Roller quick-changing structure
By designing an automatic fast-changing fixing seat for rollers, the problem of low maintenance and replacement efficiency in the prior art is solved, and disassembly and installation can be completed by one person, improving the safety and reliability of operation.
Patent Information
- Application Number
- CN202510199884.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-04-22
AI Technical Summary
In the prior art, the regular maintenance and replacement of rollers requires a lot of labor, and the disassembly and installation process is complicated and inefficient.
A roller quick change structure is designed, and a roller quick change fixing seat that automatically engages, is fixed through the cavity formed by the arc surface and the clamping surface of the first and second fixing parts, reducing the dependence on fasteners such as screws and realizing disassembly and installation that can be completed by one person.
It improves the removal and installation efficiency of rollers, reduces labor demand, is simple and fast to operate, safe to use, has a low failure rate, and is simple and firm in structure and has strong reliability.
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Figure CN119857659A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, and in particular to a roller quick-change structure. Background Art
[0002] In mechanical equipment, shaft or roller parts are used a lot. During long-term use, they often need to be regularly maintained and replaced, especially when it comes to dust removal rollers. Since dust removal rollers are often used as consumables, the frequency of replacement is very high. Figure 1 A replacement structure for a roller in a dust removal device is provided. Two fixed seats with holes are used to disassemble and install the roller. Large chamfers are set at the edges of the fixed seats with holes. Screws and other fasteners are usually required for disassembly and installation. One person cannot complete the disassembly and installation. Therefore, a fixed seat that can automatically engage with shafts or rollers is urgently needed. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention designs a roller quick-change structure, including: a dust removal device; a roller installed on the dust removal device; a fixed seat with a hole installed at one end of the roller; and a roller quick-change fixed seat installed at the other end of the roller, for cooperating with the fixed seat with a hole to disassemble or install the roller.
[0004] Preferably, the roller quick-change fixing seat is an automatic snap-fit structure.
[0005] Preferably, the roller quick-change fixing seat includes: a first fixing member; a second fixing member, which is rotatably mounted on the first fixing member and is mounted on the end of the roller in cooperation with the first fixing member.
[0006] Preferably, a first arc surface is provided on the first fixing member, and a second arc surface is provided on the second fixing member, and the radii of the first arc surface and the second arc surface are the same; a first clamping surface tangent to the first arc surface is provided on the first fixing member, and a second clamping surface tangent to the second arc surface is provided on the second fixing member; the first arc surface, the second arc surface, the second clamping surface and the first clamping surface enclose a cavity which is concentric and has the same diameter as the roller, and the end of the roller is installed in the cavity.
[0007] Preferably, a third clamping surface tangent to the first arc surface is provided on the first fixing member, the third clamping surface is parallel to the first clamping surface, and the distance between the third clamping surface and the first clamping surface is not less than the outer diameter of the roller.
[0008] Preferably, the first fixing member is provided with an inclined surface.
[0009] Preferably, the roller quick-change fixing seat further includes a connecting assembly, and the connecting assembly is used to rotatably mount the second fixing member on the first fixing member.
[0010] Preferably, the connecting assembly is a torque rebound structure.
[0011] Preferably, the connecting assembly includes: a rotating shaft, used to rotatably mount the second fixing member thereon; a torsion spring, mounted on the rotating shaft and connected to the first fixing member and the second fixing member, and used to reset the first fixing member.
[0012] Preferably, both the first fixing member and the second fixing member are provided with mounting holes, and the mounting holes are used to install the rotating shaft; both the first fixing member and the second fixing member are provided with mounting grooves, and the mounting grooves are used to install the torsion springs.
[0013] Compared with the closest prior art, the beneficial effects of the present invention are: 1. The present invention designs the roller quick-change fixing seat as an automatic snap-fit structure. When disassembling or installing the roller, no fasteners such as screws are required. The roller quick-change fixing seat only needs to be installed at one end of the roller, and the operator operates at the other end of the roller through the fixing seat with holes. The operation is simple, fast and convenient, the use is safe, and the failure rate is low. One person can complete the disassembly and installation, which increases the efficiency of disassembly and installation and avoids occupying a large amount of labor.
[0014] 2. After the roller of the present invention is installed, the core shaft of the roller is firmly fixed by the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface of the first fixing member and the second fixing member, the translational freedom is completely eliminated, the structure is simple and firm, and the reliability is strong.
[0015] 3. The first fixing member and the second fixing member are connected by a connecting assembly. The connecting assembly is a torque rebound structure, which can provide a certain torque and ensure the stability of the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface. Mechanical limiting is adopted between the first fixing member and the second fixing member, and translation is impossible. The failure and life of the roller quick-change fixing seat are only related to the connecting assembly, the failure rate is extremely low, and the subsequent maintenance is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The invention relates to a roller replacement structure in dust removal equipment in the prior art.
[0017] Figure 2 It is a schematic diagram of the roller quick-change structure of the present invention.
[0018] Figure 3 It is a first structural schematic diagram of the roller quick-change fixing seat of the present invention.
