Double-sided milling device for bearing seat machining and machining method
By designing a double-sided milling device for bearing seat processing, the problems of low efficiency and low automation of traditional milling are solved, efficient and automated bearing seat processing are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510254532.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-25
AI Technical Summary
Traditional bearing seat milling and machining devices have low efficiency and low degree of automation, making it difficult to meet the needs of mass production.
A double-sided milling device for bearing seat processing is designed, including a base, workbench, spindle, feeding mechanism, clamping mechanism and milling mechanism, and flexible connectors and adjustment components are used to achieve double-sided milling and automated control.
It improves milling efficiency and automation, reduces manual intervention, reduces costs, and improves product quality and production efficiency.
Smart Images

Figure CN119870558A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of milling processing, and more specifically, relates to a double-sided milling device and a processing method for bearing seat processing. Background Art
[0002] In the processing of bearing seats, milling is one of the key processes, especially for the high processing accuracy and efficiency requirements of the upper and lower end surfaces of the bearing. At present, the traditional bearing seat milling processing device and method have the following technical problems: On the one hand, the traditional milling device usually adopts a single-sided milling method, that is, first processing one end face of the bearing, and then flipping the bearing to process the other end face. This processing method is not only inefficient, but also increases the complexity of the operation, and it is difficult to meet the needs of mass production. On the other hand, in the existing technology, the feeding, picking and milling processes often require manual intervention or are completed in steps, with a low degree of automation, which increases labor costs and production time. Summary of the invention
[0003] The purpose of the present invention is to provide a double-sided milling device and a processing method for bearing seat processing, so as to solve the technical problems existing in the prior art of low efficiency and low degree of automation of single-sided milling of bearing seats in the long-term processing process.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: to provide a double-sided milling device for bearing seat processing, comprising a base, a worktable, a spindle, a feeding mechanism, a clamping mechanism and a milling mechanism;
[0005] The worktable is arranged parallel to the base and connected to the base shaft; the spindle is installed vertically at the center of the base, and a clamping mechanism for clamping the bearing seat is arranged on the upper end of the spindle after passing through the worktable; the feeding mechanism is arranged on the worktable on one side of the spindle, and is used to transport the bearing seat to be processed to the material taking position for the clamping mechanism to clamp; the milling mechanism is arranged on the worktable on the other side of the spindle, and is used to perform double-sided milling processing on the bearing seat located on the clamping mechanism; the driving mechanism is arranged on the base, and is used to drive the worktable to drive the milling mechanism to rotate into the milling position on the one hand, and to drive the spindle to drive the clamping mechanism to rotate to clamp the bearing seat and then return to the milling position on the other hand;
[0006] Among them, the milling mechanism includes a mounting seat, a translation component, a flexible connector, a milling component and an adjustment component; the mounting seat is arranged on the workbench, and its top end is higher than the upper surface of the workbench, and the mounting seat moves in and out of the workbench along the radial direction of the spindle under the action of the translation component; two milling components arranged opposite to each other up and down are arranged on the top of the mounting seat, and are used for double-sided milling of the bearing seat; the adjustment component is connected to the two milling components through two flexible connectors, and is used to drive the two milling components to move closer to or away from each other in the vertical direction; wherein the flexible connector is used to provide buffering when the milling component contacts the end face of the bearing seat, and to adjust the contact relationship between the milling component and the surface of the bearing seat during the milling process.
[0007] In combination with the above technical scheme, in a possible implementation method, the flexible connector includes a connecting shell, a buffer spring, a rubber buffer body and an elastic spacer. The connecting shell is arranged on one side of the adjusting component, and two elastic spacers are arranged in parallel up and down inside the connecting shell. The two elastic spacers divide the connecting shell into a buffer chamber, a damping chamber and an adjusting chamber in turn; a buffer spring is vertically arranged in the buffer chamber, the upper end of the buffer spring is fixed to the inner wall of the connecting shell, and the lower end is connected to the elastic spacer; the damping chamber is filled with non-Newtonian fluid; and a rubber buffer body is arranged in the adjusting chamber.
[0008] In combination with the above technical solution, in a possible implementation, the material clamping mechanism includes a fixed frame, a guide block, a first cylinder, a clamping claw, a connecting rod and a first connecting rod.
