Hoisting system of large-weight pre-embedded stiff steel column and construction method of hoisting system
By setting up hydraulic support units, flip modules and other modules on the transport vehicle, and using the aiming module and hydraulic clamping components for position adjustment and ground bolt foundation positioning, the problems of complex and high risk of lifting operations of large-weight pre-embedded rigid steel columns are solved, and high precision, stability and efficient lifting construction are achieved.
Patent Information
- Application Number
- CN202510162042.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-22
AI Technical Summary
The prior art when hoisting large-weight embedded rigid steel columns, the operation is complex and the equipment is highly coordinated, which increases construction risks and complexity.
By setting up a hydraulic support unit, a flip module, a preliminary calibration module and an auxiliary traction module on the transport vehicle, the position adjustment and ground bolt foundation positioning are achieved by using the aiming module and hydraulic clamping components to achieve high-precision flip and docking fixation of the steel column.
It simplifies the operation process, reduces the difficulty of operation, improves the accuracy and stability of lifting operations, shortens the construction cycle, and reduces material waste and repeated construction costs.
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Figure CN119858867A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a hoisting system for a heavy-weight pre-buried rigid steel column and a construction method thereof. Background Art
[0002] In the field of modern construction engineering, embedded rigid steel columns play a vital role as the core components of structural support. They not only lay a solid foundation on the ground, but also are closely connected to other steel bars through the connecting parts on both sides to build a solid foundation together. Especially for those large and heavy embedded rigid steel columns, their hoisting operation is undoubtedly the top priority in the entire construction process. Traditional hoisting methods, such as rotation and sliding methods, are powerless when facing super-heavy steel columns. This is mainly because the implementation of these methods is highly dependent on the lifting capacity of the lifting equipment. When the weight of the steel column exceeds the maximum load limit of a single lifting equipment, traditional hoisting methods are difficult to use.
[0003] In order to meet this challenge, the delivery method or double-machine lifting, which is a method of lifting by two lifting devices, is used. Although these methods solve the problem of overweight lifting to a certain extent, they put forward extremely high requirements on the coordination and technical proficiency of the operators. Double-machine lifting not only requires the precise cooperation of the two lifting devices, but also requires a high degree of synchronization during the operation, which undoubtedly increases the risk and complexity of construction. Therefore, it is urgent to develop a lifting system that can not only meet the needs of heavy lifting, but also simplify the operation process and reduce the difficulty of operation. Summary of the invention
[0004] The embodiment of the present invention provides a lifting system and construction method for a heavy-weight pre-embedded rigid steel column. The rigid steel column body is lifted onto a transport vehicle, and the position of the rigid steel column body is preliminarily adjusted using the aiming module and the preliminary calibration module thereon. The position of the ground bolt foundation is then found using the auxiliary traction module. After the transport vehicle is positioned, the rigid steel column body is flipped over to align it with the ground bolt foundation, and then moved downward to be installed. This solves the problem that the prior art requires high coordination and technical proficiency of the operator through the cooperation of two lifting equipment, thereby increasing the risk and complexity of construction.
[0005] A lifting system for a heavy-weight pre-embedded rigid steel column comprises a transport vehicle, wherein the transport vehicle is provided with two groups of hydraulic support units, one group being arranged on both sides of the transport vehicle near the front of the vehicle, and the other group being arranged at both ends of the rear of the vehicle, a placement slot extending to the rear of the vehicle is provided on the top of the rear side of the transport vehicle, a flip module is provided in the placement slot, a rotation connection of the flip module is located at the rear of the placement slot, a preliminary calibration module is provided on the top of the flip module, the preliminary calibration module comprises a second load-bearing frame, a lifting assembly, a third load-bearing frame, a hydraulic clamping assembly and an aiming module, the second load-bearing frame is provided on the top of the flip module, there are four lifting assemblies, which are symmetrically arranged on both sides of the second load-bearing frame and near the head and tail ends, the third load-bearing frame is provided between the four lifting assemblies, a hydraulic clamping assembly is provided on the top of the third load-bearing frame, the aiming module is used to detect the position of the steel column carried on the transport vehicle, and to adjust the function of the lifting assembly, an auxiliary traction module is provided on one side of the rear end of the transport vehicle near the bottom, and the auxiliary traction module is connected to the central control communication of the transport vehicle.
