A lifting and docking method and system for a multi-layer non-conversion truss steel corridor structure
By acquiring and analyzing the internal force control indicators and structural data of multi-layer conversion-free trusses, performing position calibration and finite element simulation, and formulating and adjusting the hierarchical unloading and layered docking strategies, the problem of excessive difference between the internal stress and design state during the lifting and docking process of multi-layer conversion-free truss steel corridor structure is solved, and a safe and accurate docking effect is achieved.
Patent Information
- Application Number
- CN202510352487.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-25
AI Technical Summary
During the lifting and docking process of multi-layer conversion-free truss steel corridor structure, the internal stress and design status are too different, which poses major safety hazards.
By obtaining internal force control indicators, structural data, image data and real-time monitoring data, position calibration, finite element simulation and the formulation and adjustment of hierarchical unloading and layered docking strategies are carried out to ensure that the internal force of the steel corridor is controllable.
The safe and precise docking of multi-layer conversion-free trusses is achieved to ensure that the actual internal force is consistent with the design status and avoid safety hazards.
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Figure CN119862751B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and in particular relates to a method and system for lifting and docking a multi-layer non-conversion truss steel corridor structure. Background Art
[0002] The connected buildings are widely used and favored by architects due to their advantages of transparency, lighting and fire protection. They have become landmark buildings due to their beautiful shapes. For connected buildings, aerial steel corridors are usually used to connect the tower structures to make them light and simple. In the construction process of connected structures, the focus used to be on the construction and installation of connected structures, mainly including high-altitude assembly, overall lifting and other processes, and the specific situation depends on the project situation. Among them, for the construction of steel corridors using the overall lifting process, it is necessary to focus on the safety and accuracy of the entire process of assembly, lifting and docking.
[0003] However, the stress of the steel corridor is greatly different from the design state when it is lifted. In the past, the lifting of the steel corridor between the connected buildings mainly selected the steel corridor conversion truss layer for lifting. After lifting to the right place, it was connected with the surrounding towers and then the upper steel corridor of the conversion layer was assembled at high altitude. This method has the advantages of light lifting weight and relatively small lifting control difficulties (the steel structure of the conversion truss layer has high rigidity and small deformation during the lifting process). For multi-layer steel corridor structures without conversion trusses, due to their low rigidity, the lifting process and deformation are large; after lifting to the right place, if the conventional operation is followed (directly connected to the surrounding towers and unloaded as a whole), the stress inside the steel corridor will inevitably be too different from the design state, which will cause major safety hazards in the use state. Summary of the invention
[0004] In view of this, the present invention provides a method and system for lifting and docking a multi-layer non-conversion truss steel corridor structure, which is used to solve the problem that the internal stress of the steel corridor is too different from the design state caused by the existing multi-layer non-conversion truss docking and unloading method.
[0005] To achieve the above object, the present invention provides a method for lifting and docking a multi-layer non-conversion truss steel corridor structure, comprising the following steps:
[0006] Obtain internal force control indicators, structural data of non-transformed trusses, image data, and real-time monitoring data during construction;
[0007] Calibrate the position of the non-transformed truss and the preset corbels lifted into place based on the image data;
[0008] A finite element model was constructed based on the structural data of the non-transformed truss, and a finite element simulation was performed based on the finite element model and internal force control indicators to obtain the hierarchical unloading and layered docking strategies;
[0009] Perform hierarchical docking on the non-conversion truss according to the hierarchical unloading and hierarchical docking strategy, and adjust the hierarchical unloading and hierarchical docking strategy according to the real-time monitoring data;
[0010] Obtain the real-time monitoring data after docking is completed to determine the docking effect result and generate a construction report.
[0011] As an embodiment of the present invention, the hierarchical unloading and hierarchical docking strategy includes: docking level sequence, unloading ratio, and simulation data;
[0012] Performing hierarchical docking on the non-conversion truss according to the hierarchical unloading and hierarchical docking strategy, and adjusting the hierarchical unloading and hierarchical docking strategy according to the real-time monitoring data, including:
[0013] Dock and fix the connection points of the corresponding levels of the non-conversion truss with the preset corbels according to the docking level sequence;
[0014] After fixation is completed, unload the sling according to the unloading ratio corresponding to the current docking level sequence;
[0015] After unloading is completed, obtain the real-time monitoring data of each monitoring point in the current docking level, and adjust the unloading ratio of the next level according to the real-time monitoring data and simulation data to obtain the optimized unloading ratio;
[0016] Fix the next docking level with the corresponding preset corbel after a preset time according to the docking level sequence, and unload the sling according to the optimized unloading ratio;
[0017] Repeat the above steps until the docking of the non-conversion truss is completed.
