Multifunctional power equipment comprehensive test system and use method thereof
By designing a comprehensive testing system for multifunctional power equipment, the problem of the existing technology being unable to carry out load-bearing, impact-resistant and waterproof tests is solved, and a comprehensive evaluation of the performance of power equipment is achieved to ensure that the equipment operates normally under different environmental conditions.
Patent Information
- Application Number
- CN202510131341.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-22
AI Technical Summary
The prior art cannot test the load-bearing capacity, impact resistance and waterproofing of power equipment, resulting in the equipment not being able to operate normally during transportation and outdoor use.
A multifunctional power equipment comprehensive testing system is designed, including a placement table, a test table, a return spring, a moving frame, a clamping structure, a reversal structure, a shaking structure and a switching structure. Through these structures, different environmental conditions can be simulated to carry out load-bearing, impact-resistant and waterproof testing of power equipment.
A comprehensive performance test of power equipment is achieved, including load resistance, impact resistance and water resistance, ensuring that the equipment can operate normally during transportation and outdoor use.
Smart Images

Figure CN119860894A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power equipment, and in particular to a multifunctional electric power equipment comprehensive testing system and a use method thereof. Background Art
[0002] With the continuous development of human society, the growth of electricity demand has led to the expansion of the scale of power grids and the increase of power equipment. There are also more and more problems that may occur during the operation of power equipment. Most of the existing power equipment needs to be tested before use. However, the existing technology still has the following shortcomings in the testing process:
[0003] 1. When the power equipment is in use, it needs to be transported. When it needs to be transported to mountainous areas, due to factors such as rugged mountain roads and harsh environments, the power equipment may be bumpy and shaken. The existing technology cannot perform comprehensive mechanical performance tests such as load-bearing capacity and impact resistance on the power equipment, resulting in the power equipment being unable to operate normally after being transported to the destination;
[0004] 2. Outdoor electrical equipment needs to withstand wind and rain, but the existing technology cannot perform waterproof testing on electrical equipment.
[0005] In view of the above problems, the present invention document proposes a multifunctional power equipment comprehensive testing system and a method for using the same. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcomings of the existing inability to carry out load-bearing capacity, impact resistance tests, and waterproof tests, and to propose a multifunctional power equipment comprehensive testing system and a method of using the same.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A multifunctional electric equipment comprehensive test system comprises a placing table and a test table, wherein the test table is used to carry the electric equipment, a fixing cylinder is fixed on the top of the placing table, a first spring is fixed on the bottom inner wall of the fixing cylinder, a sliding rod fixedly connected to the top of the first spring is slidably connected in the fixing cylinder, a universal ball is fixed on the top of the sliding rod, and the universal ball is rotatably embedded in the bottom of the test table;
[0009] It also includes a plurality of reset springs, which are all fixed on the top of the placement table, and the tops of the plurality of reset springs are all fixedly connected to the bottom of the test table, so as to reset the shaking and bumping test table;
[0010] It also includes two moving racks, and both of the moving racks slide on the top of the test bench to clamp the power equipment;
[0011] A clamping structure, arranged on the top of the test bench, for clamping and wiring the electrical equipment to be tested;
[0012] The shaking structure is arranged in the placing table and is used to drive the test table to shake up and down reciprocatingly;
[0013] The shaking structure is arranged on the top of the placing table and is used to drive the test table to tilt and shake back and forth;
[0014] The switching structure is arranged in the placement table and is used to switch the operating state of the test table.
[0015] In a possible design, the clamping structure includes two first moving grooves arranged on the top of the test bench, the two first moving grooves are rotatably connected with the same bidirectional screw rod, and one end of the bidirectional screw rod extends to one side of the test bench, the two first moving grooves are slidably connected with sliding seats threadedly connected to the bidirectional screw rod, and the two sliding seats are respectively located at the positive and negative thread sections of the bidirectional screw rod, the two sliding seats are respectively fixedly connected to the bottom ends of the two moving racks, and the two moving racks are fixed with step clamping blocks on the sides close to each other for clamping electrical equipment of different heights, the two moving racks are provided with clamping plates on the sides close to each other, and the two clamping plates are fixed with multiple plug-in ends on the sides close to each other for docking the electrical equipment, and the two A plurality of lead screws are fixed on the sides of the clamping plates that are away from each other, and the plurality of lead screws slide through the corresponding moving frames respectively, and nuts are threadedly sleeved on the outer walls of the plurality of lead screws, and a tension spring is detachably fixed between the nut and the moving frame, and the tension spring is sleeved on the outer wall of the lead screw, and is used to drive the lead screw and the clamping plate to move in the direction of the power equipment for docking; the bidirectional lead screw drives the two moving frames to approach each other, and the cooperation of the moving frame and the step clamping block clamps and fixes the power equipment, and under the action of the tension spring, the clamping plate drives the plug-in end to move in the direction of the power equipment, and the plug-in end is inserted into the interface of the power equipment to complete the docking of the power equipment, which is convenient for testing the operating status of the power equipment under different conditions in the later stage, and the corresponding clamping plate and plug-in end can be replaced according to the interface of different power equipment.
[0016] In one possible design, the shaking structure includes a transmission cavity arranged in a placement table, a first rotating rod is longitudinally connected to the transmission cavity, the top end of the first rotating rod rotates and extends to the top of the placement table and is fixed with a first gear, the top of the placement table is rotatably connected to an inner gear ring, and the inner gear ring is meshed with the first gear, a plurality of first hemispherical blocks are fixed to the top of the inner gear ring, and a plurality of second hemispherical blocks are fixed to the bottom of the test bench, and the first hemispherical blocks cooperate with the second hemispherical blocks to drive the test bench to move up and down; the first rotating rod drives the inner gear ring to rotate through the first gear, and the inner gear ring drives the first hemispherical block to rotate, and the cooperation between the first hemispherical block and the second hemispherical block drives the test bench to shake back and forth up and down to complete the impact resistance test of the electrical equipment.
