Auxiliary flaw detection device for titanium alloy forgings
By designing an auxiliary flaw detection device for titanium alloy forgings, the motor drives the mounting box to move back and forth between the inner and outer walls of the forged pipe, combined with the electromagnet and pressure sensor, the problem of low surface treatment efficiency and inability to synchronize the detection of titanium alloy in the prior art is solved, and efficient and accurate flaw detection of titanium alloy forged pipe is achieved.
Patent Information
- Application Number
- CN202510355081.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing titanium alloy forging flaw detection device needs to be treated to the titanium alloy surface during use to ensure smoothness, resulting in low efficiency and the inability to conduct synchronous internal and external inspection of titanium alloy pipe fittings at the same time.
An auxiliary flaw detection device is designed, including a workbench and forging pipe. The installation box is driven by a motor to move back and forth between the inner and outer walls of the forged pipe, and the clamping force is increased by using an electromagnetic, and the inner wall condition is detected by a pressure sensor to achieve simultaneous polishing and flaw detection of the inner and outer walls of the titanium alloy forged pipe.
The accuracy and efficiency of titanium alloy forged pipes are improved, and the inner and outer walls can be polished and flawed detection can be carried out simultaneously, avoiding impurities affecting the flaw detection result, and determining whether impurities are mixed into the forged pipes through the pressure sensor.
Smart Images

Figure CN119861182A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of titanium alloy flaw detection, and in particular to an auxiliary flaw detection device for titanium alloy forgings. Background Art
[0002] Titanium alloy is an alloy based on titanium and formed by adding other metal elements. Titanium alloy has the characteristics of high strength, good corrosion resistance, high heat resistance and low thermal conductivity. It is widely used in aerospace, medical, chemical, sports goods, automotive industry and shipbuilding. In the process of titanium alloy production and processing, titanium alloy forgings need to be tested for flaws.
[0003] A titanium alloy forging auxiliary flaw detection device is disclosed in the patent with publication number CN118777427B, which relates to the technical field of titanium alloy forging flaw detection, and includes a base, the upper end of which is fixedly connected to a mounting plate, and the upper end of which is mounted with an ultrasonic detection head via a bracket.
[0004] However, the above-mentioned flaw detection device still has certain defects when in use. In the prior art, in order to ensure the accuracy of flaw detection, it is usually necessary to ensure that the surface of the titanium alloy is smooth. Therefore, the titanium alloy needs to be surface treated before flaw detection can be carried out, so the efficiency cannot be guaranteed. Secondly, when performing flaw detection on titanium alloys, especially on pipe fittings, it is impossible to perform internal and external synchronous detection on the titanium alloy pipe fittings at the same time. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an auxiliary flaw detection device for titanium alloy forgings.
[0006] To achieve the above objectives, the technical solution adopted by the present invention is: an auxiliary flaw detection device for titanium alloy forgings, comprising a workbench and a forging pipe, a through groove for placing the forging pipe being opened at one end of the workbench, rollers are rotatably installed on both sides of the through groove, a second support plate is fixedly connected to the top center of the workbench, a screw rod is threadedly connected to the second support plate, an abutment assembly is fixedly connected to one end of the screw rod, the abutment assembly is used to abut against the inner wall of the forging pipe, two installation boxes are also slidably installed above the workbench, the two installation box bodies are respectively located on the inner and outer sides of the forging pipe, the abutment assembly is used to drive the installation box bodies to move, the two installation box bodies are symmetrically arranged on both sides of the forging pipe, and the installation box bodies are used to grind and flaw detect the forging pipe.
[0007] Preferably, the abutment assembly includes a cross fixedly connected to the end of the screw rod, sliding grooves are opened in the four ends of the cross, and an electric slider is slidably connected in the sliding grooves, and connecting sliding columns are fixedly connected to the outer sides of the four electric sliders, and the end of the connecting sliding column away from the electric slider passes through the end wall plate of the cross, and the connecting sliding column is slidably connected in the end wall plate of the cross, and the end of the connecting sliding column away from the electric slider is fixedly connected to a connecting block, and an abutment wheel is rotatably connected to the connecting block, the abutment wheel is movably abutted against the inner wall of the forging pipe, and the rotation axis of the abutment wheel is skewed and perpendicular to the central axis of the forging pipe.
