Stainless steel flange continuous forming device and using method thereof

Abstract

The invention relates to the field of stainless steel flange machining. The invention discloses a stainless steel flange continuous forming device and a using method thereof, and aims to solve the problems that burrs and sharp edges are generated when holes are formed in an existing flange through hydraulic equipment in the forming machining process, and then the sealing effect of the flange is reduced during subsequent gasket installation. Therefore, after the flange is perforated, a polishing device is needed to polish the perforated position of the flange, and the operation process of flange machining and forming is affected. Burrs and sharp edges generated by tapping can be removed through polishing, the surface of the tapping position of the flange is smooth, safety and assembly quality are improved, the flange is sealed through the sealing gasket, the smooth tapping surface can be better attached to the gasket, and therefore the sealing performance is improved, and medium leakage is prevented.

Description

Technical Field

[0001] The invention relates to the field of stainless steel flange processing, in particular to a stainless steel flange continuous forming device and a use method thereof. Background Art

[0002] Flanges are parts that connect shafts to each other and are used to connect pipe ends. Flanges are also used on equipment inlets and outlets to connect two devices, such as reducer flanges. Flange connection or flange joint refers to a detachable connection that is made up of flanges, gaskets and bolts as a combined sealing structure. Pipe flanges refer to flanges used for piping in pipeline installations. When used on equipment, they refer to the inlet and outlet flanges of the equipment. There are holes on the flanges, and bolts are used to connect the two flanges tightly.

[0003] The existing patent (Announcement No.: CN117960901B) discloses a flange surface forming tool suitable for concentric reducers, including a bracket, a stamping assembly, a heating assembly, a fixing assembly and a detection assembly; the stamping assembly is arranged on the bracket and used to stamp the flange blank; the heating assembly is arranged on the bracket and used to heat the flange blank; the fixing assembly is arranged on the bracket and used to fix the flange blank; the detection assembly is arranged on the bracket and used to detect whether the flange blank is placed in place and adjust the working state of the fixing assembly. The present application can improve the convenience of punching flange blanks. In the process of realizing the present invention, the inventor found that at least the following problems in the prior art have not been solved: when the existing flange is opened by hydraulic equipment during the forming process, burrs and sharp edges will be generated, which will reduce the sealing effect of the flange during the subsequent gasket installation. Therefore, after the opening of the flange, a grinding device is required to grind the opening, which affects the operation process of flange processing. Summary of the invention

[0004] The purpose of the present invention is to provide a stainless steel flange continuous forming device and a method of using the same, so as to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: a stainless steel flange continuous forming device, comprising a forming processing table, the top of the forming processing table is fixedly connected to a support frame, the top of the forming processing table is provided with a placement groove for placing the flange, the placement groove is provided with a three-jaw chuck for fixing the flange, the support frame is fixedly connected to an oil cylinder, the telescopic end of the oil cylinder is fixedly connected to a punching rod, and the punching rod is slidably matched with the support frame, and a mounting frame is fixedly installed on the punching rod; It also includes a stamping device, which is fixedly arranged on a mounting frame, and the stamping device is arranged corresponding to the placement groove on the top of the forming processing table. The stamping device is provided with an expansion piece, and the expansion piece is slidably matched with the stamping device. The stamping device is also provided with a clamping piece, and the clamping piece is slidably matched with the stamping device. A rotating adjustment piece is also rotatably arranged on the support frame, and the rotating adjustment piece is arranged on the same axis as the stamping device, and the rotating adjustment piece is transmission-matched with the stamping device.

[0005] Preferably, the stamping device includes an outer support tube fixedly connected to the mounting frame, a connecting rod is slidably arranged inside the outer support tube, a connecting tube is fixedly connected to the bottom of the connecting rod, a stamping disk is fixedly arranged on the bottom of the connecting tube facing the direction of the placement groove, a support disk is fixedly connected to the bottom end face of the outer support tube, a pressure spring is sleeved on the connecting rod, and both ends of the pressure spring are respectively connected to the top of the connecting tube and the bottom of the support disk.

[0006] Preferably, four expansion members are provided, and each of the four expansion members comprises a fixing frame arranged around the outer wall of the connecting tube, the fixing frame is hingedly provided with a hinged connecting rod correspondingly, and an expansion frame is hingedly provided at the other end of the two hinged connecting rods away from the connecting tube, and a plurality of friction protrusions are provided on the end surface of the expansion frame away from the outer wall of the connecting tube, a limiting rod is provided on the expansion frame toward the direction of the supporting disk, a limiting groove which slides with the limiting rod is provided on the supporting disk, and a limiting wheel which contacts the end surface of the supporting disk is provided on the limiting rod.

[0007] Preferably, the clamping part includes a supporting frame fixedly connected to the top of the connecting rod, the supporting frame slidingly cooperates with the inner wall of the outer support tube, the supporting frame is provided with clamping grooves relatively to each other, the outer support tube is provided with a clamping rod relatively to the clamping groove on the supporting frame, a clamping block is provided at one end of the clamping rod facing the supporting frame, a connecting spring is sleeved on the clamping rod, the two ends of the connecting spring are respectively connected to the clamping block and the inner wall of the outer support tube, the supporting frame is provided with two clamping grooves on the side walls of which there are inclined surfaces arranged in an inclined manner, and the inclined surfaces are in contact with the clamping block.

[0008] Preferably, the rotation adjustment member includes a rotating outer cylinder rotatably arranged on a mounting frame, a limiting sleeve is fixedly arranged on the bottom of the rotating outer cylinder, a clamping groove arranged around the circumference of the inner wall of the limiting sleeve is opened in the limiting sleeve, a rotating ring is clamped in the clamping groove in the limiting sleeve, and two clamping rods on the outer support cylinder are fixedly connected to a clutch clamping plate at one end away from the supporting frame, and the clutch clamping plate abuts against the inner wall of the rotating ring.

