An auxiliary flaw detection device for titanium alloy forgings

By designing an auxiliary flaw detection device for titanium alloy forgings, the motor drives the mounting box to move back and forth between the inner and outer walls of the forged pipe, the simultaneous grinding and flaw detection of the inner and outer walls of the titanium alloy forged pipe is solved, and the problems of low efficiency and difficulty in synchronous detection in the prior art are improved, and the accuracy and efficiency of flaw detection are improved.

CN119861182BActive Publication Date: 2025-05-30XIANYANG TIANCHENG TITANIUM IND
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Patent Information

Application Number
CN202510355081.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-05-30
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

The existing titanium alloy forging flaw detection device needs to be treated on the surface of the titanium alloy to ensure smoothness and affect efficiency. It is impossible to simultaneously conduct internal and external inspection of titanium alloy pipe fittings.

Method used

An auxiliary flaw detection device is designed, including a workbench and forging pipe. The installation box is driven by a motor to move back and forth between the inner and outer walls of the forged pipe, so as to achieve simultaneous grinding and flaw detection detection of the inner and outer walls of the forged pipe. The magnetic force of the second electromagnet is used to increase the clamping force of the mounting box to the forged pipe, and a pressure sensor is used to determine whether impurity metal is mixed into the forged pipe.

Benefits of technology

The inner and outer walls of the titanium alloy forged pipe are simultaneously polished and flaw detection, which improves the accuracy and efficiency of flaw detection, and judges the existence and distribution of impurity metals through real-time monitoring of the pressure sensor.

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Abstract

The present invention relates to the technical field of titanium alloy flaw detection, and in particular to an auxiliary flaw detection device for titanium alloy forgings. The present invention includes a workbench and a forging pipe. One end of the workbench is provided with a through groove for placing the forging pipe. Roller shafts are rotatably installed on both sides of the through groove. A second support plate is fixedly connected to the center of the top of the workbench, and a lead screw is threadedly connected to the second support plate. By the forward and reverse rotation of the motor, during the process of the installation box moving from the first support plate towards the fixed column, the simultaneous grinding of the inner and outer walls of the forging pipe is realized, which is beneficial to avoiding the situation that impurities exist on the side wall of the forging pipe and thus affecting the flaw detection accuracy. During the process of the installation box moving from the fixed column towards the first support plate, the flaw detection of the inner and outer walls of the forging pipe can be effectively realized. Through one reciprocating movement of the installation box, the grinding of the forging pipe and the flaw detection of the inner and outer sides of the forging pipe can be effectively realized simultaneously.
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Description

Technical Field

[0001] The present invention relates to the field of titanium alloy flaw detection, and particularly to an auxiliary flaw detection device for titanium alloy forgings. Background Art

[0002] Titanium alloy is an alloy formed based on titanium by adding other metal elements. Titanium alloy has characteristics such as high strength, good corrosion resistance, high heat resistance and low thermal conductivity, and is widely used in fields such as aerospace, medical, chemical industry, sports goods, automotive industry and shipbuilding. During the production and processing of titanium alloy, flaw detection of titanium alloy forgings is required.

[0003] In the patent with the publication number CN118777427B, an auxiliary flaw detection device for titanium alloy forgings is disclosed, which relates to the technical field of titanium alloy forging flaw detection, including a base. An installation plate is fixedly connected to the upper end of the base, and an ultrasonic detection head is installed on the upper end of the installation plate through a bracket.

[0004] However, the above flaw detection device still has certain defects when in use. In the prior art, in order to ensure the accuracy of flaw detection, it is usually necessary to ensure that the surface of the titanium alloy is smooth. Therefore, the titanium alloy needs to be surface-treated before flaw detection can be carried out, so the efficiency cannot be guaranteed. Secondly, when performing flaw detection on titanium alloy, especially for pipe fittings, it is impossible to simultaneously perform internal and external synchronous detection on the titanium alloy pipe fittings. Summary of the Invention

[0005] The purpose of the present invention is to solve the defects existing in the prior art, and a proposed auxiliary flaw detection device for titanium alloy forgings is provided.

[0006] To achieve the above object, the technical solution adopted by the present invention is: an auxiliary flaw detection device for titanium alloy forgings, including a workbench and a forging pipe. A through groove for placing the forging pipe is opened at one end of the workbench. Roller shafts are rotatably installed on both sides of the through groove. A second support plate is fixedly connected to the center of the top of the workbench. A lead screw is threadedly connected to the second support plate. One end of the lead screw is fixedly connected to an abutting assembly, and the abutting assembly is used to abut against the inner wall of the forging pipe. Two installation boxes are also slidably installed above the workbench, and the two installation boxes are respectively located inside and outside the forging pipe. The abutting assembly is used to drive the installation boxes to move. The two installation boxes are symmetrically arranged on both sides of the forging pipe, and the installation boxes are used to polish and detect flaws in the forging pipe.

