Reducing atmosphere detection adjusting system and adjusting method for high-manganese-content manganese-silicon alloy

By using a temperature sensor and a nozzle with adjustable injection angle during metal alloy smelting, the jet angle of the reduction atmosphere is solved, and the stability of the jet reduction atmosphere destroys the gas-liquid interface is improved, and the reaction efficiency and product quality are improved.

CN119860665AActive Publication Date: 2025-04-22JIANGSU JICUI ANTAI CHUANGMING ADVANCED ENERGY MATERIALS RES INST CO LTD +1
View PDF 10 Cites 0 Cited by

Patent Information

Application Number
CN202510347652.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-04-22
Estimated Expiration
2045-03-24

AI Technical Summary

Technical Problem

During the smelting of metal alloys, the stability of the gas-liquid interface is easily destroyed when the reduction atmosphere is sprayed, causing the reduction gas to quickly escape from the melt surface, reduce the effective reaction time, and affect product quality.

Method used

The temperature data of the molten liquid is detected by a temperature sensor, and the injection angle of the reduction atmosphere is adjusted according to the detected temperature data. The injection angle is adjusted according to the flow rate of the molten liquid by the nozzle with an adjustable injection angle to reduce the spoiler of the molten liquid by the reduction atmosphere.

Benefits of technology

It effectively avoids the melt flow caused by fixed injection angle to produce vortex, maintains the stability of the gas-liquid interface, reduces the escape of reducing gas, and improves the effective time and product quality of the reduction reaction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119860665A_ABST
    Figure CN119860665A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of detection, and particularly relates to a reducing atmosphere detecting and adjusting system and method for a high-manganese-content manganese-silicon alloy, and the reducing atmosphere detecting and adjusting system for the high-manganese-content manganese-silicon alloy comprises a furnace body, an induction coil, a top cover, a nozzle and a control module; wherein the control module is configured to control the induction coil to work, so that the raw materials in the furnace body are melted into liquid and vortex is formed, and the control module is further configured to control the nozzle to spray a reducing atmosphere to the melted liquid in the furnace body after the raw materials are melted into the liquid; the control module is configured to adjust the spraying angle of the nozzle according to the flow speed of the molten liquid so as to reduce the turbulent flow intensity of the molten liquid. According to the reducing atmosphere detecting and adjusting system for producing the high-silicon-manganese-silicon alloy, by arranging the nozzle with the adjustable spraying angle, the nozzle can be adjusted to be at different spraying angles according to different flow speeds of molten liquid, and therefore the turbulent flow intensity of the molten liquid is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of detection technology, and in particular relates to a reducing atmosphere detection and adjustment system and an adjustment method for a manganese-silicon alloy with a high manganese content. Background Art

[0002] In the field of metal alloy smelting, high silicon manganese silicon alloy is an important alloy material.

[0003] In the related art, when the raw materials are melted into liquid, a reducing atmosphere is vertically sprayed onto the surface of the molten liquid to perform an oxidation-reduction reaction on the molten liquid.

[0004] However, in the above scheme, the flow rate of the molten metal in the later stage of smelting is accelerated and easily disturbed. At this time, the vertical injection of the reducing atmosphere will destroy the stability of the gas-liquid interface, causing the reducing gas (such as H2, CO) to quickly escape from the melt surface, reducing the effective reaction time.

[0005] Therefore, how to solve the technical problem of destroying the stability of the gas-liquid interface when spraying the reducing atmosphere is urgently needed to be solved by those skilled in the art.

[0006] It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present application concept, and therefore, the above description is not considered to constitute information of the prior art. Summary of the invention

[0007] The embodiments of the present disclosure at least provide a reducing atmosphere detection and adjustment system and adjustment method for high manganese content manganese silicon alloy.

[0008] In a first aspect, an embodiment of the present disclosure provides a method for adjusting a reducing atmosphere detection and adjustment system for a high-manganese-content manganese-silicon alloy, comprising: detecting temperature data of a molten liquid by a temperature sensor, and adjusting the injection angle of the reducing atmosphere according to the detected temperature data.