[0017] In a possible design, the shaking structure includes an outer toothed ring that rotates on the top of the placement table, a second rotating rod is connected to the transmission cavity in a longitudinally rotating manner, the top end of the second rotating rod rotates and extends to the top of the placement table and is fixed with a second gear, and the second gear is meshed with the outer toothed ring, and an L-shaped plate is slidably connected to the top of the outer toothed ring, a strip groove is provided in the L-shaped plate, an annular groove is provided on the top of the test table, a pin rod slides in the annular groove, and the top end of the pin rod passes through the strip groove, the L-shaped plate drives the test table to tilt and shake through the cooperation of the pin rod and the strip groove, an L-shaped rod is fixed to the side of the L-shaped plate close to the test table, and a track is provided on the top of the placement table The bottom end of the L-shaped rod extends into the track groove and slidably cooperates with the track groove, and the cooperation between the L-shaped rod and the track groove is used to drive the L-shaped plate to reciprocate; the second rotating rod drives the L-shaped plate to rotate through the cooperation between the second gear and the outer gear ring, and the L-shaped plate slides back and forth under the action of the L-shaped rod and the track groove. When the L-shaped plate reciprocates, it continuously pulls the edge of the test bench through the cooperation between the strip groove and the pin rod, and when the test bench is pulled by the L-shaped plate, it tilts a certain angle through the universal ball and resets under the action of the reset spring. Therefore, with the rotation of the outer gear ring and the L-shaped plate, the test bench can continuously shake, thereby completing the load-bearing capacity and impact resistance test of the power equipment.
[0018] In a possible design, the switching structure includes a second worm and a first worm in a transmission cavity that rotate through a base, the outer wall fixing sleeve of the first rotating rod is provided with a first worm wheel meshing with the first worm, the outer wall fixing sleeve of the second rotating rod is provided with a second worm wheel meshing with the second worm, a driving rod passes through the second worm and the first worm, two cross rods are fixed in the driving rod, and the ends of the second worm and the first worm that are close to each other are provided with a cross groove, and the cross groove is clamped with the cross rod, and the driving rod can drive the second worm and the first worm to rotate respectively through the cooperation of the cross groove and the cross rod; the driving rod drives the two cross rods to move, so as to drive the second worm and the first worm to rotate respectively, thereby controlling the operation of the shaking structure and the rocking structure.
[0019] In a possible design, the switching structure also includes a first hydraulic chamber arranged in the placement table, one end of the driving rod extends into the first hydraulic chamber and is fixed with a piston plate, and the piston plate is sealed and slidable in the first hydraulic chamber, a second hydraulic chamber is arranged in the universal ball, and a plurality of hydraulic grooves connected with the second hydraulic chamber are arranged in the universal ball, a plurality of hydraulic grooves are sealed and slidably connected with slides, and the end of the slide away from the second hydraulic chamber is arc-shaped, and the tops of the plurality of slides are in contact with the bottom of the test bench for braking the universal ball and the test bench, and the second hydraulic chamber A connecting hose is fixed to the inner wall at the bottom, and the bottom end of the connecting hose passes through the sliding rod and the fixed cylinder in sequence and extends into the first hydraulic chamber. The movement of the piston plate controls the hydraulic oil to flow between the second hydraulic chamber and the first hydraulic chamber to control the extension and retraction of the sliding plate. When the driving rod and the first worm are engaged, the driving rod pushes the piston plate to inject the hydraulic oil into the second hydraulic chamber, so that the sliding plate extends, completing the braking of the universal ball and the test bench, which is convenient for the later reciprocating up and down shaking of the test bench. Conversely, the driving rod is engaged with the second worm, releasing the braking of the universal ball and the test bench, which is convenient for the later shaking of the test bench.
[0020] In a possible design, a second movable groove connected to the transmission cavity is provided in the placement table, and a lever is slidably connected in the second movable groove, and the lever is rotatably sleeved on the outer wall of the driving rod for driving the driving rod to move, and controlling the driving rod to respectively engage with the second worm gear and the first worm gear, and a lever plate is fixed on the top of the lever, and the lever plate slides on the top of the placement table, and magnets are fixed on the inner walls on both sides of the second movable groove that are away from each other, and iron sheets are fixed on both sides of the lever, which are used to make the magnet generate magnetic attraction force on the lever, and the magnetic attraction of the lever is used to position the lever; the driving rod is driven to move by the lever plate and the lever, and then the driving rod can be controlled to engage with the second worm gear and the first worm gear respectively, and the magnetic attraction force of the magnet on the lever can keep the lever stable.
[0021] In one possible design, a driving motor is fixed to one side of the placement table through a frame, a sleeve is fixed to the end of the driving rod away from the piston plate, and the output shaft of the driving motor slides and extends into the sleeve to drive the sleeve and the driving rod to rotate, thereby providing driving force for the shaking structure and the rocking structure.
[0022] In a possible design, a gantry is fixed on the top of the placement table, a U-shaped plate is fixed on the top of the gantry, sliding grooves are provided on the inner walls of the U-shaped plate on both sides close to each other, sliding blocks are slidably connected in the two sliding grooves, two electric push rods are fixed on one side of the U-shaped plate, the output shafts of the two electric push rods extend into the corresponding sliding grooves respectively and are fixedly connected to the corresponding sliding blocks for driving the sliding blocks to move, a rotating shaft is rotated on the side of the two sliding blocks close to each other, the same spray disc is fixed on the end of the two rotating shafts close to each other, and the spray disc is located above the test bench for spraying the electrical equipment below, and a liquid injection pipe is provided on the top of the spray disc , and one end of the injection pipe is connected to an external water pump for injecting water into the spray plate, the outer walls of the two rotating shafts are fixedly sleeved with a third gear, the bottoms of the two third gears are meshed with racks, and the two racks are fixed to the inner walls of the corresponding side of the U-shaped plate, and the cooperation of the third gear and the rack can drive the rotating shaft to reciprocate; the water pump injects clean water from the outside into the spray plate through the injection pipe and sprays it on the power equipment below. In order to spray the power equipment at different angles, the sliding block is driven to reciprocate by the electric push rod, and the sliding block drives the rotating shaft to move. When the rotating shaft moves, it rotates back and forth under the cooperation of the third gear and the rack, thereby driving the spray plate to spray the power equipment at different angles.