[0009] Preferably, a sliding groove is further provided on the outer wall of the rotating outer cylinder, and the sliding groove includes an oblique slideway and a longitudinal slideway. A protrusion is extended on the punching rod in the direction of the sliding groove, and the protrusion is slidably matched with the sliding groove.

[0010] Preferably, an unlocking piece is also provided in the carrier frame, and the unlocking piece includes an accommodating cavity which is arranged to pass through the card slot, a push rod is slidably provided in the accommodating cavity, a compression spring is provided between the push rod and the accommodating cavity, and an unlocking block is also slidably provided in the accommodating cavity, the unlocking block and the push rod are on the same axis, a partition frame is hingedly provided in the accommodating cavity, the partition frame is located between the push rod and the unlocking block, the partition frame is extended toward the card slot and a block is abutted against the card slot, the inner top of the limit sleeve is fixedly connected to the limit column, and the bottom of the limit column is conically arranged, a docking interface which slidably cooperates with the limit column is opened on the carrier frame, the unlocking block is extended toward the docking interface, and one end of the unlocking block facing the docking interface is wedge-shaped.

[0011] Preferably, an intermittent rotating part is also provided at the bottom of the molding processing table, and the intermittent rotating part includes a servo motor fixedly connected to the bottom of the molding processing table, the main shaft of the servo motor is transmission-connected to a driving disk, an intermittent frame is provided on the driving disk, a rotating rod is rotationally provided in the placement groove, an intermittent turntable is fixedly connected to the bottom of the rotating rod, the intermittent turntable cooperates with the intermittent frame transmission, the top of the rotating rod is located in the placement groove, and the top of the rotating rod is fixedly connected to the three-jaw chuck.

[0012] Preferably, the method for using the stainless steel flange continuous forming device comprises the following steps: S1: Place the stainless steel flange in the placement slot on the top of the forming processing table, clamp the stainless steel flange to be processed by the three-jaw chuck, and move the punch rod downward under the drive of the oil cylinder, and the punch rod drives the mounting frame downward, and the outer support tube moves toward the opening of the flange. Driven by the pressure spring, the connecting rod moves downward synchronously, and then the punch plate is punched toward the opening of the flange; S2: The bottom of the punching plate contacts the placement groove, and the connecting rod is driven by the punching rod to shrink in the outer support tube. The connecting tube arranged on the outer wall of the connecting rod is relatively displaced with the outer support tube, and the connecting tube moves toward the direction of the outer support tube. Under the restriction of the upper limit groove of the support plate, the movement of the connecting tube drives the fixed frame to squeeze the two hinged connecting rods. At this time, the two hinged connecting rods will expand toward the outside of the connecting tube, and the two hinged connecting rods will drive the expansion frame to expand and move toward the flange opening on the support plate. The friction protrusion on the outer wall of the expansion frame will be tightly attached to the opening of the flange. After being unfolded, the expansion frame can make the friction protrusion contact with the opening of the flange. S3: When the connecting rod moves upward, the carrier frame will move upward on the outer support tube, and the inclined surface on the carrier frame will squeeze the clamping block to make the clamping rod contract under the drive of the connecting spring, and the clamping rod will dock with the clamping groove. Since the clamping rod is slidably arranged on the outer support tube, when the clamping rod is clamped with the clamping groove on the carrier frame, the outer support tube and the connecting rod will be limited. At this time, the oil cylinder drives the stamping rod to move upward to reset the outer support tube, and the expansion member is in an expanded state; S4: After the flange is stamped, when the oil cylinder drives the stamping rod to move up and reset, the protrusion on the stamping rod will move from the longitudinal slide to the oblique slide. At this time, the oblique slide will drive the rotating outer cylinder to rotate under the restriction of the protrusion. The rotating outer cylinder rotates and drives the rotating ring set in the limit sleeve to rotate. The rotating ring is tightly attached to the clutch clamping plates on the two clamping rods, and then the outer support cylinder can be driven to rotate through the two clamping rods. When the outer support cylinder rotates, it can synchronously drive the support plate to rotate the connecting rod, and the support plate will rotate the expansion piece in the expanded state, and the expansion piece can be rotationally polished around the inner wall of the flange opening; S5: When the clamping rod moves into the clamping groove driven by the inclined surface on the carrier, the clamping rod extends toward the clamping groove driven by the connecting spring, and the clamping block contacts the block on the barrier frame when extending toward the clamping groove, causing the barrier frame to deflect in the accommodating cavity. After the barrier frame deflects, the block abuts against the annular groove of the clamping block, and the barrier frame squeezes the push rod when deflecting, and the compression spring on the push rod enables the barrier frame to effectively limit the clamping block in the clamping groove; S6: When the punch rod drives the outer support tube to continuously move upward, the outer support tube will move toward the inner top of the limit sleeve. At this time, the docking interface on the carrier frame is docked with the limit column, and the conical end of the limit column contacts the wedge-shaped end of the unlocking block, so that the unlocking block moves toward the direction of the push rod. Since the spacer frame is arranged between the unlocking block and the push rod, the spacer frame can be squeezed when the unlocking block moves, so that the spacer frame continues to deflect in the accommodating cavity. At this time, the block on the spacer frame will be separated from the annular groove on the clamping block. After the clamping block is separated from the block, the connecting rod will be reset driven by the pressure spring. S7: The driving disk is driven by the servo motor to rotate continuously. When the driving disk rotates continuously, the intermittent frame arranged on the driving disk will contact the intermittent turntable, so that the intermittent turntable can rotate intermittently. The intermittent turntable drives the rotating rod to rotate intermittently so that the three-jaw chuck can rotate intermittently. After a hole is opened at one place of the flange, the intermittent rotation of the rotating rod can drive the three-jaw chuck to rotate intermittently to open a hole at another place of the flange.

[0013] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, after the flange is punched with a hole by the punching disk, the four expansion members can be unfolded under the drive of the expansion member. After unfolding, the expansion frame can make the friction protrusion contact with the opening of the flange, so that when the oil cylinder drives the punching rod to move up and reset, the opening of the flange is polished under the drive of the expansion member. By polishing the punched hole of the flange, the burrs formed after the flange is punched can be removed, which is convenient for the subsequent further processing of the flange.