[0009] In an optional embodiment, the method of detecting the temperature data of the molten liquid by a temperature sensor and adjusting the injection angle of the reducing atmosphere according to the detected temperature data includes: mixing the manganese raw material and the silicon raw material and loading them into the furnace body; melting the raw materials in the furnace body into liquid and forming a vortex through an induction coil; spraying the reducing atmosphere onto the molten liquid through a nozzle; and adjusting the injection angle of the nozzle according to the flow rate of the molten liquid to reduce the turbulence of the sprayed airflow on the molten liquid.

[0010] In an optional embodiment, the method of adjusting the spray angle of the nozzle according to the flow rate of the molten liquid to reduce the disturbance of the jet airflow on the molten liquid includes: collecting temperature data of the molten liquid to obtain viscosity data of the molten liquid; obtaining flow rate data of the molten liquid according to the viscosity data; and adjusting the spray angle data of the nozzle according to the flow rate data of the molten liquid.

[0011] In an optional embodiment, the method for obtaining the flow rate data of the molten liquid according to the viscosity data includes: setting the flow rate formula of the molten liquid to: ;in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; m is the viscosity data of the molten liquid, in Pa·s; R It is the distance between the nozzle center and the furnace center, in meters.

[0012] In an optional embodiment, the method for adjusting the spray angle data of the nozzle according to the flow rate data of the molten liquid further comprises: iteratively processing the spray angle of the nozzle, and in | i n - i n-1 |< e The iteration stops when i n For the n The angle of the nozzle after the iteration; i n-1 For the n-1 The angle of the nozzle after the iteration; e The preset data for determining when to stop iteration.

[0013] In an optional embodiment, the method for adjusting the spray angle data of the nozzle according to the flow rate data of the molten liquid includes: setting the spray angle formula of the nozzle to: ;in, v n It is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, measured in m / s.

[0014] In an optional embodiment, the flow rate formula of the reducing atmosphere when contacting the molten liquid surface is set as: v n= v 0 · e -αHn ;in, v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the attenuation coefficient of the airflow, in m -1 ; H n is the height between the nozzle and the molten liquid surface, in meters; e is a natural constant.

[0015] In an optional embodiment, the height between the nozzle and the molten liquid surface is set as follows: H n= H 0 · sec(θ) n-1 ) ;in, H 0 It is the height between the nozzle and the molten liquid surface when the nozzle angle is zero, in meters.

[0016] In a second aspect, the embodiment of the present disclosure further provides a reducing atmosphere detection and adjustment system for a manganese-silicon alloy with a high manganese content, comprising: a furnace body, for receiving a manganese raw material and a silicon raw material; an induction coil, arranged around the periphery of the furnace body; a top cover, arranged on the furnace body; a nozzle, located on the inner side of the top cover; a control module, wherein the control module is configured to control the induction coil to work so that the raw material in the furnace body is melted into a liquid and forms a vortex, and the control module is further configured to control the nozzle to spray the reducing atmosphere to the molten liquid in the furnace body after the raw material is melted into a liquid; wherein the control module is configured to adjust the spray angle of the nozzle according to the flow rate of the molten liquid to reduce the turbulence intensity of the reducing atmosphere on the molten liquid; the flow rate formula for setting the molten liquid is: ;in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; m is the viscosity data of the molten liquid, in Pa·s; R It is the distance between the nozzle center and the furnace center, in meters.

[0017] In an optional embodiment, the spray angle of the nozzle is iteratively processed, and in | i n - i n-1 |< e The iteration stops when i n For the n The angle of the nozzle after the iteration; i n-1 For the n-1 The angle of the nozzle after the iteration; e To determine the preset data when to stop iteration; the formula for setting the nozzle's spray angle is: ;in, v n is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, in m / s; the flow rate formula for setting the reducing atmosphere when it contacts the surface of the molten liquid is: v n=v 0 · e -αHn ;in, v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the attenuation coefficient of the airflow, in m -1 ; H n is the height between the nozzle and the molten liquid surface, in meters; e is a natural constant; the height formula between the nozzle and the molten liquid surface is set as: H n= H 0 · sec(θ) n-1 ) ;in, H 0 It is the height between the nozzle and the molten liquid surface when the nozzle angle is zero, in meters.

