Refrigerant drum and system
By injecting refrigerant such as liquid nitrogen and carbon dioxide into the refrigerant chamber, the problem of poor cooling effect in the prior art is solved, and an efficient cooling and safe and reliable cooling system is achieved.
Patent Information
- Application Number
- CN202510297818.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-13
AI Technical Summary
The existing freezing drum has poor cooling effect, small cooling capacity, corrodes the equipment, resulting in high manufacturing cost and complex system.
Refrigerants such as liquid nitrogen, carbon dioxide, R507, R717, R134a are used to inject the refrigerant into the storage chamber. During the gasification process of refrigerant, a large amount of heat is absorbed and the drum is cooled quickly, replacing the traditional calcium chloride as the refrigerant medium, and recycling gaseous refrigerant is recompressed.
It has achieved efficient cooling of the freezing drum, good system safety, large cooling capacity, fast cooling speed, high production efficiency, non-corrosion equipment, and small equipment investment.
Smart Images

Figure CN119869001A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of refrigeration drum flaking, and in particular to a refrigerant drum and a system. Background Art
[0002] There are two commonly used coagulation methods in industrial production: one is to add electrolytes (such as CaCl2, MgCl2, and AICl3 and other chemical substances) to coagulate, and the other is frozen drum coagulation.
[0003] Freeze-drum coagulation is a physical coalescence process in which the aqueous phase in the latex freezes at low temperatures (<0°C) to precipitate polymers. The specific implementation steps are to first reduce the pH value of the latex to 5.5±0.2 (stability decreases), and then bring the latex into contact with the cold surface of the drum to reduce the temperature of the latex to below 0°C, freezing it into continuous ice crystals along the surface of the drum, and the latex particles coagulate and adhere to form a film.
[0004] A Chinese patent with the authorization announcement number CN204234056U discloses a scraper cooling drum structure, which discloses a supercooling medium flow jacket inside the drum body, and cools the drum by the coolant flow; the cooling effect is poor.
[0005] For another example, publication number CN113145042A discloses a rotary drum cooling crystallization tablet making machine, including a cooling mechanism, which cools down by spraying a refrigerant; the cooling effect is poor.
[0006] The existing refrigerant uses calcium chloride, which has a small cooling capacity, corrosive to equipment, and a small ΔT temperature difference, resulting in high manufacturing costs for production equipment and complex systems.
[0007] Therefore, the problem existing in the prior art is: how to achieve efficient cooling of the freezing drum. Summary of the invention
[0008] The object of the present invention is to provide a refrigerant drum and system to solve the problem of how to achieve efficient cooling of the refrigeration drum raised in the above background technology.
[0009] The technical solution adopted by the present invention is as follows: a refrigerant drum comprises a roller, and an annular seat is provided at two ends of the roller; a left end cover is provided on the annular seat located on the left side, and a left shaft hole is provided at the center of the left end cover; a left sleeve is fixed to the left shaft hole through a first positioning nut; a right end cover is provided on the annular seat located on the right side, and a right shaft hole is provided at the center of the right end cover; a right sleeve is fixed to the right shaft hole through a second positioning nut; the left end cover, the roller, and the right end cover form a accommodating chamber for carrying the refrigerant; the inner hole of the left sleeve is rotatably connected to a first sealing bearing, and a liquid inlet pipe is rotatably connected to the first sealing bearing, and the liquid inlet pipe A valve body is provided at the right end, and a partition block is fixed to the inner hole of the valve body by a positioning screw; the left side wall of the valve body has a first branch pipe which is arranged symmetrically up and down, and the first branch pipe located on the lower side is provided with a first plug; the first branch pipe located on the upper side is provided with a spray assembly, and the spray assembly sprays the refrigerant to the inner wall of the drum; the right side wall of the valve body has a second branch pipe which is symmetrical up and down, and the second branch pipe located on the upper side is provided with a second plug; the second branch pipe located on the lower side is provided with a suction pipe; the inner hole of the right sleeve is rotatably connected to a second sealing bearing, and a liquid outlet pipe is rotatably connected to the second sealing bearing, and the left end of the liquid outlet pipe is connected to the right port of the valve body.
[0010] The left end cover is disc-shaped, a side portion of the left end cover is provided with reinforcing ribs, and a left axial hole is provided in the center of the left end cover.
[0011] The right end cover is disc-shaped, a side portion of the right end cover is provided with reinforcing ribs, and a right shaft hole is provided in the center of the right end cover.
[0012] The nozzle includes a nozzle and a fastening nut. The nozzle is threadedly connected to the horizontal pipe. The nozzle is in the shape of a T-shaped rotating part. The small diameter section of the nozzle is threadedly connected to the fastening nut. An inverted T-shaped hole is opened in the center of the nozzle. A V-shaped groove is opened on the top surface of the nozzle. The V-shaped groove runs through the small diameter section of the inverted T-shaped hole.