[0018] As an embodiment of the present invention, position calibration of the lifted non-conversion truss and the preset corbel according to the image data includes:
[0019] Obtain the first image data of the non-conversion truss, and adjust the non-conversion truss to be horizontal according to the first image data;
[0020] Obtain the second image data between the current docking level and the preset corbel after adjusting to be horizontal, and construct a docking three-dimensional model based on the second image data;
[0021] Determine the coordinates of multiple docking positions of the current docking level in the docking three-dimensional model to obtain multiple first-type coordinates;
[0022] Determine the coordinates of the preset corbel to be docked in the docking three-dimensional model to obtain multiple second-type coordinates;
[0023] Adjust the position of the preset corbel according to the first-type coordinates and the second-type coordinates, and obtain the adjusted second-type coordinates after adjustment;
[0024] Determine the corresponding relationship between the first type of coordinates and the adjusted second type of coordinates, and calculate the relative position distance;
[0025] The position of the non-converted truss is adjusted according to the relative position distance, and the position calibration of the non-converted truss and the preset corbel is completed.
[0026] As an embodiment of the present invention, obtaining first image data of a non-transformed truss, and adjusting the non-transformed truss to a horizontal level according to the first image data, comprises:
[0027] Acquire first image data of the non-converted truss after being lifted into place, construct a leveling three-dimensional model based on the first image data, and identify the plane to be leveled;
[0028] Calculate the levelness of the plane to be leveled. The calculation formula for the levelness is as follows:
[0029]
[0030] in, is the horizontality, is the number of feature points on the selected horizontal plane, is the vertical coordinate of the feature point on the horizontal plane, is the average value of the vertical coordinates of the feature points on the horizontal plane;
[0031] The target optimization function and constraints are determined based on the horizontality, where the target optimization function is as follows:
[0032]
[0033] The constraints are as follows:
[0034]
[0035] in, For sling connection points on non-transformed trusses The corresponding sling extension length, is the matrix of all sling elongations, To preset the level;
[0036] The objective function and constraints are solved based on the gradient descent method to obtain the sling elongation scheduling result;
[0037] The length of the sling is controlled according to the sling elongation scheduling result, and the non-conversion truss is adjusted to be horizontal.
[0038] As an embodiment of the present invention, the position of the preset bracket is adjusted according to the first type coordinates and the second type coordinates, and after the adjustment is completed, the second type coordinates are adjusted, including:
[0039] Select a second - type coordinate as the base coordinate, and adjust the base coordinate and the corresponding first - type coordinate of the base coordinate to the same horizontal line; wherein, the corresponding first - type coordinate of the base coordinate pair is the first - type coordinate corresponding to the base coordinate.
[0040] Determine the adjustment data according to the relative angle and position between the corresponding first - type coordinate of the base coordinate and the first - type coordinate.
[0041] Adjust the relative position between the base coordinate and the second - type coordinate according to the adjustment data. After the adjustment is completed, the adjusted second - type coordinate is obtained.
[0042] As an embodiment of the present invention, obtain the real - time monitoring data after docking is completed, determine the docking effect result, and generate a construction report, including:
[0043] Obtain the internal force data, deformation data, and position data of the monitoring points on the non - conversion truss after construction is completed. Based on the statistical principle, process the internal force data and deformation data to obtain the standard internal force data and standard deformation data.
[0044] Obtain the real - time monitoring data of the positions corresponding to the position data on the non - conversion truss after construction is completed; wherein, the real - time monitoring data includes: internal force data and deformation data.
[0045] Determine the deviation values between the real - time monitoring data of each monitoring point and the standard internal force data and standard deformation data, and obtain a deviation data set. The calculation formula of the deviation value is as follows:
[0046]
[0047] Wherein, is the deviation value of the th monitoring point, is the deformation data of the th monitoring point, is the standard deformation data of the th monitoring point, is the internal force data of the th monitoring point, is the standard internal force data of the th monitoring point;
[0048] Calculate the docking coefficient according to the deviation data set. The calculation formula of the docking coefficient is as follows:
[0049]
[0050] Wherein, is the docking coefficient, is the number of monitoring points, is the weight corresponding to the deviation value, is the position data, is the weight corresponding to the position data;
[0051] Determine the docking effect result according to the docking coefficient, and generate a construction report based on the real-time monitoring data after construction completion and the docking effect result.
[0052] As an embodiment of the present invention, the docking effect result includes: qualified docking effect and unqualified docking effect;
[0053] Determining the docking effect result according to the docking coefficient includes:
[0054] Judge whether the docking coefficient is greater than the preset docking value; if the docking coefficient is greater than the preset docking value, judge that the docking effect of the non-conversion truss is unqualified; if the docking coefficient is not greater than the preset docking value, judge that the docking effect of the non-conversion truss is qualified.
[0055] On the other hand, the present invention also provides a lifting docking system for a multi-layer non-conversion truss steel link structure, including:
[0056] A data acquisition module for acquiring internal force control indexes, structural data of the non-conversion truss, image data, and real-time monitoring data during the construction process;
[0057] A position calibration module for calibrating the positions of the non-conversion truss in place and the preset corbels according to the image data;
[0058] A strategy generation module for constructing a finite element model based on the structural data of the non-conversion truss, and performing finite element simulation based on the finite element model and the internal force control indexes to obtain a hierarchical unloading and layered docking strategy;
[0059] A construction module for performing layered docking on the non-conversion truss according to the hierarchical unloading and layered docking strategy, and adjusting the hierarchical unloading and layered docking strategy according to the real-time monitoring data;
[0060] A report generation module for obtaining the real-time monitoring data after docking completion to determine the docking effect result and generate a construction report.