[0007] Preferably, the abutting component includes a cross fixed to the end of the lead screw. Sliding grooves are formed in the four ends of the cross. Electric sliders are slidably connected in the sliding grooves. Connecting slide columns are fixedly connected to the outer sides of the four electric sliders. One end of the connecting slide column away from the electric slider penetrates through the end wall plate of the cross and is slidably connected in the end wall plate of the cross. A connecting block is fixedly connected to the end of the connecting slide column away from the electric slider. An abutting wheel is rotatably connected to the connecting block. The abutting wheel is movably abutted against the inner wall of the forging pipe, and the rotation axis of the abutting wheel is skew perpendicular to the central axis of the forging pipe.

[0008] Preferably, a hollow cavity is formed inside the lead screw. The hollow cavity penetrates through one end of the lead screw away from the abutting component. A fixing rod is slidably connected in the hollow cavity. The fixing rod is fixedly connected to the workbench through a bracket. A bracket in an "L" shape is fixedly connected to the center of one end of the workbench away from the roller shaft. One end of the bracket away from the workbench is fixedly connected to the fixing rod.

[0009] Preferably, a first support plate is fixedly connected to one side of the top of the workbench. A U-shaped rod is slidably connected to the first support plate. The cross section of the U-shaped rod is rectangular. The two ports of the U-shaped rod are respectively connected to two mounting boxes. A connecting driving rod is fixedly connected to the end of the U-shaped rod away from the mounting box. A rotating block with a "T" cross section is fixedly connected to the end of the connecting driving rod away from the U-shaped rod. The rotating block is rotatably sleeved in a rotating groove. A connecting disk is fixedly connected to the end of the lead screw away from the abutting component. The rotating groove is formed in the connecting disk. The abutting component and the connecting disk are respectively located on both sides of the second support plate.

[0010] Preferably, L-shaped plates are fixedly connected to both the top and bottom sides of the two mounting boxes close to each other. A limiting wheel is rotatably installed on the opposite sides of the two L-shaped plates on the same side of the mounting box. The limiting wheel is abutted against the wall plate of the forging pipe. A pressure sensor is arranged inside the L-shaped plate.

[0011] Preferably, horizontal grooves are respectively formed in the top and bottom of the side of the mounting box close to the forging pipe. A first slider and a second slider are respectively slidably connected in the two horizontal grooves. The first slider is located above the second slider. A vertical groove is formed in the center of the mounting box. A gear is rotatably connected in the vertical groove. Rack teeth are respectively arranged on the sides of the first slider and the second slider close to each other. The rack teeth on the first slider and the second slider are respectively meshed with both sides of the gear. A friction block is fixedly connected to the side of the first slider close to the forging pipe. A flaw detection head is fixedly connected to the side of the second slider close to the forging pipe.

[0012] Preferably, a second electromagnet is fixedly connected to the center of one side of the installation box body close to the forging pipe, and a first electromagnet is fixedly connected to the center of the bottom of the first slider. The first electromagnet and the second electromagnet on the same installation box body interact with each other through magnetic force, and the second electromagnets on the two installation box bodies interact with each other through magnetic force.

[0013] Preferably, a fixed box body is fixedly connected to one side of the installation box body close to the U-shaped rod. A limiting chute is provided in the fixed box body, and a limiting slider is slidably connected in the limiting chute. The limiting slider is fixedly connected to the end of the U-shaped rod.

[0014] Preferably, a motor is provided at the bottom of one end of the workbench. An output wheel is fixedly connected to the output shaft of the motor. The output wheel is connected to a belt in a transmission manner. The belt is connected to a transmission wheel in a transmission manner. The transmission wheel is fixedly connected to the rotation center shaft of one of the roller shafts. The motor and the roller shaft are transmitted through the belt.