[0013] The liquid inlet pipe and the liquid outlet pipe are provided with a symmetrically arranged second support frame, the second support frame is located on both sides of the spray assembly, the second support frame includes a second support rod, the upper and lower ends of the second support rod are connected to a third C-shaped seat, the third C-shaped seat is fixed with a fourth C-shaped seat by a second connecting bolt, the third C-shaped seat and the fourth C-shaped seat located at the lower end are used to clamp the liquid inlet pipe, the third C-shaped seat and the fourth C-shaped seat located at the upper end clamp a straight rod, a T-shaped seat is provided on the straight rod, a U-shaped seat is connected to the T-shaped seat by a long bolt, an I-shaped seat is slidably connected to the U-shaped seat, the I-shaped seat is slidably connected to the long bolt, a third spring is sleeved on the long bolt, and the third spring is elastically connected between the U-shaped seat and the I-shaped seat; an open groove is provided on the I-shaped seat, a de-icing shovel is provided in the open groove, the de-icing shovel is used to clean the ice layer on the inner wall of the drum, and a side plate for limiting the position of the de-icing shovel is provided on the I-shaped seat.
[0014] A system using the refrigerant drum includes an ejector and a compressor, wherein the outlet side of the ejector is used to connect to a liquid inlet pipe; the inlet side of the compressor is used to connect to a liquid outlet pipe; the outlet side of the compressor is connected to a radiator, the outlet side of the radiator is connected to a tee, one outlet of the tee is connected to a first throttle valve, the outlet side of the first throttle valve is connected to a high-stage evaporator, and the outlet side of the high-stage evaporator is connected to the inlet of a nozzle portion of the ejector; the other outlet of the tee is connected to a heat exchanger, the outlet side of the heat exchanger is connected to a second throttle valve, the second throttle valve is used to reduce the pressure of the refrigerant, the outlet side of the second throttle valve is connected to a low-stage evaporator, the refrigerant outlet side of the low-stage evaporator is connected to the heat exchanger, and the outlet side of the heat exchanger is connected to the refrigerant suction port of the ejector.
[0015] The beneficial effects of the present invention are as follows: the present application adopts liquid nitrogen, carbon dioxide, R507, R717, R134a and other refrigerants, injects the refrigerant into the accommodating cavity, and the refrigerant enters the drum. During the gasification process of the refrigerant, a large amount of heat is absorbed due to latent heat, which rapidly cools the drum; it replaces the traditional calcium chloride as the refrigerant medium, and recycles the gaseous refrigerant and recompresses the circulation system; the system has good safety, fast flow rate, large latent heat cooling capacity, fast cooling speed, high production efficiency, energy saving and emission reduction, no corrosion to equipment, and the whole system is clean, small in size, and small in equipment investment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of this application.
[0017] Figure 2 It is a schematic diagram of the main cross-sectional structure of the left end cover and the right end cover.
[0018] Figure 3 This is a schematic diagram of the main cross-sectional structure of the first sealed bearing.
[0019] Figure 4 It is a schematic diagram of the main cross-sectional structure of the second sealed bearing.
[0020] Figure 5 It is a schematic diagram of the main structure of the valve body.
[0021] Figure 6 It is a schematic diagram of the main cross-sectional structure of the valve body.
[0022] Figure 7 This is a schematic diagram of the main cross-sectional structure of this application.
[0023] Figure 8 It is a schematic diagram of the main cross-sectional structure of the spray assembly.
[0024] Fig. 9 It is a schematic diagram of the main cross-sectional structure of the nozzle.
[0025] Fig.10It is a schematic diagram of the three-dimensional structure of the first support frame.
[0026] Fig.11 It is a schematic diagram of the main cross-sectional structure of the valve stem.
[0027] Fig.12 It is a schematic diagram of the main cross-sectional structure of the valve core.
[0028] Fig.13 It is a schematic diagram of the three-dimensional structure of the valve core.
[0029] Fig.14 It is a schematic diagram of the main cross-sectional structure of the pressure relief hole.
[0030] Fig.15 It is a schematic diagram of the main cross-sectional structure of the mushroom cap.
[0031] Fig.16 It is a schematic diagram of the main structure of the material pool.
[0032] Fig.17 It is a schematic diagram of the main cross-sectional structure of the arc groove.
[0033] Fig.18 It is a schematic diagram of the side cross-sectional structure of the cover plate.
[0034] Fig.19 This is a schematic diagram of the main cross-sectional structure of the overflow trough.
[0035] Fig. 20 It is a schematic diagram of the main cross-sectional structure of the plug board.
[0036] Fig.21 It is a schematic diagram of the main structure of the rotating tube.
[0037] Fig. 22 This is a schematic diagram of the main cross-sectional structure of the third sealed bearing.
[0038] Fig.23 Schematic diagram of the three-dimensional structure of the connecting rod.
[0039] Fig.24 It is a schematic diagram of the three-dimensional structure of the second support frame.
[0040] Fig.25 It is a schematic diagram of the three-dimensional structure of the second support frame and the T-shaped seat.
[0041] Fig.26 It is a schematic diagram of the side cross-sectional structure of the U-shaped seat.
[0042] Fig. 27 It is a schematic diagram of the side structure of the side panel.
[0043] Fig.28 The flowchart of the system is shown in Figure 2.