[0061] The beneficial effects of the present invention are as follows: By establishing a detailed docking process for the multi-layer non-conversion truss, realizing the multi-layer hierarchical unloading and docking of the overall lifting of the multi-layer non-conversion truss, gradually docking and adjusting from bottom to top, realizing controllable internal forces, and making the actual internal forces conform to the design state.
[0062] Other advantages, objectives, and features of the present invention will be described in the following specification, and to some extent, they are obvious to those skilled in the art, or those skilled in the art can obtain teachings from the practice of the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the following specification. Description of the Drawings
[0063] To make the objectives, technical solutions and beneficial effects of the present invention clearer, the present invention provides the following drawings for illustration:
[0064] Figure 1 It is a schematic flow chart of a method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to the present invention;
[0065] Figure 2 It is a schematic flow chart of position calibration of a method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to the present invention;
[0066] Figure 3 It is a schematic module diagram of a multi-layer non-conversion truss steel corridor structure lifting and docking system according to the present invention. Detailed implementation manners
[0067] As Figures 1-2 shown, the present invention provides a method for lifting and docking a multi-layer non-conversion truss steel corridor structure, including the following steps:
[0068] S1: Obtain the internal force control index, structural data of the non-conversion truss, image data and real-time monitoring data during the construction process;
[0069] S2: Calibrate the positions of the non-conversion truss lifted in place and the preset corbels according to the image data;
[0070] S3: Construct a finite element model based on the structural data of the non-conversion truss, and perform finite element simulation based on the finite element model and the internal force control index to obtain a hierarchical unloading and layered docking strategy;
[0071] S4: Perform layered docking on the non-conversion truss according to the hierarchical unloading and layered docking strategy, and adjust the hierarchical unloading and layered docking strategy according to the real-time monitoring data;
[0072] S5: Obtain the real-time monitoring data after docking is completed, determine the docking effect result and generate a construction report.
[0073] Working principle of the above technical solution: During the lifting and docking process of the multi-layer non-conversion truss, first, after lifting the multi-layer non-conversion truss to the required docking height, multi-angle images of the multi-layer non-conversion truss and the preset corbels are captured by cameras set at various positions on the tower to obtain image data; then, according to the image data, the relative positions of the preset corbels and the multi-layer non-conversion truss on the tower are adjusted to achieve the calibration of the docking point positions between the corbels and the non-conversion truss; after calibration, a finite element model is constructed based on the structural data of the non-conversion truss and the structural data of the preset corbels, etc. The structural data includes information such as the material strength, fatigue degree, and welding point positions of the non-conversion truss; then, finite element simulation is carried out based on the finite element model to simulate the construction strategy in which the internal force and deformation after the installation of the non-conversion truss both meet the internal force control indicators input by the construction personnel, and a hierarchical unloading and layered docking strategy is obtained; then, according to the docking hierarchy sequence and unloading ratio specified in the hierarchical unloading and layered docking strategy, the levels of the non-conversion truss are docked in sequence, and the sling ratio is unloaded; at the same time, during the unloading process, real-time monitoring data of the non-conversion truss is obtained, and the hierarchical unloading and layered docking strategy is adjusted according to the real-time monitoring data until the unloading is completed. The real-time monitoring data includes internal force and deformation data, etc. The internal force is obtained through pressure sensors set at the contact points, and the deformation data is obtained by calculating the moving pixel values from the images captured by cameras set on the tower walls and the non-conversion truss; finally, after the unloading is completed, the non-conversion truss after construction is detected and judged according to the real-time monitoring data after unloading to obtain the docking effect result; then, a construction report is generated based on the docking effect result, the real-time monitoring data during the construction process, and the real-time monitoring data after the construction is completed, thus completing the entire construction of the non-conversion truss.
[0074] Beneficial effects of the above technical solution: Through the above technical solution, by establishing a detailed docking process for the multi-layer non-conversion truss, the multi-layer hierarchical unloading and docking of the overall lifting of the multi-layer non-conversion truss are realized, and the docking and adjustment are carried out gradually from bottom to top, achieving controllable internal force and making the actual internal force consistent with the design state.
