Disc insulator with connecting structure

By designing a disk-type insulator with a connecting structure, using the combination of rack and gear and the coordination of pulling components, the problem of low installation efficiency of existing glass insulators is solved, and fast and stable connection is achieved, reducing operation difficulty.

CN119852039APending Publication Date: 2025-04-18JIANGXI LIFENG ELECTRIC PORCELAIN MFG CO LTD
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Patent Information

Application Number
CN202510314287.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The existing glass insulators are inefficient during installation, which increases the difficulty of operation for operators.

Method used

A disk-type insulator with a connecting structure is designed, and the initial connection between the two disk-type insulator bodies is achieved by providing a first rack, a gear and a second rack, and the rapid connection and stable fixation are achieved by cooperating the pulling assembly and the arc-type rack.

Benefits of technology

The installation efficiency of the disc-shaped insulator body is improved, the operation difficulty of operators is reduced, and the rapid and stable connection is achieved.

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Abstract

The invention discloses a disc-shaped insulator with a connecting structure, belongs to the technical field of insulators, and aims to solve the problems that the insulator mounting efficiency is low and the operation difficulty of operators is increased. The disc-shaped insulator comprises a disc-shaped insulator body, a butt-joint column is fixed on the top surface of the disc-shaped insulator body, and a butt-joint pipe is fixed on the bottom surface of the disc-shaped insulator body; four first racks distributed circumferentially are fixed to the middle of the outer side wall of the butt joint column, and four columnar holes distributed circumferentially are formed in the positions, close to the middle, of the outer side wall of the butt joint pipe; the two opposite second T-shaped blocks can get close to each other, so that an abutting block is conveniently driven to move downwards, a second rack is pushed to move, the part, located in a butt joint pipe, of a butt joint column is increased, and the position of a trapezoidal frame can be finally fixed through a first arc-shaped rack and a second arc-shaped rack; therefore, quick connection of the two disc-shaped insulator bodies can be realized, the installation efficiency of the disc-shaped insulator bodies is improved, and the operation difficulty of operators is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of insulators, and in particular relates to a disc-type insulator with a connection structure. Background Art

[0002] The existing application publication number "CN102568710A" proposes a large-tonnage disc-shaped suspended glass insulator. By designing the head of the glass piece into a cylindrical shape and a staggered umbrella skirt structure, and by reasonably matching the insulator size, the product strength grade can reach 76 tons. In actual use, the number of parallel strings can be reduced, so that the construction of ultra-high voltage power transmission lines greatly saves materials and space, and the safety performance is greatly improved. The existing conventional glass insulator includes an iron cap, a glass piece and a steel foot. The iron cap and the steel foot are respectively installed at the upper and lower ends of the glass piece. The steel foot is threadedly connected to the iron cap of the next insulator, thereby completing the series installation of multiple glass insulators.

[0003] However, in actual applications, the steel foot and the iron cap need to be inserted into a "T"-shaped slot and tightened by screwing. This process not only has low installation efficiency, but also increases the difficulty of the operator's work for high-altitude operations.

[0004] Therefore, a disc-type insulator with a connection structure is needed to solve the problems of low installation efficiency of the insulator in the prior art and increased difficulty of the operation for operators. Summary of the invention

[0005] The object of the present invention is to provide a disc-type insulator with a connection structure to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A disc-type insulator with a connection structure comprises a disc-shaped insulator body, a docking column is fixed to the top surface of the disc-shaped insulator body, a docking tube is fixed to the bottom surface of the disc-shaped insulator body, four circumferentially distributed first racks are fixed to the middle of the outer wall of the docking column, four circumferentially distributed column-shaped holes are opened near the middle position of the outer wall of the docking tube, gears are movably connected in the column-shaped holes, four circumferentially distributed second racks are arranged on the periphery of the docking tube, the second racks are meshed with the corresponding gears, four circumferentially distributed inner grooves are opened on the inner wall of the docking tube, a fixing frame is fixed to the outer wall of the docking tube near the top position, four circumferentially distributed second T-slots are opened on the bottom surface of the fixing frame, two second T-blocks are movably connected in the second T-slots, a rotating rod is movably connected to the bottom of the second T-block, a resisting block is movably connected between the bottoms of two adjacent rotating rods, and a pulling component is arranged on the periphery of the docking tube.