[0044] In the figure: 1, roller; 2, annular seat; 3, left end cover; 4, left shaft hole; 5, first positioning nut; 6, left sleeve; 7, right end cover; 8, right shaft hole; 9, second positioning nut; 10, right sleeve; 11, accommodating chamber; 12, first sealed bearing; 13, liquid inlet pipe; 14, valve body; 15, positioning screw; 16, partition block; 17, first branch pipe; 18, first plug; 19, spray assembly; 20, second branch pipe; 21, second plug; 22, liquid suction pipe; 23, second sealed bearing; 24, liquid outlet pipe; 25, vertical pipe; 26, horizontal pipe; 27, third plug; 28, nozzle; 29, nozzle; 30, fastening nut; 31, inverted T-shaped hole; 32, V-shaped groove; 33, first support frame; 3 4. First support rod; 35. First C-type seat; 36. First connecting bolt; 37. Second C-type seat; 38. Valve stem; 39. Valve core; 40. Rubber ring; 41. O-ring; 42. Stop seat; 43. First spring; 44. Ring groove; 45. Guide rail; 46. Guide groove; 47. Shaft rod; 48. Bushing; 49. Push plate; 50. First rounded rectangular groove; 51. Height adjustment rod; 52. Threaded pipe; 53. Float; 54. Pressure relief hole; 55. Cylindrical section; 56. Hemispherical section; 57. Rectangular section; 58. V-type seat; 59. Second spring; 60. Mushroom cap; 61. First support seat; 62. Second support seat; 63. Third support seat; 64. First bearing seat; 65. Second bearing seat; 66. The first motor; 67, driving gear; 68, driven gear; 69, material pool; 70, arc groove; 71, feed pipe; 72, discharge pipe; 73, steam channel; 74, cover plate; 75, gas distribution channel; 76, steam joint; 77, overflow groove; 78, plug plate; 79, overflow pipe; 80, horizontal groove; 81, vertical groove; 82, first wedge block; 83, plug plate; 84, slide groove; 85, second wedge block; 86, bolt hole; 87, adjusting bolt; 88, fourth support seat; 89, fifth support seat; 90, third bearing seat; 91, rotating tube; 92, circular shaft section; 93, first tooth groove section; 94, threaded section; 95, connecting rod; 96, second tooth groove section; 97, third positioning nut; 98, third Sealed bearing; 99, second rounded rectangular groove; 100, second motor; 101, turntable; 102, crank; 115, second support frame; 116, second support rod; 117, third C-type seat; 118, second connecting bolt; 119, fourth C-type seat; 120, straight rod; 121, T-shaped seat; 122, long bolt; 123, U-shaped seat; 124, I-shaped seat; 125, third spring; 126, open groove; 127, de-icing shovel; 128, side plate; 129, ejector; 130, compressor; 131, radiator; 132, three-way; 133, first throttle valve; 134, high-end side evaporator; 135, heat exchanger; 136, second throttle valve; 137, low-end side evaporator. DETAILED DESCRIPTION
[0045] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0046] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0047] In addition, the terms "first", "second", "third", "fourth" and "fifth" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0048] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] like Figures 1 to 7As shown, a refrigerant drum comprises a roller 1, which is in the shape of a circular tube, and the two ends of the roller 1 are connected to a circular ring seat 2; a left end cover 3 is connected to the circular ring seat 2 on the left side by screws, the left end cover 3 is in the shape of a circular disc, the side of the left end cover 3 has reinforcing ribs, and the center of the left end cover 3 has a left axial hole 4; a left sleeve 6 is fixed to the left axial hole 4 by a first positioning nut 5; a right end cover 7 is connected to the circular ring seat 2 on the right side by screws, the right end cover 7 is in the shape of a circular disc, the side of the right end cover 7 has reinforcing ribs, and the center of the right end cover 7 has a right axial hole 8; a right sleeve 10 is fixed to the right axial hole 8 by a second positioning nut 9; the left end cover 3, the roller 1, and the right end cover 7 form a accommodating chamber 11 for carrying refrigerant; the left axial hole 4 of the left end cover 3 The hole 4 is coaxial with the right shaft hole 8 of the right end cover 7; the inner hole of the left sleeve 6 is rotatably connected with a first sealing bearing 12, and the first sealing bearing 12 can prevent the refrigerant from overflowing. The first sealing bearing 12 is rotatably connected with a liquid inlet pipe 13, and the left end of the liquid inlet pipe 13 protrudes outside the left sleeve 6, and the right end of the liquid inlet pipe 13 is connected with a valve body 14 through a flange. The valve body 14 is a circular tubular structure, and the inner hole of the valve body 14 is fixed with a partition block 16 through a positioning screw 15. The partition block 16 is located in the middle of the valve body 14, and the partition block 16 is used to block the flow direction of the refrigerant; the left side wall of the valve body 14 has a first branch pipe 17 arranged symmetrically up and down, the first branch pipe 17 is connected to the valve body 14, and the first branch pipe 17 located on the lower side is connected with a first plug 18 through a flange; The first branch pipe 17 on the upper side is connected to a spray assembly 19 through a flange, and the spray assembly 19 sprays the refrigerant to the inner wall of the drum 1; the right side wall of the valve body 14 has a second branch pipe 20 that is symmetrical up and down, and the second branch pipe 20 is connected to the valve body 14, and the second branch pipe 20 located on the upper side is connected to a second plug 21 through a flange; the second branch pipe 20 located on the lower side is connected to a suction pipe 22 through a flange, and the lower port of the suction pipe 22 has a suction gap with the inner wall of the drum 1; the inner hole of the right sleeve 10 is rotatably connected to a second sealing bearing 23, and the second sealing bearing 23 can prevent the refrigerant from overflowing; the second sealing bearing 23 is rotatably connected to a liquid outlet pipe 24, the right end of the liquid outlet pipe 24 protrudes outside the right sleeve 10, and the left end of the liquid outlet pipe 24 is connected to the valve through a flange. The right port of the body 14 is connected; the present application adopts refrigerants such as liquid nitrogen, carbon dioxide, R507, R717, R134a, etc., and the refrigerant is injected into the accommodating chamber 11, and the refrigerant enters the drum. During the gasification process of the refrigerant, a large amount of heat is absorbed due to latent heat, which rapidly cools the drum; replacing the traditional calcium chloride as the refrigerant medium, the gaseous refrigerant is recovered and recompressed through the circulation system of the suction pipe 22, the second sealing bearing 23, and the liquid outlet pipe 24; the system has good safety, large cooling capacity, fast cooling speed, high production efficiency, no corrosion to equipment, and low investment in the whole system; the refrigerant adopts a refrigerant substance with a boiling point of -198°C to 0°C, and the refrigerant substance includes one or more of liquid nitrogen, carbon dioxide, R507, R717, R134a, etc.