[0023] In the present application, a method for using a multifunctional power equipment comprehensive test system comprises the following steps:
[0024] S1. Place the power equipment on the test bench, drive the mobile frame to clamp the fixed equipment through the bidirectional screw rod, and use the tension spring to drive the clamping plate to connect the plug-in end to the power equipment interface for easy testing; if the interface is different, the clamping plate and the plug-in end can be replaced;
[0025] S2, simulate the bumpy state, operate the paddle and the lever to move the driving rod and clamp the first worm, and drive the motor to drive the test bench up and down through the worm, worm wheel and gear to test the impact resistance. After completion, the driving rod moves in the opposite direction to clamp the second worm;
[0026] S3. When testing the load-bearing and impact resistance, the driving rod moves the L-shaped plate back and forth through the second worm to pull the edge of the test bench, and the universal ball and return spring are used to make the test bench shake;
[0027] During the waterproof test, the water pump injects water into the spraying disc through the injection pipe to spray the electrical equipment; the electric push rod drives the sliding block to move, so that the spraying disc rotates under the cooperation of the third gear and the rack to achieve multi-angle spraying.
[0028] Beneficial effect: In the present invention, a first gear is fixed to the top of the first rotating rod, an inner gear ring is rotatably connected to the top of the placing table, a plurality of first hemispherical blocks are fixed to the top of the inner gear ring, a plurality of second hemispherical blocks are fixed to the bottom of the test table, and the first hemispherical blocks cooperate with the second hemispherical blocks to drive the test table to move up and down; the first rotating rod drives the inner gear ring to rotate through the first gear, the inner gear ring drives the first hemispherical block to rotate, and the cooperation of the first hemispherical block and the second hemispherical block drives the test table to reciprocate up and down to complete the impact resistance test of the power equipment;
[0029] In the present invention, an outer gear ring is rotatably provided on the top of the placement table, an L-shaped plate is slidably connected to the top of the outer gear ring, a strip groove is provided in the L-shaped plate, a pin rod is slidably provided on the top of the test table to match the strip groove, an L-shaped rod is fixed on the side of the L-shaped plate close to the test table, and a track groove is provided on the top of the placement table; the outer gear ring drives the L-shaped plate to rotate, and the L-shaped plate slides back and forth under the action of the L-shaped rod and the track groove, and the test table is tilted at a certain angle through the universal ball when pulled by the L-shaped plate, so that the test table can be continuously shaken with the rotation of the outer gear ring and the L-shaped plate, thereby completing the load-bearing capacity and impact resistance test of the power equipment;
[0030] In the present invention, the transmission cavity is provided with a second worm and a first worm for rotation, the outer wall fixing sleeve of the first rotating rod is provided with a first worm wheel meshing with the first worm, the outer wall fixing sleeve of the second rotating rod is provided with a second worm wheel meshing with the second worm, the second worm and the first worm are penetrated by a driving rod, two cross rods are fixed in the driving rod, and the ends of the second worm and the first worm that are close to each other are provided with a cross groove; the second worm and the first worm can be driven to rotate respectively by the driving rod to drive the two cross rods to move, thereby controlling the operation of the shaking structure and the rocking structure;
[0031] In the present invention, one end of the driving rod extends into the first hydraulic chamber and is fixed with a piston plate, a second hydraulic chamber is provided in the universal ball, a plurality of slide plates are slidably connected to the universal ball through a hydraulic groove, a connecting hose is fixed to the bottom inner wall of the second hydraulic chamber, and the bottom end of the connecting hose extends into the first hydraulic chamber; when the driving rod and the first worm are engaged, the driving rod pushes the piston plate to inject hydraulic oil into the second hydraulic chamber, so that the slide plate extends out, and the braking of the universal ball and the test bench is completed, which is convenient for the later reciprocating up and down shaking of the test bench; conversely, the driving rod is engaged with the second worm, and the braking of the universal ball and the test bench is released, which is convenient for the later shaking of the test bench;
[0032] In the present invention, sliding grooves are provided on the inner walls on both sides of the U-shaped plate that are close to each other, and sliding blocks are slidably connected in the two sliding grooves. A rotating shaft is rotated on the side of the two sliding blocks that are close to each other, and the same spray plate is fixed on the ends of the two rotating shafts that are close to each other. A third gear is fixedly sleeved on the outer walls of the two rotating shafts, and racks are meshed at the bottoms of the two third gears; the electric push rod drives the sliding block to reciprocate, and the sliding block drives the rotating shaft to move. When the rotating shaft moves, it rotates back and forth in cooperation with the third gear and the rack, thereby driving the spray plate to spray the power equipment at different angles.
[0033] In the present invention, the first rotating rod and the second rotating rod can be alternately driven to rotate through the movement of the driving rod, so as to control the shaking and rotation of the electrical equipment on the test bench, thereby completing the load-bearing capacity and impact resistance test of the electrical equipment. In addition, the electrical equipment can be sprayed at different angles through the spray disk to fully test its waterproofness. The use is convenient and the test is comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 A schematic diagram of the three-dimensional structure of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0035] Figure 2 A schematic diagram of the main cross-sectional structure of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0036] Figure 3 A schematic diagram of a three-dimensional explosion structure of a test bench, a second hemispherical block and a first hemispherical block of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0037] Figure 4 A schematic diagram of the main cross-sectional structure of a fixing cylinder and a universal ball of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0038] Figure 5 A schematic diagram of a three-dimensional exploded structure of a mobile frame, a clamping plate and a nut of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0039] Figure 6 A schematic diagram of a three-dimensional exploded cross-sectional structure of a test bench, an inner gear ring and a first gear of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0040] Figure 7 A schematic diagram of a three-dimensional exploded structure of an outer gear ring, a test bench and a placement bench of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0041] Figure 8A schematic diagram of a three-dimensional exploded structure of a second rotating rod, a first rotating rod and a driving rod of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0042] Fig. 9 A schematic diagram of a three-dimensional exploded structure of a second worm gear, a first worm gear and a driving rod of a multifunctional electric power equipment comprehensive test system provided in Example 1 of the present invention;
[0043] Fig.10 A schematic diagram of the three-dimensional structure of a multifunctional electric power equipment comprehensive test system provided in Embodiment 2 of the present invention;
[0044] Fig.11 A schematic diagram of the three-dimensional explosion structure of a U-shaped plate, a spray plate and a sliding block of a multifunctional electric power equipment comprehensive test system provided in Example 2 of the present invention.
