wire rod electromagnetic wire interstrand insulation testing equipment is designed, including a stand, a roller device, a clamping plier device and an electric plate device. Through the coordinated cooperation of the electric plate device and the upper and lower pressure plates, all the electromagnetic wires on the wire rod are fixed, and the resistance measuring instrument is used to test the resistance value of each two electromagnetic wires in turn.

Benefits of technology

The efficiency of wire rod electromagnetic wire inter-strand insulation test is improved, ensuring the accuracy and reliability of test results, and adapting to wire rod testing needs of different lengths and specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to the technical field of insulation testing for wire bars, and specifically discloses a generator stator wire bar inter-turn insulation testing device and method, which includes a frame, a roller device, a clamping pliers device, and a plate device. From the feeding end to the discharging end of the frame, the roller device and the clamping pliers device are successively installed on the frame; the roller device includes a rubber roller rotatably connected to the frame; the clamping pliers device includes an upper pressure plate and a lower pressure plate arranged oppositely, both the upper pressure plate and the lower pressure plate are installed on the frame, and the upper pressure plate can move towards the lower pressure plate; the plate device is arranged between the upper pressure plate and the lower pressure plate and is detachably connected to the frame; both the side of the plate device facing the upper pressure plate and the side facing the lower pressure plate are provided with a plurality of card slots, and each card slot is provided with a conductive spring piece. This application improves the insulation testing efficiency of wire bars.
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Description

Technical Field

[0001] The present application relates to the technical field of insulation testing of wire bars, and particularly to an insulation testing device and method for the electromagnetic wire strands between the stator wire bars of a generator. Background Art

[0002] At present, the insulation testing of the electromagnetic wire strands between the stator wire bars of large generators in the domestic market is mainly manual testing.

[0003] In the related art, all the electromagnetic wires at one end of the wire bar are separated and isolated so that each electromagnetic wire is not conductive. All the electromagnetic wires at the other end of the wire bar are also separated and isolated so that each electromagnetic wire is not conductive. A multimeter is used to test the continuity of every two electromagnetic wires, or whether the resistance value of every two electromagnetic wires is within the required range. If there is a short circuit or the resistance value is less than the requirement, it means that there is a short circuit or low insulation value in the electromagnetic wire, and it is determined to be unqualified.

[0004] For the above-mentioned related art, there are the following defects: manual testing has low efficiency. Summary of the Invention

[0005] In order to improve the insulation testing efficiency of the wire bar, the present application provides an insulation testing device and method for the electromagnetic wire strands between the stator wire bars of a generator.

[0006] The insulation testing device and method for the electromagnetic wire strands between the stator wire bars of a generator provided by the present application adopt the following technical solutions:

[0007] An insulation testing device for the electromagnetic wire strands between the stator wire bars of a generator includes a frame, a roller device, a clamping pliers device, and an electric plate device. From the feeding end to the discharging end of the frame, the roller device and the clamping pliers device are sequentially installed on the frame;

[0008] The roller device includes a rubber roller rotatably connected to the frame;

[0009] The clamping pliers device includes an upper pressing plate and a lower pressing plate arranged oppositely. The upper pressing plate and the lower pressing plate are both installed on the frame, and the upper pressing plate can move towards the lower pressing plate;

[0010] The electric plate device is arranged between the upper pressing plate and the lower pressing plate and is detachably connected to the frame;

[0011] Both the side of the electric plate device facing the upper pressing plate and the side facing the lower pressing plate are provided with a plurality of card slots, and each card slot is provided with a conductive spring piece.

[0012] By adopting the above technical solution, multiple electromagnetic wires at the first end of the wire rod are respectively clamped into a card slot, and the heads of the multiple electromagnetic wires at this end are not allowed to contact each other. Multiple electromagnetic wires at the second end of the wire rod are isolated by a sparse plate, and the heads of the multiple electromagnetic wires at this end are not allowed to contact each other. The upper pressing plate and the lower pressing plate are close to the electric plate device, and the upper pressing plate and the lower pressing plate press the electromagnetic wires on the conductive reed. Every two conductive reeds are connected to a resistance measuring instrument through an electric control switch. The resistance values of every two electromagnetic wires are tested in sequence. Thus, the insulation test efficiency of the wire rod is improved in this application.

