Drum-type pulping machine

By setting up a crushing deflector and a negative angle flip plate in a drum pulping machine, the complex pulping process for complex components in the prior art is solved, and the sufficient crushing and stirring of the materials is achieved, the process is simplified and efficiency is improved.

CN119869307AActive Publication Date: 2025-04-25TIANJIN SAIZHI GROUTING EQUIP CO LTD

Patent Information

Application Number
CN202510108682.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-04-25
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

The existing drum pulping machines have complex pulping processes for materials with complex components, requiring additional screening equipment, resulting in complex processes.

Method used

A drum pulping machine is designed, and a plurality of broken deflectors and negative angle flips are arranged in the drum body. Through the spiral arrangement of the broken deflectors and the turning of the negative angle flips, sufficient crushing and stirring of the material is achieved, eliminating the setting of the screening equipment.

Benefits of technology

Through this design, materials with complex components can be effectively crushed and stirred, simplified the pulping process, avoided additional screening steps, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of pulping equipment, and discloses a drum-type pulping machine which comprises a drum body, a plurality of crushing guide plates arranged at intervals are arranged in the drum body, and the plurality of crushing guide plates are spirally arranged on the inner wall of the drum body; the multiple negative angle turning plates are arranged on the inner wall of the roller body at intervals; the driving mechanism is arranged on the bottom support and drives the roller body to rotate. By means of the crushing guide plate and the negative-angle turning plate arranged in the roller body, materials with complex components can be fully crushed and stirred, screening equipment is omitted, and the pulping process is optimized.
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Description

Technical Field

[0001] The invention relates to the field of pulping equipment, in particular to a drum type pulping machine. Background Art

[0002] The drum pulping machine is a device used to fully mix pulping raw materials with water to form a slurry of required concentration.

[0003] The existing drum pulping machine has high requirements for pulping raw materials and can usually only produce pulp for a few specific materials. For materials with complex components, screening equipment needs to be added at the feed end. The materials must be screened by the screening equipment before pulping can be carried out, which makes the pulping process more complicated. Summary of the invention

[0004] Based on the above problems, the object of the present invention is to provide a drum pulping machine to solve the problems existing in the above prior art.

[0005] The present invention adopts the following technical solution:

[0006] The present invention provides a drum pulping machine, comprising:

[0007] A drum body, wherein a plurality of intervally arranged crushing guide plates are arranged inside the drum body, and the plurality of crushing guide plates are spirally arranged on the inner wall of the drum body;

[0008] A negative angle flap, wherein a plurality of negative angle flaps are provided, and the plurality of negative angle flaps are arranged at intervals on the inner wall of the drum body;

[0009] The driving mechanism is arranged on the bottom bracket, and the driving mechanism drives the drum body to rotate.

[0010] Furthermore, the crushing guide plate includes a plate body 1, one side of which is connected to the inner wall of the drum body, and the other side of which is provided with a plurality of crushing teeth at intervals.

[0011] Furthermore, it also includes a material initial mixing mechanism, which is arranged correspondingly at the inlet end of the drum body; the material initial mixing mechanism includes a feed hopper, the bottom of the feed hopper corresponds to the inlet end of the drum body, and a water inlet flushing component is arranged on the top.

[0012] Furthermore, the water inlet flushing assembly includes a flushing water ring arranged on the inner wall of the top of the feed hopper, and a narrow water outlet is provided at the bottom of the flushing water ring; one side of the flushing water ring is connected to a water guide sleeve, and the water guide sleeve is connected to a water inlet pipe, and the water inlet pipe is connected to an external water source.

[0013] Furthermore, it also includes a discharge filtering mechanism, which is correspondingly arranged at the outlet end of the drum body; the discharge filtering mechanism includes an annular filter connected to the side wall of the outlet end of the drum body, and the annular filter is located in a shell, and the shell is provided with a slag outlet on the side away from the drum body, and a slurry outlet at the bottom.

[0014] Furthermore, the outlet side of the drum body is arranged as a tapered section, and the inner wall of the tapered section is provided with a plurality of lifting flaps at intervals along the circumferential direction, and the ends of the lifting flaps extend into the annular filter.