[0008] Preferably, a hollow cavity is opened inside the screw rod, and the hollow cavity passes through one end of the screw rod away from the abutment assembly. A fixed rod is slidably connected in the hollow cavity, and the fixed rod is fixedly connected to the workbench through a bracket. An "L"-shaped bracket is fixedly connected to the center of one end of the workbench away from the roller shaft, and the end of the bracket away from the workbench is fixedly connected to the fixed rod.
[0009] Preferably, a first support plate is fixedly connected to one side of the top of the workbench, and a U-shaped rod is slidably connected to the first support plate, the cross-section of the U-shaped rod is rectangular, and two ends of the U-shaped rod are respectively connected to two mounting box bodies, and an end of the U-shaped rod away from the mounting box body is fixedly connected to a connecting drive rod, and an end of the connecting drive rod away from the U-shaped rod is fixedly connected to a rotating block with a "T"-shaped cross-section, and the rotating block is rotatably sleeved in a rotating groove, and an end of the screw rod away from the abutment assembly is fixedly connected to a connecting disk, and the rotating groove is opened on the connecting disk, and the abutment assembly and the connecting disk are respectively located on both sides of the second support plate.
[0010] Preferably, L-shaped plates are fixedly connected on both sides of the top and bottom of one end of the two installation box bodies that are close to each other, and a limiting wheel is rotatably installed on the opposite side of the two L-shaped plates located on the same side of the installation box body, the limiting wheel abuts against the wall panel of the forged pipe, and a pressure sensor is arranged inside the L-shaped plate.
[0011] Preferably, the top and bottom of the installation box body close to the forging pipe are provided with transverse grooves, and the first slider and the second slider are slidably connected in the two transverse grooves respectively, the first slider is located above the second slider, and a vertical groove is provided at the center of the installation box body, and a gear is rotatably connected in the vertical groove, and racks are provided on the sides of the first slider and the second slider close to each other, and the racks on the first slider and the second slider are respectively meshed and connected on both sides of the gear, a friction block is fixedly connected to the side of the first slider close to the forging pipe, and a flaw detection head is fixedly connected to the side of the second slider close to the forging pipe.
[0012] Preferably, a second electromagnet is fixedly connected to the center of one side of the installation box body close to the forging pipe, and a first electromagnet is fixedly connected to the bottom center of the first slider. The first electromagnet and the second electromagnet on the same installation box body interact with each other through magnetic force, and the second electromagnets on the two installation box bodies interact with each other through magnetic force.
[0013] Preferably, a fixed box body is fixedly connected to one side of the installation box body close to the U-shaped rod, a limiting slide groove is provided in the fixed box body, a limiting slider is slidably connected in the limiting slide groove, and the limiting slider is fixedly connected to the end of the U-shaped rod.
[0014] Preferably, a motor is provided at the bottom of one end of the workbench, an output wheel is fixedly connected to the output shaft of the motor, the output wheel is transmission-connected to a belt, the belt is transmission-connected to a transmission wheel, the transmission wheel is fixedly connected to the rotating center axis of one of the rollers, and the motor and the roller are transmitted through a belt.
[0015] Preferably, a fan is embedded in the wall panel on one side of the through slot close to the bracket, and the output end of the fan is connected to an air outlet chute, which runs through the side wall panel of the through slot, and faces the inner bottom wall panel of the forging tube. A contact switch is fixedly connected to the center of the cross, and a fixed column is fixedly connected to the top of the end of the workbench away from the bracket, and the fixed column is movably abutted against the contact switch, and the contact switch is communicated with the motor, the first electromagnet and the fan.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the simultaneous grinding of the inner and outer walls of the forged pipe through the forward and reverse rotation of the motor in the process of the installation box body moving from the first support plate toward the fixed column, which is beneficial to avoid the situation where impurities exist on the side wall of the forged pipe and thus affect the accuracy of flaw detection. In the process of the installation box body moving from the fixed column toward the first support plate, the inner and outer walls of the forged pipe can be effectively flaw detected at the same time. Through a reciprocating motion of the installation box body, the grinding of the forged pipe and the flaw detection of the inner and outer sides of the forged pipe can be effectively realized, which effectively guarantees the accuracy of flaw detection of titanium alloy forged pipes and improves the efficiency of flaw detection.
