Energy-saving water-cooling all-in-one machine
By adopting conductive copper strips and automated positioning systems in the water-cooled integrated machine, the problems of poor connection and large line loss are solved, and the automated charging and discharging test and stable connection of the battery unit are realized, which improves the testing efficiency and accuracy.
Patent Information
- Application Number
- CN202510343528.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
In the existing water-cooled integrated machine, the DC/DC power supply part and the charging and discharging part are softly connected in the form of a cable, resulting in large wire loss; the battery unit is placed manually and its position is inaccurate, resulting in poor connection or looseness, affecting the test.
An energy-saving water-cooling integrated machine is designed, using conductive copper bars for soft connection, and the automatic positioning and power-on detection of the battery unit through the opening and closing unit and the positioning unit, reducing line losses, and stable clamping and correction of the battery unit through the jaw unit and the lifting vertical plate.
Automatic charging and discharging test of the battery unit is realized, testing efficiency is improved, line loss is reduced, stable connection of the battery unit is ensured, and poor contact or looseness is avoided.
Smart Images

Figure CN119846464A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water-cooling integrated machines, and in particular to an energy-saving water-cooling integrated machine. Background Art
[0002] After the lithium-ion battery is assembled, the corresponding charge and discharge tests are carried out, and electrochemical reactions will occur to release or absorb electrical energy. During this process, heat will be generated inside the battery. If the heat accumulates and cannot be dissipated in time, it may cause the battery temperature to be too high, affecting the battery's performance and life. To avoid the test results being affected by overheating, a water-cooled all-in-one machine is used to keep the battery temperature stable during high-load testing.
[0003] After searching, the invention patent with publication number CN114513921A discloses a high-capacity water-cooled integrated machine, which reduces plant area and construction costs, improves site utilization, reduces on-site construction difficulty and improves efficiency.
[0004] The DC / DC power supply part and the charging and discharging part in the existing water-cooled all-in-one machine are soft-connected by cables, resulting in large line losses. In addition, the power supply part is placed inside the device as an independent box, occupying a large space inside the device, resulting in large temperature differences in the entire cavity. Moreover, the battery unit is placed in the water-cooled all-in-one machine manually, and the position of the battery unit is inaccurate each time, which affects the connection of the battery unit, causing poor contact or looseness, affecting the test. Summary of the invention
[0005] The purpose of the present invention is to provide an energy-saving water-cooling integrated machine to solve the problems mentioned in the above background technology.
[0006] The technical problems mainly solved by the present invention are: The power supply part and the charging and discharging part of the existing water-cooled integrated machine are both softly connected by cables, resulting in large line losses; The battery cells are placed in the water-cooled integrated machine manually. The position of the battery cells is not accurate each time, which affects the connection of the battery cells, causing poor contact or looseness, affecting the test.
[0007] The present invention can be achieved through the following technical solutions: An energy-saving water-cooling integrated machine comprises a machine body including four test machine chambers, a bracket for testing a battery unit is installed on the bottom surface of the inner cavity of each of the test machine chambers, a leveling unit for calibrating the battery unit is provided on the edge of the upper surface of the bracket, and a clamping unit for positioning the battery unit is provided on the upper surface of the bracket on one side of the leveling unit, a test rack is provided above the bracket, a power module is installed on the top surface of the test rack, and a clamping unit for transferring the calibrated and leveled battery unit is installed on the lower surface of the test rack, an opening and closing unit for detecting power-on of the battery unit is provided on the upper surface of the bracket close to the clamping unit, and a conductive copper bus is softly connected to the end of the battery unit; The opening and closing unit includes a transverse guide rail, the upper end of which is connected to a push block that moves laterally, and a second cylinder is installed on a support plate at the end of the upper surface of the transverse guide rail, and the driving end of the second cylinder is connected to a telescopic part that moves longitudinally, the telescopic part is fitted with the push block, and a slot for limiting the conductive copper bus is provided on the side of the telescopic part, the bottom of the power module extends through the upper part of the test frame, and a transmission copper bus with reinforcement support is provided, and the transmission copper bus is electrically connected to the conductive copper bus; A notch is arranged on the surface of the push block, and a vacant part communicating with the slot is arranged on the surface of the telescopic part.