[0006] Furthermore, the flip module includes a mounting frame, a first load-bearing frame, a first hydraulic rod and a second hydraulic rod. The mounting frame is fixedly arranged on the bottom wall of the placement groove near the rear of the vehicle, the bottom of the first load-bearing frame is hinged to the mounting frame near the end, the first hydraulic rod and the second hydraulic rod are respectively arranged at the bottom of the placement groove, and the output ends of the two are hinged to the first load-bearing frame, the first hydraulic rod is arranged on the side near the mounting frame, and the second hydraulic rod is arranged on the side near the middle of the first load-bearing frame.
[0007] Furthermore, the first load-bearing frame includes a channel steel frame, an outer slide is provided on the outer side of the channel steel frame, a plurality of sliding connecting plates are slidingly provided on the top of the channel steel frame, the wing plates on both sides of the sliding connecting plates are welded together with the inner frame of the outer slide, a third hydraulic rod is provided in the middle of the channel steel frame, the output shaft of the third hydraulic rod passes through the front side of the channel steel frame and is fixedly connected to the front side of the outer slide, the bottom of the channel steel frame is hinged to the mounting frame near the tail, the output end of the first hydraulic rod is hinged to the bottom of the channel steel frame near the tail, and the output end of the second hydraulic rod is hinged to the bottom of the channel steel frame near the middle.
[0008] Furthermore, there are two flip modules, which are arranged side by side on the bottom wall of the placement groove, and the maximum flip angle of the flip module is 90 degrees.
[0009] Furthermore, the lifting assembly includes a side connecting base plate, which is fixedly arranged on the side of the second load-bearing frame, and two longitudinal main rods are arranged side by side on the top of the side connecting base plate close to the second load-bearing frame, a lifting frame is slidably arranged between the two longitudinal main rods, and a reinforcement plate is connected to the top of the two longitudinal main rods, and a reinforcing plate is arranged on the side of the reinforcement plate away from the second load-bearing frame. A fourth hydraulic rod is arranged at the top center of the side connecting base plate, and the output shaft end of the fourth hydraulic rod is fixed together with the lifting frame, and an installation slot is opened on the side of the lifting frame close to the second load-bearing frame.
[0010] Furthermore, the second load-bearing frame is welded together with a plurality of the sliding connecting plates, and the third load-bearing frame is arranged between the installation slots of the four extraction components.
[0011] Furthermore, an embedding groove is provided on one side of the top of the third load-bearing frame near the middle, and the hydraulic clamping assembly includes a mounting plate, which is fixedly arranged in the embedding groove, and two slide rails are symmetrically arranged on the top of the mounting plate, and two slide plates are symmetrically arranged in the length direction of the slide rails, and two first clamping plates are symmetrically arranged on the top of the slide plate, and fifth hydraulic rods are symmetrically arranged at both ends of the top of the mounting plate, and the output ends of the fifth hydraulic cylinder are connected in opposite directions of the two slide plates, and a second clamping plate is movably arranged on any two opposite first clamping plates, and a sixth hydraulic rod is arranged on the other side of the first clamping plate, and the output shaft of the sixth hydraulic rod passes through the first clamping plate and is connected with the second clamping plate, and a plurality of guide rods passing through the first clamping plate are also arranged on the side of the second clamping plate close to the first clamping plate.
[0012] Furthermore, the aiming module includes a distance detection unit and a lifting control unit. The distance detection unit is arranged on the top of the third load-bearing plate near the tail side, and is used to detect the distance of the bottom plate of the steel column and the position of the mounting hole. The lifting control unit is used to control the coordinate position of the third load-bearing frame and display the data detected by the distance monitoring unit.
[0013] Furthermore, the auxiliary traction module includes the calibration control unit, which is connected to the central control of the transport vehicle by communication, and the calibration control unit is used to provide a reversing calibration image. The auxiliary traction module also includes an active slot provided at the rear of the transport vehicle, in which an electric telescopic rod is provided, and a detection head is provided at the output end of the electric telescopic rod, and a plurality of sensors are provided on the detection head, including a distance sensor and a high-precision camera, and the above sensors are connected to the calibration control unit by communication.