[0075] In one embodiment, the hierarchical unloading and layered docking strategy includes: docking hierarchy sequence, unloading ratio, and simulation data;
[0076] Carrying out layered docking of the non-conversion truss according to the hierarchical unloading and layered docking strategy, and adjusting the hierarchical unloading and layered docking strategy according to the real-time monitoring data, including:
[0077] S41: Docking and fixing the connection points of the corresponding levels of the non-conversion truss with the preset corbels according to the docking hierarchy sequence;
[0078] S42: After the fixing is completed, unload the slings according to the unloading ratio corresponding to the current docking hierarchy sequence;
[0079] S43: After the unloading is completed, obtain the real-time monitoring data of each monitoring point in the current docking level, and adjust the unloading ratio of the next level according to the real-time monitoring data and the simulation data to obtain the optimized unloading ratio;
[0080] S44: Fix the next docking level to the corresponding preset bracket after a preset time according to the docking level sequence, and perform sling unloading according to the optimized unloading ratio;
[0081] S45: Repeat the above steps S41 to S44 until all the transfer trusses are docked;
[0082] Working principle of the above technical solution: After the position calibration of the non-conversion truss and the preset corbel is completed, according to the docking level sequence, the connection point of the corresponding docking level at the first position in the docking level sequence is welded and fixed to the preset corbel. After the fixation is completed, according to the unloading ratio, the slings in the unloading ratio are unloaded as a whole, so as to complete the docking unloading of the current docking level; then the non-conversion truss is left static for half an hour (preset time); during the static process, construction workers can use devices such as cameras and ultrasonic detectors to conduct appearance detection on the non-conversion truss to detect whether cracks occur and conduct consultation and discussion; if there is no problem, after static, the real-time monitoring data of the current docking level is obtained, and then the real-time monitoring data is compared with the simulation data, and the unloading ratio of the next level is adjusted according to the comparison result to obtain the optimized unloading ratio; the simulation data is the internal force and deformation data of each monitoring point at different stages on each docking level during finite element simulation; specifically, after the unloading of one docking level is completed, the average value of the real-time monitoring data of each monitoring point is compared with the average value of the simulation data at the current stage. If the average value of the simulation data is greater than the average value of the real-time monitoring data, and the greater value exceeds the first preset ratio of the real-time monitoring data (preferably 3%), it means that the current load unloading is too little. When adjusting the unloading ratio of the next level, a certain ratio (generally increasing a ratio similar to the first preset ratio) of the unloading ratio will be increased to obtain the optimized unloading ratio; if the average value of the simulation data is less than the average value of the real-time monitoring data, and the greater value exceeds the second preset ratio of the real-time monitoring data (preferably 3%), it means that the current load unloading is too much. When adjusting the unloading ratio of the next level, a certain ratio (generally reducing a ratio similar to the second preset ratio) of the unloading ratio will be reduced to obtain the optimized unloading ratio; if the average value of the simulation data is equal to the average value of the real-time monitoring data, or the difference does not exceed the third preset ratio of the real-time monitoring data (preferably -3% to 3%), the unloading ratio of the next level will not be changed, and the unloading ratio of the next level will be directly used as the optimized unloading ratio; in order to ensure that the non-conversion truss is evenly stressed after the slings are unloaded, several slings are evenly distributed and connected to the non-conversion truss; therefore, during the adjustment of the unloading ratio, a corresponding sling is uniformly selected from each position to be unloaded together to determine the minimum value of the unloading ratio. At the same time, according to the principle of the unloading slings from bottom to top, the order of the unloading slings is determined; so that when increasing or decreasing the unloading ratio, only the minimum unloading ratio is considered for increase or decrease, so as to determine the specific value of the optimized unloading ratio after increase or decrease; after determining the optimized unloading ratio, the next docking level is docked and unloaded according to the docking level sequence and the optimized unloading ratio; then the above operations are repeated to determine the unloading ratio of the next new level until the docking unloading of all docking levels is completed, so that the docking unloading of the non-conversion truss is completed;Among them, during the unloading process of the last docking level, regardless of how the unloading ratio is adjusted, all slings will be unloaded;
[0083] Beneficial effects of the above technical solution: Through the above technical solution, by successively docking the docking levels and unloading a certain proportion of the unloading ratio, and continuously monitoring the internal force, the internal force control during the overall lifting of the multi-layer non-converted truss is realized, ensuring that the internal force after construction is consistent with the internal force at the time of design; at the same time, by adjusting the unloading ratio in stages, the possibility of damage to the multi-layer non-converted truss caused by load imbalance during the unloading process is avoided.
[0084] In one embodiment, position calibration of the lifted non-converted truss and the preset corbel according to the image data includes:
[0085] S21: Obtain the first image data of the non-converted truss, and adjust the non-converted truss to horizontal according to the first image data;
[0086] S22: Obtain the second image data between the current docking level and the preset corbel after adjusting to horizontal, and construct a docking three-dimensional model based on the second image data;
[0087] S23: Determine the coordinates of multiple docking positions of the current docking level in the docking three-dimensional model to obtain multiple first-type coordinates;
[0088] S24: Determine the coordinates of the preset corbel to be docked in the docking three-dimensional model to obtain multiple second-type coordinates;
[0089] S25: Adjust the position of the preset corbel according to the first-type coordinates and the second-type coordinates, and obtain the adjusted second-type coordinates after the adjustment is completed;
[0090] S26: Determine the correspondence between the first-type coordinates and the adjusted second-type coordinates, and calculate the relative position distance;
[0091] S27: Adjust the position of the non-converted truss according to the relative position distance to complete the position calibration of the non-converted truss and the preset corbel.