[0015] Preferably, a blower is embedded in the wall plate on one side of the through groove close to the bracket. The output end of the blower is communicated with an air outlet inclined groove. The air outlet inclined groove penetrates through the side wall plate of the through groove. The air outlet inclined groove faces the inner bottom wall plate of the forging pipe. A contact switch is fixedly connected to the center of the cross. A fixed column is fixedly connected to the top of the end of the workbench far away from the bracket. The fixed column is in movable contact with the contact switch. The contact switch is communicatively connected to the motor, the first electromagnet and the blower.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By the forward and reverse rotation of the motor in the present invention, during the process of the installation box body moving from the first support plate towards the fixed column, the simultaneous grinding work on the inner wall and the outer wall of the forging pipe is realized, which is beneficial to avoiding the situation that impurities exist on the side wall of the forging pipe and thus affecting the accuracy of flaw detection. During the process of the installation box body moving from the fixed column towards the first support plate, the flaw detection on the inner and outer walls of the forging pipe can be effectively realized. Through one reciprocating movement of the installation box body, the grinding of the forging pipe and the flaw detection on the inner and outer sides of the forging pipe can be effectively realized, effectively ensuring the accuracy of flaw detection of the titanium alloy forging pipe and also improving the efficiency of flaw detection.

[0018] 2. By utilizing the magnetic force of the two second electromagnets in the present invention, the two installation box bodies move towards each other, so that the two installation box bodies are respectively abutted against the inner wall and the outer wall of the forging pipe. At the same time, by utilizing the magnetic force of the second electromagnet, the clamping force of the installation box body on the forging pipe can be effectively improved. When the grinding work on the inner wall and the outer wall of the forging pipe is carried out simultaneously, the grinding efficiency can be improved by increasing the pressure.

[0019] 3. In the present invention, through the pressure sensor arranged inside the L-shaped plate, during the return process of the installation box body, the attraction force between the installation box bodies remains in a stable state. During the return journey, the forces it receives are the magnetic force applied between the two second electromagnets, as well as the rolling force and frictional force between the limiting wheels and the forging pipe. Therefore, the force received by the pressure sensor should be in a stable state, and the fluctuation of the force is within a certain range. When detecting the flaw detection of some titanium alloy forging pipes that do not contain ferromagnetic metals such as iron and nickel, the real-time pressure fluctuation of the pressure sensor can also be used to determine whether impurity metals are mixed in the forging pipe. When a ferromagnetic metal is mixed in the forging pipe, the second electromagnet will attract the ferromagnetic metal, thereby causing a change in the pressure of the pressure sensor. When detecting the flaw detection of some titanium alloy forging pipes that contain ferromagnetic metals such as iron and nickel, it is also possible to judge whether the distribution of the ferromagnetic metal in the forging pipe is uniform through the pressure of the pressure sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 is a schematic diagram of the overall structure of the present invention after removing the forging pipe;

[0022] Figure 3 is a schematic cross-sectional view of the structure of the workbench of the present invention;

[0023] Figure 4 is of the present invention Figure 3 is an enlarged schematic view of the structure of part A shown in the present invention;

[0024] Figure 5 is of the present invention Figure 3 is an enlarged schematic view of the structure of part B shown in the present invention;

[0025] Figure 6 is a schematic cross-sectional view of the structure of the roller shaft of the present invention;

[0026] Figure 7 is of the present invention Figure 6 is an enlarged schematic view of the structure of part C shown in the present invention;

[0027] Figure 8 is a schematic cross-sectional view of the structure of the installation box body of the present invention;

[0028] Figure 9 is of the present invention Figure 8 is an enlarged schematic view of the structure of part D shown in the present invention;

[0029] Figure 10 is a schematic diagram of the connection structure of the installation box body of the present invention;

[0030] Figure 11 is a schematic cross-sectional view of the structure of the connection disk of the present invention.

[0031] In the figure: 1, workbench; 2, forging pipe; 3, motor; 4, belt; 5, transmission wheel; 6, roller shaft; 7, installation box body; 8, U-shaped rod; 9, first support plate; 10, second support plate; 11, lead screw; 12, connection disk; 13, fixed rod; 14, bracket; 15, cross; 16, fixed column; 17, abutting wheel; 18, electric slider; 19, connection block; 20, connection sliding column; 21, contact switch; 22, fan; 23, air outlet chute; 24, L-shaped plate; 25, limiting wheel; 26, first slider; 27, first electromagnet; 28, second slider; 29, gear; 30, second electromagnet; 31, friction block; 32, flaw detection head; 33, fixed box body; 34, limiting slider; 35, connection drive rod; 36, rotating groove. Detailed implementation mode

[0032] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variants.

