Shearing pump

By designing a shear pump in the feeding device of the emulsification pump, and using a grille and a shear knife to refine the material into small sections, the problem of easy blockage in the material refinement process in the prior art is solved, and the normal operation of the emulsification pump and effective refinement of the material is achieved.

CN119857409AActive Publication Date: 2025-04-22NINGBO DELISHI PUMP IND CO LTD
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Patent Information

Application Number
CN202510352627.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-04-22
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

The existing emulsification pump feeding device is prone to blockage during the material refinement process, resulting in failure to work normally.

Method used

A shear pump is designed, including a pump body, a grille and a shear knife. The grille is used to initially divert the material. The shear knife cuts the split strip material into small sections and mixes it by gravity to form a refined mixture.

Benefits of technology

By cutting the material into small sections for refining, the possibility of clogging is significantly reduced, ensuring the normal operation of the emulsification pump.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shear pump comprises a pump body (1), the pump body (1) is provided with a vertically-arranged pump cavity (2), the pump cavity (2) comprises a top feed port (3), an inlet (4) and a discharge port (5), the inlet (4) and the discharge port (5) are located on the two sides of the pump cavity (2), liquid can flow into the inlet (4) to maintain the pump cavity (2) to have a certain liquid level (6), the discharge port (5) is used for outputting a mixture mixed with materials, and the feed port (3) is provided with a grating (7). A shear knife (8) is arranged on the lower side of the grating (7), the shear knife (8) is higher than the liquid level (6), the grating (7) is used for primarily dividing materials into first strip-shaped bodies, the shear knife (8) is used for cutting the first strip-shaped bodies into small sections of materials, and the small sections of materials fall into the liquid level (6) below through gravity to be mixed to form the mixture; the shear pump is beneficial to refinement and blockage prevention.
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Description

Technical Field

[0001] The invention relates to the technical field of material refining devices, in particular to a shear pump. Background Art

[0002] In the field of using emulsifying pumps for material refinement, the existing feeding devices mostly allow the material to flow through a perforated plate and then enter the emulsifying pump for refinement. In this way, the material will form strips. When it meets water, the strips of material will agglomerate and harden. Although the perforated plate is treated, the technical problem of blocking the inlet of the emulsifying pump will still occur, resulting in failure to work normally.

[0003] In the existing technical solutions, no better technical solutions have been found to solve the above problems. Existing technical solutions include, for example, a shear pump for a reactor reflux device disclosed in CN201239615Y, a material refining equipment disclosed in CN109701427A, and a statorless pipeline emulsifier for wet medium emulsification disclosed in CN1155435C, etc.

[0004] In order to solve the above technical problems, the present application proposes a shear pump which can be arranged before the emulsification pump to pre-treat the material, thereby facilitating refinement and preventing clogging. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a shear pump which is conducive to refinement and anti-clogging.

[0006] Compared with the prior art, the present invention proposes a shear pump, including a pump body, which is provided with a vertically arranged pump chamber, the pump chamber including a top feed port and an inlet and a discharge port located on both sides of the pump chamber, the inlet can flow into liquid to maintain a certain liquid level in the pump chamber, the discharge port is used to output a mixture mixed with materials, the feed port is provided with a grid, a shear knife is provided on the lower side of the grid, the shear knife is arranged above the liquid level, the grid is used to preliminarily divert the material into a first strip body, the shear knife is used to cut the first strip body into small segments of material, the small segments of material fall into the liquid surface below by gravity and are mixed to form the mixture.

[0007] In some embodiments, the shearing knife includes a plurality of blades arranged along the circumference of the rotating shaft, and the blades form a rotating surface when rotating, and the rotating surface is located at the lower side of the grille.

[0008] In some embodiments, the upper side of the blade is arranged as a plane parallel to the lower side of the grille, and the upper side of the blade is arranged adjacent to or in contact with the lower side of the grille.

[0009] In some embodiments, a drive shaft is also included, and the upper end of the drive shaft is coaxially and detachably connected to the rotating shaft.