[0015] Furthermore, it also includes a plurality of spiral filter pulp guide plates, and the plurality of filter pulp guide plates are arranged at intervals on the inner wall of the annular filter screen.

[0016] Furthermore, a roller positioning mechanism is provided on both sides of the roller body, and the roller positioning mechanism includes an adjustment component arranged on the base, and a positioning wheel is rotatably connected to the action end of the adjustment component, and the positioning wheel is in rolling contact with a positioning ring, and the positioning ring is sleeved on the outer periphery of the roller body.

[0017] Furthermore, the adjustment component includes a guide groove arranged on the base, a slider is slidably connected in the guide groove, one end of the slider extends to the outside of the guide groove and is rotatably connected to the positioning wheel through a mounting seat, and the other end is rotatably connected to an adjusting screw, the end of the adjusting screw passes through the guide groove and is rotatably connected thereto, and a plurality of locking nuts are threadedly connected to the adjusting screw for locking and fixing it.

[0018] Furthermore, the driving mechanism includes two active rollers and at least two driven rollers, the two active rollers are arranged at the two ends of one side of the drum body, and the driven rollers are arranged at intervals on the other side of the drum body; the active rollers and the driven rollers are both rotatably connected to the base through wheel seats, and are in rolling contact with the outer wall of the drum body; a transmission shaft is arranged between the two active rollers, and both ends of the transmission shaft are connected to the corresponding active rollers through universal joints; a power assembly is arranged on the base, and the power assembly is dynamically connected to one of the active rollers.

[0019] Compared with the prior art, the beneficial technical effects of the present invention are:

[0020] The present invention can fully crush and stir materials with complex components by means of the crushing guide plate and the negative angle flap arranged inside the drum body, thereby eliminating the need for setting up screening equipment and optimizing the pulping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the drum-type pulping machine of the present invention;

[0023] Figure 2 It is a schematic diagram of the partial structure inside the drum body of the present invention;

[0024] Figure 3 This is a first state diagram of the negative angle flap of the present invention;

[0025] Figure 4 This is a second state diagram of the negative angle flap of the present invention;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the crushing guide plate of the present invention;

[0027] Figure 6 It is a schematic diagram of a three-dimensional structure of a part of the drum-type pulping machine of the present invention;

[0028] Figure 7 It is a schematic diagram of the external structure of the drum-type pulping machine of the present invention;

[0029] Figure 8 It is a schematic diagram of the internal structure of the drum-type pulping machine of the present invention;

[0030] Fig. 9 It is a schematic diagram of the three-dimensional structure of the plate body 2 of the present invention;

[0031] Fig.10 It is a three-dimensional structural schematic diagram of the roller positioning mechanism of the present invention.

[0032] Description of the accompanying drawings: 1. drum body; 2. crushing guide plate; 21. plate body 1; 210. through hole 1; 22. crushing teeth; 3. negative angle flap; 4. driving mechanism; 41. active roller; 42. driven roller; 43. wheel seat; 431. bearing bracket; 432. bearing; 433. wheel axle; 44. transmission shaft; 45. universal joint; 46. power assembly; 461. driving motor; 462. reducer; 5. bottom support; 6. material primary mixing mechanism; 61. feed hopper; 62. water inlet flushing assembly; 621. flushing Water brush ring; 622, water guide sleeve; 623, water inlet pipe; 7, discharge filter mechanism; 71, annular filter screen; 72, shell; 720, slag outlet; 721, slurry outlet; 73, slurry filter guide plate; 731, plate body II; 7310, through hole II; 8, lifting flap; 9, drum positioning mechanism; 91, adjustment component; 911, guide groove; 912, slider; 913, mounting seat; 914, adjustment screw; 915, locking nut; 916, limit plate; 92, positioning wheel; 93, positioning ring; 10, sealing cover. DETAILED DESCRIPTION

[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0034] like Figure 1-Figure 2 As shown, the present embodiment discloses a drum pulping machine, comprising a drum body 1, wherein a plurality of crushing guide plates 2 are arranged at intervals inside the drum body 1, and the plurality of crushing guide plates 2 are arranged in a spiral shape on the inner wall of the drum body 1; a plurality of negative angle flaps 3 are provided, and the plurality of negative angle flaps 3 are fixed at intervals on the inner wall of the drum body 1; a driving mechanism 4 is arranged on a base 5, and the driving mechanism 4 drives the drum body 1 to rotate.