[0018] The beneficial effect of the present invention is that the reducing atmosphere detection and adjustment system and adjustment method for high manganese content manganese silicon alloy is provided with a nozzle with an adjustable injection angle, so that the nozzle is adjusted to different injection angles according to the different flow rates of the molten liquid, thereby avoiding the problem that the molten flow caused by the fixed injection angle generates a vortex, destroys the stability of the gas-liquid interface, causes the reducing gas (such as H2, CO) to escape quickly from the melt surface, and reduces the effective reaction time, resulting in a decrease in product quality.

[0019] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, this article specifically cites preferred embodiments and provides detailed descriptions as follows in conjunction with the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 A schematic diagram of the structure of a reducing atmosphere detection and adjustment system for a manganese-silicon alloy with a high manganese content provided in an embodiment of the present disclosure; Figure 2 A flow chart of a regulation method of a reducing atmosphere detection and regulation system for a manganese-silicon alloy with a high manganese content provided in an embodiment of the present disclosure; Figure 3 A schematic diagram of a top view structure of a nozzle rotation direction provided in an embodiment of the present disclosure.

[0023] In the figure: Furnace body 1, induction coil 2, top cover 3, nozzle 4. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the related art, an induction furnace is used to melt the raw materials. When the induction coil 2 is energized, the raw materials in the furnace body 1 are heated to melt the raw materials into molten liquid. Since the molten liquid is metal, the molten liquid will form an eddy current under the action of the induction coil 2. When the raw materials are completely melted, the control module controls the nozzle 4 to start working to spray a reducing atmosphere onto the surface of the molten liquid, causing the molten liquid to undergo an oxidation-reduction reaction.

[0026] However, in related technologies, reducing atmosphere is usually sprayed vertically downward onto the surface of the molten liquid. This spraying method allows the gas jet to impact the surface of the molten pool with maximum kinetic energy in the early stage of metal melting, forming a deeper penetration depth. It accelerates the contact between metal oxides and reducing agents (such as CO, H2) and increases the reduction reaction rate. However, as the melting state proceeds, the viscosity of the metal melt decreases and the flow rate increases. If the vertical spraying method is still used, the high-speed melt will generate vortices, thereby destroying the stability of the gas-liquid interface, and the reducing gas quickly escapes from the surface of the melt, resulting in a decrease in reduction efficiency.

[0027] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, in the drawings, the thickness of the components may be exaggerated or reduced in order to effectively describe the technical content.

[0028] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0029] like Figure 1As shown, at least one embodiment provides a reducing atmosphere detection and adjustment system for high manganese content manganese silicon alloy, comprising: a furnace body 1, for receiving manganese raw material and silicon raw material; an induction coil 2, which is arranged around the periphery of the furnace body 1; a top cover 3, which is covered on the furnace body 1; a nozzle 4, which is located on the inner side of the top cover 3; a control module, the control module is configured to control the induction coil 2 to work so that the raw material in the furnace body 1 is melted into liquid and forms a vortex, and the control module is also configured to control the nozzle 4 to spray reducing atmosphere into the molten liquid in the furnace body 1 after the raw material is melted into liquid; wherein the control module is configured to adjust the spray angle of the nozzle 4 according to the flow rate of the molten liquid to reduce the turbulence intensity of the reducing atmosphere on the molten liquid.

[0030] In this embodiment, the nozzle 4 with adjustable spray angle is provided so that the nozzle 4 can be adjusted to different spray angles according to the flow rate of the molten liquid, thereby reducing the turbulence intensity caused by the sprayed reducing atmosphere on the molten liquid.

[0031] In this embodiment, the nozzles include but are not limited to being arranged circumferentially around the top cover of the furnace body, and when the nozzles are used to introduce reducing atmosphere, the sealing of the furnace body is reduced to avoid excessive increase in pressure in the furnace.

[0032] In some embodiments, the flow rate of the molten liquid is set as follows: ;in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; m is the viscosity data of the molten liquid, in Pa·s; R It is the distance between the nozzle center and the furnace center, in meters.