[0014] In the present invention, when the clamping rod is clamped with the clamping groove on the carrier frame, the outer support tube and the connecting rod are limited. At this time, the oil cylinder drives the stamping rod to move upward to reset the outer support tube. The expansion piece is in an expanded state, and then the expansion piece in the expanded state can effectively contact the opening of the flange when moving upward, thereby grinding the opening of the flange.

[0015] In the present invention, when the outer support tube rotates, it can synchronously drive the support plate to rotate the connecting rod, and the support plate will rotate the expansion piece in the expanded state, so that the expansion piece is tightly attached to the opening of the flange, and the expansion piece in rotation can be rotationally polished around the inner wall of the flange opening, thereby comprehensively polishing the opening of the flange. The burrs and sharp edges generated by the opening can be removed by polishing, so that the surface of the flange opening is smooth, thereby improving safety and assembly quality. The flange is sealed with a sealing gasket, and the smooth opening surface can better fit the gasket, thereby improving the sealing performance and preventing medium leakage.

[0016] In the present invention, when the clamping rod and the clamping groove are docked, the clamping rod can be effectively limited and fixed under the restriction of the block on the partition frame, thereby preventing the punching rod from driving the connecting rod to move upward, and the pressure spring between the connecting rod and the outer support tube from separating, thereby preventing the expansion piece from shrinking during the upward movement and being unable to effectively contact the flange opening.

[0017] In the present invention, when the unlocking block moves, it can squeeze the partition frame, so that the partition frame continues to deflect in the accommodating cavity. At this time, the block on the partition frame will be separated from the annular groove on the clamping block. After the clamping block is separated from the block, the connecting rod will be reset under the drive of the pressure spring, thereby separating the clamping rod from the clamping groove on the carrier frame, and separating the outer support tube from the connecting rod. After the outer support tube is separated from the connecting rod, the expansion piece will shrink to its initial state, thereby facilitating the subsequent grinding of the opening when another hole is opened at another location of the flange.

[0018] In the present invention, the intermittent turntable drives the rotating rod to rotate intermittently so that the three-jaw chuck is intermittently rotated. After a hole is opened at one point of the flange, the intermittent rotation of the rotating rod can drive the three-jaw chuck to rotate the flange intermittently to perform a hole opening process at another point of the flange. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the punching device and the expansion member of the present invention; Figure 3 It is a schematic diagram of the partial three-dimensional structure of the punching device and the expansion member of the present invention; Figure 4 It is a cross-sectional view of the three-dimensional structure of the punching device and the expansion member of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the expansion piece of the present invention; Figure 6 It is an expanded view of the three-dimensional structure of the expansion piece of the present invention; Figure 7 The local three-dimensional structure of the present invention is cut away Figure 1 ; Figure 8 The local three-dimensional structure of the present invention is cut away Figure 2 ; Fig. 9 It is a schematic diagram of the three-dimensional structure of the clamping member of the present invention; Fig.10 It is a schematic diagram of a partial three-dimensional structure of a clamping member of the present invention; Fig.11 The local three-dimensional structure of the present invention is cut away Figure 3 ; Fig.12 It is a sectional view of the three-dimensional structure of the rotary adjustment member of the present invention; Fig.13 It is a sectional view of the three-dimensional structure of the molding processing table of the present invention.

[0020] In the figure: 1, forming processing table; 11, support frame; 12, placement groove; 13, three-jaw chuck; 14, oil cylinder; 15, punching rod; 16, mounting frame; 2, punching device; 21, outer support cylinder; 22, connecting rod; 23, connecting cylinder; 24, punching plate; 25, support plate; 26, pressure spring; 3, expansion piece; 31, fixing frame; 32, hinged connecting rod; 33, expansion frame; 34, friction protrusion; 35, limit rod; 36, limit groove; 37, limit wheel; 4, clamping piece; 41, bearing frame; 42, clamping groove; 43, clamping rod; 44, clamp Connecting block; 45, connecting spring; 46, inclined plane; 5, rotating adjusting member; 51, rotating outer cylinder; 52, limiting sleeve; 53, rotating ring; 54, clutch plate; 55, protrusion; 56, sliding groove; 561, oblique slide; 562, longitudinal slide; 6, unlocking member; 61, accommodating chamber; 62, push rod; 63, compression spring; 64, unlocking block; 65, barrier frame; 66, stopper; 67, limiting column; 68, docking port; 7, intermittent rotating member; 71, servo motor; 72, drive disk; 73, intermittent frame; 74, rotating rod; 75, intermittent turntable. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figures 1 to 13 The present invention provides a technical solution: a stainless steel flange continuous forming device, comprising a forming processing table 1, a support frame 11 is fixedly connected to the top of the forming processing table 1, a placement groove 12 for placing the flange is opened on the top of the forming processing table 1, a three-jaw chuck 13 for fixing the flange is arranged in the placement groove 12, an oil cylinder 14 is fixedly connected to the support frame 11, a punching rod 15 is fixedly connected to the telescopic end of the oil cylinder 14, and the punching rod 15 is slidably matched with the support frame 11, and a mounting frame 16 is fixedly installed on the punching rod 15; It also includes a punching device 2, which is fixedly arranged on the mounting frame 16, and the punching device 2 is arranged corresponding to the placement groove 12 on the top of the forming processing table 1. The punching device 2 is provided with an expansion piece 3, and the expansion piece 3 is slidably matched with the punching device 2. The punching device 2 is also provided with a clamping piece 4, and the clamping piece 4 is slidably matched with the punching device 2. The support frame 11 is also rotatably provided with a rotating adjustment piece 5, and the rotating adjustment piece 5 is arranged on the same axis as the punching device 2, and the rotating adjustment piece 5 is transmission-matched with the punching device 2.