[0009] The material clamping mechanism comprises: a fixed frame, which is a frame-type structure, arranged in parallel above the workbench and located at the top of the main shaft; two guide blocks are symmetrically arranged at both ends of the fixed frame; a first cylinder is installed inside the fixed frame, and the end of the piston rod of the first cylinder is slidably connected to and penetrates one side of the fixed frame; two clamping claws are respectively arranged on both sides of the first cylinder, and the clamping ends of the clamping claws are provided with V-shaped grooves for clamping the bearing seat, and the guide ends of the clamping claws are provided with connecting rods, which are slidably connected to and penetrate the guide blocks; two first connecting rods are respectively arranged on both sides of the first cylinder, one end of the first connecting rod is connected to the rotating shaft of the piston rod end of the first cylinder, and the other end is connected to the middle rotating shaft of the connecting rod;
[0010] When the first cylinder drives the piston rod to move, the clamping jaws are driven to move through the first connecting rod and the connecting rod to realize the opening and closing of the clamping jaws.
[0011] In combination with the above technical solution, in a possible implementation, the driving mechanism includes a first worm wheel, a first worm, a first motor, a second worm wheel, a second worm and a second motor. The first worm wheel is sleeved on the lower end of the main shaft and meshes with the first worm arranged on one side thereof, and the first worm rotates under the drive of the first motor; the second worm wheel is sleeved on the rotating shaft below the center of the workbench and meshes with the second worm arranged on one side thereof, and the second worm rotates under the drive of the second motor.
[0012] In combination with the above technical solution, in a possible implementation, a slide groove is vertically arranged at the top of the mounting seat, and the adjustment component is arranged in the slide groove. The adjustment component includes a fixed block, a screw rod, an optical axis and a third motor.
[0013] The two fixed blocks are arranged opposite to each other up and down, one side of the fixed block is slidably connected and adapted to the slide groove, and the other side of the fixed block is installed with a corresponding flexible connector; the screw is vertically arranged in the slide groove, the screw is threadedly connected and penetrated with the fixed block, and the screw can be rotated under the drive of the third motor; the optical axis is arranged parallel to the screw, and is slidably connected and penetrated with the fixed block.
[0014] In combination with the above technical solution, in a possible implementation, the feeding mechanism includes a stacking rack, a blocking rod, a feeding plate, a second cylinder, a first guide rail, a gear, a rack and an ejection mechanism.
[0015] The stacking rack is arranged on the other side of the main shaft, and four blocking rods are arranged on the top of the stacking rack, and the bearing seats are stacked in the area enclosed by the blocking rods; the feeding plate is arranged below the stacking rack, and a storage groove is provided on the upper surface of the feeding plate close to the clamping mechanism, and a discharge port adapted to the storage groove is provided at the bottom of the stacking rack, so that the bearing seats stacked in the stacking rack can fall into the storage groove through the discharge port; the second cylinder is arranged below the feeding plate, and the end of the piston rod thereof is rotatably connected to a gear, and racks meshing with the gear are respectively arranged on the upper and lower sides of the gear, wherein One rack is fixedly connected to the lower surface of the feeding plate, and the other rack is fixedly connected to the upper surface of the workbench; the first guide rail is arranged in parallel with the second cylinder, and the lower surface of the feeding plate is slidably connected and adapted to the first guide rail; when the second cylinder is extended or retracted, the feeding plate is driven to move along the first guide rail through the transmission cooperation of the gear and the two racks, and the bearing seat located in the storage slot is transported to a position close to the material taking position; the ejection component is arranged at the bottom of the storage slot, and when the feeding plate transports the bearing seat out of the stacking rack, the ejection component ejects a part of the bearing seat out of the storage slot.
[0016] In combination with the above technical solution, in a possible implementation, a feeding channel is provided on the workbench below the clamping jaws, and the feeding channel includes a first channel, a second channel and a transition slope.
[0017] The first channel is horizontally arranged, and the upper surface of the first channel is open, and is used to receive the bearing seat dropped from the clamping jaws; the second channel is vertically arranged, and the second channel is connected to the first channel, and is used to transform the bearing seat from a horizontal state to a vertical state, and the bottom of the second channel is inclined toward the outside of the workbench; the transition slope is inclinedly arranged between the first channel and the second channel, and is used to guide the bearing seat from the first channel into the second channel;
[0018] When the clamp releases the bearing seat, the bearing seat falls into the first channel and enters the second channel through the transition slope. The bearing seat changes from a horizontal state to a vertical state and slowly rolls out of the workbench along the inclined bottom of the second channel.