[0008] A further technical improvement of the present invention is that the telescopic part includes a limit piece and a connector, a limit cavity is provided on the side of the connector away from the slot, the end of the limit piece is movably installed in the limit cavity, and the limit piece is inserted into the outer sleeve of the limit cavity and an elastic piece is provided, and the connector is slidably fitted with the push block.
[0009] A further technical improvement of the present invention is that the positioning unit includes a vacant groove arranged on the bottom surface of the bracket, a driving unit 1 is arranged inside the vacant groove, a mounting seat is slidably arranged outside the driving unit 1, an adjustment seat is installed on the top surface of the mounting seat, a lifting and lowering plate that slides in two directions is slidably arranged inside the adjustment seat, a clamping seat is fixed on the upper end surface of the lifting and lowering plate, a clamping pad that contacts the battery unit is installed on the side of the clamping seat, the clamping pad is arranged in an L shape, and an opening for the clamping seat to pass through is provided on the upper surface of the bracket.
[0010] A further technical improvement of the present invention is that a multi-stage telescopic rod is installed on the side of the lifting and lowering plate, a guide vertical groove is provided on the inner wall surface of the vacant groove, a guide horizontal groove is connected to one side of the top of the guide vertical groove, and a limit block sliding inside the guide vertical groove and the guide horizontal groove is fixed at the end of the multi-stage telescopic rod.
[0011] A further technical improvement of the present invention is that a driving screw driven by a built-in dual-axis motor is provided inside the adjustment seat, and a fitting portion 1 is provided in the inner cavity of the adjustment seat, and slopes are provided on both sides of the fitting portion 1. The external thread of the driving screw is connected to a sleeve frame, and the bottom of the lifting and lowering plate is movably installed inside the sleeve frame, the bottom surface of the sleeve frame is in contact with the fitting portion 1, and both sides of the bottom surface of the sleeve frame are in contact with the slopes on the corresponding sides, and a fitting portion 2 arranged parallel to the fitting portion 1 is provided inside the adjustment seat, and the fitting portion 2 is connected to the end of the slope.
[0012] A further technical improvement of the present invention is that a piston block is installed on the surface of the lifting and lowering plate extending into the interior of the frame, and a compression spring is sleeved on the upper part of the piston block on the outside of the lifting and lowering plate, and a tension spring is sleeved on the lower part of the piston block on the outside of the lifting and lowering plate.
[0013] A further technical improvement of the present invention is that: the clamping jaw unit comprises a second driving unit, an electric push rod is installed on a slider outside the second driving unit, a driving end of the electric push rod is connected to a rotation driving unit, and a clamping jaw for clamping the battery unit is fixed to the driving end of the rotation driving unit; A limiting rod is installed on the bottom surface of the sliding block and is slidably matched with a mounting seat on the rotary drive unit.
[0014] A further technical improvement of the present invention is that the leveling unit comprises a lifting plate arranged at the edge of the bracket, the lifting plate is driven by a lifting drive unit built into the bracket, and correction pieces are arranged at both ends of the front side of the lifting plate.
[0015] A further technical improvement of the present invention is that the correction part includes a fixed side plate arranged on the front side of the lifting vertical plate, one side of the fixed side plate is provided with a clamping block that slides on the upper limit of the bracket, a telescopic part is provided between the clamping block and the fixed side plate, and the outer sleeve of the telescopic part is provided with an elastic part 2.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. First, the battery unit is calibrated by the leveling unit. The position of each clamping and placement is consistent to ensure the accuracy of the test. Before the battery unit is fixed, the telescopic part is pushed by the second cylinder to slide longitudinally. Then the battery unit is limited by the positioning unit. At this time, the conductive copper bar is located between the external circuit and the power transmission copper bar. Through the resetting of the telescopic part in the longitudinal direction, the conductive copper bar enters the slot and the position of the conductive copper bar is limited. In the charging state, the push block is driven by the transverse guide rail to move toward the power transmission copper bar and contact the power transmission copper bar. At this time, the power module provides current to the battery unit. The current flows to the conductive copper bar of the battery unit through the power transmission copper bar of the power module, and then enters the battery for charging. When discharging, the transverse guide rail drives the conductive copper bar clamped in the telescopic part to move in the opposite direction. The conductive copper bar is directly connected to the external circuit on the upper part of the push block and located in the test chamber, so as to realize the automatic charging and discharging test of the battery unit and improve the test efficiency. The opening and closing units make different actions according to different test instructions, and the copper bar connection method is adopted. Compared with the method of using cables, the line loss is smaller. 