[0010] In some embodiments, a base is further included, the pump body is disposed on the base, the drive shaft passes through the bottom of the pump chamber and extends downward to the base, and the base is provided with a driver, which drives the drive shaft to rotate.

[0011] In some embodiments, the driver includes an electric motor and a transmission box, and the electric motor, the transmission box, and the drive shaft are sequentially connected in a transmission manner.

[0012] In some embodiments, the base includes a bottom plate, the electric motor and the pump body are arranged in parallel on the upper side of the bottom plate, and the transmission box is arranged on the lower side of the base. The transmission box is provided with a driving wheel and a passive wheel, the driving wheel is connected to the output shaft of the electric motor, and the passive wheel is connected to the lower end of the drive shaft.

[0013] In some embodiments, the inlet and the outlet are coaxially distributed along a straight line.

[0014] In some embodiments, the grille is configured as a partition, the upper side of the partition is a temporary material bin, the partition is provided with a material drop hole, and the material drop hole forms a first strip-shaped body.

[0015] In some embodiments, a spray structure is provided near the lower side of the grid, and the spray structure is used to preliminarily solidify the material to facilitate the shearing of the first strip by the shearing knife.

[0016] After adopting the above structure, compared with the prior art, the present invention has the following advantages: The present invention is improved in that a shearing knife is provided on the lower side of the grid, and the shearing knife is arranged above the liquid level. The grid is used to preliminarily divert the material into a first strip-shaped body, and the shearing knife is used to cut the first strip-shaped body into small segments of material, and the small segments of material fall into the liquid surface below by gravity to be mixed to form the mixture. Therefore, the first refinement has been carried out by forming small segments of material, and then the small segments of material fall into the liquid surface below by gravity to be mixed to form the mixture, which greatly reduces the possibility of blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of a shear pump disclosed in the present invention.

[0018] Figure 2 It is a top view of a shear pump disclosed in the present invention.

[0019] Figure 3 This is an AA section view (with the liquid surface drawn for illustration purposes).

[0020] Figure 4 It is a BB section view.

[0021] Figure 5 This is a three-dimensional schematic diagram for showing the cutter disc structure of a shear pump disclosed in the present invention.

[0022] Explanation of the reference numerals: 1-pump body, 2-pump chamber, 3-feeding port, 4-inlet, 5-discharging port, 6-liquid level, 7-grid, 8-shear knife, 9-blade, 10-upper side, 11-rotating shaft, 12-driving shaft, 13-base, 14-electric motor, 15-transmission box, 16-bottom plate, 17-driving wheel, 18-passive wheel, 19-dropping hole, 20-spray structure, 21-transmission belt, 22-support, 23-temporary material bin. DETAILED DESCRIPTION

[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.

[0024] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0025] like Figures 1 to 5 The figure shows a shear pump, comprising a pump body 1, wherein the pump body 1 is provided with a vertically arranged pump chamber 2, the pump chamber 2 comprising an overhead feed port 3 and an inlet 4 and a discharge port 5 located on both sides of the pump chamber 2, the inlet 4 allows liquid to flow into the pump chamber 2 to maintain a certain liquid level 6, the discharge port 5 is used to output a mixture mixed with materials, the feed port 3 is provided with a grid 7, a shear knife 8 is provided on the lower side of the grid 7, the shear knife 8 is arranged above the liquid level 6, the grid 7 is used to preliminarily divert the material into a first strip body, the shear knife 8 is used to cut the first strip body into small segments of material, and the small segments of material fall into the liquid level 6 below by gravity for mixing to form the mixture.

[0026] The working principle of the present disclosure can be referred to as follows: the inlet 4 is connected to the liquid supply device, the liquid supply device provides liquid to maintain the pump chamber 2 with a certain liquid level 6, the shear knife 8 cuts the first strip into small segments of material, the small segments of material fall into the liquid surface 6 below by gravity and are mixed to form the mixture, and then the mixture is output through the discharge port 5, the discharge port 5 can be connected to the suction port of the emulsification pump, therefore, the power of the flow from the inlet 4 to the discharge port 5 can rely on the suction force of the emulsification pump, which is conducive to simplifying the power structure of the flow.