[0014] In a second aspect, an embodiment of the present invention provides a method for hoisting and constructing a heavy-weight pre-buried rigid steel column, comprising the following steps:
[0015] S1, setting initial calibration information in the calibration control unit, that is, when the electric telescopic rod is extended to the maximum, the flip module flips up 90 degrees and overlaps with the detection area of the detection head;
[0016] S2, hoisting the rigid steel column body onto the third load-bearing frame of the transport vehicle, and making the butt joint on the rigid steel column body contact with the front edge of the hydraulic clamping assembly, thereby clamping it;
[0017] S3, detecting the distance of the bottom of the rigid steel column body and the position of the bottom docking hole through the aiming module, and displaying them on the lifting control unit;
[0018] S4. Control the first load-bearing frame and the lifting assembly by using the control button on the lifting control unit, so as to adjust the front-to-back direction and the up-and-down direction of the rigid steel column body to ensure that the initial position of the rigid steel column body is at a preset position;
[0019] S5, extending the detection head to its longest position, detecting directly below the ground to form a virtual marking line, and finding the ground bolt foundation through the display on the reversing radar;
[0020] S6. After finding the bolt foundation, deploy the hydraulic support unit to form a stable support;
[0021] S7, start the flip module to rotate the rigid steel column body 90 degrees to be perpendicular to the ground;
[0022] S8. Control the first hydraulic rod on the first load-bearing frame to move, so that the rigid steel column body moves downward so that it is docked and fixed with the ground bolt foundation.
[0023] The beneficial effects of the above technical solution provided by the embodiment of the present invention include at least:
[0024] The present invention sets preset calibration information through the auxiliary traction module. When the rigid steel column body is hoisted on the transport vehicle, the position of the rigid steel column body is preliminarily adjusted by using the aiming module and the preliminary calibration module above to make it conform to the preset calibration information. Furthermore, the bolt foundation on the ground is positioned through the auxiliary traction module. When both are positioned successfully, the rigid steel column body is flipped over. At this time, it can be directly positioned successfully for docking and fixing. This scheme ensures high precision and stability of the hoisting operation and reduces the repeated adjustment time caused by position deviation. The synergistic effect of the flipping module and the hydraulic support unit enables the rigid steel column to be quickly and smoothly rotated to a vertical position and accurately docked with the ground bolt foundation, thereby shortening the overall construction period. At the same time, the precise position calibration and fine-tuning functions reduce material waste and repeated construction costs caused by position deviation.
[0025] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description, claims, and drawings.
[0026] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0028] Figure 1 It is a structural schematic diagram of a lifting system for a heavy-weight pre-buried rigid steel column disclosed in an embodiment of the present invention;
[0029] Figure 2 A cross-sectional view of a lifting system for a heavy-weight pre-buried rigid steel column disclosed in an embodiment of the present invention;
[0030] Figure 3 A schematic structural diagram of a first load-bearing frame disclosed in an embodiment of the present invention;
[0031] Figure 4 A schematic diagram of the structure of a preliminary calibration module disclosed in an embodiment of the present invention;
[0032] Figure 5 A schematic structural diagram of a lifting assembly disclosed in an embodiment of the present invention;
[0033] Figure 6 A schematic structural diagram of a hydraulic clamping assembly disclosed in an embodiment of the present invention;
[0034] Figure 7A flow chart of a method for hoisting and constructing a heavy-weight pre-buried rigid steel column disclosed in an embodiment of the present invention.
[0035] Reference numerals:
[0036] 10. Transport vehicle; 11. Placement slot; 12. Hydraulic support unit; 20. Turnover module; 21. Mounting frame; 22. First hydraulic rod; 23. Second hydraulic rod; 24. First load-bearing frame; 2401. Channel steel frame; 2402. Outer slide frame; 2403. Third hydraulic rod; 2404. Sliding connecting plate; 30. Preliminary calibration module; 31. Second load-bearing frame; 32. Lifting assembly; 3201. Side connecting bottom plate; 3202. Longitudinal main rod; 3203. Lifting frame; 3204. Fourth hydraulic rod; 3205. Reinforcement rod; 3206. Mounting slot Mouth; 33, third load-bearing frame; 3301, embedding groove; 34, hydraulic clamping assembly; 3401, mounting plate; 3402, slide rail; 3403, slide plate; 3404, first clamping plate; 3405, fifth hydraulic rod; 3406, second clamping plate; 3407, sixth hydraulic rod; 3408, guide rod; 35, aiming module; 3501, distance monitoring unit; 3502, lifting control unit; 40, auxiliary traction module; 41, electric telescopic rod; 42, detection head; 43, proofreading control unit; 50, rigid steel column body; 51, docking part. DETAILED DESCRIPTION