[0019] Figure 4 It is a second structural schematic diagram of the roller quick-change fixing seat of the present invention.
[0020] Figure 5 It is a third structural schematic diagram of the roller quick-change fixing seat of the present invention.
[0021] Figure 6It is a schematic structural diagram of the first fixing member of the present invention.
[0022] Figure 7 It is a schematic structural diagram of the second fixing member of the present invention.
[0023] Figure 8 It is a schematic diagram of the structure of the connection assembly of the present invention.
[0024] Reference numerals: 1-dust removal equipment, 2-roller, 3-fixed seat with holes, 4-roller quick-change fixed seat, 41-first fixing piece, 42-second fixing piece, 43-connecting assembly. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0026] like Figure 2-Figure 8 As shown, the present invention provides a roller quick-change structure, including: a dust removal device 1; a roller 2, mounted on the dust removal device 1; a fixed seat 3 with holes, mounted on one end of the roller 2; a roller quick-change fixed seat 4, mounted on the other end of the roller 2, and used to cooperate with the fixed seat 3 with holes to disassemble or install the roller 2. Among them, the roller quick-change fixed seat 4 is an automatic snap-fit structure. The roller quick-change fixed seat 4 is designed as an automatic snap-fit structure. When disassembling or installing the roller 2, no fasteners such as screws are required. It is only necessary to install the roller quick-change fixed seat 4 on one end of the roller 2. The operator operates at the other end of the roller 2 through the fixed seat 3 with holes. The operation is simple, fast and convenient, safe to use, and has a low failure rate. One person can complete the disassembly and installation, which increases the efficiency of disassembly and installation and avoids occupying a large amount of labor.
[0027] Preferably, the roller quick-change fixing seat 4 includes: a first fixing member 41; a second fixing member 42 rotatably mounted on the first fixing member 41 and mounted on the end of the roller 2 in cooperation with the first fixing member 41.
[0028] Preferably, the first fixing member 41 is provided with a first arc surface, the second fixing member 42 is provided with a second arc surface, and the radius of the first arc surface and the second arc surface are the same; the first fixing member 41 is provided with a first clamping surface tangent to the first arc surface, and the second fixing member 42 is provided with a second clamping surface tangent to the second arc surface; the first arc surface, the second arc surface, the second clamping surface and the first clamping surface enclose a cavity that is concentric and has the same diameter as the roller 2, and the end of the roller 2 is installed in the cavity. After the roller 2 is installed, the core shaft of the roller 2 is firmly fixed by the cavity enclosed by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface of the first fixing member 41 and the second fixing member 42, the translational freedom is completely eliminated, the structure is simple and firm, and the reliability is strong.
[0029] Preferably, the first fixing member 41 is provided with a third engaging surface tangent to the first arc surface, the third engaging surface is parallel to the first engaging surface, and the distance between the third engaging surface and the first engaging surface is not less than the outer diameter of the roller 2. When removing or installing the roller 2, the first fixing member 41 is rotated, and the first engaging surface and the third engaging surface form a channel sufficient to accommodate the roller 2. The setting of the channel greatly increases the efficiency of the operation.
[0030] Preferably, an inclined surface is provided on the first fixing member 41. When using the roller quick-change fixing seat 4, when removing the roller 2, it is only necessary to add an upward force to the first fixing member 41, and the first fixing member 41 can rotate around the rotating shaft of the connecting component 43, so that one end of the first fixing member 41 is lifted, and the roller 2 can be taken out along the channel formed by the first clamping surface and the third clamping surface. When installing the roller 2, it is only necessary to roll the roller 2 inward along the channel formed by the first clamping surface and the third clamping surface, and the upper half of the outer circle of the roller 2 contacts the inclined surface of the first fixing member 41, and the first fixing member 41 will be subjected to an upward component force, so that the first fixing member 41 can rotate around the rotating shaft of the connecting component 43, so that one end of the first fixing member 41 is lifted, until the channel formed by the first clamping surface and the third clamping surface is fully opened, and the roller 2 continues to roll forward and is fixed in the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface.
[0031] Preferably, the roller quick-change fixing seat 4 further includes a connecting assembly 43, and the connecting assembly 43 is used to rotatably mount the second fixing member 42 on the first fixing member 41. When the roller quick-change fixing seat 4 is used, when removing the roller 2, it is only necessary to add an upward force to the first fixing member 41 alone, and the first fixing member 41 can rotate around the rotating shaft of the connecting assembly 43, so that one end of the first fixing member 41 is lifted, and the roller 2 can be taken out along the channel formed by the first clamping surface and the third clamping surface. When installing the roller 2, it is only necessary to roll the roller 2 inward along the channel formed by the first clamping surface and the third clamping surface. The upper half of the outer circle of the roller 2 contacts the inclined surface of the first fixing member 41. The first fixing member 41 will be subjected to an upward component force, so that the first fixing member 41 can rotate around the rotating axis of the connecting component 43, so that one end of the first fixing member 41 is lifted until the channel formed by the first clamping surface and the third clamping surface is fully opened. The roller 2 continues to roll forward, and the first fixing member 41 is restored under the action of the connecting component 43, fixing the roller 2 in the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface.