[0033] As Figures 1 to 11 shown, an auxiliary flaw detection device for titanium alloy forgings includes a workbench 1 and a forging pipe 2. A through groove for placing the forging pipe 2 is opened at one end of the workbench 1. Roller shafts 6 are rotatably installed on both sides of the through groove. A second support plate 10 is fixedly connected to the center of the top of the workbench 1. A lead screw 11 is threadedly connected to the second support plate 10. One end of the lead screw 11 is fixedly connected with an abutting component, and the abutting component is used to abut against the inner wall of the forging pipe 2. Two installation box bodies 7 are also slidably installed above the workbench 1. The two installation box bodies 7 are respectively located inside and outside the forging pipe 2. The abutting component is used to drive the installation box body 7 to move. The two installation box bodies 7 are symmetrically arranged on both sides of the forging pipe 2. The installation box body 7 is used to polish and detect flaws in the forging pipe 2.

[0034] In specific implementation, there are two second support plates 10, which are used to maintain the balance of the lead screw 11.

[0035] As a further implementation scheme of the present invention, the abutting component includes a cross 15 fixedly connected to the end of the lead screw 11. Sliding grooves are opened in the four end parts of the cross 15. Electric sliders 18 are slidably connected in the sliding grooves. Connection sliding columns 20 are fixedly connected to the outer sides of the four electric sliders 18. The end of the connection sliding column 20 away from the electric slider 18 penetrates through the end wall plate of the cross 15, and the connection sliding column 20 is slidably connected in the end wall plate of the cross 15. A connection block 19 is fixedly connected to the end of the connection sliding column 20 away from the electric slider 18. An abutting wheel 17 is rotatably connected to the connection block 19. The abutting wheel 17 is movably abutted against the inner wall of the forging pipe 2, and the rotation axis of the abutting wheel 17 is skew perpendicular to the central axis of the forging pipe 2.

[0036] In specific implementation, the abutting wheel 17 is specifically a rubber wheel, which will generate frictional force with the inner wall of the forging pipe 2 under the action of the electric slider 18.

[0037] As a further implementation scheme of the present invention, a hollow cavity is provided inside the lead screw 11, and the hollow cavity penetrates through one end of the lead screw 11 far from the abutting component. A fixing rod 13 is slidably connected inside the hollow cavity, and the fixing rod 13 is fixedly connected to the workbench 1 through a bracket 14. A bracket 14 in an "L" shape is fixedly connected to the center of one end of the workbench 1 far from the roller 6, and one end of the bracket 14 far from the workbench 1 is fixedly connected to the fixing rod 13.

[0038] In specific implementation, the fixing rod 13 is used to maintain the horizontal of the lead screw 11.

[0039] As a further implementation scheme of the present invention, a first support plate 9 is fixedly connected to one side of the top of the workbench 1. A U-shaped rod 8 is slidably connected to the first support plate 9. The cross-section of the U-shaped rod 8 is rectangular. The two ports of the U-shaped rod 8 are respectively connected to two mounting boxes 7. A connecting driving rod 35 is fixedly connected to one end of the U-shaped rod 8 far from the mounting box 7. A rotating block with a cross-section in a "T" shape is fixedly connected to one end of the connecting driving rod 35 far from the U-shaped rod 8. The rotating block is rotatably sleeved in a rotating groove 36. A connecting disc 12 is fixedly connected to one end of the lead screw 11 far from the abutting component. The rotating groove 36 is opened on the connecting disc 12. The abutting component and the connecting disc 12 are respectively located on both sides of the second support plate 10.

[0040] In specific implementation, for each rotation of the lead screw 11, the advancing or retreating distance of the lead screw 11 is the same as the length of the friction block 31.

[0041] There are two first support plates 9 in total, which are used to maintain the horizontal of the U-shaped rod 8.

[0042] As another embodiment of the present invention, by adding lifting bases at the bottoms of the first support plate 9, the second support plate 10 and the bracket 14, the height of the lead screw 11 and the mounting box 7 can be adjusted, which is beneficial to adjusting the axis of the device, and thus the flaw detection of forging pipes 2 with different diameters can be carried out.

[0043] As a further implementation scheme of the present invention, L-shaped plates 24 are fixedly connected to the top and both sides of the bottom of the two mounting boxes 7 close to each other. A limiting wheel 25 is rotatably installed on one side of the two L-shaped plates 24 on the same side of the mounting box 7 opposite to each other. The limiting wheel 25 abuts against the wall plate of the forging pipe 2, and a pressure sensor is arranged inside the L-shaped plate 24.

[0044] In specific implementation, through the arrangement of the limiting wheel 25, during the rotation of the forging pipe 2, the limiting wheel 25 will also rotate accordingly. A gauze is arranged on the surface of the limiting wheel 25, and the gauze can wipe the dust on the forging pipe 2.