[0037] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0038] Embodiment 1
[0039] like Figure 1As shown, an embodiment of the present invention provides a lifting system for a heavy-weight pre-embedded rigid steel column, including a transport vehicle 10. Two groups of hydraulic support units 12 are arranged on the transport vehicle 10, one group is arranged on both sides of the transport vehicle 10 close to the front of the vehicle, and the other group is arranged at both ends of the rear of the vehicle. A placement groove 11 is opened on the top of the rear side of the transport vehicle 10 and extends to the rear of the vehicle. A flip module 20 is arranged in the placement groove 11. The rotation connection of the flip module 20 is located at the tail of the placement groove 11. A preliminary calibration module 30 is arranged on the top of the flip module 20. The preliminary calibration module 30 includes a second load-bearing frame 31, a lifting assembly 32, a third load-bearing frame 33, a hydraulic clamping assembly 34 and an aiming module 35. The second load-bearing frame 31 is arranged on the top of the flip module 20. There are four lifting assemblies 32, which are symmetrically arranged on both sides of the second load-bearing frame 31 and close to the head and tail ends. The third load-bearing frame 33 is arranged on four Between the lifting components 32, a hydraulic clamping component 34 is arranged on the top of the third load-bearing frame 33. The aiming module 35 is used to detect the position of the steel column carried on the transport vehicle 10 and adjust the function of the lifting component 32. An auxiliary traction module 40 is arranged on the rear end of the transport vehicle 10 near the bottom side. The transport vehicle 10 also includes a reversing control module. The auxiliary traction module 40 is connected to the central control communication of the transport vehicle 10. The transport vehicle 10 mainly provides a device for assisting the transport vehicle 10 to align with the ground bolt foundation. When the rigid steel column body 50 is hoisted on the transport vehicle 10, its position on the transport vehicle 10 is adjusted in advance based on the aiming information, and then the ground bolt foundation is found through the auxiliary traction module 40 at the rear of the vehicle. After the transport vehicle 10 is lifted based on the mark of the reversing image, the rigid steel column body 50 is flipped over and just docked. This method simplifies the operation process and reduces the difficulty of operation for the driver.
[0040] like Figure 2 As shown, the flip module 20 includes a mounting frame 21, a first load-bearing frame 24, a first hydraulic rod 22 and a second hydraulic rod 23. The mounting frame 21 is fixedly arranged on the bottom wall of the placement groove 11 near the rear end of the vehicle, and the bottom of the first load-bearing frame 24 is hinged to the mounting frame 21 near the end. The first hydraulic rod 22 and the second hydraulic rod 23 are respectively arranged at the bottom of the placement groove 11, and the output ends of the two are hinged to the first load-bearing frame 24. The first hydraulic rod 22 is arranged on the side close to the mounting frame 21, and the second hydraulic rod 23 is arranged on the side close to the middle of the first load-bearing frame 24.
[0041] like Figure 3As shown, the first load-bearing frame 24 includes a channel steel frame 2401, an outer slide 2402 is arranged on the outer side of the channel steel frame 2401, a plurality of sliding connecting plates 2404 are slidingly arranged on the top of the channel steel frame 2401, the wing plates on both sides of the sliding connecting plates 2404 are welded together with the inner frame of the outer slide 2402, a third hydraulic rod 2403 is arranged in the middle of the channel steel frame 2401, and the output shaft of the third hydraulic rod 2403 passes through the front side of the channel steel frame 2401 and is connected to the outer slide 2402. The front side is fixedly connected, the bottom of the channel steel frame 2401 is hinged to the mounting frame 21 near the tail, the output end of the first hydraulic rod 22 is hinged to the bottom of the channel steel frame 2401 near the tail, and the output end of the second hydraulic rod 23 is hinged to the bottom of the channel steel frame 2401 near the middle. The first load-bearing frame 24 is a retractable and movable load-bearing frame, and the preliminary calibration module 30 on its top can be controlled to move forward and backward through the third hydraulic cylinder, thereby finally controlling the movement of the rigid steel column body 50.
[0042] As a preferred embodiment, there are two flip modules 20, which are arranged side by side on the bottom wall of the placement groove 11. The two combinations can increase the stability of the device and ensure its operational stability when carrying heavy steel columns. The maximum flip angle of the flip module 20 is 90 degrees.
