Card packaging machine and automatic card sorting and packaging production line

Abstract

The invention discloses a card packaging machine and an automatic card sorting and packaging production line, and the card packaging machine comprises a first rack, a card supply conveying line arranged on the first rack, a packaging bag supply conveying line and card packaging devices arranged on the card supply conveying line and the packaging bag supply conveying line, wherein the card supply conveying line and the packaging bag supply conveying line are arranged in parallel, and the conveying directions of the card supply conveying line and the packaging bag supply conveying line are opposite; all packaging modules in the card packaging device are arranged on the outer side of the card supply conveying line and the outer side of the packaging bag supply conveying line respectively. According to the card packaging machine, the cards can be automatically packaged, and the working efficiency is higher.

Description

Technical Field

[0001] The invention belongs to the field of smart card manufacturing, and in particular relates to a card packaging machine and a card automatic sorting, sorting and packaging production line. Background Art

[0002] In daily operations, the head office of a bank needs to issue cards to business outlets based on their needs. Since the types and quantities of cards actually required by different business outlets on different dates are usually different, the head office needs to sort the cards according to the needs of each business outlet, and then bundle, bag, and mail the cards in envelopes. The head office of the bank produces cards according to the needs of the cards, and stores the produced cards in the card library; then, the corresponding types and quantities of cards are collected according to the needs of each business outlet, and multiple cards of the same type must also be in order; after the cards of each outlet are sorted and sorted, the sorted cards need to be packaged, such as tying, bagging, and labeling, but the above-mentioned card packaging work is all done manually, and the packaging efficiency is low. Summary of the invention

[0003] In order to overcome the deficiencies in the prior art, the present invention provides a card packaging machine, which can realize automatic packaging of cards with higher working efficiency.

[0004] A second object of the present invention is to provide a card automatic sorting, sorting and packaging production line using a card packaging machine.

[0005] The technical solution of the present invention to solve the above technical problems is:

[0006] A card packaging machine comprises a first frame, a card supply conveyor line arranged on the first frame, a packaging bag supply conveyor line, and a card packaging device arranged on the card supply conveyor line and the packaging bag supply conveyor line, wherein the card supply conveyor line and the packaging bag supply conveyor line are arranged in parallel and have opposite conveying directions; and each packaging module in the card packaging device is respectively arranged on the outside of the card supply conveyor line and the packaging bag supply conveyor line.

[0007] A card automatic sorting, sorting and packaging production line includes a card sorting and sorting machine and the card packaging machine, wherein:

[0008] The card sorting and sorting machine comprises a second frame, a card issuing device arranged on the second frame, a card sorting and sorting device, a card conveying device for conveying the cards issued by the card issuing device to the card sorting and sorting device in sequence, and a card conveying device for conveying the cards sorted by the card sorting and sorting device to a card packaging device; the card sorting and sorting device comprises a card buffer module arranged on the second frame, a turntable card storage module and a card transfer module for transferring the cards in the card buffer module to the turntable card storage module, wherein the turntable card storage module comprises a bracket mounted on the second frame, a turntable arranged on the bracket and a rotary drive mechanism for driving the turntable to rotate; the turntable is provided with a plurality of card storage slots arranged along the circumferential direction of the turntable; the card transfer module is used to transfer the cards in the card buffer module to the corresponding card storage slots in the turntable, or to transfer the cards in the corresponding card storage slots in the turntable to the card buffer module;

[0009] When storing cards, the storage area is divided in the turntable based on the business outlets, and the cards of each business outlet are stored in the corresponding storage area in the turntable in order; when taking cards, the cards in the corresponding storage area are transferred to the card cache module in order based on the business outlets;

[0010] The card transport device is used to transport the cards in the card buffer module to the card supply conveying line in the card packaging machine.

[0011] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0012] 1. The card packaging machine of the present invention can realize packaging of sorted cards according to the order of outlets, without manual participation of workers in the whole process, and has a higher degree of automation.

[0013] 2. The card packaging machine of the present invention is provided with two groups of conveyor lines, namely, a card supply conveyor line and a packaging bag supply conveyor line, the two conveyor lines are arranged in parallel and their conveying directions are opposite; and each packaging module in the card packaging device is respectively arranged on the outside of the card supply conveyor line and the packaging bag supply conveyor line; through the above arrangement, the packaging process of the card group (such as labeling, binding and bagging) and the packaging process of the packaging bag (labeling, bagging, sealing) can be carried out synchronously, and there is no need to wait for the previous group of card groups to complete all the packaging processes before the next group of card groups can start the packaging process, so that the card group can be continuously packaged, thereby greatly improving the packaging efficiency.