[0017] 2. The present invention utilizes the magnetic force of two second electromagnets to move the two installation boxes toward each other, thereby making the two installation boxes respectively abut against the inner wall and the outer wall of the forging pipe. At the same time, the magnetic force of the second electromagnet can effectively improve the clamping force of the installation box on the forging pipe. When the inner wall and the outer wall of the forging pipe are polished at the same time, the polishing efficiency can be improved by increasing the pressure.
[0018] 3. The present invention uses a pressure sensor installed inside the L-shaped plate. During the return of the installation box, the attraction between the installation boxes is in a stable state. During the return, the force it receives is the magnetic force applied between the two second electromagnets, as well as the rolling force and friction between the limit wheel and the forged tube. Therefore, the force received by the pressure sensor should be in a stable state, and the force fluctuation is within a certain range. When performing flaw detection on some titanium alloy forged tubes that do not contain magnetic metals such as iron and nickel, the real-time pressure fluctuation of the pressure sensor can also be used to determine whether impurity metals are mixed in the forged tube. When magnetic metals are mixed in the forged tube, the second electromagnet will attract the magnetic metals, which will cause the pressure of the pressure sensor to change. When performing flaw detection on some titanium alloy forged tubes that contain magnetic metals such as iron and nickel, the pressure of the pressure sensor can also be used to determine whether the distribution of magnetic metals in the forged tube is uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention after the forging tube is removed; Figure 3 It is a schematic cross-sectional view of the structure of the workbench of the present invention; Figure 4 For the present invention Figure 3 An enlarged schematic diagram of the structure of section A is shown; Figure 5 For the present invention Figure 3 An enlarged schematic diagram of the structure of part B is shown; Figure 6 It is a schematic cross-sectional view of the structure of the roller shaft of the present invention; Figure 7 For the present invention Figure 6 An enlarged schematic diagram of the C-section structure is shown; Figure 8 It is a schematic cross-sectional view of the structure of the installation box body of the present invention; Fig. 9 For the present invention Figure 8 An enlarged schematic diagram of the D-section structure is shown; Fig.10 This is a schematic diagram of the connection structure of the installation box body of the present invention; Fig.11 It is a schematic cross-sectional view of the structure of the connection disk of the present invention.
[0020] In the figure: 1. workbench; 2. forging pipe; 3. motor; 4. belt; 5. transmission wheel; 6. roller; 7. mounting box; 8. U-shaped rod; 9. first support plate; 10. second support plate; 11. screw rod; 12. connecting plate; 13. fixing rod; 14. bracket; 15. cross; 16. fixing column; 17. abutment wheel; 18. electric slider; 19. connecting block; 20. connecting slide column; 21. contact switch; 22. fan; 23. air outlet chute; 24. L-shaped plate; 25. limiting wheel; 26. first slider; 27. first electromagnet; 28. second slider; 29. gear; 30. second electromagnet; 31. friction block; 32. flaw detection head; 33. fixing box; 34. limiting slider; 35. connecting drive rod; 36. rotating groove. DETAILED DESCRIPTION
[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0022] like Figures 1 to 11 An auxiliary flaw detection device for titanium alloy forgings shown in the figure includes a workbench 1 and a forging pipe 2. A through groove for placing the forging pipe 2 is opened at one end of the workbench 1, and rollers 6 are rotatably installed on both sides of the through groove. A second support plate 10 is fixedly connected to the top center of the workbench 1, and a screw rod 11 is threadedly connected to the second support plate 10. One end of the screw rod 11 is fixedly connected to an abutment assembly, and the abutment assembly is used to abut against the inner wall of the forging pipe 2. Two mounting box bodies 7 are also slidably installed above the workbench 1. The two mounting box bodies 7 are respectively located on the inner and outer sides of the forging pipe 2. The abutment assembly is used to drive the mounting box bodies 7 to move. The two mounting box bodies 7 are symmetrically arranged on both sides of the forging pipe 2. The mounting box bodies 7 are used to grind and flaw detect the forging pipe 2.
[0023] In a specific implementation, two second support plates 10 are provided to maintain the balance of the screw rod 11 .