[0043] like Figure 4-5 As shown, the lifting assembly 32 includes a side connecting base plate 3201, which is fixedly arranged on the side of the second load-bearing frame 31, and two longitudinal main rods 3202 are arranged side by side on the top of the side connecting base plate 3201 close to the second load-bearing frame 31, and a lifting frame 3203 is slidably arranged between the two longitudinal main rods 3202, and a reinforcement plate is connected to the top of the two longitudinal main rods 3202, and a reinforcing plate is arranged on the side of the reinforcing plate away from the second load-bearing frame 31. The reinforcing rod 3205 is used to increase the stability of the longitudinal main rod 3202 when subjected to force to avoid radial deformation, and a fourth hydraulic rod 3204 is arranged at the top center of the side connecting base plate 3201, and the output shaft end of the fourth hydraulic rod 3204 is fixed to the lifting frame 3203, and a mounting slot 3206 is provided on the side of the lifting frame 3203 close to the second load-bearing frame 31.
[0044] Furthermore, the second load-bearing frame 31 is welded together with a plurality of sliding connecting plates 2404, and the third load-bearing frame 33 is arranged between the installation slots 3206 of the four lifting components. The four lifting components 32 can operate together to move the third load-bearing frame 33 in the up and down directions of the second load-bearing frame 31.
[0045] like Figure 6As shown, an embedding groove 3301 is provided on one side of the top of the third load-bearing frame 33 near the middle, and the hydraulic clamping assembly 34 includes a mounting plate 3401, which is fixedly arranged in the embedding groove 3301, and two slide rails 3402 are symmetrically arranged on the top of the mounting plate 3401, and two slide plates 3403 are symmetrically arranged in the length direction of the slide rails 3402, and two first clamping plates 3404 are symmetrically arranged on the top of the slide plate 3403, and fifth hydraulic rods 3405 are symmetrically arranged at both ends of the top of the mounting plate 3401, and the output end of the fifth hydraulic cylinder is connected to the opposite directions of the two slide plates 3403, and the second clamping plate 3404 is movably arranged on any two opposite first clamping plates 3404. 406, a sixth hydraulic rod 3407 is arranged on the other side of the first clamping plate 3404, and the output shaft of the sixth hydraulic rod 3407 passes through the first clamping plate 3404 and is connected with the second clamping plate 3406. A plurality of guide rods 3408 passing through the first clamping plate 3404 are also arranged on the side of the second clamping plate 3406 close to the first clamping plate 3404. Combined with the front and rear movement effect of the first load-bearing frame 24 and the up and down movement effect of the lifting assembly 32, when the rigid steel column body 50 is placed on the third load-bearing plate, it is first ensured to be in the middle of the third load-bearing plate through the hydraulic clamping assembly 34, and based on the subsequent aiming module 35, its front and rear and up and down movements can be controlled to ensure that it is in the preset position.
[0046] like Figure 1 As shown, the aiming module 35 includes a distance detection unit and a lifting control unit 3502. The distance detection unit is arranged at the top of the third load-bearing plate near the tail side, and is used to detect the distance of the bottom plate of the steel column and the position of the mounting hole. The lifting control unit 3502 is used to control the coordinate position of the third load-bearing frame 33 and display the data detected by the distance monitoring unit 3501.
[0047] like Figure 1-2 As shown, the auxiliary traction module 40 includes a proofreading control unit 43, which is connected to the central control of the transport vehicle 10 for communication. The proofreading control unit 43 is used to provide a reversing calibration image. The auxiliary traction module 40 also includes a movable slot provided at the rear of the transport vehicle 10, in which an electric telescopic rod 41 is provided, and a detection head 42 is provided at the output end of the electric telescopic rod 41. A number of sensors are provided on the detection head 42, including a distance sensor and a high-precision camera. The above sensors are connected to the proofreading control unit 43 for communication.
[0048] Embodiment 2
[0049] The embodiment of the present invention also discloses a method for hoisting and installing a heavy-weight pre-buried rigid steel column. Figure 7 , including the following steps:
[0050] S1. Preset calibration information and system initialization
[0051] The initial calibration information is accurately set in the proofreading control unit 43. This step requires that the electric telescopic rod 41 is in a fully extended state, and after the flip module 20 completes a 90-degree flip, its target area must accurately coincide with the detection range of the detection head 42. This setting provides a precise reference point for subsequent operations, ensuring the accuracy of the lifting operation.
[0052] S2. Lifting and initial clamping of rigid steel columns
[0053] Use lifting equipment to lift the rigid steel column body 50 steadily and place it accurately on the third load-bearing frame 33 of the transport vehicle 10. During this process, ensure that the docking portion 51 on the rigid steel column body 50 is in close contact with the front edge of the hydraulic clamping assembly 34. Then start the hydraulic clamping assembly 34 to firmly clamp the rigid steel column to prevent displacement in subsequent operations.