[0035] In this embodiment, the material and water enter the inside of the drum body 1 through the inlet end of the drum body 1, and the drum body 1 is driven to rotate by the driving mechanism 4. When the drum body 1 rotates, the crushing guide plate 2 and the negative angle flap 3 are driven to move synchronously; the mixture of the material and the water is continuously cut by the crushing guide plate 2 and pushed toward the outlet end of the drum body 1, and the mixed material is continuously flipped up by the negative angle flap 3. The mixed material after flipping up falls under the action of gravity, which can generate surges on the inner wall of the drum body 1. At the same time, due to the negative angle assembly (such as Figure 3 As shown), the negative angle flap 3 is located on the front side wall of the drum body 1; when the drum body 1 rotates 180° clockwise (as shown Figure 4 As shown in the figure, the negative angle flap 3 is located on the rear side wall of the drum body 1, and has a certain inclination angle in the direction away from the mixed material; under the joint action of the crushing guide plate 2 and the negative angle flap 3, the mixed material can be pushed and rolled backwards, thereby increasing the mixing time and cutting times of the mixed material inside the drum body 1, so that the material can be fully crushed and mixed.

[0036] It should be noted that Figure 2 , Figure 3 , Figure 4 The direction indicated by the hollow arrow is the direction in which the mixed material is advanced.

[0037] By adopting this solution, the present invention can fully crush and stir materials with complex components through the arrangement of the above-mentioned structure, thereby eliminating the need for the arrangement of screening equipment and optimizing the pulping process.

[0038] Further optimization scheme, such as Figure 2 As shown, the angle a between the negative angle flap 3 and the crushing guide plate 2 on the same side is set to 60°-80°; the angle b between the negative angle flap 3 and the axis of the drum body 1 is set to 3°-5°. Specifically, the angle a is preferably 65°, and the angle b is preferably 5°.

[0039] Further optimization scheme, such as Figure 5 As shown, the crushing guide plate 2 includes a plate body 21, one side of the plate body 21 is connected to the inner wall of the drum body 1, and the other side has a plurality of crushing teeth 22 fixed at intervals.

[0040] In this embodiment, the plate 1 21 is a fan-shaped structure, which is fixedly connected to the inner wall of the drum body 1; the plate 1 21 is provided with a plurality of through holes 1 210 arranged at intervals. The plate 1 21 and the crushing teeth 22 can achieve the effect of cutting, crushing and pushing the mixed material.

[0041] Further optimization scheme, such as Figure 1 , Figure 6 As shown, it also includes a material preliminary mixing mechanism 6, which is correspondingly arranged at the inlet end of the drum body 1; the material preliminary mixing mechanism 6 includes a feed hopper 61, the bottom of the feed hopper 61 corresponds to the inlet end of the drum body 1, and a water inlet flushing component 62 is arranged on the top.

[0042] In this embodiment, the feed hopper 61 is fixed on the hopper bracket, and the hopper bracket is fixed on the base 5. When the material falls into the feed hopper 61, the material is flushed by the water flushing component 62, which can play a role in preliminary mixing of the material.

[0043] To further optimize the solution, the water inlet flushing component 62 includes a flushing water ring 621 fixedly connected to the inner wall of the top of the feed hopper 61, and a narrow water outlet is provided at the bottom of the flushing water ring 621; one side of the flushing water ring 621 is fixedly connected to a water guide sleeve 622, and the water guide sleeve 622 is fixedly connected to a water inlet pipe 623, and the water inlet pipe 623 is connected to an external water source.