[0014] 3. The card sorting and dispensing machine of the present invention can divide the storage area in the corresponding turntable in advance based on the business outlets, and convey the cards to the card buffer module through the card conveying device. Because the control system has divided the storage position (i.e., the card storage slot) in the turntable according to the internal information of the card before storing the card, the rotary drive mechanism drives the turntable to rotate, so that the card entry and exit ports of the card storage slot corresponding to the card in the turntable are connected with the card entry and exit ports of the card buffer module, and the card is transferred from the card buffer module to the card storage slot of the turntable through the card transfer module, and the above operation is repeated continuously, so that the cards issued by the card issuing device are stored in the turntable in order. The card storage slots in the disk are correspondingly stored, so as to realize classification and sorting of the cards; when it is necessary to take out the cards, the rotating disk is driven by the rotary drive mechanism to rotate to the storage area corresponding to the cards required by the business outlets, and then the cards to be taken are transferred to the card cache module in turn through the card transfer module. After all the cards in the business outlets are taken out and placed in the card cache module, all the cards in the card cache module are transported to the card packaging device for packaging through the card transport device; therefore, the card sorting and distribution system of the present invention can automatically realize the classification and sorting of the cards, without the participation of staff in the whole process, and the degree of automation is higher.

[0015] 4. The card sorting and dispensing machine of the present invention can store cards in corresponding storage areas in the turntable based on business outlets to achieve classification and sorting of cards; when cards need to be taken out, the business outlets are also used as units. Since the cards required by the business outlets have been arranged in order in the corresponding storage areas in the turntable, the cards in the corresponding storage areas in the turntable can be taken out in order, which can greatly improve the card retrieval speed and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1-Figure 3 The three perspective views of the card packaging machine of the present invention are shown in three different perspectives.

[0017] Figure 4-Figure 6 The three perspective views of the card sending device are shown in FIG.

[0018] Figure 7 and Figure 8 These are stereoscopic images of the second card sending module from two different perspectives.

[0019] Fig. 9 and Fig.10 The three-dimensional images are from two different perspectives of the magnetic reading module (or card reading module).

[0020] Fig.11 and Fig.12 The present invention is a three-dimensional diagram of the card sorting and dispensing machine from two different perspectives.

[0021] Fig.13 It is a three-dimensional diagram of a hidden card transport device in the card sorting and distributing system of the present invention.

[0022] Fig.14 This is a schematic diagram of the structure of the card sorting and sorting device.

[0023] Fig.15 It is a structural diagram of the card cache module and the card transfer module.

[0024] Fig.16 and Fig.17 Schematic diagram of the structure of the handling robot from two different perspectives.

[0025] Fig.18 It is a structural schematic diagram of the card clamping mechanism and the suction nozzle.

[0026] Fig.19 This is a simplified structural diagram of the card sorting and sorting device.

[0027] Fig. 20 It is a structural schematic diagram of the automatic card sorting, sorting and packaging production line of the present invention. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.

[0029] Example 1

[0030] See also Figure 1-Figure 10 The card packaging machine of the present invention comprises a first frame, a card supply conveyor line arranged on the first frame, a packaging bag supply conveyor line, and a card packaging device arranged on the card supply conveyor line and the packaging bag supply conveyor line, wherein the card supply conveyor line and the packaging bag supply conveyor line are arranged in parallel, and the conveying directions of the two are opposite; each packaging module in the card packaging device is respectively arranged on the outside of the card supply conveyor line and the packaging bag supply conveyor line.

[0031] See also Figure 1-Figure 10 The card packaging device includes a list printing module 21, a binding module 22 and a bagging module arranged outside the card supply conveyor line, and a labeling module 25, a dispensing module 27, a packaging bag sealing module 28 and a packaging bag collecting module 29 arranged outside the packaging bag supply conveyor line, wherein:

[0032] The list printing module 21, the binding module 22 and the bagging module are arranged in sequence along the conveying direction of the card supply conveyor line; wherein the list printing module 21 is used to print the list of cards required by the outlet, and place the printed list above the top card in the card group conveyed by the card supply conveyor line; the binding module 22 is used to bind the card group conveyed by the card supply conveyor line after the list is placed; the bagging module is used to transfer the bound card group conveyed by the card supply conveyor line into the packaging bag in the packaging bag supply conveyor line;

[0033] The labeling module 25, the gluing module 27, the packaging bag sealing module 28 and the packaging bag collecting module 29 are arranged in sequence along the conveying direction of the packaging bag supply conveyor line, wherein the labeling module 25 is used to label the packaging bags conveyed by the packaging bag supply conveyor line; the gluing module 27 is used to gluing the sealing positions of the labeled packaging bags conveyed by the packaging bag supply conveyor line; the packaging bag sealing module 28 is used to seal the packaging bags conveyed by the packaging bag supply conveyor line that have been glued at the sealing positions; and the packaging bag collecting module 29 is used to collect the sealed packaging bags conveyed by the packaging bag supply conveyor line.