[0023] In this embodiment, the stamping device 2 includes an outer support tube 21 fixedly connected to the mounting frame 16, a connecting rod 22 is slidably arranged inside the outer support tube 21, a connecting tube 23 is fixedly connected to the bottom of the connecting rod 22, a stamping disk 24 is fixedly arranged at the bottom of the connecting tube 23 facing the placement groove 12, a support disk 25 is fixedly connected to the bottom end surface of the outer support tube 21, a pressure spring 26 is sleeved on the connecting rod 22, and the two ends of the pressure spring 26 are respectively connected to the top of the connecting tube 23 and the bottom of the support disk 25; The stainless steel flange is placed in the placement groove 12 on the top of the forming processing table 1, and the stainless steel flange to be processed is clamped and limited by the three-jaw chuck 13. The part of the flange where the hole needs to be opened is located below the stamping device 2. The stamping rod 15 is moved downward by the drive of the cylinder 14, and the stamping rod 15 drives the mounting frame 16 to move downward, so that the outer support tube 21 moves toward the opening part of the flange, and the connecting rod 22 is moved downward synchronously by the drive of the pressure spring 26, so that the stamping plate 24 is stamped toward the opening of the flange to realize the opening processing of the flange.

[0024] In this embodiment, four expansion members 3 are provided, and the four expansion members 3 all include a fixing frame 31 arranged around the outer wall of the connecting tube 23, and a hinged connecting rod 32 is hingedly provided on the fixing frame 31 accordingly, and an expansion frame 33 is hingedly provided at the other end of the two hinged connecting rods 32 away from the connecting tube 23, and a plurality of friction protrusions 34 are provided on the end surface of the expansion frame 33 away from the outer wall of the connecting tube 23, and a limiting rod 35 is provided on the expansion frame 33 in the direction of the supporting plate 25, and a limiting groove 36 that slidably cooperates with the limiting rod 35 is provided on the supporting plate 25, and a limiting wheel 37 that contacts the end surface of the supporting plate 25 is provided on the limiting rod 35; When the punching disc 24 punches a hole in the direction of the flange, after the punching disc 24 punches the hole in the flange, the bottom of the punching disc 24 contacts the placement groove 12, and the connecting rod 22 is contracted in the outer support tube 21 under the pressure of the punching rod 15. At this time, the connecting tube 23 arranged on the outer wall of the connecting rod 22 will be relatively displaced with the outer support tube 21, and the connecting tube 23 moves in the direction of the outer support tube 21. Under the restriction of the upper limit groove 36 of the support disc 25, the connecting tube 23 will drive the fixing frame 31 to squeeze the two hinged connecting rods 32 when it moves. At this time, the two hinged connecting rods 32 will expand toward the outside of the connecting tube 23, and the two hinged connecting rods 32 will drive the expansion frame 33 to expand on the support disc 2 5, the expansion frame 33 expands and moves toward the opening of the flange, and the maximum expansion value of the expansion frame 33 is the same as the diameter of the punching disk 24, and the friction protrusion 34 arranged on the outer wall of the expansion frame 33 will be in close contact with the opening of the flange, so that after the flange is punched by the punching disk 24, the four expansion members 3 can be expanded under the drive of the expansion member 3, and the expanded expansion frame 33 can make the friction protrusion 34 contact with the opening of the flange, so that when the oil cylinder 14 drives the punching rod 15 to move up and reset, the opening of the flange is polished under the drive of the expansion member 3, and the burrs formed after the flange is punched can be removed by polishing the flange punching, which is convenient for the subsequent further processing of the flange.

[0025] In this embodiment, the clamping member 4 includes a carrier frame 41 fixedly connected to the top of the connecting rod 22, the carrier frame 41 is slidably matched with the inner wall of the outer support tube 21, and a clamping groove 42 is relatively opened on the carrier frame 41, and a clamping rod 43 is relatively arranged at the clamping groove 42 on the carrier frame 41 on the outer support tube 21, and a clamping block 44 is arranged at one end of the clamping rod 43 facing the carrier frame 41, and a connecting spring 45 is sleeved on the clamping rod 43, and the two ends of the connecting spring 45 are respectively connected to the clamping block 44 and the inner wall of the outer support tube 21, and the side walls of the two clamping grooves 42 provided on the carrier frame 41 have inclined surfaces 46, and the inclined surfaces 46 are in conflict with the clamping block 44; When the punching plate 24 performs the punching and opening operation on the flange, the connecting tube 23 and the outer support tube 21 are relatively displaced, and the connecting tube 23 drives the connecting rod 22 to move upward on the outer support tube 21. When the connecting rod 22 moves upward, the carrier 41 moves upward on the outer support tube 21, and the inclined surface 46 on the carrier 41 squeezes the clamping block 44 to make the clamping rod 43 contract under the drive of the connecting spring 45 until the clamping groove 42 set on the carrier 41 and the clamping rod 43 are on the same axis. When the clamping rod 43 is engaged with the clamping groove 42, the outer support tube 21 and the connecting rod 22 are limited. At this time, the cylinder 14 drives the stamping rod 15 to move up to reset the outer support tube 21, and the expansion member 3 is in an expanded state, so that the expansion member 3 in the expanded state can effectively contact the opening of the flange when moving up, and the opening of the flange is polished.