[0044] In this embodiment, the flushing water ring 621 and the water outlet are both U-shaped structures, and the external water source is pressurized high-pressure water. The high-pressure water enters the interior of the water guide sleeve 622 through the water inlet pipe 623, and then enters the flushing water ring 621 through the water guide sleeve 622. The material falling into the feed hopper 61 is flushed at multiple angles through the water outlet at the bottom of the flushing water ring 621, which can improve the mixing effect with the material.

[0045] Further optimization scheme, such as Figure 1 , Figure 6 , Figure 7As shown, the driving mechanism 4 includes two active rollers 41 and at least two driven rollers 42, the two active rollers 41 are arranged at both ends of one side of the drum body 1, and the driven rollers 42 are arranged at intervals on the other side of the drum body 1; the active rollers 41 and the driven rollers 42 are both rotatably connected to the base 5 through a wheel seat 43, and both are in rolling contact with the outer wall of the drum body 1; a transmission shaft 44 is arranged between the two active rollers 41, and both ends of the transmission shaft 44 are connected to the corresponding active rollers 41 through universal joints 45; a power assembly 46 is arranged on the base 5, and the power assembly 46 is dynamically connected to one of the active rollers 41.

[0046] In this embodiment, the active roller 41 and the driven roller 42 are both configured as rubber rollers. There are two driven rollers 42, which are arranged at both ends of the drum body 1 and correspond one to one with the active roller 41 respectively; the active roller 41, the driven roller 42 and the positioning ring 93 located on the same side are configured to be clearance-fitted.

[0047] The wheel seat 43 includes a bearing bracket 431 fixedly connected to the base 5, and bearings 432 are fixed to the tops of both sides of the bearing bracket 431 by bolts. A horizontally arranged wheel axle 433 is provided above the bearing bracket 431, and the wheel axle 433 is rotatably connected through two bearings 432, and the rubber roller is fixedly sleeved on the wheel axle 433.

[0048] The power assembly 46 includes a driving motor 461, which is fixed to the base 5 through a motor bracket, the input end of the coupling 1 is connected to the output shaft of the driving motor 461 through a key, the output end of the coupling 1 is connected to the input shaft of the reducer 462 through a key, and the reducer 462 is fixed to the base 5 through the reducer 462 bracket; the input end of the coupling 2 is connected to the output shaft of the reducer 462 through a key, and the output end of the coupling 2 is connected to the wheel shaft 433 of one of the active rollers 41 through a key. Through the arrangement of the above structure, in coordination with the roller positioning mechanism 9, the effect of driving the roller body 1 to rotate stably can be achieved.

[0049] Further optimization scheme, such as Figure 1 , Figure 7 , Figure 8 As shown, it also includes a discharge filtering mechanism 7, which is correspondingly arranged at the outlet end of the drum body 1; the discharge filtering mechanism 7 includes an annular filter screen 71 fixedly connected to the side wall of the outlet end of the drum body 1, and the annular filter screen 71 is located in a shell 72. The shell 72 is provided with a slag outlet 720 on the side away from the drum body 1, and a slurry outlet 721 at the bottom.

[0050] In this embodiment, the shell 72 is fixed on the support frame, and the support frame is fixed on the bottom bracket 5. When the drum body 1 rotates, the annular filter screen 71 will be driven to rotate synchronously; the mixed slurry in the drum body 1 enters the annular filter screen 71 through the outlet end, and the continuously rotating annular filter screen 71 is conducive to filtering the mixed slurry; qualified slurry falls to the bottom of the shell 72 through the annular filter screen 71 and is discharged through the slurry outlet 721; unqualified waste residues are intercepted by the annular filter screen 71 and can be discharged through the residue outlet 720.

[0051] Further optimization scheme, such as Figure 7 As shown, an inspection hole is provided on the side wall of the drum body 1, and a sealing cover 10 is fixedly connected to the inspection hole by bolts. The inspection hole can be opened or closed by the provided sealing cover 10; and the inspection hole is convenient for operators to perform inspection.

[0052] Further optimization scheme, such as Figure 8 As shown, the outlet side of the drum body 1 is arranged as a tapered section, and a plurality of lifting flaps 8 are fixedly connected to the inner wall of the tapered section at intervals along the circumferential direction, and the ends of the lifting flaps 8 extend into the annular filter screen 71 .