[0045] As a further embodiment of the present invention, horizontal grooves are respectively formed at the top and bottom of the installation box body 7 close to one side of the forging pipe 2. A first slider 26 and a second slider 28 are respectively slidably connected in the two horizontal grooves. The first slider 26 is located above the second slider 28. A vertical groove is formed at the center of the installation box body 7. A gear 29 is rotatably connected in the vertical groove. Rack teeth are provided on the sides of the first slider 26 and the second slider 28 close to each other. The rack teeth on the first slider 26 and the second slider 28 are respectively meshed and connected to both sides of the gear 29. A friction block 31 is fixedly connected to the side of the first slider 26 close to the forging pipe 2. A flaw detection probe 32 is fixedly connected to the side of the second slider 28 close to the forging pipe 2.

[0046] In specific implementation, the flaw detection probe 32 is specifically a row of detection probes. The length of the flaw detection probe 32 formed by the row of detection probes is the same as the length of the friction block 31.

[0047] As a further embodiment of the present invention, a second electromagnet 30 is fixedly connected to the center of one side of the installation box body 7 close to the forging pipe 2. A first electromagnet 27 is fixedly connected to the center of the bottom of the first slider 26. The first electromagnet 27 and the second electromagnet 30 on the same installation box body 7 interact with each other by magnetic force. The second electromagnets 30 on the two installation box bodies 7 interact with each other by magnetic force.

[0048] In specific implementation, during the movement of the installation box body 7, the two second electromagnets 30 attract each other by magnetic force. During the movement of the installation box body 7 from the first support plate 9 towards the fixed column 16, the first electromagnet 27 and the second electromagnet 30 inside the same installation box body 7 attract each other by magnetic force. During the movement of the installation box body 7 from the fixed column 16 towards the first support plate 9, the first electromagnet 27 and the second electromagnet 30 inside the same installation box body 7 repel each other by magnetic force.

[0049] As a further embodiment of the present invention, a fixed box body 33 is fixedly connected to one side of the installation box body 7 close to the U-shaped rod 8. A limiting sliding groove is formed in the fixed box body 33. A limiting slider 34 is slidably connected in the limiting sliding groove. The limiting slider 34 is fixedly connected to the end of the U-shaped rod 8.

[0050] In specific implementation, during the movement of the installation box body 7, the U-shaped rod 8 and the limiting slider 34 both remain stationary.

[0051] As a further embodiment of the present invention, a motor 3 is provided at the bottom of one end of the workbench 1. An output wheel is fixedly connected to the output shaft of the motor 3. The output wheel is drivingly connected to a belt 4. The belt 4 is drivingly connected to a driving wheel 5. The driving wheel 5 is fixedly connected to the rotation central shaft of one of the roller shafts 6. The motor 3 and the roller shaft 6 are driven by the belt 4.

[0052] In specific implementation, the rotation direction of the motor 3 is reversible.

[0053] As a further implementation of the present invention, a blower 22 is embedded in the wall plate on the side of the through groove close to the bracket 14. The output end of the blower 22 is communicated with an air outlet inclined groove 23. The air outlet inclined groove 23 penetrates through the side wall plate of the through groove. The air outlet inclined groove 23 faces the inner bottom wall plate of the forging pipe 2. A contact switch 21 is fixedly connected to the center of the cross 15. A fixed column 16 is fixedly connected to the top of one end of the workbench 1 away from the bracket 14. The fixed column 16 is movably abutted against the contact switch 21. The contact switch 21 is communicatively connected to the motor 3, the first electromagnet 27 and the blower 22.

[0054] In specific implementation, an air inlet is opened at the bottom of the workbench 1, and the air inlet is communicated with the input end of the blower 22.

[0055] The working principle of the present invention:

[0056] When the present invention is in use, first, the forging pipe 2 forged from titanium alloy is placed in the through groove, so that the two roller shafts 6 support the forging pipe 2. Then the abutting assembly is moved to one end of the forging pipe 2 close to the bracket 14. At this time, by controlling the four electric sliders 18 to slide outwards simultaneously, the electric sliders 18 drive the connecting block 19 to move towards the inner wall of the forging pipe 2 through the connecting sliding column 20. As the connecting block 19 moves, the abutting wheel 17 will abut against the inner wall of the forging pipe 2. At this time, the forging pipe 2 can be stably placed through the abutting assembly and the roller shafts 6.