[0092] Working principle of the above technical solution: After lifting the non-conversion truss to the specified height, it is necessary to make the docking points at each level of the non-conversion truss correspond to the positions of the preset corbels as much as possible, so as to avoid the internal force imbalance caused by the deformation of the non-conversion truss beyond the plan in order to ensure welding; therefore, after the non-conversion truss is in place, the non-conversion truss is photographed from multiple angles by a camera to obtain the first image data, and then the plane to be leveled in the non-conversion truss is adjusted to be horizontal according to the first image data to complete the horizontal adjustment of the non-conversion truss; during the docking process, since the load of the sling is continuously unloaded, when corresponding the connection points at each level of the non-conversion truss to the positions of the preset corbels, it is necessary to re-align each level, and only adjust the position of the preset corbel; specifically, the position between the current docking level and the preset corbel is photographed from multiple angles by the set camera to obtain the second image data, and a docking three-dimensional model is established according to the second image data. The coordinates of the connection points in the current docking level are used as the first type of coordinates, and the connection points of the preset corbel are used as the second type of coordinates. Then, the position of the preset corbel is adjusted according to the first type of coordinates and the second type of coordinates, so that the positions of the first type of coordinates and the second type of coordinates correspond one by one, and then the relative distance is calculated according to the specific coordinate values, and then the horizontal position of the non-conversion truss is adjusted to complete the fixation; among them, during the process of adjusting the position of the preset corbel, since the preset corbel is generally connected to the tower through a hydraulic jack, the position adjustment of the preset corbel can be completed by adjusting the hydraulic jack; among them, when adjusting the horizontal position of the non-conversion truss, only the adjustment is carried out in the first order of the docking level sequence to avoid the deformation of the non-conversion truss; among them, the image data includes the first image data and the second image data; among them, the connection points of the non-conversion truss and the connection points of the preset corbel are identified by the connection point recognition model. The training process of the connection point recognition model is to use the three-dimensional model data to be recognized and the result data of the recognized connection points as sample data, and input the sample data into the initial neural network model for training until convergence to obtain the recognition model; it is processed by three-dimensional graphics processing software, a leveling three-dimensional model is generated according to the first image data, and a docking three-dimensional model is generated according to the second image data;
[0093] Beneficial effects of the above technical solution: Through the above technical solution, by strictly controlling the relative position of the non-conversion truss and the preset corbel before docking, the external deformation caused by construction is avoided, thereby improving the accuracy of internal force control.
[0094] In one embodiment, obtaining the first image data of the non-conversion truss and adjusting the non-conversion truss to be horizontal according to the first image data includes:
[0095] S211: Obtain the first image data of the non-conversion truss after lifting in place, construct a leveling three-dimensional model based on the first image data, and identify the plane to be leveled;
[0096] S212: Calculate the levelness of the plane to be leveled. The formula for calculating the levelness is as follows:
[0097]
[0098] where is the levelness, is the number of feature points selected on the plane to be leveled, is the vertical coordinate of the feature points on the plane to be leveled, is the average value of the vertical coordinates of the feature points on the plane to be leveled;
[0099] S213: Determine the target optimization function and constraint conditions based on the levelness. Among them, the target optimization function is as follows:
[0100]
[0101] The constraint conditions are as follows:
[0102]
[0103] where is the sling elongation corresponding to the sling connection point on the non-conversion truss corresponding to, is the matrix of all sling elongations, is the preset levelness;
[0104] S214: Solve the target function and constraint conditions based on the gradient descent method to obtain the sling elongation scheduling result;
[0105] S215: Control the sling length according to the sling elongation scheduling result, and adjust the non-conversion truss to be horizontal;
[0106] The working principle of the above technical solution: After the sling lifts the non-conversion truss in place, the multi-layer non-conversion truss is photographed from multiple angles by a camera to obtain the first image data; then a leveling three-dimensional model at the current position is generated based on the first image data, and then the plane to be leveled in the leveling three-dimensional model is identified; specifically, the plane to be leveled in the leveling three-dimensional model is identified through a pre-trained recognition model; then the levelness of the plane to be leveled is calculated. If the levelness of the plane to be leveled does not meet the preset levelness (i.e., constraint conditions), based on the determined optimization objective function and constraint adjustment, iterative solution is performed through the gradient descent algorithm to obtain the elongation scheduling result of the sling; then, according to the elongation scheduling result, the hydraulic system is controlled to adjust the length of the sling, thereby completing the horizontal adjustment of the non-conversion truss to the horizontal plane to be adjusted; among them, the training process of the recognition model is to use the three-dimensional model data to be recognized and the recognition result data as sample data, and input the sample data into the initial neural network model for training until convergence to obtain the recognition model;
[0107] Beneficial effects of the above technical solution: Through the above technical solution, by automatically leveling the non-conversion truss before docking with the preset corbel, the docking effect between the non-conversion truss and the preset corbel is improved; at the same time, the system automatically levels, avoiding manual adjustment by construction workers and improving the safety of construction.