[0027] In order to facilitate flow, refinement and anti-clogging purposes, such as Figure 2 , 4 As shown, the inlet 4 and the outlet 5 are coaxially distributed along a straight line.

[0028] In some embodiments, Figure 2 , 3 As shown, the grid 7 is set as a partition, the upper side of the partition is a temporary material bin 23, the partition is provided with a material drop hole 19, and the material drop hole 19 forms a first strip. In this way, the material enters the temporary material bin 23 and is squeezed under the action of gravity and / or pressure, then the first strip is formed through the material drop hole 19, and then cut into small pieces of material by the shearing knife 8, in this example, small pieces, similar to small pills such as vitamins.

[0029] Further, such as Figure 3 As shown, the material drop hole 19 includes two parts, namely a conical hole and a cylindrical hole arranged in sequence from top to bottom. The conical hole allows the flowing material to enter conveniently, while the cylindrical hole organizes the entering material into a cylindrical shape and transports it to the lower side of the grille 7. When the cylindrical material protrudes from the lower side of the grille 7, it can be sheared into small pieces by the shear knife 8.

[0030] In some embodiments, Figure 3 , 4 As shown in Figures 5 and 6, the shearing knife 8 includes a plurality of blades 9 arranged along the circumference of the rotating shaft 11. When these blades 9 rotate, they form a rotating surface, which is located at the lower side of the grille 7. In this way, the rotating shaft 11 and these blades 9 form a rotatable blade disc structure, which is conducive to high-efficiency shearing.

[0031] It is worth noting that Figure 4 As shown, a spray structure 20 is provided near the lower side of the grid 7, and the spray structure 20 is used to initially solidify the material to facilitate the shearing of the first strip by the shearing knife 8. This is more conducive to shearing the material into small pieces.

[0032] The spray structure 20 is, for example, a nozzle. On the one hand, the nozzle sprays water mist toward the lower side of the grille 7 to preliminarily solidify the material. On the other hand, the water mist sprayed by the nozzle is mixed with the material just protruding under the stirring of the rotating blade disc structure, and then the material is preliminarily solidified and sheared by the blade 9 at the same time.

[0033] In some embodiments, Figure 3 , 4 As shown in FIG. 5 , the upper side 10 of the blade 9 is set as a plane parallel to the lower side of the grille 7, and the upper side 10 of the blade 9 is adjacent to or attached to the lower side of the grille 7. In this way, it is more conducive to the shearing purpose, so that the first strip body is not pulled too long, and the small section of the sheared material is thin, which is conducive to thinning.

[0034] In some embodiments, Figure 3 , 4 5, it also includes a drive shaft 12, the upper end of the drive shaft 12 is coaxially detachably connected to the rotating shaft 11. In this way, it is convenient to assemble and is also conducive to the maintenance of the cutter head structure through disassembly and assembly at a later stage.

[0035] In some embodiments, Figure 3 As shown, the pump body 1 is also provided with a base 13, on which the pump body 1 is arranged, and the drive shaft 12 passes through the bottom of the pump chamber 2 and then extends downward to the base 13, and the base 13 is provided with a driver, which drives the drive shaft 12 to rotate. In this way, the structure is compact.

[0036] Furthermore, the driver includes an electric motor 14 and a transmission box 15 , and the electric motor 14 , the transmission box 15 , and the drive shaft 12 are sequentially connected in transmission.

[0037] In some embodiments, Figure 1 , 3 As shown, the base 13 includes a bottom plate 16 and a support 22, the support 22 supports the bottom plate 16, the electric motor 14 and the pump body 1 are arranged in parallel on the upper side of the bottom plate 16, and the transmission box 15 is arranged on the lower side of the base 13. The transmission box 15 is provided with a driving wheel 17 and a driven wheel 18, the driving wheel 17 is connected to the output shaft of the electric motor 14, and the driven wheel 18 is connected to the lower end of the driving shaft 12. In this way, the structure is compact.