[0050] The spray assembly 19 is used to spray the refrigerant onto the upper side of the drum 1. The spray assembly 19 can be any existing spray structure, such as a single-tube spray, a multi-tube spray, etc. Figure 8 and Fig. 9 As shown, one embodiment of the spray assembly 19 is that the spray assembly 19 includes a vertical pipe 25, the vertical pipe 25 is connected to the first branch pipe 17 located on the upper side, the upper end of the vertical pipe 25 is connected to a horizontal pipe 26, the horizontal pipe 26 is connected to the vertical pipe 25, the shape of the horizontal pipe 26 is an inverted V shape, and the two ends of the horizontal pipe 26 are connected to a third plug 27, and the side wall of the horizontal pipe 26 is installed with nozzles 28 arranged at equal intervals, and the nozzles 28 located at the inclined section of the horizontal pipe 26 are used for freezing the rubber film on the side of the roller 1; by setting the spray assembly 19, the refrigerant can be sprayed onto the inner wall of the roller 1 to produce a freezing effect. The nozzle 28 includes a nozzle 29 and a fastening nut 30. The nozzle 29 is threadedly connected to the cross pipe 26. The nozzle 29 is in the shape of a T-shaped rotating part. The small diameter section of the nozzle 29 is threadedly connected with the fastening nut 30. An inverted T-shaped hole 31 is opened in the center of the nozzle 29. A V-shaped groove 32 is opened on the top surface of the nozzle 29. The V-shaped groove 32 runs through the small diameter section of the inverted T-shaped hole 31. By setting the nozzle 28, the sprayed refrigerant is fan-shaped, so that the cooling of the film is more uniform.
[0051] like Fig.10 As shown, as an optimization of the embodiment, considering the stability of the support of the cross tube 26, a first support frame 33 is installed between the cross tube 26 and the liquid inlet pipe 13, and a first support frame 33 is installed between the cross tube 26 and the liquid outlet pipe 24; the first support frame 33 includes a first support rod 34, and the upper and lower ends of the first support rod 34 are connected with a first C-type seat 35, and the first C-type seat 35 is fixed with a second C-type seat 37 by a first connecting bolt 36. The first C-type seat 35 and the second C-type seat 37 at the upper end are used to clamp the cross tube 26, and the first C-type seat 35 and the second C-type seat 37 at the lower end are used to clamp the liquid inlet pipe 13 (liquid outlet pipe 24). By setting the first support frame 33, the stability of the cross tube 26 can be improved to ensure the stable spraying of the refrigerant.
[0052] like Figures 11 to 13As shown, as an optimization of the embodiment, considering that too high a refrigerant level in the drum 1 will affect the thickness of the rubber film and increase the rotational torque of the drum 1, a valve stem 38 is slidably connected to the first plug 18, and a valve core 39 is connected to the upper end of the valve stem 38. The upper end of the valve core 39 is spherical, and the side wall of the valve core 39 is slidably adapted to the first branch pipe 17. A rubber ring 40 is connected to the upper side wall of the valve core 39, and the rubber ring 40 is used to close the first branch pipe 17 located above. The lower side wall of the valve core 39 is connected to an O-type The sealing ring 41, the O-ring 41 can prevent the refrigerant from entering the first branch pipe 17 at the lower side; the lower end of the valve stem 38 is connected to a stopper 42, and the side wall of the valve stem 38 is sleeved with a first spring 43, and the first spring 43 is elastically connected between the first plug 18 and the stopper 42. The first spring 43 makes the valve core 39 in the initial state located in the first branch pipe 17 at the lower side, and the first branch pipe 17 at the upper side is in an open state; the side wall of the stopper 42 is provided with an annular groove 44; the side wall of the valve body 14 is connected to the first plug 18 and the stopper 42. A guide rail 45 is connected, and a guide groove 46 is provided on the guide rail 45. A shaft rod 47 is slidably connected to the guide groove 46. A shaft sleeve 48 is rotatably connected to the shaft rod 47. A push plate 49 is connected to the shaft sleeve 48. A first rounded rectangular groove 50 is provided on the push plate 49. The first rounded rectangular groove 50 is slidably matched with the annular groove 44. A height adjustment rod 51 is connected to the push plate 49. A threaded tube 52 is threadedly connected to the lower end of the height adjustment rod 51. A float 53 is connected to the side wall of the threaded tube 52. The float 53 can be adjusted by setting the threaded tube 52. The height of the refrigerant is controlled thereby. When the refrigerant level in the drum 1 rises, the float 53 rises, the height-adjusting rod 51 pushes the push plate 49 upward, the first spring 43 contracts, the valve core 39 is inserted into the first branch pipe 17 on the upper side, the liquid inlet pipe 13 is closed, and the liquid suction pipe 22 is still working. When the refrigerant level drops, the float 53 moves downward, and the liquid inlet pipe 13 can be opened. By arranging the guide rail 45 and the shaft rod 47, the float 53 can adapt to different liquid level conditions and has better flexibility.