[0108] In one embodiment, the position of the preset corbel is adjusted according to the first type of coordinates and the second type of coordinates, and after the adjustment is completed, the adjusted second type of coordinates is obtained, including:
[0109] S251: Select one of the second type of coordinates as the base point coordinates, and adjust the base point coordinates and the base point coordinate pair to the same horizontal line; wherein, the base point coordinate pair is the first type of coordinates corresponding to the base point coordinates;
[0110] S252: Determine the adjustment data according to the relative angle and position between the base point coordinate pair and the first type of coordinates;
[0111] S253: Adjust the relative position between the base point coordinates and the second type of coordinates according to the adjustment data, and after the adjustment is completed, the adjusted second type of coordinates is obtained;
[0112] Working principle of the above technical solution: After the horizontal adjustment is completed, the construction worker selects the second type of coordinates of a connection point corresponding to a preset corbel as the base point coordinates, and then determines the base point pair coordinates in the first type of coordinates according to the base point coordinates. The position of the preset corbel is adjusted through the two coordinates to make the two coordinates on the same horizontal line, and then the relative angle and position between the base point pair coordinates and other first type of coordinates are determined through three-dimensional coordinate operations. The relative angle and position relationship between the base point pair coordinates and other first type of coordinates is used as the adjustment data to adjust the positions of the base point coordinates and other second type of coordinates, thereby completing the one-to-one correspondence between the first type of coordinates and the second type of coordinates, that is, completing the position correspondence between the connection points of the current level and the connection points of the preset corbel;
[0113] Beneficial effects of the above technical solution: Through the above technical solution, by adjusting the levels of the connection points of each docking level and the connection points of the preset corbels, the deformation of the non-conversion truss caused by the unloading of the sling load and the problem of misalignment caused by the change of the connection position of the docking level are avoided; the accuracy of the docking between the non-conversion truss and the preset corbel is improved.
[0114] In one embodiment, real-time monitoring data after docking is obtained to determine the docking effect result and a construction report is generated, including:
[0115] S51: Obtain the internal force data, deformation data, and position data of the monitoring points on several non-conversion trusses after construction is completed, and process the internal force data and deformation data based on statistical principles to obtain standard internal force data and standard deformation data;
[0116] S52: Obtain the real-time monitoring data of the positions corresponding to the position data on the non-conversion truss after construction is completed; wherein, the real-time monitoring data includes: internal force data and deformation data;
[0117] S53: Determine the deviation values of the real-time monitoring data of each monitoring point from the standard internal force data and standard deformation data to obtain a deviation data set. The calculation formula for the deviation value is as follows:
[0118]
[0119] Wherein, is the deviation value of the th monitoring point, is the deformation data of the th monitoring point, is the standard deformation data of the th monitoring point, is the internal force data of the th monitoring point, is the standard internal force data of the th monitoring point;
[0120] S54: Calculate the docking coefficient according to the deviation data set. The calculation formula for the docking coefficient is as follows:
[0121]
[0122] Wherein, is the docking coefficient, is the number of monitoring points, is the weight corresponding to the deviation value, is the position data, is the weight corresponding to the position data;
[0123] S55: Determine the docking effect result according to the docking coefficient, and generate a construction report based on the real-time monitoring data after construction is completed and the docking effect result;
[0124] Among them, the docking effect result includes: qualified docking effect and unqualified docking effect;
[0125] Determining the docking effect result according to the docking coefficient includes:
[0126] Judge whether the docking coefficient is greater than the preset docking value; if the docking coefficient is greater than the preset docking value, judge that the docking effect of the non-conversion truss is unqualified; if the docking coefficient is not greater than the preset docking value, judge that the docking effect of the non-conversion truss is qualified.
[0127] The working principle of the above technical solution: After the docking and unloading of the non-conversion truss is completed, count the data of each key point of several multi-layer non-conversion trusses that have passed the acceptance in the past, and sort out these data. Based on the position information of the key points, determine the deformation data and internal force data of the key points, and then calculate the average values of the deformation data and internal force data of the same key points of several non-conversion trusses. Take the obtained average deformation data and average internal force data as the standard deformation data and standard internal force data; then extract the real-time monitoring data after the docking and unloading is completed according to the position information, collect the internal force data and deformation data of the monitoring points corresponding to the position information, and then calculate and determine the deviation values of the real-time monitoring data of each monitoring point from the standard internal force data and standard deformation data to obtain a deviation data set; then calculate the docking coefficient of the non-conversion truss according to the deviation data set, determine the docking effect result according to the docking coefficient, and generate a construction report based on the real-time monitoring data after construction is completed and the docking effect result; among them, when generating the docking effect result, judge whether the docking coefficient is greater than the preset docking value; if the docking coefficient is greater than the preset docking value, judge that the docking effect of the non-conversion truss is unqualified; if the docking coefficient is not greater than the preset docking value, judge that the docking effect of the non-conversion truss is qualified; among them, in the process of processing the internal force data and deformation data based on statistical principles to obtain the standard internal force data and standard deformation data, in order to ensure the accuracy of the calculation, each step uses software tools for calculation. For example, use SQL for data query and preliminary processing, etc.; and in the process of calculating the docking coefficient, the position data used is determined by construction personnel according to experience to judge the importance of each monitoring point;
[0128] The beneficial effects of the above technical solution: Through the above technical solution, after the docking and unloading of the non-conversion truss is completed, quality acceptance is carried out according to the data of the multi-layer non-conversion trusses completed in the past, improving the accuracy of acceptance; at the same time, a construction report is generated, which is convenient for the acceptance personnel to accept and understand the project.