[0034] See also Figure 1-Figure 10 The card supply conveyor line includes a card sending device and a card supply conveyor 20 for conveying the card group sent by the card sending device to the list printing module 21, the binding module 22 and the bagging module in sequence, wherein the card supply conveyor 20 adopts a conveyor belt conveying method, and a plurality of card storage spaces for accommodating the card group are arranged on the conveyor belt, and the plurality of card storage spaces are arranged in sequence and equidistantly along the winding direction of the conveyor belt; the card group composed of multiple cards is conveyed to each processing station by the conveyor belt to prevent the card group from being scattered.

[0035] See also Figure 1-Figure 10 The card sending device includes a card sending module, a card temporary storage module 17, a first card detection device and a card collection module 18, a card sending and conveying module for conveying the cards sent by the card sending module to the card sending module, the first card detection device, the card temporary storage module 17 and the card collection module 18 in sequence, and a card transfer and conveying module 19 for conveying the cards collected by the card collection module 18 to the card supply conveying line, wherein the conveying direction of the card sending and conveying module is the same as the conveying direction of the card supply conveying line;

[0036] The card is sent to the conveying channel of the card sending and conveying module by the card sending and conveying module, and then the card is conveyed to the first card detection device for detection. The first card detection device can refer to the specific structure of the second card detection device in Example 2, for example, including a contactless or / and contact chip detection module for reading the chip information of the card and a magnetic reading module 16 for reading the magnetic stripe information of the card; after the first card detection device completes the detection, the card sending and conveying module conveys the card to the card temporary storage module 17, and the system determines whether it is necessary to perform a check on the card. The cards are temporarily stored. If temporary storage is not needed, the card sending and conveying module continues to convey the cards to the card collecting module 18. The card collecting module 18 works to collect the cards. After completing the collection of all the cards of a certain branch, the card transfer and handling module 19 (such as a handling robot) transports the cards collected by the card collecting module 18 as a whole to the card supply and conveying conveyor belt of the card supply and conveying device 20. The card supply and conveying device 20 drives the stack of cards (i.e. the card group mentioned above) to move to the list printing module 21, the binding module 22 and the bagging module.

[0037] See also Figure 1-Figure 10 The card sending modules are divided into two groups, namely a first card sending module 14 and a second card sending module 15; the first card sending module 14 and the second card sending module 15 are arranged in parallel.

[0038] See also Figure 1-Figure 10 The first card sending module 14 adopts the structure of a traditional card storage box; when the card packaging machine and the card sorting and sorting machine in the present invention are operated online, the card transporting device in the card sorting and sorting machine transports the required and sorted cards in each network point to the first card sending module 14.

[0039] See also Figure 1-Figure 10 The second card sending module 15 includes a support frame 151, a card box 154 arranged on the support frame 151, and a card sending and conveying module for transferring the cards in the card box 154 to the card sending and conveying module, wherein the card sending and conveying module includes a rotating frame 153, a plurality of card suction mechanisms 152 arranged on the rotating frame 153, and a rotating driving mechanism for driving the rotating frame 153 to cyclically rotate, wherein the plurality of card suction mechanisms 152 are arranged at equal angles along the circumferential direction on the rotating frame 153; the reverse side of the card in the card box 154 faces upward;

[0040] When the card packaging machine of the present invention works alone, the staff puts the sorted cards (assuming that the cards are facing up and the order from top to bottom is A1-A100) into the card box 154, and the cards are placed with the reverse side facing up (in this case, the order from top to bottom is A100-A1); then the rotating drive mechanism (such as the rotating motor 155) drives the rotating frame 153 to rotate, so that one of the card suction mechanisms 152 is located at the position of the card removal port of the card box 154, and the card suction mechanism 152 works to take out the card (i.e., A1) near the card removal port in the card box 154, and then rotates it by a predetermined angle and puts it into the card box 154. In the conveying channel of the card sending and conveying module, at this time, the card with the back side facing up is turned to face up, and the card sending and conveying module conveys the card (A1) to the first card detection device and the card collecting module 18 in sequence. The card collecting module 18 collects the card (A1), and repeats the above steps. The cards collected by the card collecting module 18 are facing up, and the order from top to bottom is A1-A100, which ensures that the order of the cards collected by the final card collecting module 18 is consistent with the order of the original cards (that is, before being placed in the card box 154 and facing up), thereby ensuring the accuracy of the subsequent card packaging.