2. By setting the clamping unit, the battery unit is clamped to the fixed position of the bracket, and the lifting plate is raised to drive the clamping seat to leave the opening and rise. In this process, the two lifting plates are close to or away from each other. When they are close to each other, the battery unit with a shorter length is installed, and when they are away from each other, the battery unit with a longer length is installed, which improves the applicability of the test. When the inner end face of the clamping pad contacts one end of the battery unit, the driving unit drives the mounting seat and the adjustment seat to slide horizontally. At this time, the inner side of the clamping pad faces the battery unit for positioning, ensuring that the battery unit test is stable and avoiding poor contact or looseness. 3. Before the battery unit is positioned, the lifting plate is raised, the battery unit is placed between the two calibration pieces, and the battery is flush with the inner wall of the lifting plate. When entering the calibration piece, the battery unit is inserted by the clamping block, and the battery units of different lengths are leveled, which increases the test range; 4. A power module is installed on the top of the test rack in each test chamber, which disperses the volume of the previous box-type power supply, reduces the space occupied by the power module in the test chamber, and makes the temperature of the cavity more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the internal structure of the body of the present invention; Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A; Figure 3 This is a schematic diagram of the installation structure of the take-off and landing plate of the present invention; Figure 4 For the present invention Figure 1 A partial enlarged view of point B in the middle; Figure 5 For the present invention Figure 1 A partial enlarged view of point C in the middle; Figure 6 It is a schematic diagram of the top view installation structure of the lifting stand of the present invention; Figure 7 It is a schematic diagram of the external structure of the present invention.
[0019] In the figure: 1. body; 2. test chamber; 3. bracket; 4. test frame; 5. power module; 6. horizontal guide rail; 7. vacant slot; 8. drive unit 1; 9. mounting seat; 10. adjustment seat; 11. lifting and lowering plate; 12. guide horizontal slot; 13. limit block; 14. opening; 15. clamp seat; 16. clamp pad; 17. drive screw; 18. guide vertical slot; 19. multi-stage telescopic rod; 20. sleeve; 21. slope; 22. fitting part 1; 23. push block; 24. cylinder 2; 25. limit piece; 26. plug-in piece; 27. elastic piece 1; 28. transmission copper bus; 29. slot; 30. conductive copper bus; 31. drive unit 2; 32. electric push rod; 33. rotary drive unit; 34. clamp; 35. lifting vertical plate; 36. fixed side plate; 37. clamp block; 38. elastic piece 2. DETAILED DESCRIPTION
[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0021] See also Figure 1-Figure 7 As shown, the present invention provides an energy-saving water-cooling integrated machine, including a machine body 1, four test machine chambers 2 are arranged inside the machine body 1, a bracket 3 for testing a battery unit is installed on the bottom surface of the inner cavity of each test machine chamber 2, a leveling unit for calibrating the battery unit is arranged on the edge of the upper surface of the bracket 3, and a clamping unit for positioning the battery unit is arranged on one side of the upper surface of the bracket 3, a test rack 4 is arranged above the bracket 3, a power module 5 is installed on the top surface of the test rack 4, and a calibration leveling unit is installed on the lower surface of the test rack 4. The clamping unit for transferring the battery cell, the upper surface of the bracket 3 is provided with an opening and closing unit for detecting the power on of the battery cell on one side close to the clamping unit, and the end of the battery cell is flexibly connected with a conductive copper bus 30. In the detection of charging and discharging of the battery cell, the battery is first placed at the position of the leveling unit, and after being calibrated with the leveling unit, the clamping unit clamps the battery to the position of the clamping unit, that is, the position of each clamping and placement is consistent, which ensures the accuracy of the test and facilitates the power on or off of the conductive copper bus 30, so that the battery cell can be charged and discharged. The opening and closing unit includes a transverse guide rail 6, the upper end of which is provided with a push block 23 for transverse movement, and a cylinder 24 is installed on the support plate at the upper surface end of the transverse guide rail 6. Initially, the push block 23 is located in the middle of the transverse guide rail 6, and the driving end of the cylinder 24 is connected with a telescopic part for