[0053] like Fig.14 and Fig.15 As shown, as an optimization of the embodiment, considering that the pressure in the drum 1 increases after the refrigerant is vaporized, if the suction pipe 22 cannot discharge the refrigerant in the drum 1 in time, there is a safety hazard of explosion. A pressure relief hole 54 is opened on the top surface of the second plug 21. The pressure relief hole 54 is composed of a cylindrical section 55, a hemispherical section 56, and a rectangular section 57 from top to bottom. The rectangular section 57 is fixed with a V-shaped seat 58 by screws. The horizontal section of the V-shaped seat 58 is connected to a second spring 59. The upper end of the second spring 59 is connected to a mushroom cap 60. The spherical surface of the mushroom cap 60 is adapted to the hemispherical section 56. When the pressure in the drum 1 is relatively high, the vaporized refrigerant will squeeze the mushroom cap 60 downward, the second spring 59 will contract, the pressure relief hole 54 will open, and the pressure will be discharged through the liquid outlet pipe 24, thereby improving the safety of film freezing.
[0054] like Figure 16~Figure 18As shown, as an optimization of the embodiment, it also includes a first support seat 61, a second support seat 62, and a third support seat 63. The first support seat 61 is equipped with a first bearing seat 64, and the first bearing seat 64 is rotatably connected to the left sleeve 6; the second support seat 62 is equipped with a second bearing seat 65, and the second bearing seat 65 is rotatably connected to the right sleeve 10; the third support seat 63 is equipped with a first motor 66, and the first motor 66 is connected to a driving gear 67, and the driving gear 67 is meshed with a driven gear 68, and the driven gear 68 is connected to the left sleeve 6; the left sleeve 6 is driven to rotate by the first motor 66, and then the drum 1 starts to rotate to perform the film freezing operation; it also includes a material pool 69, and the top surface of the material pool 69 has an arc groove 70, and the arc groove 70 is used to add latex, the drum 1 is concentric with the arc groove 70, and the rotation of the drum 1 can adhere to the latex in the arc groove 70 and freeze it, so that the latex forms a film. A feed pipe 71 is installed on the right side wall of the material pool 69, and a discharge pipe 72 is installed on the right side wall of the material pool 69, and the feed pipe 71 is located above the discharge pipe 72; the top surface of the material pool 69 is provided with steam channels 73 arranged at equal intervals, and a cover plate 74 is fixed to the top surface of the material pool 69 by screws, and the number of the cover plates 74 is 2, and the bottom surfaces of the two cover plates 74 have gas separation channels 75 connected to the steam channels 73, and steam connectors 76 are installed on the gas separation channels 75, and the steam connector 76 on one side is used for injecting steam, and the steam connector 76 on the other side is used for discharging steam. By setting the steam channel 73, the latex in the arc groove 70 can be heated to prevent its condensation.
[0055] like Fig.19 and Fig. 20 As shown, as an optimization of the embodiment, considering that the latex level in the material pool 69 is uncertain, the thickness of the rubber film is also difficult to control, an overflow groove 77 is provided on the left side of the material pool 69, and the shape of the overflow groove 77 is an inverted Z-shape. The outer wall of the material pool 69 is fixed with a plugging plate 78 that closes the overflow groove 77 by screws, and the plugging plate 78 is connected to an overflow pipe 79 that is connected to the overflow groove 77; a transverse groove 80 and a vertical groove 81 are provided on the left side wall of the material pool 69, and the transverse groove 80 is connected to the vertical groove 81, and a first wedge block 82 is slidably connected in the vertical groove 81, and the top surface of the first wedge block 82 is connected to a plug plate 83, and the upper end of the plug plate 83 Extending into the upper horizontal section of the overflow trough 77, the insert plate 83 can control the overflow height and thus control the liquid level of the latex. The inclined surface of the first wedge block 82 is provided with a slide groove 84, and the second wedge block 85 is slidably connected to the slide groove 84. The inclined surface of the second wedge block 85 is slidably adapted to the inclined surface of the first wedge block 82; the second wedge block 85 is provided with a bolt hole 86, and the bolt hole 86 is passed through an adjusting bolt 87, and the adjusting bolt 87 is threadedly connected to the material pool 69. By rotating the adjusting bolt 87, the second wedge block 85 moves to the right, thereby pushing the first wedge block 82 to move upward. At this time, the insert plate 83 rises, thereby realizing the control of the latex liquid level.