[0033] In some embodiments, the formula for setting the spray angle of the nozzle 4 is: ;in, v n is the flow rate of the reducing atmosphere when it contacts the molten liquid surface, in m / s; the injection angle of nozzle 4 is iterated, and | i n -θ n-1 |< e The iteration stops when i n For the n The corresponding angle after the 4th iteration of the secondary nozzle; i n-1 For the n-1 The angle of the nozzle after the iteration; e To determine the preset data when stopping iteration; the flow rate formula of the reducing atmosphere when it contacts the molten liquid surface is set as:v n= v 0 · e -αHn ;in, v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the attenuation coefficient of the airflow, in m -1 ; H n is the height between the nozzle 4 and the surface of the molten liquid, in m; e is a natural constant; the height formula between the nozzle 4 and the molten liquid surface is set as: H n= H 0 ·sec(θ n-1 ) ;in, H 0 It is the height between the nozzle 4 and the surface of the molten liquid when the angle is zero, in meters.

[0034] like Figure 2 As shown, at least one embodiment also provides a method for adjusting a reducing atmosphere detection and adjustment system for a high manganese content manganese silicon alloy, comprising: detecting temperature data of a molten liquid by a temperature sensor, and adjusting the injection angle of the reducing atmosphere according to the detected temperature data.

[0035] In some embodiments, a method for detecting temperature data of a molten liquid by a temperature sensor and adjusting the injection angle of a reducing atmosphere according to the detected temperature data includes: mixing a manganese raw material and a silicon raw material and loading them into a furnace body 1; melting the raw materials in the furnace body 1 into a liquid and forming a vortex through an induction coil 2; spraying a reducing atmosphere onto the molten liquid through a nozzle 4; and adjusting the injection angle of the nozzle 4 according to the flow rate of the molten liquid to reduce the turbulence of the injected gas flow on the molten liquid.

[0036] In this embodiment, by providing a nozzle 4 with an adjustable spray angle, the nozzle 4 is adjusted to different spray angles according to the flow rate of the molten liquid, thereby reducing the disturbance of the sprayed reducing atmosphere on the surface of the molten liquid.

[0037] In some embodiments, a method for adjusting the spray angle of the nozzle 4 according to the flow rate of the molten liquid to reduce the disturbance of the jet airflow to the molten liquid includes: collecting temperature data of the molten liquid to obtain viscosity data of the molten liquid; obtaining flow rate data of the molten liquid according to the viscosity data; and adjusting the spray angle data of the nozzle 4 according to the flow rate data of the molten liquid.

[0038] In this embodiment, the output power of the induction coil is PIt is pre-set when in use; when the raw material is melted into liquid, the temperature data of the molten liquid is collected by the temperature sensor and sent to the control module. The control module is electrically connected to a memory. The memory is pre-set with a corresponding table between temperature and viscosity. The control module obtains the viscosity data of the molten liquid (manganese-silicon alloy with high manganese content) at the corresponding temperature according to the received temperature data; as shown in Table 1 below (partial temperature): Table 1

[0039] In some embodiments, the method of obtaining the flow rate data of the molten liquid according to the viscosity data includes: setting the flow rate formula of the molten liquid to: ;in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; m is the viscosity data of the molten liquid, in Pa·s; R It is the distance between the nozzle center and the furnace center, in meters.

[0040] In this embodiment, when the raw material is melted into liquid, the molten liquid will form an eddy current under the action of the magnetic field of the induction coil. The point where the reducing atmosphere sprayed by the nozzle 4 contacts the molten liquid is the point closest to the inner wall of the furnace body. The distance between this point and the eddy current center is the distance between the nozzle center and the furnace body center. This formula includes the variable m , and combined with the variables P , so that this formula can adapt to different output powers in actual production, and the data is more comprehensive and accurate.

[0041] like Figure 3 As shown, in an optional embodiment, four nozzles 4 are provided on the top cover 3, and the nozzles 4 are evenly arranged along the circumference of the top cover, and the upper end of the nozzle 4 is hinged to the top cover 3, and the rotation direction of the nozzle 4 is: the tangent direction of the circle where each nozzle 4 is located, and toward the flow direction of the molten liquid; wherein, a servo motor electrically connected to the control module is used to drive the nozzle 4 to rotate.