[0013] Optionally, the rubber idler roller, the upper pressing plate and the lower pressing plate are all arranged along the width direction of the gantry.

[0014] By adopting the above technical solution, it is ensured that the wire rod runs smoothly during the transmission process, avoiding test errors caused by deviation.

[0015] Optionally, the clamping pliers device further includes two side plates installed on the gantry, and the two side plates are distributed along the width direction of the gantry; the upper pressing plate and the lower pressing plate are both arranged between the two side plates and are both movably connected to the side plates.

[0016] By adopting the above technical solution, the side plates are used to fix both ends of the upper pressing plate and the lower pressing plate on the gantry. It ensures the stability and precise positioning of the upper pressing plate and the lower pressing plate in the horizontal direction, improving the reliability and accuracy during the test. At the same time, the design that the upper pressing plate and the lower pressing plate are movably connected to the side plates enables the upper and lower pressing plates to be adjusted according to wire rods of different sizes, adapting to the test requirements of various specifications, and enhancing the versatility and flexibility of the equipment.

[0017] Optionally, in the length direction of the gantry, the side plates are slidably connected to the gantry.

[0018] By adopting the above technical solution, the clamping pliers device can adjust its position along the length direction on the gantry, so as to adapt to the test requirements of wire rods of different lengths.

[0019] Optionally, in the vertical direction, the side plates are provided with upper sliding seats and lower sliding seats distributed at intervals, the upper pressing plate is slidably connected to the upper sliding seats, and the lower pressing plate is slidably connected to the lower sliding seats.

[0020] By adopting the above technical solution, the arrangement of the upper sliding seats and the lower sliding seats enables the upper pressing plate and the lower pressing plate to move smoothly in the vertical direction and limits the sliding range of the upper pressing plate and the lower pressing plate.

[0021] Optionally, at one end of the side plate away from the rubber idler roller, there is a receiving groove located between the upper pressing plate and the lower pressing plate, and the electric plate device is arranged in the receiving groove.

[0022] By adopting the above technical solution, the accommodation groove can effectively fix the position of the battery device, ensuring that the battery device will not shift or fall off during the test, thereby improving the stability and reliability of the test. At the same time, this design also facilitates the installation and disassembly of the battery device, making maintenance and replacement convenient.

[0023] Optionally, the clamping pliers device further includes a caliper, and the caliper includes a caliper seat, a caliper body and a limit connecting rod. The caliper seat is connected to the upper pressure plate; the caliper body is arranged on the side of the lower pressure plate away from the upper pressure plate and is in contact with the lower pressure plate; the limit connecting rod is arranged on the side of the side plate away from the rubber idler, and in the vertical direction, one end is slidably connected to the caliper seat and the other end is fixedly connected to the caliper body.

[0024] By adopting the above technical solution, the limit connecting rod blocks the notch side of the accommodation groove, enabling the battery device to be stably arranged in the accommodation groove. When it is necessary to press the electromagnetic wire on the battery device, the limit connecting rod can be slid to make the upper pressure plate and the lower pressure plate approach each other.

[0025] Optionally, both the upper pressure plate and the lower pressure plate are made of insulating materials.

[0026] By adopting the above technical solution, it effectively prevents current from being conducted through the pressure plate, ensuring that there will be no short circuit or misjudgment caused by the contact of metal components during the test.

[0027] Optionally, rubber strips are provided on the opposite sides of the upper pressure plate and the lower pressure plate.

[0028] By adopting the above technical solution, it can effectively protect the electromagnetic wire from being damaged during the test, improving the accuracy of the test results. At the same time, the rubber strip can also increase the friction force, ensuring that the electromagnetic wire is fixed reliably and preventing displacement or falling off during the test.

[0029] A method for testing the inter-turn insulation of the electromagnetic wires of a generator stator bar, based on the above-mentioned testing equipment for the inter-turn insulation of the electromagnetic wires of a generator stator bar, includes the following steps:

[0030] Isolate multiple electromagnetic wires at the first end of the bar using a battery device, such that only one electromagnetic wire is arranged in one card slot, and the heads of the multiple electromagnetic wires at this end shall not touch each other;

[0031] Isolate multiple electromagnetic wires at the second end of the bar using a spacer plate, and the heads of the multiple electromagnetic wires at this end shall not touch each other;

[0032] The upper pressure plate and the lower pressure plate approach the battery device, and the upper pressure plate and the lower pressure plate press the electromagnetic wire on the conductive reed;

[0033] Every two of the conductive reeds are connected to a resistance measuring instrument through an electric control switch;

[0034] Test the resistance values of every two of the electromagnetic wires in sequence.