[0007] Furthermore, the pulling assembly includes a fixing ring, which is fixed to the outer side wall of the butt-jointing tube near the middle position, and the top surface of the fixing ring is movably connected to a first limiting column, and the top surface of the first limiting column is fixed to a trapezoidal frame.

[0008] Furthermore, a connecting ring is fixed to the bottom surface of the first limiting column, four first arc-shaped racks distributed in a circle are fixed to the top surface of the connecting ring, a limiting groove is provided on the bottom surface of the fixed ring, the limiting ring is movably connected in the limiting groove, four U-shaped frames distributed in a circle are fixed to the top surface of the limiting ring, a second arc-shaped rack is fixed to the bottom surface of the U-shaped frame, and the second arc-shaped rack is meshed with the first arc-shaped rack.

[0009] Furthermore, a top hole is formed on the bottom surface of the connecting ring.

[0010] Furthermore, side rods are fixed to the two opposing blocks at sides away from each other, and grooves are formed on the outer side walls of the side rods. Rollers are movably connected in the grooves, and the rollers cooperate with the trapezoidal frames.

[0011] Furthermore, inner columns are fixed to two opposite side surfaces of the inner side wall of the second T-shaped groove, the second T-shaped block is movably connected to the inner column, and a first spring is provided on the outer side wall of the inner column.

[0012] Furthermore, four circumferentially distributed side blocks are fixed to the bottom of the outer side wall of the butt tube, a second limiting column is fixed to the bottom surface of the second rack, the second limiting column is movably connected to the side block, and a second spring is arranged around the second limiting column.

[0013] Furthermore, a positioning column is fixed on the top surface of the abutment block, and the top of the positioning column is movably connected to the fixing frame.

[0014] Furthermore, a first T-shaped block is fixed to the inner side wall of the fixing ring, a first T-shaped slot is formed on a side of the second rack away from the tooth surface, and the first T-shaped block is movably engaged in the first T-shaped slot.

[0015] Compared with the prior art, the disc-type insulator with a connection structure provided by the present invention has at least the following beneficial effects: By means of the first rack, the gear and the second rack, the two disc-shaped insulator bodies can be preliminarily connected. By means of the pulling assembly, the two second T-blocks can be close to each other, thereby facilitating the downward movement of the abutting block and pushing the second rack to move, thereby increasing the portion of the docking column located in the docking tube. By means of the first arc-shaped rack and the second arc-shaped rack, the position of the trapezoidal frame can be finally fixed, thereby achieving rapid connection of the two disc-shaped insulator bodies, improving the installation efficiency of the disc-shaped insulator bodies, and reducing the operating difficulty of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the ladder frame structure of the present invention; Figure 3 For the present invention Figure 2 A is a schematic diagram of the partially enlarged structure of the middle part; Figure 4 It is a schematic diagram of the fixed frame structure of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the partially enlarged structure of B in the middle; Figure 6 This is a schematic diagram of the connecting ring structure of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the fixing ring of the present invention; Figure 8 This is a schematic diagram of the inner tank structure of the present invention; Fig. 9 For the present invention Figure 8 Schematic diagram of the partially enlarged structure of C in the middle.

[0017] In the figure: 100, disc-shaped insulator body; 101, docking column; 102, docking tube; 103, inner groove; 104, first rack; 105, columnar hole; 106, gear; 107, second rack; 200, fixing ring; 201, first T-block; 202, first T-slot; 300, fixed frame; 301, second T-slot; 302, second T-block; 303, rotating rod; 304, abutment block; 305, positioning column; 306, side rod; 307, slot; 308, roller; 309, inner column; 310, first spring; 400, first limiting column; 401, trapezoidal frame; 402, connecting ring; 403, top hole; 404, first arc-shaped rack; 405, limiting groove; 406, limiting ring; 407, U-shaped frame; 408, second arc-shaped rack; 500, side block; 501, second limiting column; 502, second spring. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. It should be noted that, in the absence of conflict, the embodiments in the present disclosure and the features in the embodiments can be combined, separated, interchanged and / or rearranged with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0019] In the accompanying drawings, the size and relative size of components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments may be implemented differently, a specific process sequence may be performed in a different order than described. For example, two successively described processes may be performed substantially simultaneously or in an order opposite to the order described. In addition, the same reference numerals represent the same components.