longitudinal movement, which fits the push block 23, and the side of the telescopic part is provided with a slot 29 for limiting the conductive copper bar 30, one end of the slot 29 is open, and the end thereof is closed, and the bottom of the power module 5 is closed. The upper part of the test frame 4 is provided with a reinforcing copper bar 28, which is electrically connected to the conductive copper bar 30. The surface of the push block 23 is provided with a notch, and the surface of the telescopic part is provided with a vacant part communicating with the slot 29. When the conductive copper bar 30 is controlled to contact with the power transmission copper bar 28, the cylinder 24 pushes the telescopic part to slide longitudinally, and the battery unit is limited in position by the positioning unit to ensure its stability. At this time, the conductive copper bar 30 is located on one side of the push block 23, that is, the conductive copper bar 30 is located at the position of the conductive copper bar 30. In the middle of the external circuit and the transmission copper bus 28, the telescopic part is reset in the longitudinal direction, and the conductive copper bus 30 enters the slot 29 at this time, and the position of the conductive copper bus 30 is limited. When the battery unit is in the charging state, the push block 23 is driven by the transverse guide rail 6 to move toward the transmission copper bus 28 and contact the transmission copper bus 28. At this time, the power module 5 provides current to the battery unit, and the current flows to the conductive copper bus 30 of the battery unit through the transmission copper bus 28 of the power module 5, and then enters the battery for charging; when discharging, the transverse guide rail 6 drives the conductive copper bus 30 clamped in the telescopic part to move in the opposite direction, and the conductive copper bus 30 is directly connected to the external circuit on the upper part of the push block 23 and located in the test cabin 2. At this time, the electric energy released by the battery unit flows to the load through the conductive copper bus 30, thereby realizing the automatic charging and discharging test of the battery unit, improving the test efficiency, and performing different actions according to different test instructions. Compared with the method of using cables, the copper bus connection method has smaller line loss.
[0022] Among them, a power module 5 is installed on the top of the test rack 4 in each test chamber 2, which disperses the volume of the previous box-type power supply, makes the space occupied by the power module 5 in the test chamber 2 smaller, and makes the temperature of the cavity more uniform. The heat dissipation of the water-cooled all-in-one machine adopts a water cooling solution, which is a mature technical means in this field.
[0023] See also Figure 4As shown, the telescopic part includes a limit piece 25 and a connector 26. A limit cavity is provided on the side of the connector 26 away from the slot 29. The end of the limit piece 25 is movably installed in the limit cavity, and the limit piece 25 is inserted into the outer sleeve of the limit cavity and is provided with an elastic piece 27. The connector 26 slides and fits with the push block 23. When the telescopic part is pushed to move, the slot 29 in the connector 26 has been plugged with the conductive copper bus 30. When charging the battery unit, the telescopic part is pushed to move to the position of the power transmission copper bus 28. In this state, the end of the limit piece 25 slides in the limit cavity at the top of the connector 26 and compresses the elastic piece 27. When charging, the limit piece 25 moves close to the inner end of the limit cavity and stretches the elastic piece 27 until the conductive copper bus 30 is connected to the external circuit.
[0024] See also Figure 2 As shown, the positioning unit includes a vacant slot 7 arranged on the bottom surface of the bracket 3, a driving unit 8 is arranged inside the vacant slot 7, a mounting seat 9 is slidably arranged outside the driving unit 8, an adjusting seat 10 is installed on the top surface of the mounting seat 9, a lifting and lowering plate 11 sliding in two directions is slidably arranged inside the adjusting seat 10, a clamping seat 15 is fixed on the upper end surface of the lifting and lowering plate 11, a clamping pad 16 contacting the battery unit is installed on the side of the clamping seat 15, and the clamping pad 16 is arranged in an L shape, and an opening 14 for the clamping seat 15 to pass through is provided on the upper surface of the bracket 3. When the battery unit is clamped to The bracket 3 is fixed in position, and the lifting of the lifting plate 11 drives the clamping seat 15 to leave the opening 14 and rise. In this process, the two lifting plates 11 are close to or away from each other. When they are close to each other, the battery cells with shorter lengths are installed, and when they are away from each other, the battery cells with longer lengths are installed, thereby improving the applicability of the test. When the inner end face of the clamping pad 16 contacts one end of the battery cell, the driving unit 8 drives the mounting seat 9 and the adjusting seat 10 to slide horizontally. At this time, the inner side of the clamping pad 16 is positioned facing the battery cell to ensure that the battery cell is stably installed.