[0035] By adopting the above technical solution, through the coordinated cooperation of the electric plate device, the upper pressing plate and the lower pressing plate, all the electromagnetic wires on the wire bar can be fixed on the electric plate device at one time. Furthermore, in cooperation with the resistance measuring instrument, the resistance values of every two electromagnetic wires on the wire bar can be tested in sequence, improving the efficiency of the inter-turn insulation test of the electromagnetic wires on the wire bar.

[0036] In summary, the present application includes at least one of the following beneficial technical effects:

[0037] 1. In the present application, through the coordinated cooperation of the electric plate device, the upper pressing plate and the lower pressing plate, all the electromagnetic wires on the wire bar can be fixed on the electric plate device at one time. Furthermore, in cooperation with the resistance measuring instrument, the resistance values of every two electromagnetic wires on the wire bar can be tested in sequence, improving the efficiency of the inter-turn insulation test of the electromagnetic wires on the wire bar.

[0038] 2. In the present application, by slidingly connecting the side plate with the gantry, the clamping pliers device can adjust its position along the length direction on the gantry, so as to adapt to the test requirements of wire bars of different lengths.

[0039] 3. In the present application, the rubber strip can effectively protect the electromagnetic wire from being damaged during the test, improving the accuracy of the test results. At the same time, the rubber strip can also increase the friction force, ensuring reliable fixation of the electromagnetic wire and preventing displacement or detachment during the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0041] Figure 1 It is a schematic diagram of the overall left-side structure of the embodiment of the present application;

[0042] Figure 2 It is a schematic diagram of the overall right-side structure of the embodiment of the present application;

[0043] Figure 3 It is a schematic diagram of the overall structure of the idler device;

[0044] Figure 4 It is a schematic diagram of the overall structure of the clamping pliers device;

[0045] Figure 5 It is a schematic diagram of the overall structure of the electric plate device;

[0046] Figure 6 It is a right - view schematic diagram of the overall structure of the battery device.

[0047] Reference signs:

[0048] 1. Stand; 11. Slide rail; 12. Slide block;

[0049] 2. Roller device; 21. Rubber roller; 22. Bearing; 23. Roller seat;

[0050] 3. Clamping pliers device; 31. Side plate; 301. Accommodating groove;

[0051] 32. Upper pressure plate; 321. Upper sliding seat;

[0052] 33. Lower pressure plate; 331. Lower sliding seat;

[0053] 34. Rubber strip;

[0054] 35. Caliper; 351. Caliper seat; 352. Caliper body; 353. Limit connecting rod;

[0055] 4. Battery device;

[0056] 41. Compressed battery; 4101. Card slot; 42. Conductive spring piece; 43. Battery seat;

[0057] 5. Wire rod; 51. Electromagnetic wire;

[0058] 6. Comb plate; 61. Upper comb teeth; 62. Lower comb teeth. Detailed implementation manners

[0059] The following further elaborates on this application in conjunction with the attached Figure 1 - attached Figure 6 to make a more detailed description of this application.

[0060] The embodiment of this application discloses a testing device and method for the inter - strand insulation of the electromagnetic wire of a generator stator wire rod.

[0061] Referring to Figure 1 and Figure 2 , a testing device for the inter - strand insulation of the electromagnetic wire of a generator stator wire rod includes a stand 1, a roller device 2, a clamping pliers device 3, and a battery device 4. From the feeding end to the discharging end of the stand 1, the roller device 2 and the clamping pliers device 3 are sequentially installed on the stand 1.

[0062] Referring to Figure 3 , the roller device 2 includes a rubber roller 21 rotatably connected to the stand 1. Bearings 22 are installed at both ends of the rubber roller 21, and a roller seat 23 is connected between the bearings 22 and the stand 1.