[0020] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values ​​and / or the values ​​provided that will be recognized by those of ordinary skill in the art.

[0021] See also Figure 1-Figure 9The present invention provides a disc-shaped insulator with a connection structure, comprising a disc-shaped insulator body 100, a docking column 101 is fixed to the top surface of the disc-shaped insulator body 100, a docking tube 102 is fixed to the bottom surface of the disc-shaped insulator body 100, four first racks 104 distributed in a circumference are fixed to the middle of the outer wall of the docking column 101, four cylindrical holes 105 distributed in a circumference are opened near the middle of the outer wall of the docking tube 102, a gear 106 is movably connected in the cylindrical hole 105, four second racks 107 distributed in a circumference are arranged on the periphery of the docking tube 102, the The second rack 107 is meshed with the corresponding gear 106, and the inner wall of the butt joint tube 102 is provided with four inner grooves 103 distributed in a circle, and a fixed frame 300 is fixed on the outer wall of the butt joint tube 102 near the top, and the bottom surface of the fixed frame 300 is provided with four second T-shaped grooves 301 distributed in a circle, and two second T-shaped blocks 302 are movably connected in the second T-shaped grooves 301, and a rotating rod 303 is movably connected to the bottom of the second T-shaped block 302, and a resistance block 304 is movably connected between the bottoms of two adjacent rotating rods 303, and a pulling component is arranged on the periphery of the butt joint tube 102.

[0022] When two disc-shaped insulator bodies 100 are butted together, the butt joint post 101 on one disc-shaped insulator body 100 is inserted into the butt joint pipe 102 at the bottom of the other disc-shaped insulator body 100, so that the first rack 104 at the top of one disc-shaped insulator body 100 is engaged with the inner groove 103 in the butt joint pipe 102 at the bottom of the other disc-shaped insulator body 100, until the gear 106 is engaged with the top of the side of the first rack 104, and then the pull assembly is pulled down to make the two second T-blocks 302 approach each other, so that the two second T-blocks 302 are relatively close to each other. As the two rotating rods 303 approach each other, the abutment block 304 is pushed and contacts the second rack 107, pushing the second rack 107 downward, and the downward movement of the second rack 107 drives the gear 106 to rotate, thereby causing the first rack 104 to move upward, and the upward movement of the first rack 104 drives the docking post 101 on the bottom disc-shaped insulator body 100 to move upward. This arrangement can push the second rack 107 to move, and at the same time realize the connection between the docking post 101 and the docking tube 102, thereby improving the installation efficiency of the disc-shaped insulator body 100.

[0023] In one embodiment, if Figure 6 As shown, the pulling assembly includes a fixing ring 200, and the fixing ring 200 is fixed to the outer wall of the butt joint tube 102 near the middle position. The top surface of the fixing ring 200 is movably connected with a first limiting column 400, and the top surface of the first limiting column 400 is fixed with a trapezoidal frame 401. When the trapezoidal frame 401 moves downward, it can drive the resistance block 304 to move downward, thereby causing the second rack 107 to move downward. This setting method can change the position of the resistance block 304, thereby adjusting the position of the second rack 107.