[0054] S3. Accurate detection and position calibration
[0055] Activate the aiming module 35 and use its high-precision sensor to detect the actual distance to the bottom of the rigid steel column body 50 and the precise position of the bottom docking hole. This information will be displayed in real time on the lifting control unit 3502 to provide intuitive visual feedback to the operator.
[0056] S4. Position fine-tuning and precise positioning
[0057] The operator accurately controls the first load-bearing frame 24 and the lifting assembly 32 through the operation buttons according to the display information on the lifting control unit 3502. This step involves fine adjustment of the rigid steel column in the front-to-back direction and the up-and-down direction to ensure that the initial position of the rigid steel column is completely consistent with the preset position, laying a solid foundation for subsequent docking work.
[0058] S5. Ground detection and virtual marking line generation
[0059] The detection head 42 is extended to its longest position, and the high-precision sensor mounted thereon is used to conduct a detailed detection of the ground directly below. The detection data will be processed in real time to form a virtual marking line, providing the operator with the precise position information of the ground bolt foundation. At the same time, through the display interface of the reversing radar, the operator can intuitively see the position of the ground bolt foundation, providing strong support for subsequent reversing alignment operations.
[0060] S6, hydraulic support unit 12 deployment and stable support
[0061] Once the exact position of the ground bolt foundation is found, the hydraulic support unit 12 is immediately deployed to form a stable support structure. This step is crucial to ensure stability and safety during the lifting operation.
[0062] S7, flip module 20 starts and rigid steel column rotates
[0063] The flip module 20 is started, and the coordinated action of the first hydraulic rod 22 and the second hydraulic rod 23 is precisely controlled to make the rigid steel column body 50 rotate smoothly by 90 degrees until it is perpendicular to the ground.
[0064] S8. Lowering and docking of rigid steel columns
[0065] Finally, by controlling the precise movement of the first hydraulic rod 22 and the second hydraulic rod 23 on the first load-bearing frame 24, the rigid steel column body 50 is slowly lowered until it is precisely docked with the ground bolt foundation. During the docking process, the position and state of the docking part 51 need to be continuously monitored to ensure the accuracy and firmness of the docking.
[0066] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process can be rearranged without departing from the scope of protection of the present disclosure. The attached method claims present the elements of the various steps in an exemplary order and are not intended to be limited to the specific order or hierarchy described.
[0067] In the above detailed description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure should not be interpreted as reflecting an intention that the embodiments of the claimed subject matter require more features than are clearly stated in each claim. On the contrary, as reflected in the appended claims, the invention is in a state of having less than all the features of the disclosed individual embodiments. Therefore, the appended claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.
[0068] Those skilled in the art will also appreciate that the various illustrative logic blocks, modules, circuits, and algorithmic steps described in conjunction with the embodiments herein can all be implemented as electronic hardware, computer software, or a combination thereof. In order to clearly illustrate the interchangeability between hardware and software, various illustrative components, blocks, modules, circuits, and steps are generally described above around their functions. Whether such functions are implemented as hardware or software depends on specific applications and the design constraints imposed on the entire system. A skilled person can implement the described functions in an alternative manner for each specific application, but such implementation decisions should not be interpreted as departing from the scope of protection of the present disclosure.
[0069] The steps of the method or algorithm described in conjunction with the embodiments herein may be directly embodied as hardware, a software module executed by a processor, or a combination thereof. The software module may be located in a RAM memory, a flash memory, a ROM memory, an EPROM memory, an EEPROM memory, a register, a hard disk, a mobile disk, a CD-ROM, or any other form of storage medium well known in the art. An exemplary storage medium is connected to the processor so that the processor can read information from the storage medium and can write information to the storage medium. Of course, the storage medium may also be an integral part of the processor. The processor and the storage medium may be located in an ASIC. The ASIC may be located in a user terminal. Of course, the processor and the storage medium may also be present in a user terminal as discrete components.
[0070] For software implementation, the techniques described in this application can be implemented with modules (e.g., procedures, functions, etc.) that perform the functions described in this application. These software codes can be stored in a memory unit and executed by a processor. The memory unit can be implemented within the processor or outside the processor. In the latter case, it is coupled to the processor in a communication manner via various means, which are well known in the art.