[0041] In this embodiment, the structure of the card suction mechanism 152 can be implemented with reference to the specific structures of the "first card picking mechanism" and the "second card picking mechanism" in Example 2, that is, it includes a cylinder and a suction component (such as a suction nozzle) connected to the piston rod of the cylinder; in addition, the card suction mechanism 152 can be two groups or three groups, so that the cards in the card box 154 can be continuously transferred to the conveying channel of the card sending and conveying module.

[0042] See also Figure 1-Figure 10 , the card temporary storage modules 17 are four groups, and the four groups of card temporary storage modules 17 are arranged in parallel; when the card packaging machine of the present invention works alone, since the cards in the card box 154 include cards required by multiple outlets (although they have been arranged in sequence), but in the case where the number of cards required by some outlets exceeds a predetermined value, the card temporary storage modules 17 temporarily store the cards of these outlets so that subsequent staff can take them out and package them in other packaging methods, such as storing them in a card box.

[0043] See also Figure 1-Figure 10The packaging bag supply and conveying line includes a packaging bag sending device 24 and a packaging bag supply and conveying device for conveying the packaging bags sent by the packaging bag sending device 24 to the labeling module 25, the glue dispensing module 27, the packaging bag sealing module 28 and the packaging bag collecting module 29 in sequence, wherein the packaging bag sending device 24 includes a packaging bag storage module and a packaging bag picking module for taking out the packaging bags stored in the packaging bag storage module and transferring them to the conveying channel of the packaging bag supply and conveying device; the packaging bag supply and conveying device also adopts a conveyor belt conveying method; in this embodiment, the packaging bag storage module, the packaging bag picking module, the labeling module 25, the glue dispensing module 27, the packaging bag sealing module 28 and the packaging bag collecting module 29 are all implemented by existing devices.

[0044] See also Figure 1-Figure 10 The bagging module includes a bag opening mechanism 26 for opening the packaging bag and a bagging mechanism 23 for pushing the card group on the card supply conveyor line into the packaging bag, wherein the bag opening mechanism 26 is arranged on the outside of the packaging bag supply conveyor line; the bagging mechanism 23 is arranged on the outside of the card supply conveyor line, and the bag opening mechanism 26 corresponds to the bagging mechanism 23; the bag opening mechanism 26 can apply negative pressure to the upper and lower sides of the packaging bag located at the bagging station, so that the packaging bag is opened; the bagging mechanism 23 works by pushing the card group to move along the conveying direction perpendicular to the card supply conveyor line, thereby pushing the card group into the opened packaging bag, thereby realizing bagging.

[0045] See also Figure 1-Figure 10The structure of the magnetic reading module 16 is the same as that of the card reading module in Example 2, and both are used to read the magnetic stripe information of the card; in this embodiment, the magnetic reading module 16 is arranged perpendicular to the conveying direction of the card sending and conveying module, and includes a support frame 161 arranged on the first frame, a card reader arranged on the support frame 161, and a card reading and conveying module for conveying the card in the conveying channel of the card sending and conveying module to the card reader 165, wherein the card reading and conveying module includes a card lifting module 162 arranged on the first frame and a conveying unit for conveying the card lifted by the card lifting module 162 to the card reader 165 for card reading operation. Module, wherein the conveying module includes a guide rail and a belt conveying mechanism 164 for conveying the card into the guide rail, the belt in the belt conveying mechanism 164 is provided with shifting teeth, and the card lifted by the card-pushing module 162 is conveyed into the guide rail and sent to the card reading station of the card reader 165 through the shifting teeth, or the card that has completed card reading at the card reading station of the card reader 165 is reversely sent out to the card-pushing module 162, and the card-pushing module 162 then transfers the card to the conveying channel of the card sending and conveying module; in this embodiment, the card-pushing module 162 can be implemented with reference to the "card-pushing mechanism" in Example 2, or with reference to the existing card-pushing module.

[0046] See also Figure 1-Figure 10 The working principle of the card packaging machine of the present invention is:

[0047] According to the working scenario, whether the card packaging machine of the present invention is required to work in line with the card sorting and dispensing machine, or the card packaging machine of the present invention works alone;

[0048] During operation, the card sending module sends the card to the conveying channel of the card sending and conveying module, and then the card sending and conveying module conveys the card to the first card detection device for detection, and the first card detection device detects the card; after the detection is completed, the card sending and conveying module conveys the card to the card temporary storage module 17, and the system determines whether the card of this branch needs to be temporarily stored. If temporary storage is not required, the card sending and conveying module continues to convey the card to the card collection module 18, and the card collection module 18 works to collect the cards. After completing the collection of all the cards of a certain branch, the card transfer and handling module 19 (e.g., a handling robot) carries the cards collected by the card collecting module 18 as a whole to the card storage space of the conveyor belt of the card supply conveyor 20, and the card supply conveyor 20 drives the stack of cards (i.e., the "card group" mentioned above) to move to the list printing module 21, the binding module 22, and the bagging module, and the list printing module 21 prints the list of cards required by the network point, and places the printed list above the top card in the card group conveyed by the card supply conveyor line; then the binding module 22 binds the card group conveyed by the card supply conveyor line with the list placed;