[0038] The driving wheel 17 and the driven wheel 18 can be gears or pulleys. In this example, they are pulleys. The driving wheel 17 and the driven wheel 18 are connected by a transmission belt 21.

[0039] When understanding the present disclosure, if necessary, the above structure can refer to other embodiments / appendices. Figure 1 And understand, no further elaboration here.

[0040] The above description is only an illustrative embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the patent protection scope of the present invention are included in the patent protection scope of the present invention.

Claims

1. A shear pump, comprising a pump body (1), characterized in that: The pump body (1) is provided with a vertically arranged pump chamber (2). The pump chamber (2) includes a top feed port (3) and an inlet (4) and a discharge port (5) located on both sides of the pump chamber (2). Liquid can flow into the inlet (4) to maintain the pump chamber (2) with a liquid surface (6). The discharge port (5) is used to output a mixture mixed with materials. The feed port (3) is provided with a grid (7). A shearing knife (8) is provided on the lower side of the grid (7). The shearing knife (8) is arranged above the liquid surface (6). The grid (7) is used to preliminarily divert the material into a first strip body. The shearing knife (8) is used to cut the first strip body into small segments of material. The small segments of material fall into the liquid surface (6) below by gravity to be mixed to form the mixture.

2. The shear pump according to claim 1, characterized in that The shearing knife (8) comprises a plurality of blades (9) arranged along the circumference of the rotating shaft (11). When the blades (9) rotate, they form a rotating surface, which is located on the lower side of the grille (7).

3. The shear pump according to claim 2, characterized in that The upper side surface (10) of the blade (9) is arranged as a plane parallel to the lower side surface of the grille (7), and the upper side surface (10) of the blade (9) is arranged adjacent to or in contact with the lower side surface of the grille (7).

4. The shear pump according to claim 2, characterized in that It also comprises a driving shaft (12), the upper end of which is coaxially and detachably connected to the rotating shaft (11).

5. The shear pump according to claim 4, characterized in that The pump body (1) is arranged on the base (13); the drive shaft (12) passes through the bottom of the pump chamber (2) and extends downward to the base (13); the base (13) is provided with a driver, and the driver drives the drive shaft (12) to rotate.

6. The shear pump according to claim 5, characterized in that The driver comprises an electric motor (14) and a transmission box (15), and the electric motor (14), the transmission box (15) and the drive shaft (12) are sequentially connected in a transmission manner.

7. The shear pump according to claim 6, characterized in that The base (13) comprises a bottom plate (16), the electric motor (14) and the pump body (1) are arranged in parallel on the upper side of the bottom plate (16), and the transmission box (15) is arranged on the lower side of the base (13). The transmission box (15) is provided with a driving wheel (17) and a driven wheel (18), the driving wheel (17) is connected to the output shaft of the electric motor (14), and the driven wheel (18) is connected to the lower end of the drive shaft (12).

8. The shear pump according to claim 1, characterized in that The inlet (4) and the outlet (5) are coaxially distributed along a straight line.

9. The shear pump according to claim 1, characterized in that The grille (7) is configured as a partition, the upper side of the partition is a temporary material bin (23), the partition is provided with a material drop hole (19), and the material drop hole (19) forms a first strip-shaped body.

10. The shear pump according to claim 1, 2, 3 or 9, characterized in that: A spray structure (20) is provided near the lower side of the grid (7), and the spray structure (20) is used to preliminarily solidify the material to facilitate the shearing of the first strip by the shearing knife (8).

Citation Information

Patent Citations

  • Material refining equipment

    CN109701427A

  • Stator-less pipeline-type emulsifying machine

    CN1155435C

  • Shearing pump for refluxing apparatus for reactor

    CN201239615Y

  • Sugar industry emulsifying mortar shear pump

    CN101260894A

  • Novel split type water-powder mixing pump

    CN104128107A