[0063] Referring to Figure 4, the clamping pliers device 3 includes an upper pressing plate 32 and a lower pressing plate 33 which are arranged oppositely. Both the upper pressing plate 32 and the lower pressing plate 33 are installed on the frame 1, and the upper pressing plate 32 can move towards the lower pressing plate 33.

[0064] Refer to Figure 2 , Figure 5 and Figure 6 , the battery device 4 is arranged between the upper pressing plate 32 and the lower pressing plate 33 and is detachably connected to the frame 1. On one side of the battery device 4 facing the upper pressing plate 32 and on one side facing the lower pressing plate 33, there are pressure-receiving batteries 41 respectively. On the side of the pressure-receiving battery 41 away from the battery device 4, there are a plurality of card slots 4101, and each card slot 4101 is provided with a conductive spring piece 42.

[0065] Refer to Figure 1 and Figure 2 , in the embodiment of the present application, a plurality of electromagnetic wires 51 at the first end of the wire rod 5 are respectively clamped into one card slot 4101, and the heads of the plurality of electromagnetic wires 51 at this end are not allowed to contact each other. The plurality of electromagnetic wires 51 at the second end of the wire rod 5 are isolated by a sparse plate, and the heads of the plurality of electromagnetic wires 51 at this end are not allowed to contact each other. The upper pressing plate 32 and the lower pressing plate 33 are close to the battery device 4, and the upper pressing plate 32 and the lower pressing plate 33 press the electromagnetic wires 51 on the conductive spring pieces 42. Every two conductive spring pieces 42 are connected to a resistance measuring instrument through an electric control switch. The resistance values of every two electromagnetic wires 51 are tested in sequence. Thus, the insulation test efficiency of the wire rod 5 is improved in the present application.

[0066] Refer to Figure 1 , Figure 2 and Figure 3 , the rubber idler 21, the upper pressing plate 32 and the lower pressing plate 33 are all arranged along the width direction of the frame 1. In the embodiment of the present application, it is ensured that the wire rod 5 runs smoothly during the transmission process, avoiding test errors caused by deviation.

[0067] Refer to Figure 4 , the clamping pliers device 3 further includes two side plates 31 installed on the frame 1, and the two side plates 31 are distributed along the width direction of the frame 1. The upper pressing plate 32 and the lower pressing plate 33 are both arranged between the two side plates 31 and are both movably connected to the side plates 31. In the embodiment of the present application, the side plates 31 are used to fix the two ends of the upper pressing plate 32 and the lower pressing plate 33 on the frame 1. The stability and precise positioning of the upper pressing plate 32 and the lower pressing plate 33 in the horizontal direction are ensured, and the reliability and accuracy during the test are improved. At the same time, the design that the upper pressing plate 32 and the lower pressing plate 33 are movably connected to the side plates 31 enables the upper and lower pressing plates 33 to be adjusted according to wire rods 5 of different sizes, adapting to the test requirements of various specifications, and enhancing the versatility and flexibility of the equipment.

[0068] Refer to Figure 2 and Figure 4, in the length direction of the rack 1, the side plate 31 is slidably connected to the rack 1. In the embodiment of the present application, two slide rails 11 are installed in the length direction of the rack 1, and the two slide rails 11 are parallel and symmetric in the width direction of the rack 1. Each slide rail 11 is provided with a slidably connected slider 12, and the two side plates 31 are respectively connected to a slider 12. Through the coordinated cooperation of the slide rail 11 and the slider 12, the clamping pliers device 3 can adjust its position along the length direction on the rack 1, so as to adapt to the test requirements of wire rods 5 of different lengths.

[0069] Refer to Figure 4 , in the vertical direction, the side plate 31 is provided with an upper slide seat 321 and a lower slide seat 331 which are distributed at intervals. The upper pressing plate 32 is slidably connected to the upper slide seat 321, and the lower pressing plate 33 is slidably connected to the lower slide seat 331. In the embodiment of the present application, the upper slide seat 321 and the lower slide seat 331 are respectively provided with vertically arranged upper oblong holes and lower oblong holes. Upper pin shafts and lower pin shafts are respectively arranged in the upper oblong holes and the lower oblong holes, and the upper pin shafts and the lower pin shafts are respectively connected to the upper pressing plate 32 and the lower pressing plate 33. The upper pin shaft and the lower pin shaft can respectively slide vertically in the upper oblong hole and the lower oblong hole, and the sliding ranges of the upper pin shaft and the lower pin shaft are respectively limited by the upper oblong hole and the lower oblong hole.