[0026] In this embodiment, the rotating adjustment member 5 includes a rotating outer cylinder 51 rotatably arranged on the mounting frame 16, a limiting sleeve 52 is fixedly arranged at the bottom of the rotating outer cylinder 51, a clamping groove arranged around the circumference of the inner wall of the limiting sleeve 52 is opened in the limiting sleeve 52, a rotating ring 53 is clamped in the clamping groove in the limiting sleeve 52, and a clutch clamping plate 54 is fixedly connected to one end of the two clamping rods 43 on the outer support cylinder 21 away from the carrier frame 41, and the clutch clamping plate 54 abuts against the inner wall of the rotating ring 53; The outer wall of the rotating outer cylinder 51 is also provided with a sliding groove 56, and the sliding groove 56 includes an oblique slideway 561 and a longitudinal slideway 562. The punching rod 15 is provided with a protrusion 55 extending in the direction of the sliding groove 56, and the protrusion 55 is slidably matched with the sliding groove 56. When the punching rod 15 drives the outer support cylinder 21 to move downward toward the flange, the outer support cylinder 21 moves downward and drives the two clamping rods 43 to move downward synchronously, and the clutch clamping plates 54 on the two clamping rods 43 are in the inner wall of the rotating ring 53, thereby driving the rotating ring 53 to move downward in the limiting sleeve 52. When the punching rod 15 moves downward, the protrusion 55 set on the punching rod 15 moves downward in the longitudinal slide 562 in the sliding groove 56. After the flange is punched, the oil cylinder 14 drives the punching rod 15 to move upward and reset, and the protrusion 55 on the punching rod 15 moves from the longitudinal slide 562 to the oblique slide 561. At this time, the oblique slide 561 will drive the rotating outer cylinder 51 to rotate under the restriction of the protrusion 55. The rotating outer cylinder 51 rotates and drives the rotating ring 53 clamped in the limiting sleeve 52 to rotate. The rotating ring 53 and the two clamping rods 4 The clutch card plate 54 on 3 is tightly attached, and then the outer support cylinder 21 can be driven to rotate through the two clamping rods 43. When the punch rod 15 is moved up and reset, the expansion member 3 is in an expanded state under the restriction of the clamping member 4. Therefore, when the outer support cylinder 21 rotates, it can synchronously drive the support plate 25 to rotate the connecting rod 22, and the support plate 25 will rotate the expansion member 3 in the expanded state. The expansion member 3 is tightly attached to the opening of the flange, and the expansion member 3 in rotation can be rotationally polished around the inner wall of the flange opening, and then the flange opening is comprehensively polished. The burrs and sharp edges generated by the opening can be removed by polishing, so that the surface of the flange opening is smooth, which improves safety and assembly quality. The flange is sealed with a sealing gasket, and the smooth opening surface can better fit the gasket, thereby improving the sealing performance and preventing medium leakage.

[0027] In this embodiment, an unlocking member 6 is further provided in the carrier 41, and the unlocking member 6 includes an accommodating cavity 61 which is arranged through the clamping groove 42, a push rod 62 is slidably provided in the accommodating cavity 61, a compression spring 63 is provided between the push rod 62 and the accommodating cavity 61, an unlocking block 64 is slidably provided in the accommodating cavity 61, and the unlocking block 64 and the push rod 62 are on the same axis, and a spacer frame 65 is hingedly provided in the accommodating cavity 61, and the spacer frame 65 is located at the top Between the rod 62 and the unlocking block 64, the barrier frame 65 is provided with a stopper 66 extending toward the clamping groove 42, and the stopper 66 abuts against the clamping block 44. The inner top of the limiting sleeve 52 is fixedly connected to the limiting column 67, and the bottom of the limiting column 67 is conical. The supporting frame 41 is provided with a docking port 68 that slidably cooperates with the limiting column 67. The unlocking block 64 is extended toward the docking port 68, and one end of the unlocking block 64 facing the docking port 68 is wedge-shaped. When the clamping rod 43 moves into the clamping groove 42 driven by the inclined surface 46 on the carrier 41, the clamping rod 43 extends toward the clamping groove 42 driven by the connecting spring 45, and the clamping block 44 extends toward the clamping groove 42 and contacts the stopper 66 on the barrier frame 65, causing the barrier frame 65 to deflect in the accommodating cavity 61. After the barrier frame 65 deflects, the stopper 66 abuts against the annular groove of the clamping block 44, and the barrier frame 65 squeezes the push rod 62 when deflecting, and the compression spring 63 on the push rod 62 causes the barrier frame 65 to deflect. The clamping block 44 can be effectively limited in the clamping groove 42. Through this arrangement, when the clamping rod 43 and the clamping groove 42 are docked, the clamping rod 43 can be effectively limited and fixed under the restriction of the stopper 66 on the barrier frame 65, so as to avoid that when the punching rod 15 drives the connecting rod 22 to move upward, the connecting rod 22 and the outer support tube 21 are separated under the drive of the pressure spring 26 between the connecting rod 22 and the outer support tube 21, so as to avoid that the expansion member 3 set in the upward movement process shrinks and cannot effectively contact with the flange opening; When the punch rod 15 drives the outer support tube 21 to continue to move upward, the outer support tube 21 will move toward the inner top of the limiting sleeve 52. At this time, the docking port 68 on the carrier 41 is docked with the limiting column 67. The limiting column 67 is provided with a conical end that contacts the wedge-shaped end of the unlocking block 64, thereby causing the unlocking block 64 to move toward the direction of the push rod 62. Since the spacer frame 65 is provided between the unlocking block 64 and the push rod 62, the spacer frame 65 can be squeezed when the unlocking block 64 moves, so that the spacer frame 65 continues to deflect in the accommodating cavity 61. At this time, the stopper 66 on the partition frame 65 will be separated from the annular groove on the clamping block 44. After the clamping block 44 is separated from the stopper 66, the connecting rod 22 will be reset under the drive of the pressure spring 26, so that the clamping rod 43 is separated from the clamping groove 42 on the carrier frame 41, and the outer support tube 21 is separated from the connecting rod 22. After the outer support tube 21 is separated from the connecting rod 22, the expansion member 3 will shrink to its initial state, thereby facilitating the subsequent grinding of the opening when another hole is opened at another location of the flange.