[0024] As a further embodiment of the present invention, the abutment assembly includes a cross 15 fixedly connected to the end of the screw rod 11, and sliding grooves are opened in the four ends of the cross 15, and an electric slider 18 is slidably connected in the sliding groove. The outer sides of the four electric sliders 18 are fixedly connected with connecting slide columns 20, and the end of the connecting slide column 20 away from the electric slider 18 passes through the end wall panel of the cross 15, and the connecting slide column 20 is slidably connected in the end wall panel of the cross 15, and the end of the connecting slide column 20 away from the electric slider 18 is fixedly connected with a connecting block 19, and an abutment wheel 17 is rotatably connected to the connecting block 19, and the abutment wheel 17 is movably abutted against the inner wall of the forging pipe 2, and the rotation axis of the abutment wheel 17 is skewed and perpendicular to the central axis of the forging pipe 2.
[0025] In a specific implementation, the abutting wheel 17 is specifically a rubber wheel, which generates friction with the inner wall of the forging tube 2 under the action of the electric slider 18 .
[0026] As a further implementation scheme of the present invention, a hollow cavity is opened inside the screw rod 11, and the hollow cavity passes through one end of the screw rod 11 away from the abutment assembly. A fixed rod 13 is slidably connected in the hollow cavity, and the fixed rod 13 is fixedly connected to the workbench 1 through a bracket 14. An "L"-shaped bracket 14 is fixedly connected at the center of one end of the workbench 1 away from the roller shaft 6, and the end of the bracket 14 away from the workbench 1 is fixedly connected to the fixed rod 13.
[0027] In a specific implementation, the fixing rod 13 is used to maintain the levelness of the screw rod 11 .
[0028] As a further implementation scheme of the present invention, a first support plate 9 is fixedly connected to one side of the top of the workbench 1, and a U-shaped rod 8 is slidably connected to the first support plate 9. The cross-section of the U-shaped rod 8 is rectangular, and the two ports of the U-shaped rod 8 are respectively connected to the two mounting box bodies 7. The end of the U-shaped rod 8 away from the mounting box body 7 is fixedly connected to a connecting drive rod 35, and the end of the connecting drive rod 35 away from the U-shaped rod 8 is fixedly connected to a rotating block with a "T"-shaped cross-section. The rotating block is rotatably sleeved in a rotating groove 36, and the end of the screw rod 11 away from the abutment assembly is fixedly connected to a connecting disk 12, and the rotating groove 36 is opened on the connecting disk 12. The abutment assembly and the connecting disk 12 are respectively located on both sides of the second support plate 10.
[0029] In a specific implementation, each time the screw rod 11 rotates one circle, the distance the screw rod 11 moves forward or backward is the same as the length of the friction block 31 .
[0030] There are two first supporting plates 9 for maintaining the level of the U-shaped rod 8 .
[0031] As another embodiment of the present invention, a lifting base can be added to the bottom of the first support plate 9, the second support plate 10 and the bracket 14, so that the height of the screw rod 11 and the mounting box body 7 can be adjusted, which is beneficial for adjusting the axis of the device and thus being able to perform flaw detection on forged pipes 2 of different diameters.
[0032] As a further implementation scheme of the present invention, L-shaped plates 24 are fixedly connected on both sides of the top and bottom of one end of the two installation box bodies 7 that are close to each other, and a limiting wheel 25 is rotatably installed on the opposite side of the two L-shaped plates 24 located on the same side of the installation box body 7, and the limiting wheel 25 abuts against the wall panel of the forging pipe 2, and a pressure sensor is arranged inside the L-shaped plate 24.
[0033] In a specific implementation, by setting the limiting wheel 25 , when the forging tube 2 rotates, the limiting wheel 25 will also rotate accordingly. The surface of the limiting wheel 25 is provided with gauze, and the gauze can wipe the dust on the forging tube 2 .
[0034] As a further implementation scheme of the present invention, transverse grooves are provided on the top and bottom of the mounting box body 7 on the side close to the forging pipe 2, and a first slider 26 and a second slider 28 are slidably connected in the two transverse grooves respectively. The first slider 26 is located above the second slider 28. A vertical groove is provided at the center of the mounting box body 7, and a gear 29 is rotatably connected in the vertical groove. Racks are provided on the sides where the first slider 26 and the second slider 28 are close to each other, and the racks on the first slider 26 and the second slider 28 are respectively meshed and connected on both sides of the gear 29. A friction block 31 is fixedly connected to the side of the first slider 26 close to the forging pipe 2, and a flaw detection head 32 is fixedly connected to the side of the second slider 28 close to the forging pipe 2.