[0053] In this embodiment, when the drum body 1 rotates, it will drive the lifting flap 8 to move synchronously; the mixed slurry at this location can be continuously lifted to the annular filter screen 71 for filtration through the lifting flap 8.

[0054] Further optimization scheme, such as Figure 8 , Fig. 9 As shown, it also includes a plurality of spiral slurry guide plates 73 , and the plurality of slurry guide plates 73 are arranged at intervals on the inner wall of the annular filter screen 71 .

[0055] In this embodiment, each filter slurry guide plate 73 includes a multi-section plate body 731, which is spirally arranged on the inner wall of the annular filter 71; the plate body 731 is fixedly connected to the inner wall of the annular filter 71, the plate body 731 is a fan-shaped structure, and a plurality of spaced through holes 7310 are provided on the plate body 731.

[0056] By adopting this solution, when the annular filter 71 rotates with the drum body 1, the filter slurry guide plate 73 can continuously push the mixed slurry in the annular filter 71 toward the slag outlet 720, which can not only improve the separation efficiency between qualified slurry and waste slag, but also push the waste slag trapped in the annular filter 71 to the slag outlet 720 for discharge.

[0057] Further optimization scheme, such as Figure 6 , Fig.10As shown, roller positioning mechanisms 9 are provided on both sides of the roller body 1, and the roller positioning mechanisms 9 include an adjustment component 91 provided on the bottom bracket 5, and a positioning wheel 92 is rotatably connected to the action end of the adjustment component 91, and the positioning wheel 92 is in rolling contact with a positioning ring 93, and the positioning ring 93 is fixedly sleeved on the outer periphery of the roller body 1. The roller positioning mechanism 9 can improve the stability of the roller body 1 during rotation, and avoid the deviation of the roller body 1.

[0058] A further optimized solution is that the adjustment component 91 includes a guide groove 911 fixedly connected to the base 5, and a slider 912 is slidably connected in the guide groove 911. One end of the slider 912 extends to the outside of the guide groove 911 and is rotatably connected to the positioning wheel 92 through a mounting seat 913, and the other end is rotatably connected to an adjusting screw 914. The end of the adjusting screw 914 passes through the guide groove 911 and is rotatably connected thereto, and a plurality of locking nuts 915 for locking and fixing the adjusting screw 914 are threadedly connected thereto.

[0059] In this embodiment, the mounting seat 913 is fixed to the end of the slider 912, and the positioning wheel 92 is rotatably connected to the mounting seat 913; the number of locking nuts 915 is set to three, two of which are located on both sides of the groove wall of the guide groove 911, and the other locking nut 915 is located on the side of the slider 912.

[0060] By adopting this solution, the slider 912 is driven to slide in the guide groove 911 by rotating the adjusting screw 914, so that the horizontal position of the positioning wheel 92 can be adjusted; after the position of the positioning wheel 92 is adjusted, the adjusting screw 914 is locked and fixed by the locking nut 915, so as to avoid the position of the positioning wheel 92 being offset during the rotation of the drum body 1, thereby ensuring the stability of the drum body 1 during rotation.

[0061] In a further optimized solution, the top surface of the guide slot 911 is fixedly connected to a limit plate 916, and the top surface of the slider 912 is in sliding contact with the bottom surface of the limit plate 916. The limit plate 916 is provided so that the slider 912 can only move linearly in the guide slot 911.

[0062] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A drum pulping machine, characterized in that: include: A drum body (1), wherein a plurality of crushing guide plates (2) are arranged at intervals inside the drum body (1), and the plurality of crushing guide plates (2) are arranged in a spiral shape on the inner wall of the drum body (1); A negative angle flap (3), wherein a plurality of the negative angle flaps (3) are provided, and the plurality of negative angle flaps (3) are arranged at intervals on the inner wall of the drum body (1); A driving mechanism (4), wherein the driving mechanism (4) is arranged on the base (5), and the driving mechanism (4) drives the drum body (1) to rotate.