[0028] In this embodiment, an intermittent rotating member 7 is further provided at the bottom of the molding processing table 1, and the intermittent rotating member 7 includes a servo motor 71 fixedly connected to the bottom of the molding processing table 1, and the main shaft of the servo motor 71 is connected to a driving disk 72, and an intermittent frame 73 is provided on the driving disk 72. A rotating rod 74 is rotatably provided in the placement groove 12, and an intermittent rotating disk 75 is fixedly connected to the bottom of the rotating rod 74. The intermittent rotating disk 75 is matched with the intermittent frame 73 in transmission, and the top of the rotating rod 74 is located in the placement groove 12, and the top of the rotating rod 74 is fixedly connected to the three-jaw chuck 13; The driving disk 72 is driven by the servo motor 71 to rotate continuously. When the driving disk 72 rotates continuously, the intermittent frame 73 arranged on the driving disk 72 will contact the intermittent turntable 75, so that the intermittent turntable 75 can rotate intermittently. The intermittent turntable 75 drives the rotating rod 74 to rotate intermittently to make the three-jaw chuck 13 rotate intermittently. After a hole is opened at one place of the flange, the intermittent rotation of the rotating rod 74 can drive the three-jaw chuck 13 to rotate intermittently to open a hole at another place of the flange.

[0029] The use method and advantages of the present invention: The use method of the stainless steel flange continuous forming device, the working process is as follows: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 As shown: S1: Place the stainless steel flange in the placement slot 12 on the top of the forming processing table 1, clamp the stainless steel flange to be processed by the three-jaw chuck 13, drive the punch rod 15 downward under the drive of the oil cylinder 14, and the punch rod 15 drives the mounting frame 16 downward, and the outer support cylinder 21 moves toward the opening of the flange, and the connecting rod 22 is synchronously moved downward under the drive of the pressure spring 26, so that the punching plate 24 punches toward the opening of the flange; S2: The bottom of the punching plate 24 contacts the placement groove 12, and the connecting rod 22 is contracted in the outer support tube 21 under the drive of the punching rod 15, and the connecting tube 23 arranged on the outer wall of the connecting rod 22 is relatively displaced with the outer support tube 21, and the connecting tube 23 moves toward the direction of the outer support tube 21. Under the restriction of the upper limit groove 36 of the support plate 25, the connecting tube 23 moves and drives the fixing frame 31 to squeeze the two hinged connecting rods 32. At this time, the two hinged connecting rods 32 will expand toward the outside of the connecting tube 23, and the two hinged connecting rods 32 will drive the expansion frame 33 to expand and move toward the flange opening on the support plate 25, and the friction protrusion 34 on the outer wall of the expansion frame 33 will be tightly attached to the opening of the flange. After unfolding, the expansion frame 33 can make the friction protrusion 34 contact with the opening of the flange; S3: When the connecting rod 22 moves upward, the carrier 41 will move upward on the outer support tube 21, and the inclined surface 46 on the carrier 41 will squeeze the clamping block 44 to make the clamping rod 43 shrink under the drive of the connecting spring 45, and the clamping rod 43 will dock with the clamping groove 42. Since the clamping rod 43 is slidably arranged on the outer support tube 21, when the clamping rod 43 is clamped with the clamping groove 42 on the carrier 41, the outer support tube 21 and the connecting rod 22 are limited. At this time, the oil cylinder 14 drives the stamping rod 15 to move upward to make the outer support tube 21 move upward and reset, and the expansion member 3 is in an expanded state; S4: After the flange is stamped, when the oil cylinder 14 drives the stamping rod 15 to move up and reset, the protrusion 55 on the stamping rod 15 will move from the longitudinal slide 562 to the oblique slide 561. At this time, the oblique slide 561 will drive the rotating outer cylinder 51 to rotate under the restriction of the protrusion 55. The rotating outer cylinder 51 rotates and drives the rotating ring 53 that is clamped in the limiting sleeve 52 to rotate. The rotating ring 53 is tightly attached to the clutch clamping plates 54 on the two clamping rods 43, and then the outer support cylinder 21 can be driven to rotate through the two clamping rods 43. When the outer support cylinder 21 rotates, it can synchronously drive the support plate 25 to rotate the connecting rod 22. The support plate 25 will rotate the expansion member 3 in the expanded state, and the expansion member 3 can be rotationally polished around the inner wall of the flange opening. S5: When the clamping rod 43 moves into the clamping groove 42 driven by the inclined surface 46 on the carrier 41, the clamping rod 43 extends toward the clamping groove 42 driven by the connecting spring 45, and the clamping block 44 extends toward the clamping groove 42 and contacts with the stopper 66 on the barrier frame 65, causing the barrier frame 65 to deflect in the accommodating cavity 61. After the barrier frame 65 deflects, the stopper 66 abuts against the annular groove of the clamping block 44, and the barrier frame 65 squeezes the push rod 62 when deflecting, and the compression spring 63 on the push rod 62 enables the barrier frame 65 to effectively limit the clamping block 44 in the clamping groove 42; S6: When the punch rod 15 drives the outer support tube 21 to continuously move upward, the outer support tube 21 will move toward the inner top of the limiting sleeve 52. At this time, the docking port 68 on the carrier 41 is docked with the limiting column 67. The limiting column 67 is provided with a conical end that contacts the wedge-shaped end of the unlocking block 64, thereby causing the unlocking block 64 to move toward the direction of the push rod 62. Since the spacer frame 65 is provided between the unlocking block 64 and the push rod 62, the spacer frame 65 can be squeezed when the unlocking block 64 moves, so that the spacer frame 65 continues to deflect in the accommodating chamber 61. At this time, the stopper 66 on the spacer frame 65 will be separated from the annular groove on the clamping block 44. After the clamping block 44 is separated from the stopper 66, the connecting rod 22 will be reset under the drive of the pressure spring 26. S7: The driving disk 72 is driven by the servo motor 71 to rotate continuously. When the driving disk 72 rotates continuously, the intermittent frame 73 arranged on the driving disk 72 will contact the intermittent turntable 75, so that the intermittent turntable 75 can rotate intermittently. The intermittent turntable 75 drives the rotating rod 74 to rotate intermittently to make the three-jaw chuck 13 rotate intermittently. After a hole is opened at one place of the flange, the intermittent rotation of the rotating rod 74 can drive the three-jaw chuck 13 to rotate intermittently to open a hole at another place of the flange.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A stainless steel flange continuous forming device, comprising a forming processing table (1), the top of the forming processing table (1) is fixedly connected to a support frame (11), the top of the forming processing table (1) is provided with a placement groove (12) for placing the flange, the placement groove (12) is provided with a three-jaw chuck (13) for fixing the flange, the support frame (11) is fixedly connected to an oil cylinder (14), the telescopic end of the oil cylinder (14) is fixedly connected to a punching rod (15), and the punching rod (15) is slidably matched with the support frame (11), and a mounting frame (16) is fixedly mounted on the punching rod (15); It is characterized in that The invention also comprises a punching device (2), wherein the punching device (2) is fixedly arranged on a mounting frame (16), the punching device (2) is arranged corresponding to a placement groove (12) on the top of the forming processing table (1), the punching device (2) is provided with an expansion member (3), the expansion member (3) and the punching device (2) are slidably matched, the punching device (2) is also provided with a clamping member (4), the clamping member (4) and the punching device (2) are slidably matched, and the support frame (11) is also rotatably provided with a rotating adjustment member (5), the rotating adjustment member (5) and the punching device (2) are arranged on the same axis, and the rotating adjustment member (5) and the punching device (2) are transmission matched.