[0042] In an optional embodiment, the correction factor k is 0.0001058, k Obtained through multiple measurements and fitting; the output power of the induction coil P 150000W; viscosity data of molten liquid (high manganese content manganese silicon alloy) at 1450°C m 0.07Pa·s; the distance between the nozzle center and the furnace center R It is 0.6m.

[0043] Substituting the above parameters into the flow rate formula of the molten liquid middle, V About 0.2m / s.

[0044] In some embodiments, the flow rate of the reducing atmosphere when contacting the molten liquid surface is set as follows: v n= v 0 · e -αHn ;in, v n is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, in m / s; v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the attenuation coefficient of the airflow, in m -1 ; H n is the height between the nozzle 4 and the surface of the molten liquid, in m; e is a natural constant.

[0045] In this embodiment, the initial flow rate of the reducing atmosphere is v 0 It is pre-set that when the reducing atmosphere is sprayed onto the surface of the molten liquid, the speed will be faster than v 0 The initial flow rate of the reducing atmosphere is small and varies according to the length of the injection path; therefore, v 0 , obtain the distance between the nozzle 4 and the surface of the molten liquid, and then calculate the speed of the reducing atmosphere when it contacts the surface of the molten liquid v n .

[0046] In some embodiments, the height between the nozzle 4 and the surface of the molten liquid is set as follows: H n= H 0 · seconds (i) n-1 ) ;in, H 0 It is the height between the nozzle 4 and the molten liquid surface when the angle is 0 degrees, in meters. H 0 This is data that can be obtained in advance.

[0047] In this embodiment, when the angle of the nozzle 4 does not change (that is, the angle of the nozzle 4 is 0 degrees), the nozzle 4 sprays the reducing atmosphere vertically onto the surface of the molten liquid. At this time, the height between the nozzle 4 and the surface of the molten liquid is H 0 When the spray angle of the nozzle 4 is changed, the height between the nozzle 4 and the surface of the molten liquid H n will also change, thereby changing the reducing atmosphere injection path.

[0048] In some embodiments, the method for adjusting the spray angle data of the nozzle 4 according to the flow rate data of the molten liquid includes: setting the spray angle formula of the nozzle 4 as: ;in, v n It is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, measured in m / s.

[0049] In some embodiments, the method for adjusting the spray angle data of the nozzle 4 according to the flow rate data of the molten liquid further includes: iteratively processing the spray angle of the nozzle 4, and in | i n - i n-1 |< e The iteration stops when i n For the n The angle corresponding to nozzle 4 after the iteration; i n-1 For the n-1 The angle corresponding to nozzle 4 after the iteration; e The preset data for determining when to stop iteration.

[0050] In an optional embodiment, i 0 is the angle data when not adjusted, that is i 0 is 0 degrees; H 0 is the height data between the nozzle 4 and the surface of the molten liquid when it is vertically downward without adjustment, that is, H 0 is 1m; using the flow rate of the molten liquid in the above embodiment, V 0.2m / s; initial flow rate of reducing atmosphere v 0 0.5m / s; airflow attenuation coefficient α 0.2m -1 ; e 0.10°; e is a natural constant.

[0051] The first iteration process is: The height between the nozzle 4 and the molten liquid H 1 =H 0 ·sec(θ 0 ) ,Right now H 1 =1m.

[0052] The gas flow rate of the reducing atmosphere when it contacts the molten liquid surface ,Right now v 1 =0.4094m / s.

[0053] No. 1 The injection angle after iteration ,Right now i 1 =26.01° (round the result to two decimal places).

[0054] Judgment: | i 1 - i 0 |=26.01°> e , continue iterating.

[0055] The second iteration process is: The height between the nozzle 4 and the molten liquid H 2 =H 0 ·sec(θ 1 ) ,Right now H 2 =1.103m.

[0056] The gas flow rate of the reducing atmosphere when it contacts the molten liquid surface ,Right now v 2 =0.4012m / s.

[0057] No. 2 The injection angle after iteration ,Right now i 2= 26.57°.

[0058] Judgment: | i 2 - i 1 |=0.56°> e , continue iterating.