[0045] In the figure: 1, placing table; 2, fixing cylinder; 3, first spring; 4, sliding rod; 5, universal ball; 6, test bench; 7, reset spring; 8, first moving groove; 9, bidirectional screw; 10, moving frame; 11, step clamping block; 12, clamping plate; 13, plug-in end; 14, screw; 15, tension spring; 16, nut; 17, transmission chamber; 18, first rotating rod; 19, first worm gear; 20, first gear; 21, inner gear ring; 22, first hemispherical block; 23, second hemispherical block; 24, outer gear ring; 25, second rotating rod; 26, second worm gear; 27, second gear; 28, L-shaped plate; 29, pin rod; 30, strip groove; 31, L-shaped rod; 32, track groove; 33, second worm; 34, first worm; 35, drive rod; 36, cross groove; 37, cross rod; 38, sleeve; 39, drive motor; 40, first hydraulic chamber; 41, piston plate; 42, second hydraulic chamber; 43, slide plate; 44, connecting hose; 45, second movable groove; 46, lever; 47, magnet; 48, lever plate; 49, U-shaped plate; 50, spray disc; 51, injection pipe; 52, sliding groove; 53, sliding block; 54, electric push rod; 55, shaft; 56, third gear; 57, rack; 58, gantry. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0047] Example 1: Reference Figure 1-Figure 4, comprehensive test system, relates to the technical field of electric power equipment, the multifunctional electric power equipment comprehensive test system comprises a placing table 1 and a test table 6, the test table 6 is used to carry electric power equipment. A fixed cylinder 2 is fixed on the top of the placing table 1, a first spring 3 is fixed on the bottom inner wall of the fixed cylinder 2, a slide bar 4 is slidably connected in the fixed cylinder 2, and the bottom end of the slide bar 4 is fixedly connected to the top of the first spring 3. A universal ball 5 is fixed on the top of the slide bar 4, and the universal ball 5 is rotatably embedded in the bottom of the test table 6, so that the test table 6 can be deflected at a certain angle when subjected to external force, and the first spring 3 can play a buffering role.
[0048] Reference Figure 1 and Figure 2 A plurality of reset springs 7 are also fixed on the top of the placement table 1, and the tops of these reset springs 7 are fixedly connected to the bottom of the test table 6. When the test table 6 is shaken or bumped, the reset springs 7 can prompt the test table 6 to reset as soon as possible to maintain the stability of the system.
[0049] Reference Figure 2 , Figure 3 and Figure 5 , two mobile racks 10 are provided on the top of the test bench 6, and both of these mobile racks 10 can slide on the top of the test bench 6 to clamp the power equipment. In order to realize the clamping function, two first moving grooves 8 are provided on the top of the test bench 6, and a bidirectional screw rod 9 is rotatably connected in the two first moving grooves 8, and one end of the bidirectional screw rod 9 extends to one side of the test bench 6, so as to facilitate manual or electric driving of its rotation. A sliding seat threadedly connected to the bidirectional screw rod 9 is slidably connected in the two first moving grooves 8, and the two sliding seats are respectively located in the positive and negative thread sections of the bidirectional screw rod 9. Therefore, when the bidirectional screw rod 9 rotates, the two sliding seats will approach or move away from each other. The tops of the two sliding seats are respectively fixedly connected to the bottom ends of the two mobile racks 10, so the rotation of the bidirectional screw rod 9 can drive the two mobile racks 10 to approach or move away from each other, thereby clamping the power equipment. Then, select the shaking test or the shaking test as needed, and drive the test bench 6 to shake up and down or tilt and shake back and forth through the corresponding structure. During the test, the performance of the power equipment can be evaluated by observing its operating status.
[0050] Reference Figure 5, a step clamping block 11 is fixed on the side where each mobile frame 10 is close to each other, which is used to clamp the power equipment at different heights. At the same time, a clamping plate 12 is also provided on the side where each mobile frame 10 is close to each other, and a plurality of plug-in ends 13 are fixed on the side where the two clamping plates 12 are close to each other, which are used to dock the power equipment. A plurality of lead screws 14 are fixed on the side where each clamping plate 12 is away from each other, and these lead screws 14 slide through the corresponding mobile frame 10 respectively. A nut 16 is threadedly sleeved on the outer wall of each lead screw 14, and a tension spring 15 is detachably fixed between the nut 16 and the mobile frame 10, and the tension spring 15 is sleeved on the outer wall of the lead screw 14. Under the action of the tension spring 15, the clamping plate 12 and the plug-in end 13 will move toward the direction of the power equipment to achieve the docking of the power equipment.
[0051] Reference Figure 2 , Figure 3 and Figure 6 In order to realize the shaking function of the test bench 6, the system is provided with a transmission chamber 17 in the placement table 1, and a first rotating rod 18 is connected to the transmission chamber 17 in a longitudinal rotation. The top of the first rotating rod 18 rotates and extends to the top of the placement table 1 and is fixed with a first gear 20. The top of the placement table 1 is rotatably connected with an inner gear ring 21, and the inner gear ring 21 is meshed with the first gear 20. A plurality of first hemispherical blocks 22 are fixed to the top of the inner gear ring 21, and a plurality of second hemispherical blocks 23 that cooperate with the first hemispherical blocks 22 are fixed to the bottom of the test bench 6. When the first rotating rod 18 rotates, the first gear 20 will drive the inner gear ring 21 to rotate, and the inner gear ring 21 drives the first hemispherical block 22 to rotate. Due to the cooperation between the first hemispherical block 22 and the second hemispherical block 23, the rotation of the first hemispherical block 22 will drive the test bench 6 to shake back and forth up and down, thereby completing the impact resistance test of the power equipment.