2. A stainless steel flange continuous forming device according to claim 1, characterized in that: The punching device (2) comprises an outer support tube (21) fixedly connected to a mounting frame (16); a connecting rod (22) is slidably arranged inside the outer support tube (21); a connecting tube (23) is fixedly connected to the bottom of the connecting rod (22); a punching plate (24) is fixedly arranged at the bottom of the connecting tube (23) in a direction facing the placement groove (12); a supporting plate (25) is fixedly connected to the bottom end surface of the outer support tube (21); a pressure spring (26) is sleeved on the connecting rod (22); and two ends of the pressure spring (26) are respectively connected to the top of the connecting tube (23) and the bottom of the supporting plate (25).

3. A stainless steel flange continuous forming device according to claim 2, characterized in that: Four expansion members (3) are provided. Each of the four expansion members (3) comprises a fixing frame (31) arranged around the outer wall of the connecting tube (23). A hinged connecting rod (32) is hingedly provided on the fixing frame (31) in a corresponding manner. An expansion frame (33) is hingedly provided on the other end of the two hinged connecting rods (32) away from the connecting tube (23). The end surface of the expansion frame (33) away from the outer wall of the connecting tube (23) is provided with a plurality of friction protrusions (34). A limiting rod (35) is provided on the expansion frame (33) in a direction toward the supporting plate (25). A limiting groove (36) slidably matched with the limiting rod (35) is provided on the supporting plate (25), and a limiting wheel (37) contacting the end surface of the supporting plate (25) is provided on the limiting rod (35).

4. A stainless steel flange continuous forming device according to claim 3, characterized in that: The clamping member (4) comprises a support frame (41) fixedly connected to the top of the connecting rod (22), the support frame (41) and the inner wall of the outer supporting tube (21) being slidably matched, the support frame (41) is provided with clamping grooves (42) opposite to each other, the outer supporting tube (21) is provided with a clamping rod (43) opposite to the clamping groove (42) on the support frame (41), the clamping rod (43) is provided with a clamping block (44) at one end facing the support frame (41), the clamping rod (43) is sleeved with a connecting spring (45), the two ends of the connecting spring (45) are respectively connected to the clamping block (44) and the inner wall of the outer supporting tube (21), the side walls of the two clamping grooves (42) on the support frame (41) are provided with inclined surfaces (46), and the inclined surfaces (46) are in contact with the clamping block (44).

5. A stainless steel flange continuous forming device according to claim 4, characterized in that: The rotary adjustment member (5) comprises a rotary outer cylinder (51) rotatably mounted on a mounting frame (16); a limit sleeve (52) is fixedly mounted on the bottom of the rotary outer cylinder (51); a clamping groove arranged around the circumference of the inner wall of the limit sleeve (52) is provided in the limit sleeve (52); a rotary ring (53) is clamped in the clamping groove in the limit sleeve (52); and a clutch clamping plate (54) is fixedly connected to one end of two clamping rods (43) on the outer support cylinder (21) away from the support frame (41); the clutch clamping plate (54) abuts against the inner wall of the rotary ring (53).

6. A stainless steel flange continuous forming device according to claim 5, characterized in that: The outer wall of the rotating outer cylinder (51) is also provided with a sliding groove (56), the sliding groove (56) comprising an oblique slideway (561) and a longitudinal slideway (562), and the punching rod (15) is provided with a protrusion (55) extending in the direction of the sliding groove (56), the protrusion (55) being slidably matched with the sliding groove (56).

7. A stainless steel flange continuous forming device according to claim 6, characterized in that: An unlocking member (6) is also provided in the carrier frame (41), the unlocking member (6) comprising an accommodating cavity (61) which is arranged to penetrate the clamping groove (42), a push rod (62) is slidably provided in the accommodating cavity (61), a compression spring (63) is provided between the push rod (62) and the accommodating cavity (61), an unlocking block (64) is also slidably provided in the accommodating cavity (61), the unlocking block (64) and the push rod (62) are on the same axis, a barrier frame (65) is hingedly provided in the accommodating cavity (61), and the barrier frame (65) is located on the push rod (61). 2) and an unlocking block (64), the barrier frame (65) is provided with a stopper (66) extending toward the engaging groove (42), the stopper (66) abutting against the engaging block (44), the inner top of the limiting sleeve (52) is fixedly connected to the limiting column (67), and the bottom of the limiting column (67) is arranged in a conical shape, the supporting frame (41) is provided with a docking interface (68) slidably matched with the limiting column (67), the unlocking block (64) is extended toward the docking interface (68), and one end of the unlocking block (64) facing the docking interface (68) is arranged in a wedge shape.