[0032] Preferably, the connecting component 43 is a torque rebound structure. The connecting component 43 includes: a rotating shaft, used to rotatably mount the second fixing member 42 thereon; a torsion spring, mounted on the rotating shaft and connected to the first fixing member 41 and the second fixing member 42, and used to reset the first fixing member 41. When using the roller quick-change fixing seat 4, when removing the roller 2, it is only necessary to add an upward force to the first fixing member 41 alone, and the first fixing member 41 can rotate around the rotating shaft of the connecting component 43, so that one end of the first fixing member 41 is lifted, and the roller 2 can be taken out along the channel formed by the first clamping surface and the third clamping surface. When installing the roller 2, it is only necessary to roll the roller 2 inward along the channel formed by the first clamping surface and the third clamping surface. The upper half of the outer circle of the roller 2 contacts the inclined surface of the first fixing member 41, and the first fixing member 41 will be subjected to an upward component force, so that the first fixing member 41 can rotate around the rotating axis of the connecting component 43, so that one end of the first fixing member 41 is lifted until the channel formed by the first clamping surface and the third clamping surface is fully opened, and the roller 2 continues to roll forward, and the first fixing member 41 recovers under the action of the torsion spring, and fixes the roller 2 in the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface.
[0033] The first fixing member 41 is connected to the second fixing member 42 by a connecting assembly 43. The connecting assembly 43 is a torque rebound structure, which can provide a certain torque to ensure the stability of the cavity surrounded by the first arc surface, the second arc surface, the second clamping surface and the first clamping surface. A mechanical limiter is used between the first fixing member 41 and the second fixing member 42, and translation is impossible. The failure and life of the roller quick-change fixing seat 4 are only related to the connecting assembly 43, the failure rate is extremely low, and the subsequent maintenance is simple.
[0034] Preferably, the first fixing member 41 and the second fixing member 42 are both provided with mounting holes for mounting the rotating shaft. The first fixing member 41 and the second fixing member 42 are both provided with mounting grooves for mounting the torsion spring.
[0035] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0036] In addition, the terms "above" and "below" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "above" and "below" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0038] In the present application, the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention are included in the scope of the claims of the present invention to be approved.
Claims
1. A roller quick-change structure, characterized in that: include: Dust removal equipment (1); A roller (2) mounted on the dust removal device (1); A fixed seat (3) with a hole, mounted on one end of the roller (2); A roller quick-change fixing seat (4) is mounted on the other end of the roller (2) and is used to cooperate with the fixing seat with holes (3) to remove or install the roller (2).
2. The roller quick-change structure according to claim 1, characterized in that: The roller quick-change fixing seat (4) is an automatic snap-fit structure.
3. The roller quick-change structure according to claim 2, characterized in that: The roller quick-change fixing seat (4) comprises: A first fixing member (41); The second fixing member (42) is rotatably mounted on the first fixing member (41) and is mounted on the end of the roller (2) in cooperation with the first fixing member (41).
4. The roller quick-change structure according to claim 3, characterized in that: The first fixing member (41) is provided with a first arc surface, and the second fixing member (42) is provided with a second arc surface, and the radius of the first arc surface and the radius of the second arc surface are the same; The first fixing member (41) is provided with a first clamping surface tangent to the first arc surface, and the second fixing member (42) is provided with a second clamping surface tangent to the second arc surface; The first arc surface, the second arc surface, the second clamping surface and the first clamping surface enclose a cavity which is concentric and has the same diameter as the roller (2), and the end of the roller (2) is mounted in the cavity.
5. The roller quick-change structure according to claim 4, characterized in that: The first fixing member (41) is provided with a third clamping surface tangent to the first arc surface, the third clamping surface is parallel to the first clamping surface, and the distance between the third clamping surface and the first clamping surface is not less than the outer diameter of the roller (2).
6. The roller quick-change structure according to claim 4, characterized in that: The first fixing member (41) is provided with an inclined surface.
7. The roller quick-change structure according to claim 3, characterized in that: The roller quick-change fixing seat (4) further comprises a connecting assembly (43), wherein the connecting assembly (43) is used to rotatably mount the second fixing member (42) on the first fixing member (41).
8. The roller quick-change structure according to claim 7, characterized in that: The connecting assembly (43) is a torque rebound structure.
9. The roller quick-change structure according to claim 8, characterized in that: The connection component (43) comprises: A rotating shaft, used for rotatably mounting the second fixing member (42) on the said device; A torsion spring is mounted on the rotating shaft and is connected to the first fixing member (41) and the second fixing member (42), and is used for resetting the first fixing member (41).
10. The roller quick-change structure according to claim 9, characterized in that: The first fixing member (41) and the second fixing member (42) are both provided with mounting holes, the mounting holes being used to mount the rotating shaft; the first fixing member (41) and the second fixing member (42) are both provided with mounting grooves, the mounting grooves being used to mount the torsion springs.
Citation Information
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