[0052] Reference Figure 2 and Figure 7 In addition, the system also includes a shaking structure and a switching structure. The shaking structure can be set on the top of the placement table 1 to drive the test table 6 to tilt and shake back and forth. The shaking structure is mainly composed of components such as an outer gear ring 24, a second rotating rod 25, a second gear 27, an L-shaped plate 28, a pin rod 29, an L-shaped rod 31 and a track groove 32. The outer gear ring 24 is rotatably connected to the top of the placement table 1, and the second rotating rod 25 is longitudinally rotatably connected in the transmission cavity 17. The top of the second rotating rod 25 extends to the top of the placement table 1, and is fixed with a second gear 27, which is meshed with the outer gear ring 24. The top of the outer gear ring 24 is slidably connected with an L-shaped plate 28, and a strip groove 30 is provided in the L-shaped plate 28. An annular groove is provided on the top of the test bench 6, in which a pin rod 29 is slidably connected, and the top end of the pin rod 29 passes through the strip groove 30, so that the L-shaped plate 28 can drive the test bench 6 to tilt and shake through the cooperation of the pin rod 29 and the strip groove 30.
[0053] Reference Figure 7 An L-shaped rod 31 is fixed to one side of the L-shaped plate 28 close to the test table 6, and a track groove 32 is provided on the top of the placement table 1. The bottom end of the L-shaped rod 31 extends into the track groove 32 and slidably cooperates with the track groove 32. The cooperation between the L-shaped rod 31 and the track groove 32 is used to drive the L-shaped plate 28 to reciprocate.
[0054] When the second rotating rod 25 drives the L-shaped plate 28 to rotate through the cooperation of the second gear 27 and the outer gear ring 24, the L-shaped plate 28 slides back and forth under the action of the L-shaped rod 31 and the track groove 32. When the L-shaped plate 28 moves back and forth, it will continuously pull the edge of the test bench 6 through the cooperation of the strip groove 30 and the pin rod 29. When the test bench 6 is pulled by the L-shaped plate 28, it will tilt at a certain angle through the universal ball 5 and reset under the action of the reset spring 7. Therefore, with the rotation of the outer gear ring 24 and the L-shaped plate 28, the test bench 6 can continuously shake, thereby completing the load-bearing capacity and impact resistance test of the power equipment.
[0055] Reference Figure 2 , Figure 8 and Fig. 9 , the switching structure can be arranged in the placing table 1, and is used to switch the operating state of the test bench 6, that is, to switch between shaking and swaying. The switching structure is mainly composed of the second worm 33, the first worm 34, the second worm wheel 26, the first worm wheel 19, the driving rod 35, the cross groove 36 and the cross rod 37. The second worm 33 and the first worm 34 are respectively connected to the transmission cavity 17 through the base. The outer wall fixing sleeve of the first rotating rod 18 is provided with the first worm wheel 19 meshing with the first worm 34, and the outer wall fixing sleeve of the second rotating rod 25 is provided with the second worm wheel 26 meshing with the second worm 33. The driving rod 35 runs through the second worm 33 and the first worm 34, and two cross rods 37 are fixed in the driving rod 35. The second worm 33 and the first worm 34 are provided with a cross groove 36 at one end close to each other, and the cross groove 36 is clamped with the cross rod 37. Through the cooperation between the cross slot 36 and the cross rod 37 , the driving rod 35 can respectively drive the second worm 33 and the first worm 34 to rotate, thereby controlling the operation of the shaking structure and the rocking structure.
[0056] Reference Figure 2 , Figure 4 and Figure 8The switching structure also includes a first hydraulic chamber 40 arranged in the placing table 1. One end of the driving rod 35 extends into the first hydraulic chamber 40 and is fixed with a piston plate 41, which is sealed and slidable in the first hydraulic chamber 40. The universal ball 5 is provided with a second hydraulic chamber 42 and a plurality of hydraulic grooves connected to the second hydraulic chamber 42. Slide plates 43 are sealed and slidably connected in the plurality of hydraulic grooves, and the end of the slide plate 43 away from the second hydraulic chamber 42 is arc-shaped. The tops of the plurality of slide plates 43 all touch the bottom of the test bench 6, which is used to brake the universal ball 5 and the test bench 6. A connecting hose 44 is fixed to the inner wall of the bottom of the second hydraulic chamber 42, and the bottom end of the connecting hose 44 passes through the slide rod 4 and the fixed cylinder 2 in sequence, and extends into the first hydraulic chamber 40. The movement of the piston plate 41 can control the flow of hydraulic oil between the second hydraulic chamber 42 and the first hydraulic chamber 40, thereby controlling the extension and retraction of the slide plate 43.
[0057] When the driving rod 35 is engaged with the first worm 34, the driving rod 35 will push the piston plate 41 to inject hydraulic oil into the second hydraulic chamber 42, so that the slide plate 43 is extended, and the universal ball 5 and the test bench 6 are braked, so that the test bench 6 can be shaken up and down later. On the contrary, when the driving rod 35 is engaged with the second worm 33, the universal ball 5 and the test bench 6 are braked, so that the test bench 6 can be shaken later.
[0058] Reference Figure 2 and Figure 8 In this embodiment, the interior of the placing table 1 is designed with a second moving groove 45 that is interconnected with the transmission cavity 17. In the second moving groove 45, we slide and connect a lever 46, which can be rotatably sleeved around the outer wall of the driving rod 35. The main function of the lever 46 is to drive the driving rod 35 to move so that it can selectively engage with the second worm 33 or the first worm 34. In order to facilitate the operation of the lever 46, we fix a lever plate 48 on the top of the lever 46, and the lever plate 48 can slide on the top of the placing table 1. In addition, in order to maintain the stability of the lever 46 when it does not need to move, we fix magnets 47 on the inner walls on both sides of the second moving groove 45 that are away from each other, and fix iron sheets on both sides of the lever 46. In this way, the magnet 47 can generate a magnetic attraction on the lever 46 to achieve its positioning. When the lever 46 needs to be moved, it is only necessary to overcome the magnetic attraction of the magnet 47. In this way, we can easily drive the drive rod 35 to move through the shift plate 48 and the shift rod 46, and then control it to engage with the second worm gear 33 and the first worm gear 34 respectively, and the magnetic attraction of the magnet 47 to the shift rod 46 can keep the shift rod 46 stable when it does not need to move.