[0049] At the same time, the packaging bag sending device 24 sends the packaging bag to the conveying channel of the packaging bag supply and conveying device, and the packaging bag supply and conveying device conveys the packaging bag to the labeling module 25, and the labeling module 25 labels the packaging bag conveyed by the packaging bag supply and conveying line; then, the packaging bag supply and conveying device conveys the packaging bag to the bagging station, opens the packaging bag through the bag opening mechanism 26, and the bagging mechanism 23 transfers the bound card group into the packaging bag to complete the bagging of the card group; after the bagging is completed, the packaging bag supply and conveying device conveys the packaging bag to the gluing module 27, the packaging bag sealing module 28, the packaging bag collecting module 29 and the packaging bag collecting module 29 in turn, and the gluing module 27 glues the sealing position of the packaging bag that has been labeled; the packaging bag sealing module 28 seals the packaging bag that has been glued at the sealing position; finally, the packaging bag collecting module 29 collects the sealed packaging bags.

[0050] Example 2

[0051] See also Figure 11-Figure 20 The card automatic sorting, sorting and packaging production line of the present invention comprises a card sorting and sorting machine b and a card packaging machine a in Example 1, wherein the card sorting and sorting machine b comprises a second frame, a card issuing device 1 arranged on the second frame, a card sorting and sorting device 5, a card conveying device 12 for conveying the cards issued by the card issuing device 1 to the card sorting and sorting device 5 in sequence, and a card conveying device 6 for conveying the cards sorted by the card sorting and sorting device 5 to the card packaging device, wherein,

[0052] The card sorting and sorting devices 5 are multiple groups, and the multiple groups of card sorting and sorting devices 5 are arranged in sequence along the conveying direction of the card conveying channel formed by the card conveying device 12; each group of card sorting and sorting devices 5 includes a card buffer module 9 arranged on the second frame, a turntable card storage module 8, and a card transfer module 10 for transferring the cards in the card buffer module 9 to the turntable card storage module 8, wherein the card buffer module 9 includes a first card storage box 901, a second card storage box 902, and a card transfer module 10 for lifting the cards in the card conveying channel to the first card storage box 901 or for transferring the cards in the first card storage box 90 1 to the card lifting mechanism 11 in the second card storage box 902; wherein the second card storage box 902 is arranged above the first card storage box 901; the turntable card storage module 8 includes a bracket, a turntable arranged on the bracket, and a rotation driving mechanism for driving the turntable to rotate, wherein the turntable is provided with a plurality of card storage slots arranged along the circumferential direction of the turntable; the card transfer module 10 is used to transfer the cards in the first card storage box 901 to the corresponding card storage slots in the turntable, or transfer the cards in the corresponding card storage slots in the turntable to the first card storage box 901;

[0053] The card transport device 6 is used to transport the cards in the second card storage box 902 to the card packaging device;

[0054] When depositing cards, the storage area 8A is divided in the turntable based on business outlets, and the cards of each business outlet are stored in the corresponding storage area 8A in the turntable in order; a card retrieval area 8B is provided between two adjacent storage areas 8A for the card transfer module 10 to retrieve the card; when retrieving the card, the card transfer drive mechanism can drive the card pushing part into the card retrieval area 8B based on the business outlets, and then push the card in the card storage slot of the corresponding storage area 8A back into the first card storage box 901.

[0055] The card sorting and distributing system in this embodiment transports the card issued by the card issuing device 1 to the card sorting and sorting device 5 through the card conveying device 12, and lifts the card into the first card storage box 901 through the card lifting mechanism 11, and drives the turntable to rotate through the rotary drive mechanism, so that the card inlet and outlet ports of the card storage slot corresponding to the card in the turntable are connected with the card inlet and outlet ports of the first card storage box 901, and transfers the card from the first card storage box 901 to the card storage slot of the turntable through the card transfer module 10, and repeats the above operation continuously, so that the card can be stored in the corresponding card storage slot in the turntable, thereby realizing the classification and sorting of the cards; when it is necessary to take the card, it is only necessary to continuously transfer the cards to be taken into the first card storage box 901 in sequence through the card transfer module 10, and at the same time, the card lifting mechanism 11 lifts the card into the second card storage box 902 every time a card is transferred, until the required cards have been taken out and placed in the second card storage box 902, and then the card transport device 6 transports all the cards in the second card storage box 902 to the card packaging device for packaging.