[0070] Refer to Figure 2 and Figure 4 , one end of the side plate 31 far from the rubber idler 21 is provided with a receiving groove 301 located between the upper pressing plate 32 and the lower pressing plate 33, and the battery device 4 is arranged in the receiving groove 301. In the embodiment of the present application, both ends of the pressure-receiving battery 41 are provided with battery seats 43, the two battery seats 43 and the two receiving grooves 301 are correspondingly arranged, and the battery seats 43 are arranged in the corresponding receiving grooves 301. The receiving groove 301 can effectively fix the position of the battery device 4, ensure that the battery device 4 will not shift or fall off during the test, and improve the stability and reliability of the test. At the same time, this design also facilitates the installation and disassembly of the battery device 4, and is convenient for maintenance and replacement.

[0071] Refer to Figure 2 and Figure 4, the clamping pliers device 3 further includes a caliper 35. The caliper 35 includes a caliper base 351, a caliper body 352, and a limit connecting rod 353. The caliper base 351 is detachably connected to the upper pressing plate 32. The caliper body 352 is disposed on the side of the lower pressing plate 33 away from the upper pressing plate 32 and is in contact with the lower pressing plate 33. The limit connecting rod 353 is provided on the side of the side plate 31 away from the rubber idler 21, and in the vertical direction, one end is slidably connected to the caliper base 351, and the other end is fixedly connected to the caliper body 352. In the embodiment of the present application, a telescopic member such as a cylinder is connected between the limit connecting rod 353 and the caliper base 351, and the limit connecting rod 353 is driven to lift by the cylinder. Or a vertical hole is provided on the caliper base 351, and the limit connecting rod 353 slides in the vertical hole. A bolt is screwed on the caliper base 351, and the bolt is used to abut against the limit connecting rod 353. After the height of the limit connecting rod 353 is manually adjusted, the bolt abuts against the limit connecting rod 353 to limit the relative position between the limit connecting rod 353 and the caliper base 351, thereby realizing the height adjustment of the limit connecting rod 353 and the limit after adjustment. The limit connecting rod 353 blocks the notch side of the receiving groove 301, so that the battery device 4 can be stably arranged in the receiving groove 301. When it is necessary to press the electromagnetic wire 51 on the battery device 4, the limit connecting rod 353 can be slid to make the upper pressing plate 32 and the lower pressing plate 33 approach each other.

[0072] Refer to Figure 2 and Figure 4 , both the upper pressing plate 32 and the lower pressing plate 33 are made of insulating materials. In the embodiment of the present application, it effectively prevents current from being conducted through the pressing plate, ensuring that there will be no short circuit or misjudgment caused by the contact of metal parts during the test process.

[0073] Refer to Figure 2 and Figure 4 , rubber strips 34 are provided on the opposite surfaces of the upper pressing plate 32 and the lower pressing plate. In the embodiment of the present application, it can effectively protect the electromagnetic wire 51 from being damaged during the test process, improving the accuracy of the test results. At the same time, the rubber strip 34 can also increase the friction force, ensuring that the electromagnetic wire 51 is fixed reliably and preventing displacement or falling off during the test.

[0074] Refer to Figure 1 and Figure 2 , a method for testing the inter-turn insulation of the electromagnetic wire 51 of a generator stator bar 5 and a method, based on the above-mentioned testing equipment for the inter-turn insulation of the electromagnetic wire of a generator stator bar, includes the following steps:

[0075] Isolate multiple electromagnetic wires 51 at the first end of the bar 5 with the battery device 4, so that only one electromagnetic wire 51 is arranged in one card slot 4101, and the heads of the multiple electromagnetic wires 51 at this end shall not contact each other;

[0076] Isolate multiple electromagnetic wires 51 at the second end of the bar 5 with a comb plate, and ensure that the heads of the multiple electromagnetic wires 51 at this end do not touch each other. One end of the comb plate 6 in the width direction is provided with multiple upper comb teeth 61, and the other end is provided with multiple lower comb teeth 62. Clip the multiple electromagnetic wires 51 between the multiple upper comb teeth 61 and / or between the multiple lower comb teeth 62. Make one electromagnetic wire 51 clamped between two adjacent lower comb teeth 62 or between two adjacent upper comb teeth 62;