[0059] Reference Figure 2 and Figure 8In this embodiment, a driving motor 39 is fixed on one side of the placing table 1 through a frame. At the same time, a sleeve 38 is fixed on the end of the driving rod 35 away from the piston plate 41. The output shaft of the driving motor 39 can slide and extend into the sleeve 38, thereby driving the sleeve 38 and the driving rod 35 to rotate together. In this way, we can provide the required driving force for the shaking structure and the rocking structure.
[0060] Through the above implementation, a multifunctional comprehensive test of the electric equipment can be realized, including a bump test and a shake test, as well as braking and releasing during the test, so as to comprehensively evaluate the performance of the electric equipment.
[0061] Example 2: Reference Fig.10 and Fig.11 , improved on the basis of Example 1: We fixed a gantry 58 on the top of the placement table 1, and fixed a U-shaped plate 49 on the top of the gantry 58. On the inner walls of the two sides of the U-shaped plate 49 close to each other, we designed sliding grooves 52, and a sliding block 53 was slidably connected in each sliding groove 52. In order to drive the sliding block 53 to move, we fixed two electric push rods 54 on one side of the U-shaped plate 49, and the output shafts of the two electric push rods 54 respectively extended into the corresponding sliding grooves 52 and were fixedly connected to the corresponding sliding blocks 53. On the side where the two sliding blocks 53 are close to each other, we rotatably installed a rotating shaft 55, and the ends of the two rotating shafts 55 close to each other are fixed with the same spraying disc 50, which is located above the test bench 6 and is used to spray the electrical equipment below. At the top of the spraying disc 50, we designed an injection pipe 51, one end of which is connected to the external water pump, so that clean water can be injected into the spraying disc 50. In addition, a third gear 56 is fixedly mounted on the outer wall of each of the two rotating shafts 55, and two racks 57 are fixed on the inner wall of the corresponding side of the U-shaped plate 49, and the two racks 57 are respectively meshed with the bottoms of the two third gears 56. In this way, when the sliding block 53 moves, the rotating shaft 55 can be driven to reciprocate through the cooperation of the third gear 56 and the rack 57.
[0062] In actual use, we can first inject clean water from the outside into the spraying disc 50 through the water pump and the injection pipe 51, and then spray it on the power equipment below. In order to spray different angles of the power equipment, we can drive the sliding block 53 to move back and forth in the sliding groove 52 through the electric push rod 54. The movement of the sliding block 53 will drive the rotating shaft 55 to move together, and the rotating shaft 55 will reciprocate in the process of movement under the cooperation of the third gear 56 and the rack 57. In this way, we can spray the power equipment at different angles through the spraying disc 50.
[0063] A method for using a multifunctional power equipment comprehensive test system comprises the following steps:
[0064] S1. Place the power equipment on the top of the test bench 6, drive the two moving frames 10 to approach each other through the bidirectional screw rod 9, and the cooperation between the moving frame 10 and the step clamping block 11 clamps and fixes the power equipment. Under the action of the tension spring 15, the clamping plate 12 drives the plug-in end 13 to move toward the power equipment, and the plug-in end 13 is inserted into the interface of the power equipment to complete the docking of the power equipment, which is convenient for testing the operating status of the power equipment under different states in the later stage, and the corresponding clamping plate 12 and the plug-in end 13 can be replaced according to the interface of different power equipment;
[0065] S2. When it is necessary to simulate the operation of the electric equipment in a bumpy state, the driving rod 35 is driven to move toward the test bench 6 through the shift plate 48 and the shift rod 46, and the two cross rods 37 on the outer wall of the driving rod 35 move synchronously, and one of the cross rods 37 is disengaged from the cross groove 36, releasing the clamping connection between the driving rod 35 and the second worm 33. Similarly, the driving rod 35 completes the clamping connection between the driving rod 35 and the first worm 34 through the cross groove 36 and the cross rod 37, and the driving rod 35 pushes the piston plate 41 to move and squeezes the hydraulic oil into the second hydraulic chamber. 42, the slide plate 43 extends out under the action of the hydraulic oil and contacts the bottom of the test bench 6, thereby braking the universal ball 5 and the test bench 6, and then the driving motor 39 drives the driving rod 35 to rotate through the sleeve 38, and the driving rod 35 drives the first gear 20 to rotate through the cooperation of the first worm 34 and the first worm wheel 19, and the first gear 20 drives the first hemispherical block 22 to rotate through the inner gear ring 21, and the cooperation of the first hemispherical block 22 and the second hemispherical block 23 drives the test bench 6 to reciprocate up and down, completing the impact resistance test of the power equipment;
[0066] S3. When it is necessary to further test the load-bearing capacity and impact resistance of the power equipment, the driving rod 35 is driven to move in the opposite direction through the shift plate 48 and the shift rod 46, and the driving rod 35 is released from the clamping connection with the first worm 34 and completes the clamping connection with the second worm 33. The driving rod 35 drives the piston plate 41 to move, and the slide plate 43 can be retracted into the universal ball 5 again, and the brake between the universal ball 5 and the test bench 6 is released. Then the driving rod 35 drives the second worm wheel 26 and the second gear 27 to rotate through the second worm 33, and the second gear 27 is driven by the outer gear ring. 24 drives the L-shaped plate 28 to rotate, and the L-shaped plate 28 slides back and forth under the action of the L-shaped rod 31 and the track groove 32. When the L-shaped plate 28 moves back and forth, it continuously pulls the edge of the test bench 6 through the cooperation of the strip groove 30 and the pin rod 29. When the test bench 6 is pulled by the L-shaped plate 28, it tilts at a certain angle through the universal ball 5 and resets under the action of the reset spring 7. Therefore, with the rotation of the outer gear ring 24 and the L-shaped plate 28, the test bench 6 can continuously shake, thereby completing the load-bearing capacity and impact resistance test of the power equipment;
[0067] S4. When a waterproof test is required, the water pump injects clean water from the outside into the spray plate 50 through the injection pipe 51 and sprays it on the power equipment below. In order to spray the power equipment at different angles, the electric push rod 54 drives the sliding block 53 to move back and forth, and the sliding block 53 drives the rotating shaft 55 to move. When the rotating shaft 55 moves, it rotates back and forth with the cooperation of the third gear 56 and the rack 57, thereby driving the spray plate 50 to spray the power equipment at different angles.