[0071] The above description includes examples of one or more embodiments. Of course, it is impossible to describe all possible combinations of components or methods for the purpose of describing the above embodiments, but it should be recognized by those skilled in the art that the various embodiments may be further combined and arranged. Therefore, the embodiments described herein are intended to cover all such changes, modifications and variations that fall within the scope of protection of the appended claims. In addition, with respect to the term "comprising" used in the specification or claims, the word is covered in a manner similar to the term "including", just as "including," is explained as a transitional word in the claims. In addition, any term "or" used in the specification of the claims is intended to mean "non-exclusive or".
Claims
1. A lifting system for heavy-weight embedded rigid steel columns, characterized in that: The invention comprises a transport vehicle (10), wherein the transport vehicle (10) is provided with two groups of hydraulic support units (12), one group being arranged on both sides of the transport vehicle (10) close to the front of the vehicle, and the other group being arranged at both ends of the rear of the vehicle, a placement slot (11) penetrating to the rear of the vehicle is provided at the top of the rear side of the transport vehicle (10), a flip module (20) is provided in the placement slot (11), a rotation connection of the flip module (20) is located at the rear of the placement slot (11), a preliminary calibration module (30) is provided on the top of the flip module (20), and the preliminary calibration module (30) comprises a second load-bearing frame (31), a lifting assembly (32), a third load-bearing frame (33), a hydraulic clamping assembly (34) and a sighting module (35). 5), the second load-bearing frame (31) is arranged on the top of the flip module (20), there are four lifting components (32), which are symmetrically arranged on both sides of the second load-bearing frame (31) and close to the head and tail ends, the third load-bearing frame (33) is arranged between the four lifting components (32), and a hydraulic clamping component (34) is arranged on the top of the third load-bearing frame (33), the aiming module (35) is used to detect the position of the steel column carried on the transport vehicle (10) and adjust the function of the lifting component (32), and an auxiliary traction module (40) is arranged on the rear end of the transport vehicle (10) near the bottom side, and the auxiliary traction module (40) is connected to the central control communication of the transport vehicle (10).
2. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 1, characterized in that: The flip module (20) comprises a mounting frame (21), a first load-bearing frame (24), a first hydraulic rod (22) and a second hydraulic rod (23); the mounting frame (21) is fixedly arranged on the bottom wall of the placement slot (11) close to the rear of the vehicle; the bottom of the first load-bearing frame (24) is hinged to the mounting frame (21) close to the end; the first hydraulic rod (22) and the second hydraulic rod (23) are respectively arranged at the bottom of the placement slot (11), and the output ends of the two are hinged to the first load-bearing frame (24); the first hydraulic rod (22) is arranged on the side close to the mounting frame (21), and the second hydraulic rod (23) is arranged on the side close to the middle of the first load-bearing frame (24).
3. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 2, characterized in that: The first load-bearing frame (24) comprises a channel steel frame (2401), an outer slide frame (2402) is arranged on the outer side of the channel steel frame (2401), a plurality of sliding connection plates (2404) are slidingly arranged on the top of the channel steel frame (2401), the wing plates on both sides of the sliding connection plates (2404) are welded to the inner frame of the outer slide frame (2402), a third hydraulic rod (2403) is arranged in the middle of the channel steel frame (2401), and the third hydraulic rod The output shaft of (2403) passes through the front side of the channel steel frame (2401) and is fixedly connected to the front side of the outer slide frame (2402); the bottom of the channel steel frame (2401) is hinged to the mounting frame (21) near the tail; the output end of the first hydraulic rod (22) is hinged to the bottom of the channel steel frame (2401) near the tail; the output end of the second hydraulic rod (23) is hinged to the bottom of the channel steel frame (2401) near the middle.
4. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 3, characterized in that: There are two flip modules (20), which are arranged side by side on the bottom wall of the placement groove (11), and the maximum flip angle of the flip module (20) is 90 degrees.
5. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 1, characterized in that: The lifting assembly (32) comprises a side connecting bottom plate (3201), wherein the side connecting bottom plate (3201) is fixedly arranged on the side of the second load-bearing frame (31), and two longitudinal main rods (3202) are arranged side by side on the top of the side connecting bottom plate (3201) close to the side of the second load-bearing frame (31), a lifting frame (3203) is slidably arranged between the two longitudinal main rods (3202), and a reinforcing plate is connected to the top of the two longitudinal main rods (3202). A reinforcing rod (3205) connected to the side connecting base plate (3201) is arranged on the side of the reinforcing plate away from the second load-bearing frame (31), a fourth hydraulic rod (3204) is arranged at the top center of the side connecting base plate (3201), the output shaft end of the fourth hydraulic rod (3204) is fixed together with the lifting frame (3203), and a mounting slot (3206) is opened on the side of the lifting frame (3203) close to the second load-bearing frame (31).
6. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 5, characterized in that: The second load-bearing frame (31) is welded together with a plurality of the sliding connecting plates (2404), and the third load-bearing frame (33) is arranged between the installation slots (3206) of the four extraction assemblies.
7. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 6, characterized in that: An embedding groove (3301) is provided on one side of the top of the third load-bearing frame (33) near the middle, and the hydraulic clamping assembly (34) comprises a mounting plate (3401), the mounting plate (3401) is fixedly arranged in the embedding groove (3301), two slide rails (3402) are symmetrically arranged on the top of the mounting plate (3401), two slide plates (3403) are symmetrically arranged in the length direction of the slide rails (3402), two first clamping plates (3404) are symmetrically arranged on the top of the slide plate (3403), and fifth hydraulic rods (3405) are symmetrically arranged at both ends of the top of the mounting plate (3401). The output end of the fifth hydraulic cylinder is connected to the opposite directions of the two slide plates (3403); a second clamping plate (3406) is movably arranged on any two opposite first clamping plates (3404); a sixth hydraulic rod (3407) is arranged on the other side of the first clamping plate (3404); an output shaft of the sixth hydraulic rod (3407) passes through the first clamping plate (3404) and is connected to the second clamping plate (3406); and a plurality of guide rods (3408) passing through the first clamping plate (3404) are also arranged on the side of the second clamping plate (3406) close to the first clamping plate (3404).
8. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 7, characterized in that: The aiming module (35) includes a distance detection unit and a lifting control unit (3502). The distance detection unit is arranged on the top of the third load-bearing plate near the tail side, and is used to detect the distance of the bottom plate of the steel column and the position of the mounting hole. The lifting control unit (3502) is used to control the coordinate position of the third load-bearing frame (33) and display the data detected by the distance monitoring unit (3501).
9. A heavy-weight pre-buried rigid steel column hoisting system as claimed in claim 8, characterized in that: The auxiliary traction module (40) comprises the calibration control unit (43), the calibration control unit (43) is connected to the central control of the transport vehicle (10) by communication, the calibration control unit (43) is used to provide a reversing calibration image, the auxiliary traction module (40) also comprises an active slot provided at the rear of the transport vehicle (10), an electric telescopic rod (41) is provided in the active slot, a detection head (42) is provided at the output end of the electric telescopic rod (41), and a plurality of sensors are provided on the detection head (42), including a distance sensor and a high-precision camera, and the above sensors are connected to the calibration control unit (43) by communication.
10. A method for hoisting a heavy pre-buried rigid steel column, using a hoisting system for a heavy pre-buried rigid steel column as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, setting initial calibration information in the calibration control unit (43), that is, when the electric telescopic rod (41) is extended to the maximum, the flip module (20) flips up 90 degrees and overlaps with the detection area of the detection head (42); S2, hoisting the rigid steel column body (50) onto the third load-bearing frame (33) of the transport vehicle (10), and making the docking portion (51) on the rigid steel column body (50) contact the front edge of the hydraulic clamping assembly (34), thereby clamping it; S3, detecting the distance to the bottom of the rigid steel column body (50) and the position of the bottom docking hole through the aiming module (35), and displaying them on the lifting control unit (3502); S4, controlling the first load-bearing frame (24) and the lifting assembly (32) through the control button on the lifting control unit (3502), thereby adjusting the front-to-back direction and the up-down direction of the rigid steel column body (50), and ensuring that the initial position of the rigid steel column body (50) is at a preset position; S5, extending the detection head (42) to its longest length, detecting directly below the ground to form a virtual marking line, and finding the ground bolt foundation through the display on the reversing radar; S6, after finding the bolt foundation, deploy the hydraulic support unit (12) to form a stable support; S7, starting the flip module (20) to rotate the rigid steel column body (50) 90 degrees to be perpendicular to the ground; S8. Control the first hydraulic rod (22) on the first load-bearing frame (24) to move, so that the rigid steel column body (50) moves downward so that it is docked and fixed with the ground bolt foundation.