[0057] After the forging pipe 2 is placed, by starting the motor 3, the motor 3 drives the roller shafts 6 to rotate through the belt 4 and the transmission wheel 5. After the roller shafts 6 rotate, they will drive the forging pipe 2 to rotate. When the forging pipe 2 rotates, due to the frictional force exerted on the inner wall of the forging pipe 2 by the abutting wheel 17, the forging pipe 2 will drive the cross 15 to rotate through the abutting wheel 17. Through the rotation of the cross 15, the lead screw 11 will be driven to rotate. When the lead screw 11 rotates, it will perform screw rotation with the second support plate 10, thereby realizing the feeding of the lead screw 11. During the movement of the lead screw 11, the abutting wheel 17 will also roll as the lead screw 11 rotates. During this process, the abutting wheel 17 will roll on the inner wall of the forging pipe 2. Since the rotation axis of the abutting wheel 17 is skew perpendicular to the rotation axis of the forging pipe 2, during the rotation of the forging pipe 2, the cross 15 will be driven to rotate by the lateral frictional force on the wheel surface of the abutting wheel 17, and then the lead screw 11 will be driven to rotate through the rotation of the cross 15.

[0058] Meanwhile, during the movement of the lead screw 11, the rotation of the lead screw 11 drives the connection plate 12 to rotate. During the rotation of the connection plate 12, the rotating block at the end of the connection drive rod 35 rotates within the rotation groove 36. When the lead screw 11 moves, it drives the U-shaped rod 8 to move. The movement of the U-shaped rod 8 further drives the installation box body 7 to move. During the movement of the installation box body 7, the inner and outer walls of the forging pipe 2 can be simultaneously polished by the friction blocks 31. After the installation box body 7 moves to the end of the fixed column 16 on the workbench 1, the motor 3 is controlled to reverse. At this time, the flaw detection probe 32 inside the installation box body 7 can effectively perform flaw detection on the forging pipe 2.

[0059] Through the forward and reverse rotation of the motor 3, during the process of the installation box body 7 moving from the first support plate 9 towards the fixed column 16, the simultaneous polishing of the inner and outer walls of the forging pipe 2 is realized, which is beneficial to avoiding the situation that impurities on the side wall of the forging pipe 2 affect the flaw detection accuracy. During the process of the installation box body 7 moving from the fixed column 16 towards the first support plate 9, the flaw detection of the inner and outer walls of the forging pipe 2 can be effectively realized. Through one reciprocating movement of the installation box body 7, the polishing of the forging pipe 2 and the flaw detection of the inner and outer sides of the forging pipe 2 can be effectively realized, effectively ensuring the flaw detection accuracy of the titanium alloy forging pipe 2 and also improving the flaw detection efficiency.

[0060] During the process of the installation box body 7 moving from the first support plate 9 towards the fixed column 16, by controlling the magnetic poles of the second electromagnets 30 inside the two installation box bodies 7, the magnetic poles of the mutually approaching ends of the two second electromagnets 30 are set oppositely at this time. Using the magnetic force of the two second electromagnets 30, the two installation box bodies 7 move towards each other, so that the two installation box bodies 7 respectively abut against the inner and outer walls of the forging pipe 2. At the same time, using the magnetic force of the second electromagnets 30, the clamping force of the installation box body 7 on the forging pipe 2 can be effectively improved. When simultaneously polishing the inner and outer walls of the forging pipe 2, the polishing efficiency can be improved by increasing the pressure. During the process of the two installation box bodies 7 approaching each other, the limiting wheels 25 rotate effectively on the inner wall of the forging pipe 2.

[0061] During the process of the installation box body 7 moving from the first support plate 9 towards the fixed column 16, the magnetic poles of the mutually approaching ends of the first electromagnet 27 and the second electromagnet 30 located inside the same installation box body 7 are also arranged in opposite directions. At this time, by using the magnetic force between the first electromagnet 27 and the second electromagnet 30, the first electromagnet 27 moves towards the direction close to the second electromagnet 30. During this process, the first electromagnet 27 drives the first slider 26 towards the direction of the second electromagnet 30. When the first slider 26 moves, it drives the gear 29 to rotate through the rack at the bottom of the air, and the gear 29 makes the second slider 28 move away from the direction of the second electromagnet 30 through the rack at the top of the second slider 28, thereby realizing the storage of the flaw detection head 32, so that the flaw detection head 32 is stored in the installation box body 7, which is beneficial to avoiding the situation that dust adheres to the flaw detection head 32 during the process of grinding the forging pipe 2, thereby affecting the flaw detection accuracy.