[0035] In a specific implementation, the flaw detection head 32 is specifically a row of detection probes, and the length of the flaw detection head 32 composed of the row of detection probes is the same as the length of the friction block 31 .
[0036] As a further embodiment of the present invention, a second electromagnet 30 is fixedly connected to the center of one side of the mounting box body 7 close to the forging pipe 2, and a first electromagnet 27 is fixedly connected to the bottom center of the first slider 26. The first electromagnet 27 and the second electromagnet 30 on the same mounting box body 7 interact with each other through magnetic force, and the second electromagnets 30 on the two mounting box bodies 7 interact with each other through magnetic force.
[0037] In a specific implementation, during the movement of the installation box body 7, the two second electromagnets 30 attract each other through magnetic force, and during the movement of the installation box body 7 from the first support plate 9 toward the fixed column 16, the first electromagnet 27 and the second electromagnet 30 inside the same installation box body 7 attract each other through magnetic force, and during the movement of the installation box body 7 from the fixed column 16 toward the first support plate 9, the first electromagnet 27 and the second electromagnet 30 inside the same installation box body 7 repel each other through magnetic force.
[0038] As a further implementation scheme of the present invention, a fixed box body 33 is fixedly connected to one side of the mounting box body 7 close to the U-shaped rod 8, a limiting slide groove is provided in the fixed box body 33, a limiting slider 34 is slidably connected in the limiting slide groove, and the limiting slider 34 is fixedly connected to the end of the U-shaped rod 8.
[0039] In a specific implementation, during the movement of the installation box body 7, the U-shaped rod 8 and the limiting slider 34 remain stationary.
[0040] As a further implementation scheme of the present invention, a motor 3 is arranged at the bottom of one end of the workbench 1, an output wheel is fixedly connected to the output shaft of the motor 3, the output wheel is transmission-connected to a belt 4, the belt 4 is transmission-connected to a transmission wheel 5, the transmission wheel 5 is fixedly connected to the rotation center axis of one of the roller shafts 6, and the motor 3 and the roller shaft 6 are transmitted through the belt 4.
[0041] In a specific implementation, the rotation direction of the motor 3 is reversible.
[0042] As a further implementation scheme of the present invention, a fan 22 is embedded in the wall panel on one side of the through slot close to the bracket 14, and the output end of the fan 22 is connected to an air outlet chute 23, which runs through the side wall panel of the through slot, and the air outlet chute 23 faces the inner bottom wall panel of the forging tube 2. A contact switch 21 is fixedly connected to the center of the cross 15, and a fixing column 16 is fixedly connected to the top of the end of the workbench 1 away from the bracket 14, and the fixing column 16 is movably abutted against the contact switch 21, and the contact switch 21 is communicated with the motor 3, the first electromagnet 27 and the fan 22.
[0043] In a specific implementation, an air inlet is provided at the bottom of the workbench 1 , and the air inlet is connected to an input end of the fan 22 .
[0044] Working principle of the present invention: When the present invention is in use, first, the forged tube 2 made of titanium alloy is placed in the through groove so that the two rollers 6 support the forged tube 2, and then the abutment assembly is moved to the end of the forged tube 2 close to the bracket 14. At this time, the four electric sliders 18 are controlled to slide outward at the same time, so that the electric slider 18 drives the connecting block 19 to move toward the direction close to the inner wall of the forged tube 2 through the connecting slide column 20. As the connecting block 19 moves, the abutment wheel 17 will abut against the inner wall of the forged tube 2. At this time, the forged tube 2 can be stably placed through the abutment assembly and the roller 6.
[0045] After the forging tube 2 is placed, the motor 3 is turned on so that the motor 3 drives the roller 6 to rotate through the belt 4 and the transmission wheel 5. After the roller 6 rotates, it drives the forging tube 2 to rotate. When the forging tube 2 rotates, the friction force applied by the abutment wheel 17 to the inner wall of the forging tube 2 drives the cross 15 to rotate through the abutment wheel 17. The rotation of the cross 15 drives the screw rod 11 to rotate. When the screw rod 11 rotates, it will rotate with the second support plate 10 to achieve the feeding of the screw rod 11. During the movement of the screw rod 11, the abutment wheel 17 will also roll with the rotation of the screw rod 11. In this process, the abutment wheel 17 will roll on the inner wall of the forging tube 2. Since the rotation axis of the abutment wheel 17 is perpendicular to the rotation axis of the forging tube 2, during the rotation of the forging tube 2, the lateral friction force of the wheel surface of the abutment wheel 17 drives the cross 15 to rotate, and then the rotation of the cross 15 drives the screw rod 11 to rotate.