[0019] In combination with the above technical solution, in a possible implementation, the inner surface of the V-shaped groove is provided with anti-slip texture.
[0020] In combination with the above technical solution, in a possible implementation method, the ejection component includes an ejection spring and a storage plate. The ejection spring is vertically arranged at the bottom of the storage slot, and one end of the ejection spring is connected to the bottom end of the storage slot, and the other end is connected to the lower surface of the storage plate. The storage plate is slidably connected and adapted to the storage slot.
[0021] To achieve the above object, the present invention also adopts a technical solution: using a double-sided milling device for machining a bearing seat according to any one of claims 1 to 9, the method comprises the following steps:
[0022] S1. Loading: Place the bearing seat to be processed in the stacking rack, and transport the bearing seat to the material taking position through the feeding mechanism;
[0023] S2, clamping: the driving mechanism drives the spindle to rotate, driving the clamping mechanism to rotate to the material taking position. After the clamping mechanism clamps the bearing seat, the driving mechanism drives the spindle to rotate in the opposite direction to the milling position;
[0024] S3, coarse adjustment: the driving mechanism drives the workbench to rotate, so that the milling mechanism enters the milling position, and the translation assembly drives the mounting seat to move along the radial direction of the spindle, so that the positions of the milling mechanism and the clamping mechanism correspond;
[0025] S4, fine adjustment: the adjustment component drives the two fixed blocks to move closer to each other in the vertical direction so that the milling component contacts the end face of the bearing seat;
[0026] S5, milling: open the milling assembly and perform double-sided milling on the bearing seat on the clamping mechanism;
[0027] S6, unloading: After processing is completed, the clamping mechanism releases the bearing seat, and the bearing seat rolls out of the workbench through the feeding channel.
[0028] The double-sided milling device and processing method for bearing seat processing provided by the present invention have the beneficial effects that: compared with the prior art, the flexible connector in the present invention plays a key role in the milling process, and the buffer spring, non-Newtonian fluid and rubber buffer body inside the flexible connector work together. When the milling cutter in the milling assembly contacts the end face of the bearing seat, the buffer spring provides initial buffering due to its own elastic deformation, thereby reducing the impact force between the milling cutter and the bearing seat; as the milling process proceeds, the non-Newtonian fluid changes its viscosity and hardness according to the change in milling force, further adjusting the contact pressure and fit between the milling cutter and the surface of the bearing seat, thereby ensuring the milling accuracy and stability; the rubber buffer body, with its good elasticity and wear resistance, assists in buffering and maintains the stability of the overall structure between the milling assembly and the flexible connector.
[0029] The entire milling process, from feeding, clamping, milling to unloading, most operations can be completed through the automatic control system. The operator only needs to place the bearing seat to be processed in the loading area and receive the processed bearing seat in the unloading area, which reduces manual intervention and labor costs, while improving production efficiency and product quality stability.
[0030] The milling device of the present invention has a reasonable structural design, significant rationality and innovation, and realizes efficient double-sided milling function through a clever mechanical structure layout. Specifically, the milling device organically integrates core components such as a base, a workbench, a spindle, a clamping mechanism, a feeding mechanism, a milling mechanism, and a driving mechanism to form a compact and fully functional processing system. Compared with the traditional multi-station or multi-device collaborative processing method, the present invention significantly reduces the footprint of the equipment, simplifies the equipment structure, saves installation space, and reduces the difficulty of installation and debugging of the equipment. At the same time, the simple structure also reduces maintenance costs and equipment failure rates, and improves the reliability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0032] Figure 1 A schematic structural diagram of a double-sided milling device for machining a bearing seat provided by an embodiment of the present invention;
[0033] Figure 2 A schematic structural diagram of the milling mechanism provided in one embodiment of the present invention;
[0034] Figure 3A schematic cross-sectional view of the flexible connector provided in one embodiment of the present invention;
[0035] Figure 4 A schematic structural diagram of the clamping mechanism provided in one embodiment of the present invention;
[0036] Figure 5 A schematic structural diagram of the feeding mechanism provided in one embodiment of the present invention;