[0129] Such as Figure 3As shown in the figure, the present invention also provides a lifting and docking system for a multi-layer non-conversion truss steel corridor structure, including:
[0130] A data acquisition module for acquiring internal force control indexes, structural data of the non-conversion truss, image data, and real-time monitoring data during the construction process;
[0131] A position calibration module for calibrating the positions of the non-conversion truss lifted in place and the preset corbels according to the image data;
[0132] A strategy generation module for constructing a finite element model based on the structural data of the non-conversion truss, and performing finite element simulation based on the finite element model and the internal force control indexes to obtain a hierarchical unloading and layered docking strategy;
[0133] A construction module for performing layered docking on the non-conversion truss according to the hierarchical unloading and layered docking strategy, and adjusting the hierarchical unloading and layered docking strategy according to the real-time monitoring data;
[0134] A report generation module for obtaining the real-time monitoring data after docking is completed, determining the docking effect result, and generating a construction report.
[0135] The working principle of the above technical solution: After lifting the multi-layer non-conversion truss to the required docking height, data is collected by the data acquisition module. The data acquisition module includes cameras and sensors at various positions, etc. Multifaceted images of the multi-layer non-conversion truss and the preset corbels are taken by cameras set at various positions on the tower to obtain image data; then, through the position calibration module, the position calibration of the docking points between the corbels and the non-conversion truss is realized; after calibration, the strategy generation module constructs a finite element model according to the structural data of the non-conversion truss and the structural data of the preset corbels, etc.; then, based on the finite element model, finite element simulation is performed to simulate the construction strategy in which the internal force and deformation after the installation of the non-conversion truss both meet the internal force control indexes input by the construction personnel, and a hierarchical unloading and layered docking strategy is obtained; then, through the construction control module, the levels of the non-conversion truss are docked in sequence according to the docking level sequence and unloading ratio specified in the hierarchical unloading and layered docking strategy, and the sling ratio is unloaded; at the same time, during the unloading process, the real-time monitoring data of the non-conversion truss is obtained, and the hierarchical unloading and layered docking strategy is adjusted according to the real-time monitoring data until the unloading is completed; finally, after the unloading is completed, the report generation module detects and judges the non-conversion truss after construction according to the real-time monitoring data after unloading to obtain the docking effect result; then, according to the docking effect result, the real-time monitoring data during the construction process, and the real-time monitoring data after the construction is completed, a construction report is generated; thus, the entire construction of the non-conversion truss is completed.
[0136] Beneficial effects of the above technical solution: By establishing a detailed docking process for the multi-layer non-conversion truss, the multi-layer hierarchical unloading and docking of the multi-layer non-conversion truss are integrally lifted, gradually docked and adjusted from bottom to top, the internal force is controllable, and the actual internal force is consistent with the design state.
[0137] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. A method for lifting and docking a multi-layer non-conversion truss steel corridor structure, characterized in that: The following steps are involved: Obtain internal force control indicators, structural data of non-transformed trusses, image data, and real-time monitoring data during construction; Calibrate the position of the non-transformed truss and the preset corbels lifted into place based on the image data; A finite element model was constructed based on the structural data of the non-transformed truss, and a finite element simulation was performed based on the finite element model and internal force control indicators to obtain the hierarchical unloading and layered docking strategies; The non-converted trusses are docked in layers according to the hierarchical unloading and layered docking strategy, and the hierarchical unloading and layered docking strategy is adjusted according to the real-time monitoring data; Obtain real-time monitoring data after docking is completed to determine the docking effect and generate a construction report; Hierarchical unloading and layered docking strategies, including: docking level order, unloading ratio and simulation data; The non-converted trusses are docked in layers according to the hierarchical unloading and layered docking strategy, and the hierarchical unloading and layered docking strategy is adjusted according to the real-time monitoring data, including: S41: docking and fixing the connection points of the level corresponding to the non-converted truss with the preset corbels according to the docking level sequence; S42: when the fixing is completed, the sling is unloaded according to the unloading ratio corresponding to the current docking level sequence; S43: When the unloading is completed, the real-time monitoring data of each monitoring point in the current docking level is obtained, and the unloading ratio of the next level is adjusted according to the real-time monitoring data and the simulation data to obtain the optimized unloading ratio; S44: fixing the next docking level with the corresponding preset corbel after a preset time according to the docking level sequence, and performing sling unloading according to the optimized unloading ratio; S45: Repeat the above steps S41 to S44 until the non-conversion truss docking is completed.
2. A method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to claim 1, characterized in that: Calibrate the position of the non-transformed trusses and pre-set brackets lifted into place based on the image data, including: Acquire first image data of the non-transformed truss, and adjust the non-transformed truss to be horizontal according to the first image data; Acquire second image data between the current docking level and the preset corbel after being adjusted to the horizontal level, and construct a docking three-dimensional model based on the second image data; Determine coordinates of a plurality of docking positions of a current docking level in the docking three-dimensional model to obtain a plurality of first-class coordinates; Determine the coordinates of the preset corbels to be docked in the docking three-dimensional model to obtain a plurality of second-category coordinates; The position of the preset bracket is adjusted according to the first type coordinates and the second type coordinates, and the second type coordinates are adjusted after the adjustment is completed; Determine the corresponding relationship between the first type of coordinates and the adjusted second type of coordinates, and calculate the relative position distance; The position of the non-converted truss is adjusted according to the relative position distance, and the position calibration of the non-converted truss and the preset corbel is completed.