[0046] At the same time, during the movement of the screw rod 11, the rotation of the screw rod 11 will drive the connecting disk 12 to rotate. During the rotation of the connecting disk 12, the rotating block at the end of the connecting drive rod 35 will rotate in the rotating groove 36. When the screw rod 11 moves, it will drive the U-shaped rod 8 to move. The movement of the U-shaped rod 8 will then drive the installation box body 7 to move. During the movement of the installation box body 7, the inner and outer walls of the forging pipe 2 can be polished at the same time by the friction block 31. After the installation box body 7 moves to the end of the workbench 1 where the fixed column 16 is located, the motor 3 is controlled to reverse. At this time, the forging pipe 2 can be effectively inspected by the flaw detection head 32 inside the installation box body 7.
[0047] Through the forward and reverse rotation of the motor 3, in the process of the installation box body 7 moving from the first support plate 9 toward the fixed column 16, the inner wall and the outer wall of the forged tube 2 are simultaneously polished, which is beneficial to avoid the presence of impurities on the side wall of the forged tube 2 and thus affecting the accuracy of flaw detection. In the process of the installation box body 7 moving from the fixed column 16 toward the first support plate 9, the inner and outer walls of the forged tube 2 can be effectively flaw detected at the same time. Through a reciprocating motion of the installation box body 7, the grinding of the forged tube 2 and the flaw detection of the inner and outer sides of the forged tube 2 can be effectively realized, which effectively ensures the accuracy of flaw detection of the titanium alloy forged tube 2 and also improves the efficiency of flaw detection.
[0048] In the process of the installation box body 7 moving from the first support plate 9 toward the fixed column 16, by controlling the magnetic poles of the second electromagnets 30 inside the two installation box bodies 7, the magnetic poles of the two second electromagnets 30 that are close to each other are set oppositely, and the magnetic force of the two second electromagnets 30 is used to make the two installation box bodies 7 move in the direction of approaching each other, so that the two installation box bodies 7 are respectively abutted against the inner wall and the outer wall of the forging pipe 2. At the same time, the magnetic force of the second electromagnet 30 can effectively improve the clamping force of the installation box body 7 on the forging pipe 2. When the inner wall and the outer wall of the forging pipe 2 are polished at the same time, the grinding efficiency can be improved by increasing the pressure. In the process of the two installation box bodies 7 approaching each other, the limit wheel 25 will effectively rotate on the inner wall of the forging pipe 2.
[0049] In the process of the installation box body 7 moving from the first support plate 9 toward the fixed column 16, the magnetic poles of the first electromagnet 27 and the second electromagnet 30 located inside the same installation box body 7 at one end close to each other are also set oppositely. At this time, the magnetic force between the first electromagnet 27 and the second electromagnet 30 is used to make the first electromagnet 27 move in the direction close to the second electromagnet 30. In this process, the first electromagnet 27 will drive the first slider 26 to move in the direction of the second electromagnet 30. When the first slider 26 moves, it will drive the gear 29 to rotate through the rack at the bottom of the air. The gear 29 moves the second slider 28 in the direction away from the second electromagnet 30 through the rack at the top of the second slider 28, thereby realizing the storage of the flaw detection head 32, so that the flaw detection head 32 is stored in the installation box body 7, which is conducive to avoiding dust sticking to the flaw detection head 32 during the grinding of the forged pipe 2, thereby affecting the accuracy of flaw detection.
[0050] During the grinding process of the forged pipe 2 , the fan 22 is turned on, and the dust generated by grinding inside the forged pipe 2 is blown out by the wind blown out by the fan 22 through the wind outlet chute 23 .
[0051] As the motor 3 rotates, the contact switch 21 on the cross 15 will abut against the fixing column 16, and then the contact switch 21 will control the motor 3 to reverse, control the first electromagnet 27 to change the magnetic pole, and control the fan 22 to turn off.
[0052] After the motor 3 rotates in reverse, it will drive the screw rod 11 to rotate in the opposite direction through the abutment assembly, thereby causing the installation box body 7 to move from the fixing column 16 toward the first support plate 9, thereby realizing the start of the return work of the installation box body 7.