[0056] like Figures 21 to 23 As shown, as an optimization of the embodiment, considering that the spraying position of the spray assembly 19 is single and the freezing effect needs to be improved, it also includes a fourth support seat 88 and a fifth support seat 89. The fourth support seat 88 is equipped with a third bearing seat 90, and the third bearing seat 90 is rotatably connected with a rotating tube 91. The rotating tube 91 is composed of a circular shaft segment 92, a first tooth groove segment 93, and a threaded segment 94 arranged from left to right. The circular shaft segment 92 is connected to the liquid outlet pipe 24 through a flange. A connecting rod 95 is installed on the first tooth groove segment 93. The connecting rod 95 has a second tooth groove segment 96 meshing with the first tooth groove segment 93. The threaded segment 94 is screwed with a third positioning nut 97 for fixing the connecting rod 95. The threaded segment 94 94 is rotatably connected to a third sealed bearing 98, which can prevent the refrigerant from overflowing; a second rounded rectangular groove 99 is provided on the end face of the connecting rod 95; a second motor 100 is installed on the fifth support seat 89, and a turntable 101 is installed on the shaft end of the second motor 100, and a crank 102 is connected to the eccentric position of the turntable 101, and the crank 102 is adapted to the second rounded rectangular groove 99. The movement process is as follows: the second motor 100 drives the turntable 101 to rotate, and the crank 102 performs a full-circle rotation motion, and drives the rotating tube 91 to swing back and forth through the connecting rod 95, thereby causing the spray assembly 19 to swing back and forth, so that the injection position can be changed, the cooling is uniform, and the freezing effect is improved.
[0057] like Figure 24~Figure 27As shown, as an optimization of the embodiment, considering that the refrigerant is easy to freeze on the inner wall of the drum 1 after being sprayed out, the liquid inlet pipe 13 and the liquid outlet pipe 24 are installed with symmetrically arranged second support frames 115, the angle between the two second support frames 115 is 90°, the second support frames 115 are located on both sides of the spray assembly 19, the second support frames 115 include a second support rod 116, the upper and lower ends of the second support rod 116 are connected with a third C-shaped seat 117, the third C-shaped seat 117 is fixed with a fourth C-shaped seat 119 by a second connecting bolt 118, the third C-shaped seat 117 and the fourth C-shaped seat 119 at the lower end are used to clamp the liquid inlet pipe 13 (liquid outlet pipe 24), the third C-shaped seat 117 and the fourth C-shaped seat 119 at the upper end clamp a straight rod 120, the straight rod 120 is connected with a T-shaped seat 121, and the T-shaped seat 1 A U-shaped seat 123 is connected to 21 through a long bolt 122, and an I-shaped seat 124 is slidably connected to the U-shaped seat 123. The I-shaped seat 124 is slidably connected to the long bolt 122. A third spring 125 is sleeved on the long bolt 122, and the third spring 125 is elastically connected between the U-shaped seat 123 and the I-shaped seat 124; an open groove 126 is provided on the I-shaped seat 124, and an ice-removing shovel 127 is installed in the open groove 126. The ice-removing shovel 127 is used to clean the ice layer on the inner wall of the drum 1. A side plate 128 is fixed to the I-shaped seat 124 by screws, and the side plate 128 can limit the position of the ice-removing shovel 127. By arranging the ice-removing shovel 127 on two sides of the spray assembly 19, it can move synchronously with the reciprocating swing of the spray assembly 19, and the ice-removing shovel 127 can hang on the ice layer on the inner wall of the drum 1, thereby improving the freezing effect of the refrigerant.
[0058] like Fig.28As shown, further, a system using the above-mentioned refrigerant drum is proposed, including an ejector 129 and a compressor 130, wherein the outlet side of the ejector 129 is used to connect to the liquid inlet pipe 13; the inlet side of the compressor 130 is used to connect to the liquid outlet pipe 24; the outlet side of the compressor 130 is connected to a radiator 131, the outlet side of the radiator 131 is connected to a tee 132, one outlet of the tee 132 is connected to a first throttle valve 133, the outlet side of the first throttle valve 133 is connected to a high-stage side evaporator 134, the outlet side of the high-stage side evaporator 134 is connected to the inlet of the nozzle part of the ejector 129; the other outlet of the tee 132 is connected to a heat exchanger 135, The outlet side of the heat exchanger 135 is connected to a second throttle valve 136, which is used to reduce the pressure of the refrigerant. The outlet side of the second throttle valve 136 is connected to a low-stage evaporator 137. The refrigerant outlet side of the low-stage evaporator 137 is connected to the heat exchanger 135, and the outlet side of the heat exchanger 135 is connected to the refrigerant suction port of the ejector 129. The heat exchanger 135 enables the high-pressure refrigerant flowing into the second throttle valve 136 to exchange heat with the low-stage low-pressure refrigerant flowing out of the low-stage evaporator 137. The system reduces the pressure ratio of the compressor 130 and the energy consumption of the compressor 130 by setting the ejector 129, thereby realizing dual-temperature zoned refrigeration.