[0025] See also Figure 2 and Figure 3As shown, a multi-stage telescopic rod 19 is installed on the side of the lifting and landing plate 11, and a guide vertical groove 18 is provided on the inner wall surface of the vacant groove 7. The top side of the guide vertical groove 18 is connected to the guide transverse groove 12. The end of the multi-stage telescopic rod 19 is fixed with a limit block 13 that slides in the guide vertical groove 18 and the guide transverse groove 12. When the lifting and landing plate 11 is subjected to an upward thrust, it rises upward. At this time, the limit block 13 slides in the guide vertical groove 18, and the multi-stage telescopic rod 19 realizes different states according to the movement path of the lifting and landing plate 11, that is, the lifting and landing plate 11 slides toward the middle, and the multi-stage telescopic rod 19 is in an extended and open state at this time; the lifting and landing plate 11 slides near the end, and the multi-stage telescopic rod 19 is in a retracted state. When the limit block 13 reaches the position of the guide transverse groove 12, the adjustment seat 10 and the lifting and landing plate 11 slide together through the drive of the driving unit 8. At this time, the limit block 13 slides into the guide transverse groove 12 to provide a guiding effect for the movement of the lifting and landing plate 11.
[0026] See also Figure 3 As shown, a driving screw 17 driven by a built-in dual-axis motor is provided inside the adjusting seat 10, and a fitting portion 22 is provided in the inner cavity of the adjusting seat 10, and slopes 21 are provided on both sides of the fitting portion 22. The external thread of the driving screw 17 is connected with a sleeve frame 20, and the bottom of the lifting and lowering plate 11 is movably installed inside the sleeve frame 20, and the bottom surface of the sleeve frame 20 is in contact with the fitting portion 22, and the two sides of the bottom surface of the sleeve frame 20 are in contact with the slopes 21 on the corresponding sides. A fitting portion 2 arranged parallel to the fitting portion 22 is provided inside the adjusting seat 10, and the fitting portion 2 is connected to the end of the slope 21; a piston block is installed on the surface of the lifting and lowering plate 11 extending into the interior of the sleeve frame 20, and a compression spring is provided on the outside of the lifting and lowering plate 11 and located on the upper part of the piston block. The outside of the lowering plate 11 is located at the lower part of the piston block and is sleeved with a tension spring. When the sleeve frame 20 slides closer in the middle, the bottom surface of the lifting and lowering plate 11 on one side and the slope 21 on one side push each other, so that the position of the lifting and lowering plate 11 is raised, that is, the piston block slides in the sleeve frame 20, the compression spring on the top is in a compressed state, and the tension spring on the bottom is in a stretched state. In this state, the multi-stage telescopic rod 19 is in an extended state; the sleeve frame 20 slides closer to the end, and the other side of the bottom surface of the lifting and lowering plate 11 and the corresponding slope 21 push each other, so that the bottom surface of the lifting and lowering plate 11 enters the corresponding fitting part 2, completing the pushing effect, and finely adjusting the distance between the two lifting and lowering plates 11 in the two fitting parts 2, thereby changing the distance between the clamping pads 16 to adapt to the positioning of the battery cells.
[0027] See also Figure 5 As shown, the clamping claw unit includes a second driving unit 31, an electric push rod 32 is installed on the slider outside the second driving unit 31, the driving end of the electric push rod 32 is connected to a rotation driving unit 33, and a clamping claw 34 for clamping the battery unit is fixed to the driving end of the rotation driving unit 33; A limit rod is installed on the bottom surface of the slider, which slides with the mounting plate on the rotation drive unit 33. The battery cell corrected by the leveling unit is clamped by the clamp 34, and then the direction of the battery cell is changed by the sliding transfer of the drive unit 2 31, in cooperation with the rotation drive unit 33, so as to change the position of the battery cell.
[0028] See also Figure 6 As shown, the leveling unit includes a lifting plate 35 arranged at the edge of the bracket 3, and the lifting plate 35 is driven by a lifting drive unit built into the bracket 3. Correction pieces are provided at both ends of the front side of the lifting plate 35; the correction piece includes a fixed side plate 36 arranged at the front side of the lifting plate 35, and one side of the fixed side plate 36 is provided with a clamping block 37 that slides on the upper limit of the bracket 3, and a telescopic piece is provided between the clamping block 37 and the fixed side plate 36, and an elastic piece 38 is provided on the outer sleeve of the telescopic piece. Before the battery unit is positioned, the lifting plate 35 is in an open state, and the battery unit is placed between the two correction pieces, and the battery is flush with the inner wall surface of the lifting plate 35. When entering the correction piece, the battery unit enters through the clamping block 37. Due to the elastic limiting connection between the clamping block 37 and the fixed side plate 36, battery units of different lengths can be leveled, thereby increasing the test range, and the position of the clamping unit for clamping and placing is consistent each time, and there is no need to manually adjust the placement position of the battery unit, thereby ensuring the accuracy of the test.