[0053] After the first electromagnet 27 changes its magnetic pole, the first electromagnet 27 and the second electromagnet 30 will move away from each other due to the repulsive force. At this time, the first electromagnet 27 will drive the first slider 26 to move in the direction away from the forged pipe 2, and then the flaw detection head 32 will move to the side of the forged pipe 2, and the forged pipe 2 can be effectively detected by the flaw detection head 32.
[0054] By setting the pressure sensor inside the L-shaped plate 24, during the return process of the installation box body 7, the attraction between the installation box bodies 7 is in a stable state. During the return process, the force it receives is the magnetic force applied between the two second electromagnets 30, as well as the rolling force and friction force between the limit wheel 25 and the forged tube 2. Therefore, the force received by the pressure sensor should be in a stable state, and the fluctuation of the force is within a certain range. When performing flaw detection on some titanium alloy forged tubes 2 that do not contain magnetic metals such as iron and nickel, the real-time pressure fluctuation of the pressure sensor can also be used to determine whether impurity metals are mixed in the forged tube 2. When magnetic metals are mixed in the forged tube 2, the second electromagnet 30 will attract the magnetic metals, which will cause the pressure of the pressure sensor to change. When performing flaw detection on some titanium alloy forged tubes 2 that contain magnetic metals such as iron and nickel, the pressure of the pressure sensor can also be used to determine whether the distribution of magnetic metals in the forged tube 2 is uniform.
[0055] By setting the two second electromagnets 30, by changing the magnetic poles of the two second electromagnets 30, when the two second electromagnets 30 attract each other, the two fixed box bodies 33 will slide relative to the limit slider 34, thereby making the two installation box bodies 7 approach each other; when the two second electromagnets 30 repel each other, the two fixed box bodies 33 will slide relative to the limit slider 34, thereby making the two installation box bodies 7 move away from each other.
[0056] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. An auxiliary flaw detection device for titanium alloy forgings, comprising a workbench (1) and a forging tube (2), characterized in that: A through slot for placing a forged pipe (2) is provided at one end of the workbench (1), rollers (6) are rotatably mounted on both sides of the through slot, a second support plate (10) is fixedly connected to the center of the top of the workbench (1), a screw rod (11) is threadedly connected to the second support plate (10), one end of the screw rod (11) is fixedly connected to an abutment assembly, the abutment assembly is used to abut against the inner wall of the forged pipe (2), two installation boxes (7) are slidably mounted above the workbench (1), the two installation boxes (7) are respectively located on the inner and outer sides of the forged pipe (2), the abutment assembly is used to drive the installation boxes (7) to move, the two installation boxes (7) are symmetrically arranged on both sides of the forged pipe (2), and the installation boxes (7) are used to grind and detect defects on the forged pipe (2).
2. The auxiliary flaw detection device for titanium alloy forgings according to claim 1, characterized in that: The abutment assembly comprises a cross (15) fixedly connected to the end of the screw rod (11), four ends of the cross (15) are provided with sliding grooves, electric sliders (18) are slidably connected in the sliding grooves, and connecting slide columns (20) are fixedly connected to the outer sides of the four electric sliders (18), one end of the connecting slide column (20) away from the electric slider (18) passes through the end wall plate of the cross (15), and the connecting slide column (20) is slidably connected in the end wall plate of the cross (15), one end of the connecting slide column (20) away from the electric slider (18) is fixedly connected to a connecting block (19), and an abutment wheel (17) is rotatably connected to the connecting block (19), the abutment wheel (17) is movably abutted against the inner wall of the forging pipe (2), and the rotation axis of the abutment wheel (17) is skewed and perpendicular to the central axis of the forging pipe (2).
3. The auxiliary flaw detection device for titanium alloy forgings according to claim 2 is characterized in that: A hollow cavity is provided inside the screw rod (11), the hollow cavity passes through one end of the screw rod (11) away from the abutment assembly, a fixing rod (13) is slidably connected in the hollow cavity, the fixing rod (13) is fixedly connected to the workbench (1) via a bracket (14), an "L"-shaped bracket (14) is fixedly connected at the center of one end of the workbench (1) away from the roller shaft (6), and one end of the bracket (14) away from the workbench (1) is fixedly connected to the fixing rod (13).