3. The method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to claim 2 is characterized in that: Acquiring first image data of the non-transformed truss, and adjusting the non-transformed truss to be horizontal according to the first image data, comprising: Acquire first image data of the non-converted truss after being lifted into place, construct a leveling three-dimensional model based on the first image data, and identify the plane to be leveled; Calculate the levelness of the plane to be leveled. The calculation formula for the levelness is as follows: in, is the horizontality, is the number of feature points on the selected horizontal plane, is the vertical coordinate of the feature point on the horizontal plane, is the average value of the vertical coordinates of the feature points on the horizontal plane; The target optimization function and constraints are determined based on the horizontality, where the target optimization function is as follows: The constraints are as follows: in, For sling connection points on non-transformed trusses The corresponding sling extension length, is the matrix of all sling elongations, To preset the level; The objective function and constraints are solved based on the gradient descent method to obtain the sling elongation scheduling result; The length of the sling is controlled according to the sling elongation scheduling result, and the non-conversion truss is adjusted to be horizontal.
4. The method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to claim 2 is characterized in that: The position of the preset bracket is adjusted according to the first type coordinates and the second type coordinates. After the adjustment is completed, the second type coordinates are adjusted, including: Select a second-type coordinate as the base point coordinate, and adjust the base point coordinate and the base point coordinate pair to the same horizontal line; wherein the base point coordinate pair is the first-type coordinate corresponding to the base point coordinate; Adjusting data according to the determination of the relative angle and position of the base point coordinate pair and the first type of coordinates; The relative positions of the base point coordinates and the second type coordinates are adjusted according to the adjustment data, and the adjusted second type coordinates are obtained after the adjustment is completed.
5. The method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to claim 1 is characterized in that: Obtain real-time monitoring data after docking is completed to determine the docking effect and generate a construction report, including: Obtain the internal force data, deformation data and position data of monitoring points on several completed non-conversion trusses, and process the internal force data and deformation data based on statistical principles to obtain standard internal force data and standard deformation data; Acquire real-time monitoring data of the position corresponding to the position data on the completed non-conversion truss; wherein the real-time monitoring data includes: internal force data and deformation data; Determine the deviation value between the real-time monitoring data of each monitoring point and the standard internal force data and standard deformation data to obtain the deviation data set. The calculation formula of the deviation value is as follows: in, For the The deviation value of each monitoring point, For the The deformation data of each monitoring point, For the The standard deformation data of each monitoring point, For the Internal force data of each monitoring point, For the Standard internal force data of each monitoring point; The docking coefficient is calculated based on the deviation data set. The calculation formula of the docking coefficient is as follows: in, is the docking coefficient, is the number of monitoring points, is the weight corresponding to the deviation value, For location data, is the weight corresponding to the position data; The docking effect results are determined according to the docking coefficient, and a construction report is generated based on the real-time monitoring data and docking effect results after the construction is completed.
6. The method for lifting and docking a multi-layer non-conversion truss steel corridor structure according to claim 5 is characterized in that: The docking effect results include: qualified docking effect and unqualified docking effect; The docking effect results are determined according to the docking coefficient, including: Determine whether the docking coefficient is greater than the preset docking value; if the docking coefficient is greater than the preset docking value, it is determined that the docking effect of the non-conversion truss is unqualified; if the docking coefficient is not greater than the preset docking value, it is determined that the docking effect of the non-conversion truss is qualified.
7. A multi-layer non-conversion truss steel corridor structure lifting and docking system, characterized in that: include: Data acquisition module, used to obtain internal force control indicators, structural data of non-converted trusses, image data and real-time monitoring data during construction; A position calibration module is used to calibrate the position of the non-converted truss and the preset corbels lifted into place according to the image data; The strategy generation module is used to construct a finite element model based on the structural data of the non-transformed truss, and to perform finite element simulation based on the finite element model and internal force control indicators to obtain the hierarchical unloading and layered docking strategies; A construction module is used to perform layered docking of the non-converted trusses according to the hierarchical unloading and layered docking strategy, and adjust the hierarchical unloading and layered docking strategy according to real-time monitoring data; Report generation module, used to obtain real-time monitoring data after docking is completed to determine the docking effect results and generate a construction report; Among them, the hierarchical unloading and layered docking strategies include: docking level order, unloading ratio and simulation data; The construction module performs the following operations: According to the docking level sequence, the connection points of the level corresponding to the non-converted truss are docked and fixed with the preset corbels; When the fixation is completed, the sling is unloaded according to the unloading ratio corresponding to the current docking level sequence; When the unloading is completed, the real-time monitoring data of each monitoring point in the current docking level is obtained, and the unloading ratio of the next level is adjusted according to the real-time monitoring data and simulation data to obtain the optimized unloading ratio; According to the docking level sequence, the next docking level is fixed to the corresponding preset bracket after the preset time, and the sling is unloaded according to the optimized unloading ratio; Repeat the above steps until the non-converted truss docking is completed.