[0029] When the present invention is used, the battery unit is first calibrated by the leveling unit, and the position of each clamping and placement is consistent to ensure the accuracy of the test. Before the battery unit is fixed, the telescopic part is pushed by the cylinder 24 to slide longitudinally, and then the battery unit is limited in position by the clamping unit. At this time, the conductive copper bar 30 is located between the external circuit and the power transmission copper bar 28. The conductive copper bar 30 enters the slot 29 through the resetting of the telescopic part in the longitudinal direction, and the position of the conductive copper bar 30 is limited. In the charging state, the push block 23 is driven by the transverse guide rail 6 to move in the direction of the power transmission copper bar 28 and is aligned with the power transmission copper bar 28. When the battery is in contact, the power module 5 provides current to the battery cell, and the current flows to the conductive copper bus 30 of the battery cell through the power transmission copper bus 28 of the power module 5, and then enters the battery for charging; when discharging, the transverse guide rail 6 drives the conductive copper bus 30 engaged in the telescopic part to move in the opposite direction, and the conductive copper bus 30 is directly connected to the external circuit on the upper part of the push block 23 and located in the test machine compartment 2, so as to realize the automatic charge and discharge test of the battery cell, improve the test efficiency, and make different actions according to different test instructions. The copper bus connection method has smaller line loss than the cable method; By setting the clamping unit, the battery unit is clamped to the fixed position of the bracket 3, and the lifting plate 11 is raised to drive the clamping seat 15 to leave the opening 14 and rise. In this process, the two lifting plates 11 are close to each other or away from each other. When they are close to each other, the battery unit with a shorter length is installed, and when they are away from each other, the battery unit with a longer length is installed, so as to improve the applicability of the test. When the inner end surface of the clamping pad 16 contacts one end of the battery unit, the driving unit 18 drives the mounting seat 9 and the adjusting seat 10 to slide horizontally. At this time, the inner side of the clamping pad 16 faces the battery unit for positioning, so as to ensure the stable installation of the battery unit. Before the battery unit is positioned, the lifting plate 35 is raised, the battery unit is placed between the two calibration pieces, and the battery is flush with the inner wall surface of the lifting plate 35. When entering the calibration piece, the battery unit is entered by the clamping block 37, and the battery units of different lengths are leveled, thereby increasing the test range; A power module 5 is provided on the top of the test rack 4 in each test chamber 2, which disperses the volume of the conventional box-type power supply, reduces the space occupied by the power module 5 in the test chamber 2, and makes the temperature of the cavity more uniform.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An energy-saving water-cooling integrated machine, comprising a machine body (1) having four test machine compartments (2), characterized in that: A bracket (3) for testing the battery cells is installed on the bottom surface of the inner cavity of each of the test chambers (2); a leveling unit for calibrating the battery cells is provided on the edge of the upper surface of the bracket (3); and a clamping unit for positioning the battery cells is provided on the upper surface of the bracket (3) on one side of the leveling unit; a test frame (4) is provided above the bracket (3); a power module (5) is installed on the top surface of the test frame (4); and a clamping unit for transferring the calibrated and leveled battery cells is installed on the lower surface of the test frame (4); an opening and closing unit for detecting power-on of the battery cells is provided on the upper surface of the bracket (3) near the clamping unit; and a conductive copper bus (30) is flexibly connected to the end of the battery cell; The opening and closing unit comprises a transverse guide rail (6), the upper end of which is connected to a push block (23) capable of transverse movement, and a second cylinder (24) is mounted on a support plate at the end of the upper surface of the transverse guide rail (6), the driving end of the second cylinder (24) is connected to a telescopic portion capable of longitudinal movement, the telescopic portion is fitted with the push block (23), and a slot (29) for limiting the position of a conductive copper bar (30) is provided on the side of the telescopic portion, one end of the slot (29) is open, and the other end is closed; The bottom of the power module (5) extends through the upper part of the test frame (4) and is provided with a power transmission copper bus (28) for reinforcement support, wherein the power transmission copper bus (28) is electrically connected to the conductive copper bus (30); A notch is provided on the surface of the push block (23), and a vacant portion communicating with the slot (29) is provided on the surface of the telescopic portion.