8. The stainless steel flange continuous forming device according to claim 1, characterized in that: An intermittent rotating member (7) is also provided at the bottom of the molding processing table (1). The intermittent rotating member (7) comprises a servo motor (71) fixedly connected to the bottom of the molding processing table (1). The main shaft of the servo motor (71) is transmission-connected to a driving disk (72). An intermittent frame (73) is provided on the driving disk (72). A rotating rod (74) is rotatably provided in the placement groove (12). An intermittent rotating disk (75) is fixedly connected to the bottom of the rotating rod (74). The intermittent rotating disk (75) is transmission-coordinated with the intermittent frame (73). The top of the rotating rod (74) is located in the placement groove (12), and the top of the rotating rod (74) is fixedly connected to the three-jaw chuck (13).

9. A method for using a stainless steel flange continuous forming device, using the stainless steel flange continuous forming device as claimed in any one of claims 1 to 8, characterized in that: The steps include: S1: The stainless steel flange is placed in the placement groove (12) on the top of the forming processing table (1), and the stainless steel flange to be processed is clamped and limited by the three-jaw chuck (13). The punching rod (15) is driven by the oil cylinder (14) to move downward, and the punching rod (15) drives the mounting frame (16) to move downward, and the outer support tube (21) moves toward the opening of the flange. The connecting rod (22) is synchronously moved downward under the drive of the pressure spring (26), and then the punching plate (24) is punched toward the opening of the flange; S2: The bottom of the punching plate (24) contacts the placement groove (12), and the connecting rod (22) is contracted in the outer support tube (21) under the drive of the punching rod (15). The connecting tube (23) arranged on the outer wall of the connecting rod (22) is displaced relative to the outer support tube (21), and the connecting tube (23) moves in the direction of the outer support tube (21). Under the restriction of the upper limit groove (36) of the support plate (25), the connecting tube (23) moves. The fixed frame (31) is driven to squeeze the two hinged connecting rods (32), and the two hinged connecting rods (32) will expand toward the outside of the connecting tube (23). The two hinged connecting rods (32) will drive the expansion frame (33) to expand and move toward the flange opening on the support plate (25), and the friction protrusion (34) on the outer wall of the expansion frame (33) will be in close contact with the flange opening. After the expansion, the expansion frame (33) can make the friction protrusion (34) contact with the flange opening. S3: When the connecting rod (22) moves upward, the carrier (41) moves upward on the outer support tube (21), and the inclined surface (46) on the carrier (41) squeezes the clamping block (44) to make the clamping rod (43) shrink under the drive of the connecting spring (45), and the clamping rod (43) docks with the clamping groove (42). Since the clamping rod (43) is slidably arranged on the outer support tube (21), when the clamping rod (43) is clamped with the clamping groove (42) on the carrier (41), the outer support tube (21) and the connecting rod (22) are limited. At this time, the oil cylinder (14) drives the punching rod (15) to move upward to make the outer support tube (21) move upward and reset, and the expansion member (3) is in an expanded state; S4: After the flange is stamped, the oil cylinder (14) drives the stamping rod (15) to move upward and reset, and the protrusion (55) on the stamping rod (15) moves from the longitudinal slideway (562) to the inclined slideway (561). At this time, the inclined slideway (561) drives the rotating outer cylinder (51) to rotate under the restriction of the protrusion (55). The rotating outer cylinder (51) rotates and drives the rotating ring (53) that is clamped in the limiting sleeve (52) to rotate. The ring (53) is in close contact with the clutch clamping plates (54) on the two clamping rods (43), and can drive the outer support tube (21) to rotate through the two clamping rods (43). When the outer support tube (21) rotates, it can synchronously drive the support plate (25) to rotate the connecting rod (22), and the support plate (25) can rotate the expansion member (3) in the expanded state, and the expansion member (3) can be subjected to rotational grinding treatment around the inner wall of the flange opening; S5: When the clamping rod (43) moves into the clamping groove (42) driven by the inclined surface (46) on the carrier frame (41), the clamping rod (43) extends toward the clamping groove (42) driven by the connecting spring (45), and the clamping block (44) contacts the stopper (66) on the barrier frame (65) when extending toward the clamping groove (42), causing the barrier frame (65) to deflect in the accommodating cavity (61). After the barrier frame (65) deflects, the stopper (66) abuts against the annular groove of the clamping block (44), and the barrier frame (65) presses the push rod (62) when deflecting, and the compression spring (63) on the push rod (62) enables the barrier frame (65) to effectively limit the clamping block (44) in the clamping groove (42); S6: When the punch rod (15) drives the outer support tube (21) to continuously move upward, the outer support tube (21) will move toward the inner top of the limiting sleeve (52), and at this time, the docking port (68) on the carrier (41) and the limiting column (67) are docked, and the limiting column (67) is provided with a conical end that contacts the wedge-shaped end of the unlocking block (64), thereby causing the unlocking block (64) to move toward the direction of the push rod (62). Since the spacer frame (65) is provided between the unlocking block (64) and the push rod (62), when the unlocking block (64) moves, it can squeeze the spacer frame (65), so that the spacer frame (65) continues to deflect in the accommodating chamber (61), and at this time, the stopper (66) on the spacer frame (65) will separate from the annular groove on the clamping block (44). After the clamping block (44) and the stopper (66) are separated, the connecting rod (22) will be reset under the drive of the pressure spring (26); S7: The driving disk (72) is driven by the servo motor (71) to continuously rotate. When the driving disk (72) continuously rotates, the intermittent frame (73) disposed on the driving disk (72) contacts the intermittent turntable (75), thereby enabling the intermittent turntable (75) to rotate intermittently. The intermittent turntable (75) drives the rotating rod (74) to rotate intermittently, thereby enabling the three-jaw chuck (13) to rotate intermittently. After a hole is drilled at one of the locations of the flange, the intermittent rotation of the rotating rod (74) can drive the three-jaw chuck (13) to rotate intermittently, thereby drilling a hole at another location of the flange.

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