[0059] Although the present invention has been described in detail with reference to the aforementioned examples, it is still possible for those skilled in the art to make and modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A refrigerant drum, comprising a drum (1), characterized in that: The two ends of the drum (1) are provided with annular seats (2); the left end cover (3) is provided on the left end cover (2), and the center of the left end cover (3) has a left shaft hole (4); a left sleeve (6) is fixed to the left shaft hole (4) through a first positioning nut (5); the right end cover (7) is provided on the right end cover (2), and the center of the right end cover (7) has a right shaft hole (8); a right sleeve (10) is fixed to the right shaft hole (8) through a second positioning nut (9); the left end cover (3), the drum (1), and the right end cover (7) form a containing chamber (11) for carrying the refrigerant; the inner hole of the left sleeve (6) is rotatably connected to a first sealing bearing (12), and the first sealing bearing (12) is rotatably connected to a liquid inlet pipe (13), and a valve body (14) is provided at the right end of the liquid inlet pipe (13), and the inner hole of the valve body (14) is provided with a valve body (14). The hole is fixed with a partition block (16) by a positioning screw (15); the left side wall of the valve body (14) has a first branch pipe (17) arranged symmetrically in the upper and lower parts, and the first branch pipe (17) located on the lower side is provided with a first plug (18); the first branch pipe (17) located on the upper side is provided with a spray assembly (19), and the spray assembly (19) sprays the refrigerant toward the inner wall of the drum (1); the right side wall of the valve body (14) has a second branch pipe (20) arranged symmetrically in the upper and lower parts, and the second branch pipe (20) located on the upper side is provided with a second plug (21); the second branch pipe (20) located on the lower side is provided with a liquid suction pipe (22); the inner hole of the right sleeve (10) is rotatably connected to a second sealing bearing (23), and a liquid outlet pipe (24) is rotatably connected to the second sealing bearing (23), and the left end of the liquid outlet pipe (24) is connected to the right port of the valve body (14).
2. A refrigerant drum according to claim 1, characterized in that: The spray assembly (19) comprises a vertical pipe (25), the vertical pipe (25) being connected to the first branch pipe (17) located on the upper side, a horizontal pipe (26) being provided at the upper end of the vertical pipe (25), the horizontal pipe (26) being in an inverted V-shape, third plugs (27) being provided at two ends of the horizontal pipe (26), and spray heads (28) being arranged at equal intervals on the side wall of the horizontal pipe (26), the spray heads (28) located at the inclined section of the horizontal pipe (26) being used for freezing the film on the side of the freezing drum (1).
3. A refrigerant drum according to claim 2, characterized in that: A first support frame (33) is provided between the transverse tube (26) and the liquid inlet tube (13), and a first support frame (33) is provided between the transverse tube (26) and the liquid outlet tube (24); the first support frame (33) comprises a first support rod (34), and a first C-shaped seat (35) is provided at the upper end and the lower end of the first support rod (34); a second C-shaped seat (37) is fixed to the first C-shaped seat (35) via a first connecting bolt (36); the first C-shaped seat (35) and the second C-shaped seat (37) at the upper end are used to clamp the transverse tube (26), and the first C-shaped seat (35) and the second C-shaped seat (37) at the lower end are used to clamp the liquid inlet tube (13).
4. A refrigerant drum according to claim 1, characterized in that: The first plug (18) is slidably connected to a valve stem (38); the upper end of the valve stem (38) is provided with a valve core (39); the side wall of the valve core (39) is slidably matched with the first branch pipe (17); the upper side wall of the valve core (39) is provided with a rubber ring (40); the rubber ring (40) is used to close the first branch pipe (17) located above; the lower side wall of the valve core (39) is provided with an O-ring (41); the lower end of the valve stem (38) is provided with a stopper (42); the side wall of the valve stem (38) is sleeved with a first spring (43); the first spring (43) is located between the first plug (18) and the stopper (42) in an elastically connected manner; the stopper (42) The valve body (14) is provided with a guide rail (45) on the side wall thereof, the guide rail (45) having a guide groove (46), a shaft rod (47) being slidably connected to the guide groove (46), a shaft sleeve (48) being rotatably connected to the shaft rod (47), a push plate (49) being provided on the shaft sleeve (48), a first rounded rectangular groove (50) being provided on the push plate (49), the first rounded rectangular groove (50) being slidably matched with the annular groove (44); the push plate (49) is provided with a height adjustment rod (51), a threaded tube (52) being threadedly connected to the lower end of the height adjustment rod (51), and a float (53) being provided on the side wall of the threaded tube (52).
5. The refrigerant drum according to claim 1, characterized in that: The top surface of the second plug (21) is provided with a pressure relief hole (54), the pressure relief hole (54) being composed of a cylindrical section (55), a hemispherical section (56), and a rectangular section (57) from top to bottom, the rectangular section (57) being provided with a V-shaped seat (58), the horizontal section of the V-shaped seat (58) being provided with a second spring (59), the upper end of the second spring (59) being provided with a mushroom cap (60), the spherical surface of the mushroom cap (60) being adapted to fit the hemispherical section (56).