2. The energy-saving water-cooling integrated machine according to claim 1, characterized in that: The telescopic portion comprises a limit piece (25) and a plug-in piece (26); a limit cavity is provided on a side of the plug-in piece (26) away from the slot (29); an end of the limit piece (25) is movably mounted in the limit cavity; an elastic piece (27) is provided on the outside of the limit cavity after the limit piece (25) is inserted into the limit cavity; the plug-in piece (26) is slidably fitted with the push block (23).
3. The energy-saving water-cooling integrated machine according to claim 1, characterized in that: The positioning unit comprises a vacant slot (7) arranged on the bottom surface of the bracket (3), a driving unit (8) is arranged inside the vacant slot (7), a mounting seat (9) is slidably arranged outside the driving unit (8), an adjustment seat (10) is installed on the top surface of the mounting seat (9), a lifting and lowering plate (11) that slides in two directions is slidably arranged inside the adjustment seat (10), a clamping seat (15) is fixed on the upper end surface of the lifting and lowering plate (11), a clamping pad (16) that contacts the battery unit is installed on the side of the clamping seat (15), and the clamping pad (16) is arranged in an L shape, and an opening (14) for the clamping seat (15) to pass through is arranged on the upper surface of the bracket (3).
4. The energy-saving water-cooling integrated machine according to claim 3, characterized in that: A multi-stage telescopic rod (19) is installed on the side of the lifting and lowering plate (11), a guide vertical groove (18) is provided on the inner wall surface of the vacant groove (7), a guide horizontal groove (12) is connected to one side of the top of the guide vertical groove (18), and a limit block (13) sliding inside the guide vertical groove (18) and the guide horizontal groove (12) is fixed to the end of the multi-stage telescopic rod (19).
5. The energy-saving water-cooling integrated machine according to claim 3, characterized in that: The adjusting seat (10) is provided with a driving screw (17) driven by a built-in dual-axis motor, and the inner cavity of the adjusting seat (10) is provided with a fitting portion (22), both sides of the fitting portion (22) are provided with slopes (21), the external thread of the driving screw (17) is connected to a sleeve frame (20), the bottom of the lifting and lowering plate (11) is movably mounted inside the sleeve frame (20), the bottom surface of the sleeve frame (20) is in contact with the fitting portion (22), and both sides of the bottom surface of the sleeve frame (20) are in contact with the slopes (21) on the corresponding sides, and the adjusting seat (10) is provided with a fitting portion (2) arranged parallel to the fitting portion (22), and the fitting portion (2) is connected to the end of the slope (21).
6. The energy-saving water-cooling integrated machine according to claim 3, characterized in that: A piston block is installed on the surface of the lifting and lowering plate (11) extending into the interior of the sleeve frame (20), and a compression spring is sleeved on the outside of the lifting and lowering plate (11) and located above the piston block, and a tension spring is sleeved on the outside of the lifting and lowering plate (11) and located below the piston block.
7. The energy-saving water-cooling integrated machine according to claim 1, characterized in that: The clamping jaw unit comprises a second driving unit (31), an electric push rod (32) being mounted on a slider outside the second driving unit (31), a driving end of the electric push rod (32) being connected to a rotation driving unit (33), and a clamping jaw (34) for clamping the battery unit being fixed to the driving end of the rotation driving unit (33); A limiting rod is mounted on the bottom surface of the sliding block and is slidably matched with a mounting seat on the rotary drive unit (33).
8. The energy-saving water-cooling integrated machine according to claim 1, characterized in that: The leveling unit comprises a lifting plate (35) arranged at the edge of the bracket (3), the lifting plate (35) being driven by a lifting drive unit built into the bracket (3), and correction pieces being arranged at both ends of the front side of the lifting plate (35).
9. The energy-saving water-cooling integrated machine according to claim 8, characterized in that: The correction member comprises a fixed side plate (36) arranged on the front side of the lifting vertical plate (35), one side of the fixed side plate (36) is provided with a clamping block (37) which is slidable on the upper limit position of the bracket (3), a telescopic member is arranged between the clamping block (37) and the fixed side plate (36), and an elastic member 2 (38) is sleeved on the outside of the telescopic member.
Citation Information
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