[0068] However, as is well known to those skilled in the art, the working principles and wiring methods of the drive motor 39 and the electric push rod 54 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0069] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multifunctional comprehensive test system for electric power equipment, characterized in that: The invention comprises a placement table (1) and a test table (6), wherein the test table (6) is used to carry electric power equipment, a fixed cylinder (2) is fixed on the top of the placement table (1), a first spring (3) is fixed on the bottom inner wall of the fixed cylinder (2), a sliding rod (4) fixedly connected to the top of the first spring (3) is slidably connected inside the fixed cylinder (2), a universal ball (5) is fixed on the top of the sliding rod (4), and the universal ball (5) is rotatably embedded in the bottom of the test table (6); It also includes a plurality of reset springs (7), wherein the plurality of reset springs (7) are fixed on the top of the placement table (1), and the tops of the plurality of reset springs (7) are fixedly connected to the bottom of the test table (6), so as to reset the shaking and tumbling test table (6); It also includes two moving racks (10), and both of the moving racks (10) slide on the top of the test bench (6) and are used to clamp the power equipment; A clamping structure, arranged on the top of the test bench (6), for clamping and wiring the electrical equipment to be tested; A shaking structure, arranged in the placement table (1), used for driving the test table (6) to shake up and down reciprocatingly; A shaking structure, arranged on the top of the placement table (1), and used to drive the test table (6) to tilt and shake back and forth; The switching structure is arranged in the placement table (1) and is used to switch the operating state of the test table (6).
2. A multifunctional power equipment comprehensive test system according to claim 1, characterized in that: The clamping structure comprises two first movable grooves (8) arranged on the top of the test bench (6), the two first movable grooves (8) are rotatably connected with the same bidirectional screw rod (9), and one end of the bidirectional screw rod (9) extends to one side of the test bench (6), the two first movable grooves (8) are slidably connected with a sliding seat threadedly connected to the bidirectional screw rod (9), and the two sliding seats are respectively located at the positive and negative thread sections of the bidirectional screw rod (9), the two sliding seats are respectively fixedly connected to the bottom ends of the two movable racks (10), and the two movable racks (10) are fixedly provided with a step clamping block (11) on the side close to each other for clamping power equipment of different heights, and the two movable racks (10) are fixedly connected to the bottom ends of the two movable racks (10), and the two movable racks (10) are fixedly connected to the bottom ends of the two movable racks (10), and the two movable racks (10) are fixedly connected to the sides close to each other. ) are provided with a clamping plate (12) on the side close to each other, and a plurality of plug-in ends (13) are fixed on the side close to each other of the two clamping plates (12) for docking the power equipment, and a plurality of lead screws (14) are fixed on the side away from each other of the two clamping plates (12), and the plurality of lead screws (14) respectively slide through the corresponding moving frames (10), and the outer walls of the plurality of lead screws (14) are threadedly sleeved with nuts (16), and a tension spring (15) is detachably fixed between the nut (16) and the moving frame (10), and the tension spring (15) is sleeved on the outer wall of the lead screw (14) and is used to drive the lead screw (14) and the clamping plate (12) to move toward the direction of the power equipment for docking.
3. A multifunctional electric power equipment comprehensive test system according to claim 2, characterized in that: The shaking structure comprises a transmission cavity (17) arranged in the placement table (1), a first rotating rod (18) is longitudinally rotatably connected in the transmission cavity (17), the top end of the first rotating rod (18) is rotatably extended to the top of the placement table (1) and is fixed with a first gear (20), the top of the placement table (1) is rotatably connected with an inner gear ring (21), and the inner gear ring (21) is meshed with the first gear (20), a plurality of first hemispherical blocks (22) are fixed on the top of the inner gear ring (21), a plurality of second hemispherical blocks (23) are fixed on the bottom of the test table (6), and the first hemispherical blocks (22) cooperate with the second hemispherical blocks (23) to drive the test table (6) to move up and down.
4. A multifunctional electric power equipment comprehensive test system according to claim 3, characterized in that: The shaking structure comprises an outer toothed ring (24) rotating on the top of the placing platform (1), a second rotating rod (25) is connected to the transmission cavity (17) in a longitudinally rotating manner, the top end of the second rotating rod (25) rotates and extends to the top of the placing platform (1) and is fixed with a second gear (27), and the second gear (27) is meshed with the outer toothed ring (24), the top of the outer toothed ring (24) is slidably connected to an L-shaped plate (28), a strip groove (30) is provided in the L-shaped plate (28), and the top of the test platform (6) is provided with an annular groove, and a pin is slidably provided in the annular groove. The test bench (6) is provided with a rod (29), and the top end of the pin rod (29) passes through the strip groove (30). The L-shaped plate (28) drives the test bench (6) to tilt and shake through the cooperation of the pin rod (29) and the strip groove (30). An L-shaped rod (31) is fixed on the side of the L-shaped plate (28) close to the test bench (6). A track groove (32) is provided on the top of the placement table (1). The bottom end of the L-shaped rod (31) extends into the track groove (32) and slidably cooperates with the track groove (32). The cooperation of the L-shaped rod (31) and the track groove (32) is used to drive the L-shaped plate (28) to move back and forth.