[0062] During the process of grinding the forging pipe 2, the blower 22 is turned on, and the air blown out by the blower 22 through the air outlet chute 23 is used to blow out the dust ground from the inside of the forging pipe 2.

[0063] As the motor 3 rotates, when the contact switch 21 located on the cross 15 abuts against the fixed column 16, then the contact switch 21 controls the motor 3 to reverse, controls the first electromagnet 27 to change the magnetic pole, and controls the blower 22 to turn off.

[0064] After the motor 3 reverses, it drives the lead screw 11 to rotate in the reverse direction through the abutting component, thereby making the installation box body 7 move from the fixed column 16 towards the direction of the first support plate 9, and starting the return work of the installation box body 7.

[0065] After the first electromagnet 27 changes the magnetic pole, the first electromagnet 27 and the second electromagnet 30 will move away from each other through the repulsive force. At this time, the first electromagnet 27 drives the first slider 26 to move away from the forging pipe 2, and then makes the flaw detection head 32 move to the side of the forging pipe 2, and the forging pipe 2 is effectively detected through the flaw detection head 32.

[0066] Through the pressure sensor provided inside the L-shaped plate 24, during the return process of the mounting box body 7, the attraction force between the mounting box bodies 7 remains stable. During the return, the forces it receives are the magnetic force applied between the two second electromagnets 30, as well as the rolling force and frictional force between the limiting wheels 25 and the forging pipe 2. Therefore, the force received by the pressure sensor should be in a stable state, and the fluctuation of the force is within a certain range. When detecting the flaw detection of the titanium alloy forging pipe 2 that does not contain ferromagnetic metals such as iron and nickel, the real-time pressure fluctuation of the pressure sensor can also be used to determine whether impurity metals are mixed in the forging pipe 2. When a ferromagnetic metal is mixed in the forging pipe 2, the second electromagnet 30 will attract the ferromagnetic metal, which will in turn cause a pressure change in the pressure sensor. When detecting the flaw detection of the titanium alloy forging pipe 2 that contains ferromagnetic metals such as iron and nickel, it is also possible to judge whether the distribution of the ferromagnetic metal in the forging pipe 2 is uniform through the pressure of the pressure sensor.

[0067] Through the setting of the two second electromagnets 30, by changing the magnetic poles of the two second electromagnets 30, when the two second electromagnets 30 attract each other, relative sliding will occur between the two fixed box bodies 33 and the limiting sliders 34, and then the two mounting box bodies 7 will approach each other. When the two second electromagnets 30 repel each other, relative sliding will also occur between the two fixed box bodies 33 and the limiting sliders 34, and then the two mounting box bodies 7 will move away from each other.

[0068] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. An auxiliary flaw detection device for titanium alloy forgings, comprising a workbench (1) and a forging tube (2), characterized in that: A through groove for placing the forged pipe (2) is provided at one end of the workbench (1), rollers (6) are rotatably mounted on both sides of the through groove, a second support plate (10) is fixedly connected to the center of the top of the workbench (1), a screw rod (11) is threadedly connected to the second support plate (10), one end of the screw rod (11) is fixedly connected to an abutment assembly, the abutment assembly is used to abut against the inner wall of the forged pipe (2), two installation boxes (7) are slidably mounted above the workbench (1), the two installation boxes (7) are respectively located on the inner and outer sides of the forged pipe (2), the abutment assembly is used to drive the installation boxes (7) to move, the two installation boxes (7) are symmetrically arranged on both sides of the forged pipe (2), and the installation boxes (7) are used to grind and detect defects on the forged pipe (2); A first support plate (9) is fixedly connected to one side of the top of the workbench (1), a U-shaped rod (8) is slidably connected to the first support plate (9), the U-shaped rod (8) having a rectangular cross section, two ends of the U-shaped rod (8) are respectively connected to two mounting boxes (7), one end of the U-shaped rod (8) away from the mounting box (7) is fixedly connected to a connecting drive rod (35), one end of the connecting drive rod (35) away from the U-shaped rod (8) is fixedly connected to a rotating block having a "T"-shaped cross section, the rotating block is rotatably sleeved in a rotating groove (36), one end of the screw rod (11) away from the abutment assembly is fixedly connected to a connecting disk (12), the rotating groove (36) is provided on the connecting disk (12), and the abutment assembly and the connecting disk (12) are respectively located on two sides of the second support plate (10); L-shaped plates (24) are fixedly connected to the top and bottom sides of the ends of the two installation boxes (7) close to each other, and a limiting wheel (25) is rotatably installed on the opposite sides of the two L-shaped plates (24) located on the same side of the installation box (7), and the limiting wheel (25) abuts against the wall plate of the forging pipe (2), and a pressure sensor is arranged inside the L-shaped plate (24); A second electromagnet (30) is fixedly connected to the center of one side of the installation box body (7) close to the forging pipe (2), and a first electromagnet (27) is fixedly connected to the center of the bottom of the first slider (26). The first electromagnet (27) and the second electromagnet (30) on the same installation box body (7) interact with each other through magnetic force, and the second electromagnets (30) on two installation box bodies (7) interact with each other through magnetic force.