[0024] In one embodiment, if Figure 6 As shown, a connecting ring 402 is fixed to the bottom surface of the first limiting column 400, and four first arc-shaped racks 404 distributed in a circle are fixed to the top surface of the connecting ring 402. A limiting groove 405 is provided on the bottom surface of the fixing ring 200, and a limiting ring 406 is movably connected in the limiting groove 405. Four U-shaped frames 407 distributed in a circle are fixed to the top surface of the limiting ring 406, and a second arc-shaped rack 408 is fixed to the bottom surface of the U-shaped frame 407. The second arc-shaped rack 408 is meshed with the first arc-shaped rack 404. During the downward movement of the trapezoidal frame 401, the second arc-shaped rack 408 gradually moves out of the top hole 403 until the second arc-shaped rack 408 is located above the top hole 403. At this time, the first arc-shaped rack 404 and the second arc-shaped rack 408 are staggered and there is a gap in the middle. Then, the U-shaped frame 407 can be rotated to rotate the second arc-shaped rack 408. At this time, the second arc-shaped rack 40 8 is relatively distributed with the first arc-shaped rack 404, and then the pulling of the pulling assembly is released, the second spring 502 pushes the second rack 107 to move upward, and then pushes the contact block 304 to move upward, the contact block 304 moves upward to drive the trapezoidal frame 401 to move upward, and the trapezoidal frame 401 moves upward to drive the first arc-shaped rack 404 to move upward, so that the first arc-shaped rack 404 is meshed with the second arc-shaped rack 408. Since the first arc-shaped rack 404 and the second arc-shaped rack 408 are relatively arranged, in this arrangement, the first arc-shaped rack 404 realizes the limitation of the trapezoidal frame 401 through the action relationship of support and meshing, and finally the two disc-shaped insulator bodies 100 are stably connected together, which effectively ensures the stability of the connection of the two disc-shaped insulator bodies 100. At the same time, this structural design can conveniently and quickly realize the connection of the two disc-shaped insulator bodies 100, thereby improving the connection efficiency of the disc-shaped insulator bodies 100.

[0025] In one embodiment, if Figure 6 As shown, a top hole 403 is provided on the bottom surface of the connecting ring 402. The top hole 403 can prevent the U-shaped frame 407 and the connecting ring 402 from interfering with each other when the two disc-shaped insulator bodies 100 are not finally stably connected.

[0026] The top hole 403 corresponds to the initial position of the second arc-shaped rack 408 .

[0027] In one embodiment, if Figure 5As shown, side rods 306 are fixed to the sides away from each other relative to the two abutment blocks 304, and the outer wall of the side rods 306 is provided with slots 307, and rollers 308 are movably connected in the slots 307, and the rollers 308 cooperate with the trapezoidal frame 401. The side rods 306 and the rollers 308 can cooperate with the trapezoidal frame 401, so that when the trapezoidal frame 401 moves, the rollers 308 can slide on the inner wall of the trapezoidal frame 401, so as to facilitate the relative approach of the two second T-blocks 302 to each other.

[0028] In one embodiment, if Figure 4 As shown, inner columns 309 are fixed to the two opposite side surfaces of the inner wall of the second T-slot 301, the second T-block 302 is movably connected to the inner column 309, and the outer wall of the inner column 309 is provided with a first spring 310. The inner column 309 and the first spring 310 enable the first spring 310 to pull the second T-block 302 to move and reset after the two disc-shaped insulator bodies 100 are disassembled. This arrangement enables the second T-block 302 to be reset manually without the need to manually reset after the two disc-shaped insulator bodies 100 are separated, thereby reducing the complexity of the operation.

[0029] In one embodiment, if Figure 8 As shown, four side blocks 500 distributed in a circle are fixed to the bottom of the outer side wall of the docking tube 102, a second limiting column 501 is fixed to the bottom surface of the second rack 107, the second limiting column 501 is movably connected to the side block 500, and a second spring 502 is arranged on the periphery of the second limiting column 501. The arrangement of the second spring 502 allows the pull on the trapezoidal frame 401 to be released when the first arc-shaped rack 404 is opposite to the second arc-shaped rack 408, so that the trapezoidal frame 401 can move upward under the push of the second spring 502, and the first arc-shaped rack 404 is meshed with the second arc-shaped rack 408, so as to facilitate the final limitation of the position of the trapezoidal frame 401.

[0030] In one embodiment, if Figure 4 As shown, a positioning column 305 is fixed to the top surface of the resistance block 304, and the top of the positioning column 305 is movably connected to the fixed frame 300. The setting of the positioning column 305 enables the resistance block 304 to always move in the vertical direction when moving, thereby avoiding the resistance block 304 from moving in the horizontal direction, causing the resistance block 304 to be unable to contact the second rack 107.