6. A refrigerant drum according to claim 1, characterized in that: The invention also comprises a first support seat (61), a second support seat (62), and a third support seat (63). The first support seat (61) is provided with a first bearing seat (64), and the first bearing seat (64) is rotatably connected to the left sleeve (6); the second support seat (62) is provided with a second bearing seat (65), and the second bearing seat (65) is rotatably connected to the right sleeve (10); the third support seat (63) is provided with a first motor (66), and the first motor (66) is provided with a driving gear (67), and the driving gear (67) is meshed with a driven gear (68), and the driven gear (68) is connected to the left sleeve (6); and the invention also comprises a material pool (69), and the top surface of the material pool (69) has an arc groove (70), and the arc groove (70) is used to add latex. The roller (1) rotates to pick up the latex in the arc-shaped groove (70) and freeze it, so that the latex forms a film; a feed pipe (71) is provided on the right side wall of the material pool (69); a discharge pipe (72) is provided on the right side wall of the material pool (69); the feed pipe (71) is located above the discharge pipe (72); the top surface of the material pool (69) is provided with steam channels (73) arranged at equal intervals; the top surface of the material pool (69) is provided with a cover plate (74); the number of the cover plates (74) is 2; the bottom surfaces of the two cover plates (74) are provided with gas distribution channels (75) connected to the steam channels (73); a steam joint (76) is provided on the gas distribution channel (75); the steam joint (76) on one side is used to inject steam, and the steam joint (76) on the other side is used to discharge steam.
7. A refrigerant drum according to claim 6, characterized in that: The left side of the material pool (69) is provided with an overflow groove (77), the shape of the overflow groove (77) is an inverted Z-shape, the outer side wall of the material pool (69) is provided with a blocking plate (78) for closing the overflow groove (77), and the blocking plate (78) is provided with an overflow pipe (79) connected to the overflow groove (77); the left side wall of the material pool (69) is provided with a transverse groove (80) and a vertical groove (81), the transverse groove (80) is connected to the vertical groove (81), and a first wedge block (82) is slidably connected in the vertical groove (81), and the first wedge block (82) is provided with a first wedge block (82). 2) is provided with an insert plate (83), the upper end of the insert plate (83) extends into the upper horizontal section of the overflow groove (77), the inclined surface of the first wedge block (82) is provided with a slide groove (84), the slide groove (84) is slidably connected to the second wedge block (85), the inclined surface of the second wedge block (85) is slidably adapted to the inclined surface of the first wedge block (82); the second wedge block (85) is provided with a bolt hole (86), the bolt hole (86) is penetrated by an adjusting bolt (87), and the adjusting bolt (87) is threadedly connected to the material pool (69).
8. The refrigerant drum according to claim 6, characterized in that: The invention also comprises a fourth support seat (88) and a fifth support seat (89). The fourth support seat (88) is provided with a third bearing seat (90). The third bearing seat (90) is rotatably connected with a rotating tube (91). The rotating tube (91) is composed of a circular shaft section (92), a first tooth groove section (93), and a threaded section (94) arranged from left to right. The circular shaft section (92) is connected to the liquid outlet pipe (24) via a flange. The first tooth groove section (93) is provided with a connecting rod (95). The connecting rod (95) has a second tooth groove section meshing with the first tooth groove section (93). (96), a third positioning nut (97) for fixing the connecting rod (95) is screwed onto the threaded section (94), and a third sealing bearing (98) is rotatably connected to the threaded section (94) of the rotating tube (91); a second rounded rectangular groove (99) is provided on the end surface of the connecting rod (95); a second motor (100) is provided on the fifth support seat (89), a rotating disk (101) is provided at the shaft end of the second motor (100), and a crank (102) is provided at an eccentric position of the rotating disk (101), and the crank (102) is adapted to fit the second rounded rectangular groove (99).
9. The refrigerant drum according to claim 1, characterized in that: The refrigerant is a refrigerant material that gasifies at a boiling point of -198°C to 0°C, and the refrigerant material includes one or more of liquid nitrogen, carbon dioxide, R507, R717, and R134a.
10. A system using the refrigerant drum according to any one of claims 1 to 9, comprising an ejector (129) and a compressor (130), characterized in that: The outlet side of the ejector (129) is used to connect to the liquid inlet pipe (13); the inlet side of the compressor (130) is used to connect to the liquid outlet pipe (24); the outlet side of the compressor (130) is connected to the radiator (131); the outlet side of the radiator (131) is connected to the tee (132); one outlet of the tee (132) is connected to the first throttle valve (133); the outlet side of the first throttle valve (133) is connected to the high-stage evaporator (134); the outlet side of the high-stage evaporator (134) is connected to the ejector (129); 9); the other outlet of the tee (132) is connected to the heat exchanger (135), the outlet side of the heat exchanger (135) is connected to the second throttle valve (136), the second throttle valve (136) is used to reduce the pressure of the refrigerant, the outlet side of the second throttle valve (136) is connected to the low-stage evaporator (137), the refrigerant outlet side of the low-stage evaporator (137) is connected to the heat exchanger (135), and the outlet side of the heat exchanger (135) is connected to the refrigerant suction port of the ejector (129).
Citation Information
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Cooling rotary drum structure of scraper
CN204234056U
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