2. The auxiliary flaw detection device for titanium alloy forgings according to claim 1, characterized in that: The abutment assembly comprises a cross (15) fixedly connected to the end of the screw rod (11), four ends of the cross (15) are provided with sliding grooves, electric sliders (18) are slidably connected in the sliding grooves, and connecting slide columns (20) are fixedly connected to the outer sides of the four electric sliders (18), one end of the connecting slide column (20) away from the electric slider (18) passes through the end wall plate of the cross (15), and the connecting slide column (20) is slidably connected in the end wall plate of the cross (15), one end of the connecting slide column (20) away from the electric slider (18) is fixedly connected to a connecting block (19), and an abutment wheel (17) is rotatably connected to the connecting block (19), the abutment wheel (17) is movably abutted against the inner wall of the forging pipe (2), and the rotation axis of the abutment wheel (17) is skewed and perpendicular to the central axis of the forging pipe (2).

3. The auxiliary flaw detection device for titanium alloy forgings according to claim 2 is characterized in that: A hollow cavity is provided inside the screw rod (11), the hollow cavity passes through one end of the screw rod (11) away from the abutment assembly, a fixing rod (13) is slidably connected in the hollow cavity, the fixing rod (13) is fixedly connected to the workbench (1) via a bracket (14), an "L"-shaped bracket (14) is fixedly connected at the center of one end of the workbench (1) away from the roller shaft (6), and one end of the bracket (14) away from the workbench (1) is fixedly connected to the fixing rod (13).

4. The auxiliary flaw detection device for titanium alloy forgings according to claim 3 is characterized in that: The top and bottom of the installation box body (7) on the side close to the forged pipe (2) are provided with transverse grooves, and a first slider (26) and a second slider (28) are slidably connected in the two transverse grooves respectively. The first slider (26) is located above the second slider (28). A vertical groove is provided at the center of the installation box body (7), and a gear (29) is rotatably connected in the vertical groove. Racks are provided on the sides close to each other of the first slider (26) and the second slider (28), and the racks on the first slider (26) and the second slider (28) are respectively meshed and connected to the two sides of the gear (29). A friction block (31) is fixedly connected to the side of the first slider (26) close to the forged pipe (2), and a flaw detection head (32) is fixedly connected to the side of the second slider (28) close to the forged pipe (2).

5. The auxiliary flaw detection device for titanium alloy forgings according to claim 4, characterized in that: A fixed box body (33) is fixedly connected to one side of the installation box body (7) close to the U-shaped rod (8), a limit slide groove is provided in the fixed box body (33), a limit slide block (34) is slidably connected in the limit slide groove, and the limit slide block (34) is fixedly connected to the end of the U-shaped rod (8).

6. The auxiliary flaw detection device for titanium alloy forgings according to claim 5, characterized in that: A motor (3) is arranged at the bottom of one end of the workbench (1); an output wheel is fixedly connected to the output shaft of the motor (3); the output wheel is transmission-connected to a belt (4); the belt (4) is transmission-connected to a transmission wheel (5); the transmission wheel (5) is fixedly connected to the rotation center axis of one of the roller shafts (6); and transmission is performed between the motor (3) and the roller shaft (6) via the belt (4).

7. The auxiliary flaw detection device for titanium alloy forgings according to claim 6, characterized in that: A fan (22) is embedded in the wall panel on the side of the through slot close to the bracket (14); the output end of the fan (22) is connected to an air outlet inclined slot (23); the air outlet inclined slot (23) penetrates the side wall panel of the through slot; the air outlet inclined slot (23) faces the inner bottom wall panel of the forging pipe (2); a contact switch (21) is fixedly connected at the center of the cross (15); a fixing column (16) is fixedly connected to the top of one end of the workbench (1) away from the bracket (14); the fixing column (16) is movably abutted against the contact switch (21); and the contact switch (21) is communicatively connected to the motor (3), the first electromagnet (27) and the fan (22).

Citation Information

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