[0077] The upper pressure plate 32 and the lower pressure plate 33 are close to the electric plate device 4, and the upper pressure plate 32 and the lower pressure plate 33 press the electromagnetic wire 51 on the conductive reed 42;

[0078] Every two conductive reeds 42 are connected to a resistance measuring instrument through an electric control switch. In this application, a pressure switch is connected between each conductive reed 42 and the electric plate device 4. Every two conductive reeds 42 form a detection unit. The two pressure switches of each detection unit are connected to an electric control switch, and the electric control switch is connected to the resistance measuring instrument. The resistance measuring instrument, the pressure switch, and the electric control switch here are all prior arts;

[0079] When the upper pressure plate 32 and the lower pressure plate 33 press the electromagnetic wire 51 on the conductive reed 42, the conductive reed 42 transfers the pressure to the corresponding pressure switch, turning on the pressure switch. At this time, the detection unit corresponding to this pressure switch is connected to the corresponding electric control switch, and then the on / off of all the pressure switches can be controlled in sequence to enable the resistance measuring instrument to detect the resistance value between every two electromagnetic wires 51, and then the resistance value between every two electromagnetic wires 51 can be tested in sequence to achieve the rapid testing of the inter-turn insulation of the electromagnetic wires 51 of the generator stator bar 5.

[0080] Refer to Figure 1 and Figure 2 In the embodiment of this application, through the coordinated cooperation of the electric plate device 4, the upper pressure plate 32, and the lower pressure plate 33, all the electromagnetic wires 51 on the bar 5 can be fixed on the electric plate device 4 at one time. Then, in cooperation with the resistance measuring instrument, the resistance value between every two electromagnetic wires 51 on the bar 5 can be tested in sequence, improving the efficiency of the inter-turn insulation test of the electromagnetic wires 51 of the bar 5.

[0081] The implementation principle of the inter-turn insulation test equipment and method for the electromagnetic wires of a generator stator bar in the embodiment of this application is as follows:

[0082] Respectively clip multiple electromagnetic wires 51 at the first end of the bar 5 into a card slot 4101, and ensure that the heads of the multiple electromagnetic wires 51 at this end do not touch each other. Isolate multiple electromagnetic wires 51 at the second end of the bar 5 with a comb plate, and ensure that the heads of the multiple electromagnetic wires 51 at this end do not touch each other.

[0083] The upper pressing plate 32 and the lower pressing plate 33 are close to the battery device 4 and clamp the battery device 4, so that the upper pressing plate 32 and the lower pressing plate 33 press the electromagnetic wire 51 on the conductive reed 42. When the upper pressing plate 32 and the lower pressing plate 33 press the electromagnetic wire 51 on the conductive reed 42, the conductive reed 42 transmits the pressure to the corresponding pressure switch, causing the pressure switch to turn on. At this time, the detection unit corresponding to the pressure switch is connected to the corresponding electronic control switch, and then the on / off of all the pressure switches can be controlled in sequence to realize the detection of the resistance value between every two electromagnetic wires 51 by the resistance measuring instrument. Furthermore, the resistance value between every two electromagnetic wires 51 can be tested in sequence. If there is a short circuit or the resistance value is less than the requirement, it means that there is a short circuit or low insulation value in the electromagnetic wire, and it is determined to be unqualified. Thus, the rapid test of the inter-turn insulation of the electromagnetic wire 51 of the generator stator bar 5 can be realized.

[0084] Unless otherwise defined, the technical terms or scientific terms used in this application shall have the ordinary meanings understood by those of ordinary skill in the art to which this application belongs. The terms "first", "second", "third" and similar terms used in the specification and claims of this application do not denote any order, quantity or importance, but are only used to distinguish different components. The terms "a" or "an" and the like do not denote a limitation of quantity, but mean that there is at least one. The terms "comprising" or "including" and the like mean that the elements or objects appearing before "comprising" or "including" cover the elements or objects listed after "comprising" or "including" and their equivalents, and do not exclude other elements or objects. The terms "upper", "lower", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationships may also change accordingly.