[0056] See also Figure 11-Figure 19 A card detection device 2, a card buffer device 13, a waste card collection device 3, an identification card sending device 4 and a separation card sending device 7 are sequentially arranged between the card issuing device 1 and the card sorting and sorting device 5.

[0057] See also Figure 11-Figure 19 The card detection device 2 includes a card reading module; the card reading module is used to read the data information recorded inside the card.

[0058] See also Figure 11-Figure 19 The card cache device 13 is divided into three groups, and the three groups of card cache devices 13 are arranged in parallel; each group of card cache devices 13 includes a card cache box arranged on the second frame and a card storage and access mechanism arranged below the card cache box; the card storage and access mechanism is used to lift the cards in the card conveying channel into the card cache box and take out the cards in the card cache box and place them into the card conveying channel; in this embodiment, the card storage and access mechanism can be implemented by an existing device, such as driving the push plate upward by a cylinder to lift the cards in the card conveying channel into the card cache box, and a suction nozzle is also provided on the push plate. When it is necessary to take out the cards in the card cache box and place them into the card conveying channel, the suction nozzle works to suck the cards in the card cache box, and drives the push plate downward by the cylinder, so as to take out the cards in the card cache box and place them into the card conveying channel.

[0059] See also Figure 11-Figure 19The waste card collection device 3 includes a waste card collection box arranged on the second frame and a card push mechanism arranged below the waste card collection box; the card push mechanism is used to lift the waste cards in the card conveying channel into the waste card collection box to collect the waste cards; in this embodiment, the card push mechanism can be implemented by an existing device, for example, a cylinder drives a push rod to rise and fall, so as to lift the card from the card conveying channel to the waste card collection box, thereby completing the collection of the waste cards, wherein the waste cards include cards with incorrect internal information or cards with surface defects.

[0060] See also Figure 11-Figure 19 The identification card sending device 4 includes an identification card storage box arranged on a second frame and a first card taking mechanism for transferring the cards in the identification card storage box to a card conveying channel; wherein, the first card taking mechanism includes a suction cup and a cylinder for driving the suction cup to rise and fall; the identification cards are stacked and placed in the identification card storage box, and the suction cup is driven to rise and fall by the cylinder, so that the identification card at the bottom of the identification card storage box is taken out and placed in the card conveying channel to fill the vacant position of the waste card.

[0061] See also Figure 11-Figure 19 The partition card sending device 7 includes a partition card storage box arranged on a second frame and a second card taking mechanism for transferring the cards in the partition card storage box to the card conveying channel; in this embodiment, the structure of the second card taking mechanism is the same as that of the first card taking mechanism; the partition card is sent out by the partition card sending device 7 to the card conveying channel to separate the cards of different outlets.

[0062] See also Figure 11-Figure 19 The card transfer module 10 includes a card pushing member and a card transfer driving mechanism for driving the card pushing member to move along a conveying direction perpendicular to a card conveying channel, wherein the card pushing member includes a push rod 102 and a push plate 103 vertically arranged at the end of the push rod 102; the card transfer driving mechanism drives the card pushing member to move, thereby pushing the card in the card storage slot of the turntable into the first card storage box 901 (this process requires ensuring that the card inlet and outlet port of the card storage slot of the turntable is first connected with the card inlet and outlet port of the first card storage box 901), or pushing the card in the first card storage box 901 in reverse to the card storage slot of the turntable.

[0063] In this embodiment, the card transfer driving mechanism may adopt an electric push rod 102 or a cylinder. Meanwhile, a corresponding guide mechanism (such as a slider rail mechanism) may be provided to guide the movement of the push rod 102 .

[0064] In addition, multiple card sorting and sorting devices 5 can share a set of card transfer modules 10; there are multiple groups of card pushing members in the card transfer module 10, and the distance between two adjacent groups of card pushing members is equal to the distance between two adjacent groups of card sorting and sorting devices 5; the push rods 102 in all the card pushing members are installed on the moving seat 101, and the card transfer driving mechanism is used to drive the moving seat 101 to move, thereby driving multiple groups of card pushing members to move synchronously; thereby realizing card transfer of the turntable card storage module 8 and the card cache module 9 in the multiple groups of card sorting and sorting devices 5.