2. The drum pulping machine according to claim 1, characterized in that: The crushing guide plate (2) comprises a plate body (21), one side of which is connected to the inner wall of the drum body (1), and the other side of which is provided with a plurality of crushing teeth (22) at intervals.

3. The drum pulping machine according to claim 1, characterized in that: It also comprises a material initial mixing mechanism (6), the material initial mixing mechanism (6) being arranged correspondingly at the inlet end of the drum body (1); the material initial mixing mechanism (6) comprises a feed hopper (61), the bottom of the feed hopper (61) corresponds to the inlet end of the drum body (1), and a water inlet flushing component (62) is arranged at the top.

4. The drum pulping machine according to claim 3, characterized in that: The water inlet flushing assembly (62) comprises a flushing water ring (621) arranged on the inner wall of the top of the feed hopper (61), and a narrow and long water outlet is arranged at the bottom of the flushing water ring (621); one side of the flushing water ring (621) is connected to a water guide sleeve (622), and the water guide sleeve (622) is connected to a water inlet pipe (623), and the water inlet pipe (623) is connected to an external water source.

5. The drum pulping machine according to claim 1, characterized in that: It also comprises a discharge filter mechanism (7), the discharge filter mechanism (7) being arranged corresponding to the outlet end of the drum body (1); the discharge filter mechanism (7) comprises an annular filter screen (71) connected to the side wall of the outlet end of the drum body (1), the annular filter screen (71) being located in a shell (72), the shell (72) being provided with a slag outlet (720) on a side away from the drum body (1), and a slurry outlet (721) at the bottom.

6. The drum pulping machine according to claim 5, characterized in that: The outlet side of the drum body (1) is arranged as a tapered section, and the inner wall of the tapered section is provided with a plurality of lifting flaps (8) at intervals along the circumferential direction, and the ends of the lifting flaps (8) extend into the annular filter screen (71).

7. The drum pulping machine according to claim 5, characterized in that: It also comprises a plurality of spiral slurry guide plates (73), wherein the plurality of slurry guide plates (73) are arranged at intervals on the inner wall of the annular filter screen (71).

8. The drum pulping machine according to claim 1, characterized in that: A roller positioning mechanism (9) is provided on both sides of the roller body (1), and the roller positioning mechanism (9) comprises an adjusting component (91) arranged on the base (5), and a positioning wheel (92) is rotatably connected to the action end of the adjusting component (91), and the positioning wheel (92) is in rolling contact with a positioning ring (93), and the positioning ring (93) is sleeved on the outer circumference of the roller body (1).

9. The drum pulping machine according to claim 8, characterized in that: The adjustment assembly (91) comprises a guide groove (911) arranged on the base (5), a slider (912) being slidably connected in the guide groove (911), one end of the slider (912) extending to the outside of the guide groove (911) and being rotatably connected to the positioning wheel (92) through a mounting seat (913), and the other end of the slider being rotatably connected to an adjustment screw (914), the distal end of the adjustment screw (914) passing through the guide groove (911) and being rotatably connected thereto, and a plurality of locking nuts (915) for locking and fixing the adjustment screw (914) being threadedly connected thereto.

10. The drum pulping machine according to claim 1, characterized in that: The driving mechanism (4) comprises two active rollers (41) and at least two driven rollers (42), wherein the two active rollers (41) are arranged at two ends of one side of the drum body (1), and the driven rollers (42) are arranged at intervals on the other side of the drum body (1); the active rollers (41) and the driven rollers (42) are both rotatably connected to the base (5) via a wheel seat (43), and are both in rolling contact with the outer wall of the drum body (1); a transmission shaft (44) is arranged between the two active rollers (41), and both ends of the transmission shaft (44) are connected to the corresponding active rollers (41) via a universal joint (45); a power assembly (46) is arranged on the base (5), and the power assembly (46) is connected to one of the active rollers (41) in power.

Citation Information

Patent Citations

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  • Convenient-to-disassemble single-layer stirring tank for medicine processing and disassembly method of convenient-to-disassemble single-layer stirring tank

    CN113731251A

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