5. A multifunctional electric power equipment comprehensive test system according to claim 4, characterized in that: The switching structure comprises a second worm (33) and a first worm (34) which are rotated in a transmission cavity (17) through a base, a first worm wheel (19) meshing with the first worm (34) being provided on an outer wall fixing sleeve of the first rotating rod (18), a second worm wheel (26) meshing with the second worm (33) being provided on an outer wall fixing sleeve of the second rotating rod (25), a driving rod (35) passing through the second worm (33) and the first worm (34), two cross rods (37) being fixed in the driving rod (35), a cross groove (36) being provided at one end of the second worm (33) and the first worm (34) which are close to each other, and the cross groove (36) is engaged with the cross rod (37), and the driving rod (35) can respectively drive the second worm (33) and the first worm (34) to rotate through the cooperation of the cross groove (36) and the cross rod (37).
6. A multifunctional electric power equipment comprehensive test system according to claim 5, characterized in that: The switching structure also includes a first hydraulic chamber (40) arranged in the placement table (1), one end of the driving rod (35) extends into the first hydraulic chamber (40) and is fixed with a piston plate (41), and the piston plate (41) is sealed and slidable in the first hydraulic chamber (40), the universal ball (5) is provided with a second hydraulic chamber (42), the universal ball (5) is provided with a plurality of hydraulic grooves connected to the second hydraulic chamber (42), the plurality of hydraulic grooves are all sealed and slidably connected with a slide plate (43), and the slide plate (43) is away from the second hydraulic chamber (4 2) has an arc-shaped end, and the tops of the plurality of slide plates (43) all touch the bottom of the test bench (6) to brake the universal ball (5) and the test bench (6). A connecting hose (44) is fixed to the bottom inner wall of the second hydraulic chamber (42). The bottom end of the connecting hose (44) passes through the slide bar (4) and the fixed cylinder (2) in sequence and extends into the first hydraulic chamber (40). The movement of the piston plate (41) controls the hydraulic oil to flow between the second hydraulic chamber (42) and the first hydraulic chamber (40) to control the extension and retraction of the slide plate (43).
7. A multifunctional electric power equipment comprehensive test system according to claim 6, characterized in that: The placing platform (1) is provided with a second movable groove (45) connected to the transmission cavity (17), and a lever (46) is slidably connected in the second movable groove (45). The lever (46) is rotatably sleeved on the outer wall of the driving rod (35) and is used to drive the driving rod (35) to move, and control the driving rod (35) to be respectively engaged with the second worm gear (33) and the first worm gear (34). A lever plate (48) is fixed on the top of the lever (46), and the lever plate (48) slides on the top of the placing platform (1). Magnets (47) are fixed on the inner walls of the second movable groove (45) on both sides away from each other, and iron sheets are fixed on both sides of the lever (46) to enable the magnet (47) to generate magnetic attraction on the lever (46), and the magnetic attraction of the lever (46) is used to position.
8. A multifunctional electric power equipment comprehensive test system according to claim 7, characterized in that: A driving motor (39) is fixed to one side of the placement table (1) through a frame, a sleeve (38) is fixed to one end of the driving rod (35) away from the piston plate (41), and an output shaft of the driving motor (39) slides and extends into the sleeve (38) to drive the sleeve (38) and the driving rod (35) to rotate.
9. A multifunctional electric power equipment comprehensive test system according to claim 8, characterized in that: A gantry (58) is fixed on the top of the placing table (1), and a U-shaped plate (49) is fixed on the top of the gantry (58). The inner walls of the U-shaped plate (49) on both sides close to each other are provided with sliding grooves (52), and sliding blocks (53) are slidably connected in the two sliding grooves (52). Two electric push rods (54) are fixed on one side of the U-shaped plate (49), and the output shafts of the two electric push rods (54) extend into the corresponding sliding grooves (52) and are fixedly connected to the corresponding sliding blocks (53) for driving the sliding blocks (53) to move. The two sliding blocks (53) are both provided with rotating shafts (55) on the sides close to each other, and the two rotating shafts (55) are mutually connected. A same spraying disc (50) is fixed at one end close to each other, and the spraying disc (50) is located above the test bench (6) and is used to spray the electrical equipment below. A liquid injection pipe (51) is provided on the top of the spraying disc (50), and one end of the liquid injection pipe (51) is connected to an external water pump and is used to inject water into the spraying disc (50). The outer walls of the two rotating shafts (55) are fixedly sleeved with a third gear (56), and the bottoms of the two third gears (56) are meshed with racks (57). The two racks (57) are fixed to the inner wall of one side of the U-shaped plate (49) corresponding to the third gear (56) and the rack (57). The rotating shaft (55) can be driven to reciprocate through the cooperation of the third gear (56) and the rack (57).
10. A method for using the multifunctional electric power equipment comprehensive test system according to claim 9, characterized in that: The following steps are involved: S1. Place the power equipment on the test bench (6), drive the moving frame (10) to clamp the fixed equipment through the bidirectional screw rod (9), and use the tension spring (15) to drive the clamping plate (12) to drive the plug-in end (13) to connect with the interface of the power equipment, so as to facilitate testing; if the interface is different, the clamping plate (12) and the plug-in end (13) can be replaced; S2, simulating a bumpy state, operating the shift plate (48) and the shift rod (46) to move the driving rod (35) and engage the first worm (34), and the driving motor (39) drives the test bench (6) to move up and down through the worm, worm wheel and gear to test the impact resistance; after completion, the driving rod (35) moves in the opposite direction to engage the second worm (33); S3, when testing the load-bearing resistance and impact resistance, the driving rod (35) causes the L-shaped plate (28) to move back and forth through the second worm (33) to pull the edge of the test bench (6), and the test bench (6) is shaken through the universal ball (5) and the return spring (7); S4. During the waterproof test, the water pump injects water into the spraying disc (50) through the liquid injection pipe (51) to spray the electrical equipment; the electric push rod (54) drives the sliding block (53) to move, so that the spraying disc (50) rotates in cooperation with the third gear (56) and the rack (57), thereby achieving multi-angle spraying.