[0085] The above are all optional embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of this application shall be covered within the protection scope of this application.

Claims

1. A generator stator bar electromagnetic wire strand insulation test equipment, characterized in that: It comprises a platform (1), a roller device (2), a clamping device (3) and an electric plate device (4), wherein the roller device (2) and the clamping device (3) are sequentially mounted on the platform (1) from the feed end to the discharge end of the platform (1); The roller device (2) comprises a rubber roller (21) rotatably connected to the platform (1); The clamping clamp device (3) comprises an upper pressing plate (32) and a lower pressing plate (33) which are arranged opposite to each other, wherein the upper pressing plate (32) and the lower pressing plate (33) are both mounted on the platform (1), and the upper pressing plate (32) is capable of moving toward the lower pressing plate (33); The electric plate device (4) is arranged between the upper pressing plate (32) and the lower pressing plate (33), and is detachably connected to the stand (1); The electric plate device (4) is provided with a plurality of slots (4101) on one side facing the upper pressing plate (32) and on one side facing the lower pressing plate (33), and each of the slots (4101) is provided with a conductive spring (42); The rubber roller (21), the upper pressing plate (32) and the lower pressing plate (33) are all arranged along the width direction of the platform (1); The clamping clamp device (3) further comprises two side plates (31) mounted on the platform (1), wherein the two side plates (31) are distributed along the width direction of the platform (1); the upper pressing plate (32) and the lower pressing plate (33) are both arranged between the two side plates (31) and are both movably connected to the side plates (31); An end of the side plate (31) away from the rubber roller (21) is provided with a receiving groove (301) located between the upper pressing plate (32) and the lower pressing plate (33), and the electric plate device (4) is arranged in the receiving groove (301); The clamping clamp device (3) also includes a caliper (35), the caliper (35) including a caliper seat (351), a caliper body (352) and a limit connecting rod (353), the caliper seat (351) is connected to the upper pressure plate (32); the caliper body (352) is arranged on a side of the lower pressure plate (33) away from the upper pressure plate (32) and is in contact with the lower pressure plate (33); the limit connecting rod (353) is arranged on a side of the side plate (31) away from the rubber roller (21), and in the vertical direction, one end is slidably connected to the caliper seat (351) and the other end is fixedly connected to the caliper body (352).

2. The generator stator bar electromagnetic wire strand insulation test equipment according to claim 1, characterized in that: In the length direction of the platform (1), the side plate (31) is slidably connected to the platform (1).

3. The generator stator bar electromagnetic wire strand insulation test equipment according to claim 1, characterized in that: In the vertical direction, the side plate (31) is provided with an upper slide seat (321) and a lower slide seat (331) which are spaced apart from each other, the upper pressing plate (32) is slidably connected to the upper slide seat (321), and the lower pressing plate (33) is slidably connected to the lower slide seat (331).

4. The generator stator bar electromagnetic wire strand insulation test equipment according to claim 1, characterized in that: The upper pressing plate (32) and the lower pressing plate (33) are both made of insulating materials.

5. The generator stator bar electromagnetic wire strand insulation test equipment according to claim 1, characterized in that: The upper pressing plate (32) and the lower pressing plate opposite to each other are both provided with rubber strips (34).

6. A method for testing the insulation between strands of electromagnetic wires of a generator stator bar, based on the device for testing the insulation between strands of electromagnetic wires of a generator stator bar according to any one of claims 1 to 5, characterized in that: The steps include: The plurality of electromagnetic wires (51) at the first end of the wire rod (5) are respectively inserted into one of the slots (4101), and the heads of the plurality of electromagnetic wires (51) at the end are prevented from contacting each other; The plurality of electromagnetic wires (51) at the second end of the wire rod (5) are isolated by a sparse plate, and the heads of the plurality of electromagnetic wires (51) at the end are prevented from contacting each other; The upper pressing plate (32) and the lower pressing plate (33) are close to the electric plate device (4), and the upper pressing plate (32) and the lower pressing plate (33) press the electromagnetic wire (51) onto the conductive spring sheet (42); Every two of the conductive reeds (42) are connected to a resistance measuring instrument via an electrically controlled switch; The resistance value of each two electromagnetic wires (51) is tested in sequence.

Citation Information

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