[0059] The third iteration process is: The height between the nozzle 4 and the molten liquidH 3 =H 0 ·sec(θ 2 ) ,Right now H 3 =1.096m.

[0060] The gas flow rate of the reducing atmosphere when it contacts the molten liquid surface ,Right now v 3 =0.4014m / s.

[0061] No. 3 The injection angle after iteration ,Right now i 3 =26.57°.

[0062] Judgment: | i 3 - i 2 |=0°< e , stop iteration, nozzle 4 uses i 3 Angle spray.

[0063] In summary, the reducing atmosphere detection and adjustment system and adjustment method for high manganese content manganese silicon alloy is provided with a nozzle 4 with an adjustable injection angle, so that the nozzle 4 is adjusted to different injection angles according to the different flow rates of the molten liquid, thereby avoiding the problem that the melt flow caused by the fixed injection angle generates a vortex, destroys the stability of the gas-liquid interface, causes the reducing gas (such as H2, CO) to quickly escape from the melt surface, and reduces the effective reaction time, resulting in a decrease in product quality.

[0064] Herein, when it is mentioned that a first component is located on a second component, this may mean that the first component may be directly formed on the second component, or a third component may be interposed between the first component and the second component.

[0065] In this article, when an element or layer is referred to as being "located on," "engaged to," "connected to," "attached to," or "coupled to" another element or layer, it may be directly located on, engaged, connected, attached to, or coupled to another element or layer, or there may be intermediate elements or layers. In contrast, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," "directly attached to," or "directly coupled to" another element or layer, there may be no intermediate elements or layers. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0066] Herein, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." modify the entire list of elements when following a list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.

[0067] The terms used herein are only used to describe specific exemplary configurations and are not intended to be limited. As used herein, the singular articles "one", "an" and "the" may also be intended to include plural forms, unless it is clearly indicated above that this is not the case. The terms "comprise", "include" and "have" are inclusive, and therefore specify the presence of features, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components and / or combinations thereof. The method steps, processes and operations described herein should not be interpreted as necessarily requiring them to be performed in the specific order discussed or shown, unless specifically identified as an execution order. Additional or alternative steps may be adopted.

[0068] As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Therefore, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, so that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example," "exemplary," and the like are used to "serve as an example, instance, or illustration." Any implementation, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. On the contrary, the use of the terms "example," "exemplary," and the like is intended to present concepts in a concrete manner.

[0069] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0070] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, terms such as "first", "second" and other numerical terms do not imply an order or sequence when used in this document unless explicitly indicated above. Therefore, without departing from the teachings of the example embodiments, the first element, component, region, layer or section discussed above may be referred to as a second element, component, region, layer or section.

[0071] Spatially relative terms, such as "inside", "outside", "below", "below", "down", "above", "on", etc., may be used herein to facilitate description of the relationship of one element or feature to another element or feature as illustrated in the figure. In addition to the orientation depicted in the figure, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is turned over, the elements described as "below" or "below" other elements or features will be oriented to be "above" other elements or features. Therefore, the example term "below" can cover the orientation above and below. The device can be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.

[0072] In the above discussion, unless otherwise stated, the terms "about," "approximately," "substantially," etc., when used to describe a numerical value, mean a variation of + / - 10% of the value.

[0073] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A method for adjusting a reducing atmosphere detection and adjustment system for a high manganese content manganese-silicon alloy, characterized in that: include: The temperature data of the molten liquid is detected by a temperature sensor, and the injection angle of the reducing atmosphere is adjusted according to the detected temperature data, that is, Mixing a manganese raw material and a silicon raw material and loading them into a furnace body (1); The raw materials in the furnace body (1) are melted into liquid and eddy current is formed by the induction coil (2); spraying a reducing atmosphere toward the molten liquid through a nozzle (4); Collecting temperature data of the molten liquid to obtain viscosity data of the molten liquid; Obtaining flow rate data of molten liquid based on viscosity data; adjusting the spray angle data of the nozzle (4) according to the flow rate data of the molten liquid; The method for obtaining flow rate data of molten liquid according to viscosity data comprises: The formula for setting the flow rate of the molten liquid is: ; in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; μ is the viscosity data of the molten liquid, in Pa·s; R is the distance between the nozzle center and the furnace center, in m; The method for adjusting the spray angle data of the nozzle (4) according to the flow rate data of the molten liquid comprises: The spray angle of the nozzle is iterated, and in | θ n - θ n-1 |< ε Stop iteration when in, θ n For the n The angle of the nozzle after the iteration; θ n-1 For the n-1 The angle of the nozzle after the iteration; ε The preset data for determining when to stop iteration.