[0065] See also Figure 11-Figure 19 The card transport device 6 includes a transport robot and a transverse transport drive mechanism 601 for driving the transport robot to move along the transport direction of the card transport channel, wherein:

[0066] The transverse transport drive mechanism 601 includes a transverse slide rail arranged on the second frame and a transverse power drive mechanism arranged on the transverse slide rail for driving the transport robot to perform transverse movement, wherein the transverse power drive mechanism can adopt a driving mode combining a motor and a screw transmission mechanism, or a driving mode combining a motor and a synchronous belt transmission mechanism, or a mobile trolley drive alone;

[0067] The transport robot comprises a card clamping mechanism, a vertical transport driving mechanism 603 for driving the card clamping mechanism to rise and fall, and a longitudinal transport driving mechanism 602 for driving the card clamping mechanism to move along a transport direction perpendicular to the card transport channel, wherein:

[0068] The card clamping mechanism includes a clamping seat 604, an upper clamping block 605 and a lower clamping block 606 arranged on the clamping seat 604, and a clamping drive mechanism 607 for driving the upper clamping block 605 and the lower clamping block 606 to clamp and release the card, wherein the clamping drive mechanism 607 is a clamping cylinder, and the clamping cylinder is used to drive the upper clamping block 605 or the lower clamping block 606 to move, thereby causing the upper clamping block 605 and the lower clamping block 606 to move toward or in the opposite direction, thereby achieving clamping and releasing the card;

[0069] The second card storage box 902 is provided with an escape groove for evading the upper clamping block 605 and the lower clamping block 606 at a position corresponding to the card clamping mechanism; the escape groove extends vertically; the card clamping mechanism extends from the escape groove to clamp the card in the second card storage box 902, and the clamped card is taken out from above the second card storage box 902 under the drive of the vertical transport drive mechanism 603;

[0070] The longitudinal transport driving mechanism 602 and the vertical transport driving mechanism 603 may be driven by a motor combined with a screw transmission mechanism, or by a motor combined with a synchronous belt transmission mechanism.

[0071] In this embodiment, the card lifting mechanism 11 can be implemented with reference to the card lifting mechanism described above, that is, a cylinder is used to drive the lifting rod to rise and fall.

[0072] See also Figure 11-Figure 19 The working principle of the card sorting and distribution system of the present invention is:

[0073] The card issuing device 1 sends the card into the card conveying channel, and the card conveying device 12 first conveys the card to the contactless or / and contact chip detection module, and the contactless or / and contact chip detection module detects the chip information of the card; for the card without chip, the card conveying device 12 sends it to the card reading module, and the card reading module reads the data information recorded inside the card;

[0074] When the card reading module detects that the internal information of the card is wrong, or the contactless or / and contact chip detection module detects that the chip information of the card is wrong, after the card reaches the waste card collection device 3, the waste card collection device 3 collects the card; then, the identification card sending device 4 places an identification card at the position corresponding to the card to fill the vacant position of the waste card;

[0075] Subsequently, the card conveying device 12 conveys the card to the corresponding card sorting and sorting device 5, and the card lifting mechanism 11 lifts the card into the first card storage box 901; since the card is read by the card reading module, the internal information of the card has been known by the control system, so the control system controls the rotary drive mechanism to drive the turntable to rotate, so that the corresponding card storage slot in the turntable is connected with the card inlet and outlet port of the first card storage box 901, and then the card buffer module 9 transfers the card from the first card storage box 901 to the card storage slot of the turntable; repeat the above steps, so as to realize the transfer of the card issued by the card issuing device 1 to the corresponding card storage slot in the turntable of the turntable card storage module 8, so as to realize the classification and sorting of the cards;

[0076] When it is necessary to take out a card, the control system controls the rotary drive mechanism to drive the turntable to rotate, so that the card inlet and outlet port of the card storage slot where the card to be taken is located is connected with the card inlet and outlet port of the first card storage box 901; then, the card cache module 9 works to transfer the card in the card storage slot to the first card storage box 901; then, the card lifting mechanism 11 lifts the card to the second card storage box 902; repeat the above steps until all the required cards are taken out; then the card transport device 6 takes the stack of cards out of the second card storage box 902 and transfers them to the card packaging device for packaging. For the packaging process, refer to the working process of the "card packaging machine" in Example 1.

[0077] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

Claims

1. A card packaging machine, characterized in that: The invention comprises a first frame, a card supply conveyor line and a packaging bag supply conveyor line arranged on the first frame, and a card packaging device arranged on the card supply conveyor line and the packaging bag supply conveyor line, wherein the card supply conveyor line and the packaging bag supply conveyor line are arranged in parallel and their conveying directions are opposite; and each packaging module in the card packaging device is respectively arranged on the outer side of the card supply conveyor line and the packaging bag supply conveyor line.