[0031] In one embodiment, if Figure 7 and Figure 8As shown, a first T-block 201 is fixed to the inner wall of the fixing ring 200, a first T-slot 202 is provided on the side of the second rack 107 away from the tooth surface, the first T-block 201 is movably engaged in the first T-slot 202, and the arrangement of the first T-slot 202 and the first T-block 201 enables the position of the second rack 107 to be movably limited, thereby facilitating the movement of the second rack 107.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disc-shaped insulator with a connection structure, comprising a disc-shaped insulator body (100), characterized in that: A docking post (101) is fixed to the top surface of the disc-shaped insulator body (100), a docking tube (102) is fixed to the bottom surface of the disc-shaped insulator body (100), four circumferentially distributed first racks (104) are fixed to the middle of the outer wall of the docking post (101), four circumferentially distributed columnar holes (105) are opened near the middle of the outer wall of the docking tube (102), a gear (106) is movably connected in the columnar hole (105), and four circumferentially distributed second racks (107) are arranged on the periphery of the docking tube (102), and the second racks (107) are connected to the corresponding gears (106) ) are engaged, the inner wall of the butt tube (102) is provided with four inner grooves (103) distributed in a circumference, a fixing frame (300) is fixed to the outer wall of the butt tube (102) near the top, the bottom surface of the fixing frame (300) is provided with four second T-shaped grooves (301) distributed in a circumference, two second T-shaped blocks (302) are movably connected in the second T-shaped grooves (301), a rotating rod (303) is movably connected at the bottom of the second T-shaped block (302), a resisting block (304) is movably connected between the bottoms of two adjacent rotating rods (303), and a pulling component is arranged on the periphery of the butt tube (102).

2. The disc-type insulator with a connection structure according to claim 1, characterized in that: The pulling assembly comprises a fixing ring (200), the fixing ring (200) being fixed to an outer side wall of the butt joint pipe (102) near the middle position, the top surface of the fixing ring (200) being movably connected to a first limiting column (400), the top surface of the first limiting column (400) being fixed to a trapezoidal frame (401).

3. The disc-type insulator with a connection structure according to claim 1, characterized in that: A connecting ring (402) is fixed to the bottom surface of the first limiting column (400), and four first arc-shaped racks (404) distributed in a circle are fixed to the top surface of the connecting ring (402). A limiting groove (405) is provided on the bottom surface of the fixing ring (200), and a limiting ring (406) is movably connected in the limiting groove (405). Four U-shaped frames (407) distributed in a circle are fixed to the top surface of the limiting ring (406), and a second arc-shaped rack (408) is fixed to the bottom surface of the U-shaped frame (407), and the second arc-shaped rack (408) is meshed with the first arc-shaped rack (404).

4. The disc-type insulator with a connection structure according to claim 3, characterized in that: The bottom surface of the connecting ring (402) is provided with a top hole (403).

5. The disc-type insulator with a connection structure according to claim 1, characterized in that: A side rod (306) is fixed to each other on a side away from the two abutting blocks (304), and a groove (307) is formed on the outer wall of the side rod (306). A roller (308) is movably connected in the groove (307), and the roller (308) cooperates with the trapezoidal frame (401).

6. The disc-type insulator with a connection structure according to claim 1, characterized in that: Inner columns (309) are fixed to two opposite side surfaces of the inner wall of the second T-shaped slot (301), the second T-shaped block (302) is movably connected to the inner column (309), and a first spring (310) is provided on the outer wall of the inner column (309).

7. The disc-type insulator with a connection structure according to claim 1, characterized in that: Four side blocks (500) distributed in a circumferential manner are fixed to the bottom of the outer side wall of the butt tube (102), a second limiting column (501) is fixed to the bottom surface of the second rack (107), the second limiting column (501) is movably connected to the side block (500), and a second spring (502) is arranged on the periphery of the second limiting column (501).

8. The disc-type insulator with a connection structure according to claim 1, characterized in that: A positioning column (305) is fixed on the top surface of the abutment block (304), and the top of the positioning column (305) is movably connected to the fixing frame (300).

9. The disc-type insulator with a connection structure according to claim 2, characterized in that: A first T-shaped block (201) is fixed to the inner wall of the fixing ring (200), a first T-shaped slot (202) is provided on a side of the second rack (107) away from the tooth surface, and the first T-shaped block (201) is movably engaged in the first T-shaped slot (202).

Citation Information

Patent Citations

  • Large-tonnage disc-shaped suspension type glass insulator

    CN102568710A