2. The method for adjusting the reducing atmosphere detection and adjustment system for high manganese content manganese silicon alloy according to claim 1, characterized in that: The method for adjusting the spray angle data of the nozzle (4) according to the flow rate data of the molten liquid also includes: The formula for setting the nozzle's spray angle is: ; in, v n It is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, measured in m / s.

3. The adjustment method of the reducing atmosphere detection and adjustment system for high manganese content manganese silicon alloy according to claim 2, characterized in that: The formula for setting the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid is: v n= v 0 · e -αHn ; in, v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the attenuation coefficient of the airflow, in m -1 ; H n is the height between the nozzle and the molten liquid surface, in meters; e is a natural constant.

4. The method for adjusting the reducing atmosphere detection and adjustment system for high manganese content manganese-silicon alloy according to claim 3, characterized in that: The formula for setting the height between the nozzle and the molten liquid surface is: H n= H 0 · sec(θ n-1 ) ; in, H 0 It is the height between the nozzle and the molten liquid surface when the nozzle angle is zero, in meters.

5. A reducing atmosphere detection and adjustment system for high manganese content manganese silicon alloy, characterized in that: include: A furnace body (1) for receiving manganese raw materials and silicon raw materials; An induction coil (2) is arranged around the outer periphery of the furnace body (1); A top cover (3) is arranged on the furnace body (1); A nozzle (4) is located on the inner side of the top cover (3); A control module is configured to control the induction coil (2) to operate so that the raw material in the furnace body (1) melts into liquid and forms a vortex, and after the raw material melts into liquid, control the nozzle (4) to spray the reducing atmosphere toward the molten liquid in the furnace body (1), and adjust the spray angle of the nozzle (4) according to the flow rate of the molten liquid to reduce the turbulence intensity of the reducing atmosphere on the molten liquid; The formula for setting the flow rate of the molten liquid is: ; in, V is the flow rate of the molten liquid, in m / s; k is the correction coefficient; P is the output power of the induction coil, in W; μ is the viscosity data of the molten liquid, in Pa·s; R It is the distance between the nozzle center and the furnace center, in meters.

6. The reducing atmosphere detection and adjustment system for high manganese content manganese silicon alloy according to claim 5, characterized in that: The spray angle of the nozzle is iterated, and in | θ n - θ n-1 |< ε Stop iteration when in, θ n For the n The angle of the nozzle after the iteration; θ n-1 For the n-1 The angle of the nozzle after the iteration; ε To determine the preset data for stopping iteration; The formula for setting the nozzle's spray angle is: ; in, v n is the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid, in m / s; The formula for setting the flow rate of the reducing atmosphere when it contacts the surface of the molten liquid is: v n= v 0 · e -αHn ; in, v 0 is the initial flow rate of the reducing atmosphere, in m / s; α is the airflow attenuation coefficient, in m -1 ; H n is the height between the nozzle and the molten liquid surface, in meters; e is a natural constant; The formula for setting the height between the nozzle and the molten liquid surface is: H n= H 0 · sec(θ n-1 ) ; in, H 0 It is the height between the nozzle and the molten liquid surface when the nozzle angle is zero, in meters.

Citation Information

Patent Citations

  • High-wind-temperature rotational flow injection disturbance melting reduction and prereduction combination device and method

    CN102337369A

  • Method of adopting oxygen-enriched vortex bath smelting furnace to treat zinc-leaching residue

    CN104928497A

  • Spray forming method for aluminum-lithium alloy

    CN106702237A

  • Exhaust aftertreatment system and method

    CN113250793A

  • Dry powder injection rotational flow chaos molten pool smelting device and method

    CN118602765A