4. The auxiliary flaw detection device for titanium alloy forgings according to claim 3 is characterized in that: A first support plate (9) is fixedly connected to one side of the top of the workbench (1). A U-shaped rod (8) is slidably connected to the first support plate (9). The U-shaped rod (8) has a rectangular cross section. Two ends of the U-shaped rod (8) are respectively connected to two mounting boxes (7). An end of the U-shaped rod (8) away from the mounting box (7) is fixedly connected to a connecting drive rod (35). An end of the connecting drive rod (35) away from the U-shaped rod (8) is fixedly connected to a rotating block with a "T"-shaped cross section. The rotating block is rotatably sleeved in a rotating groove (36). An end of the screw rod (11) away from the abutment assembly is fixedly connected to a connecting disk (12). The rotating groove (36) is formed on the connecting disk (12). The abutment assembly and the connecting disk (12) are respectively located on two sides of the second support plate (10).
5. The auxiliary flaw detection device for titanium alloy forgings according to claim 4, characterized in that: L-shaped plates (24) are fixedly connected to both the top and bottom sides of the ends of the two installation boxes (7) close to each other, and a limiting wheel (25) is rotatably mounted on the opposite sides of the two L-shaped plates (24) located on the same side of the installation box (7), the limiting wheel (25) abuts against the wall plate of the forging pipe (2), and a pressure sensor is arranged inside the L-shaped plate (24).
6. The auxiliary flaw detection device for titanium alloy forgings according to claim 5, characterized in that: The top and bottom of the installation box body (7) on the side close to the forged pipe (2) are provided with transverse grooves, and a first slider (26) and a second slider (28) are slidably connected in the two transverse grooves respectively. The first slider (26) is located above the second slider (28). A vertical groove is provided at the center of the installation box body (7), and a gear (29) is rotatably connected in the vertical groove. Racks are provided on the sides close to each other of the first slider (26) and the second slider (28), and the racks on the first slider (26) and the second slider (28) are respectively meshed and connected to the two sides of the gear (29). A friction block (31) is fixedly connected to the side of the first slider (26) close to the forged pipe (2), and a flaw detection head (32) is fixedly connected to the side of the second slider (28) close to the forged pipe (2).
7. The auxiliary flaw detection device for titanium alloy forgings according to claim 6, characterized in that: A second electromagnet (30) is fixedly connected to the center of one side of the installation box body (7) close to the forging pipe (2), and a first electromagnet (27) is fixedly connected to the center of the bottom of the first slider (26). The first electromagnet (27) and the second electromagnet (30) on the same installation box body (7) interact with each other through magnetic force, and the second electromagnets (30) on two installation box bodies (7) interact with each other through magnetic force.
8. The auxiliary flaw detection device for titanium alloy forgings according to claim 7, characterized in that: A fixed box body (33) is fixedly connected to one side of the installation box body (7) close to the U-shaped rod (8), a limit slide groove is provided in the fixed box body (33), a limit slide block (34) is slidably connected in the limit slide groove, and the limit slide block (34) is fixedly connected to the end of the U-shaped rod (8).
9. The auxiliary flaw detection device for titanium alloy forgings according to claim 8, characterized in that: A motor (3) is arranged at the bottom of one end of the workbench (1); an output wheel is fixedly connected to the output shaft of the motor (3); the output wheel is transmission-connected to a belt (4); the belt (4) is transmission-connected to a transmission wheel (5); the transmission wheel (5) is fixedly connected to the rotation center axis of one of the roller shafts (6); and transmission is performed between the motor (3) and the roller shaft (6) via the belt (4).
10. The auxiliary flaw detection device for titanium alloy forgings according to claim 9, characterized in that: A fan (22) is embedded in the wall panel on the side of the through slot close to the bracket (14); the output end of the fan (22) is connected to an air outlet inclined slot (23); the air outlet inclined slot (23) penetrates the side wall panel of the through slot; the air outlet inclined slot (23) faces the inner bottom wall panel of the forging pipe (2); a contact switch (21) is fixedly connected at the center of the cross (15); a fixing column (16) is fixedly connected to the top of one end of the workbench (1) away from the bracket (14); the fixing column (16) is movably abutted against the contact switch (21); and the contact switch (21) is communicatively connected to the motor (3), the first electromagnet (27) and the fan (22).
Citation Information
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