2. The card packaging machine according to claim 1, characterized in that: The card packaging device comprises a list printing module, a binding module and a bagging module arranged outside the card supply conveyor line, and a labeling module, a gluing module, a bag sealing module and a bag collecting module arranged outside the bag supply conveyor line, wherein the list printing module, the binding module and the bagging module are arranged in sequence along the conveying direction of the card supply conveyor line; the labeling module, the gluing module, the bag sealing module and the bag collecting module are arranged in sequence along the conveying direction of the bag supply conveyor line; wherein, The list printing module is used to print the list of cards required by the outlets, and place the printed list above the top card in the card group transported by the card supply conveyor line; the binding module is used to bind the card group transported by the card supply conveyor line after the list is placed; the bagging module is used to transfer the bound card group transported by the card supply conveyor line into the packaging bag in the packaging bag supply conveyor line; The labeling module is used to label the packaging bags transported by the packaging bag supply conveyor line; the gluing module is used to dispense glue at the sealing position of the packaging bags that have been labeled and transported by the packaging bag supply conveyor line; the packaging bag sealing module is used to seal the packaging bags that have been glued at the sealing position and transported by the packaging bag supply conveyor line; the packaging bag collecting module is used to collect the sealed packaging bags transported by the packaging bag supply conveyor line.

3. The card packaging machine according to claim 2, characterized in that: The card supply and conveying line comprises a card sending device and a card supply and conveying device for sequentially conveying the card groups sent by the card sending device to the list printing module, the binding module and the bagging module.

4. The card packaging machine according to claim 3, characterized in that: The card sending device includes a card sending module, a card temporary storage module, a first card detection device and a card collection module, a card sending and conveying module for conveying cards sent by the card sending module to the card sending module, the first card detection device, the card temporary storage module and the card collection module in sequence, and a card transfer and conveying module for conveying cards collected by the card collection module to the card supply conveyor line, wherein the conveying direction of the card sending and conveying module is the same as the conveying direction of the card supply conveyor line.

5. The card packaging machine according to claim 4, characterized in that: The card sending modules are divided into two groups, namely a first card sending module and a second card sending module, wherein the first card sending module and the second card sending module are arranged in parallel.

6. The card packaging machine according to claim 5, characterized in that: The second card sending module includes a support frame, a card box arranged on the support frame, and a card sending and transporting module for transferring the cards in the card box to the card sending and conveying module, wherein the card sending and transporting module includes a rotating frame, a plurality of sets of card suction mechanisms arranged on the rotating frame, and a rotating driving mechanism for driving the rotating frame to rotate in a circle, wherein the plurality of sets of card suction mechanisms are arranged at equal angles along the circumferential direction on the rotating frame; the reverse side of the cards in the card box faces upward.

7. The card packaging machine according to claim 6, characterized in that: The card temporary storage modules are divided into four groups, and the four groups of card temporary storage modules are arranged in parallel.

8. The card packaging machine according to claim 1, characterized in that: The packaging bag supply and conveying line comprises a packaging bag sending device and a packaging bag supply and conveying device for sequentially conveying the packaging bags sent by the packaging bag sending device to a labeling module, a glue dispensing module, a packaging bag sealing module and a packaging bag collecting module.

9. The card packaging machine according to claim 1, characterized in that: The bagging module includes a bag opening mechanism for opening a packaging bag and a bagging mechanism for pushing the card group on the card supply conveyor line into the packaging bag, wherein the bag opening mechanism is arranged on the outside of the packaging bag supply conveyor line; the bagging mechanism is arranged on the outside of the card supply conveyor line, and the bag opening mechanism and the bagging mechanism correspond to each other.

10. A card automatic sorting, sorting and packaging production line using the card packaging machine according to any one of claims 1 to 9, characterized in that: It includes a card sorting and sorting machine and the card packaging machine, wherein: The card sorting and sorting machine comprises a second frame, a card issuing device arranged on the second frame, a card sorting and sorting device, a card conveying device for conveying the cards issued by the card issuing device to the card sorting and sorting device in sequence, and a card conveying device for conveying the cards sorted by the card sorting and sorting device to a card packaging device; the card sorting and sorting device comprises a card buffer module arranged on the second frame, a turntable card storage module and a card transfer module for transferring the cards in the card buffer module to the turntable card storage module, wherein the turntable card storage module comprises a bracket mounted on the second frame, a turntable arranged on the bracket and a rotary drive mechanism for driving the turntable to rotate; the turntable is provided with a plurality of card storage slots arranged along the circumferential direction of the turntable; the card transfer module is used to transfer the cards in the card buffer module to the corresponding card storage slots in the turntable, or to transfer the cards in the corresponding card storage slots in the turntable to the card buffer module; When storing cards, the storage area is divided in the turntable based on the business outlets, and the cards of each business outlet are stored in the corresponding storage area in the turntable in order; when taking cards, the cards in the corresponding storage area are transferred to the card cache module in order based on the business outlets; The card transport device is used to transport the cards in the card buffer module to the card supply conveying line in the card packaging machine.

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