[0037] Figure 6 A schematic diagram of the structure of the driving mechanism provided in one embodiment of the present invention;
[0038] Figure 7 A schematic diagram of the structure of the feeding channel provided in one embodiment of the present invention;
[0039] Figure 8 A schematic structural diagram of the ejection member provided in one embodiment of the present invention;
[0040] Fig. 9 A schematic diagram of the structure of the adjustment component provided in one embodiment of the present invention;
[0041] Among them, the reference numerals in the figures are as follows:
[0042] 10. base; 101. bottom plate; 102. fixing rod; 11. main shaft;
[0043] 20. Workbench;
[0044] 30. Material clamping mechanism; 31. Fixed frame; 32. Guide block; 33. First cylinder; 34. Clamping claw; 35. Connecting rod; 36. V-shaped groove; 37. First connecting rod;
[0045] 40. Feeding mechanism; 41. Stacking rack; 42. Stop rod; 43. Feeding plate; 44. Storage slot; 45. Second cylinder; 46. Gear; 47. Rack; 48. First guide rail; 49. Ejection member; 491. Ejection spring; 492. Storage plate;
[0046] 50. Milling mechanism; 51. Mounting seat; 52. Flexible connector; 521. Connecting shell; 522. Elastic spacer; 523. Buffer chamber; 524. Damping chamber; 525. Adjusting chamber; 526. Buffer spring; 527. Rubber buffer body; 528. Non-Newtonian fluid; 53. Milling assembly; 531. Servo motor; 532. Milling cutter; 54. Adjusting assembly; 541. Fixed block; 542. Screw; 543. Third motor; 544. Optical axis;
[0047] 60. driving mechanism; 61. first worm gear; 62. first worm; 63. first motor; 64. second worm gear; 65. second worm; 66. second motor;
[0048] 70. Translation assembly; 71. Hydraulic cylinder; 72. Slide rail;
[0049] 80, feeding channel; 81, first channel; 82, second channel; 83, transition slope; DETAILED DESCRIPTION
[0050] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of this application.
[0051] It should be further explained that the drawings and implementation modes of the present invention mainly describe the concept of the present invention. On the basis of this concept, the specific forms and settings of some connection relationships, positional relationships, power mechanisms, power supply systems, hydraulic systems and control systems may not be fully described. However, on the premise that those skilled in the art understand the concept of the present invention, those skilled in the art can implement the above-mentioned specific forms and settings in a well-known manner.
[0052] When an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element. In the description of the present invention, "plurality" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.
[0053] A double-sided milling device and a processing method for a bearing seat provided by the present invention are now described.
[0054] like Figures 1 to 9 As shown, a double-sided milling device for machining a bearing seat provided in a first embodiment of the present invention includes a base 10, a worktable 20, a spindle 11, a feeding mechanism 40, a clamping mechanism 30 and a milling mechanism 50;
[0055] The workbench 20 is arranged parallel to the base 10 and connected to the rotating shaft of the base 10; the spindle 11 is vertically installed in the center of the base 10, and the upper end of the spindle 11 passes through the workbench 20 and is provided with a clamping mechanism 30 for clamping the bearing seat; the feeding mechanism 40 is arranged on the workbench 20 on one side of the spindle 11, and is used to transport the bearing seat to be processed to the material taking position for the clamping mechanism 30 to clamp; the milling mechanism 50 is arranged on the workbench 20 on the other side of the spindle 11, and is used to perform double-sided milling processing on the bearing seat located on the clamping mechanism 30; the driving mechanism 60 is arranged on the base 10, and is used to drive the workbench 20 to drive the milling mechanism 50 to rotate into the milling position on the one hand, and drive the spindle 11 to drive the clamping mechanism 30 to rotate to clamp the bearing seat and then return to the milling position;
[0056] Among them, the milling mechanism 50 includes a mounting seat 51, a translation component 70, a flexible connector 52, a milling component 53 and an adjustment component 54; the mounting seat 51 is arranged on the workbench 20, and its top end is higher than the upper surface of the workbench 20, and the mounting seat 51 moves in and out of the workbench 20 along the radial direction of the spindle 11 under the action of the translation component 70; two milling components 53 arranged opposite to each other up and down are arranged at the top end of the mounting seat 51, and are used for double-sided milling of the bearing seat; the adjustment component 54 is connected to the two milling components 53 through two flexible connectors 52, and is used to drive the two milling components 53 to move closer to or away from each other in the vertical direction; wherein, the flexible connector 52 is used to provide buffering when the milling component 53 contacts the end face of the bearing seat, and to adjust the contact relationship between the milling component 53 and the surface of the bearing seat during the milling process.
[0057] It should be noted that the base 10 includes a base plate 101 and a fixed rod 102, the fixed rod 102 is vertically fixed at the center of the base plate 101, the main shaft 11 is sleeved on the outside of the fixed rod 102, and, under the action of the driving mechanism 60, rotates around the axis of the fixed rod 102, the milling assembly 53 includes a servo motor 531 and a milling cutter 532, the milling cutter 532 is installed at the output end of the servo motor 531, in order to make the workbench 20 rotate more smoothly, two support rods are arranged on the lower side of the workbench 20, and the lower end of the support rod is installed with a ball, the ball is rollingly connected with the limiting groove arranged on the upper surface of the base plate 101, the limiting groove is circular, and the limiting groove is coaxially arranged with the fixed rod 102, this part of the content is the prior art, and no more introduction is given here.
[0058] During processing, the bearing seat to be processed is placed on a specially set feeding mechanism 40, and the feeding mechanism 40 is set on the workbench 20 on one side of the main shaft 11, and is used to transport the bearing seat to be processed stacked in the feeding mechanism 40 to the material picking position for clamping mechanism 30 to clamp. The position of the feeding mechanism 40 ensures that the operator can place the bearing seat conveniently and quickly, and prepare for subsequent clamping operations. The feeding mechanism 40 transports the bearing seat at the bottom to the material taking position, and starts the driving mechanism 60. The driving mechanism 60 is arranged on the bottom plate 101, and is used to drive the workbench 20 to rotate on the one hand, thereby driving the milling mechanism 50 to rotate and enter the milling position, and on the other hand, drives the spindle 11 to rotate, thereby driving the clamping mechanism 30 to rotate and clamp the bearing seat and then return to the milling position. Specifically, the driving mechanism 60 drives the clamping mechanism 30 to rotate through the spindle 11. When the clamping mechanism 30 rotates to the material taking position, the driving mechanism 60 stops working, the spindle 11 and the clamping mechanism 30 thereon stop rotating, and the clamping mechanism 30 is started. The clamping mechanism 30 stably clamps the bearing seat, and the clamping force of the clamping mechanism 30 on the bearing seat is moderate, so that the bearing seat will not be displaced during the processing due to too small a clamping force, nor will the bearing seat be damaged due to too large a clamping force.
[0059] It should be made clear here that the clamping mechanism 30 has two positions, the first position is the milling position, which is also the clamping position when the bearing seat is milled, and the second position is the material taking position for clamping the bearing seat from the feeding mechanism 40; when the clamping mechanism 30 is in the milling position (i.e. the clamping position), and the bearing seat to be milled is clamped on the clamping mechanism 30, the driving mechanism 60 is started, and the driving mechanism 60 drives the workbench 20 and the milling mechanism 50 thereon to rotate, and when the milling mechanism 50 rotates to the milling position, it stops, and at the same time, the translation assembly 70 is turned on, and the translation assembly 70 drives the mounting seat 51 to move along the radial direction of the spindle 11 until the milling mechanism 50 is adjusted to a suitable processing position, and the operation of the translation assembly 70 is stopped to prepare for subsequent milling processing, and the suitable processing position is when the clamping mechanism 30 is in the milling position, The milling mechanism 50 has a corresponding processing position. Here, the translation component 70 can be a mechanism composed of a hydraulic cylinder 71 and a slide rail 72, which can drive the mounting seat 51 to translate, or it can be a mechanism that only drives the mounting seat 51 to translate by a rodless cylinder. Then, the adjustment component 54 in the mounting seat 51 starts to work. Through the action of the adjustment component 54, the two milling components 53 approach each other in the vertical direction, and the milling cutter 532 in the milling component 53 gradually contacts the upper and lower end surfaces of the bearing seat. The servo motor 531 is started, and the servo motor 531 drives the milling cutter 532 set at its output end to rotate, and double-sided milling is performed on the two end surfaces of the bearing seat. The flexible connector 52 provides a buffer when the milling cutter 532 contacts the end surface of the bearing seat, and adjusts the contact relationship between the milling cutter 532 and the surface of the bearing seat during the milling process to ensure processing accuracy. After the milling is completed, the rotation of the milling cutter 532 is stopped, and the adjustment component 54 is started again to make the two milling cutters 532 move away from each other, and then the milling mechanism 50 is rotated in the opposite direction to the initial position, the clamping mechanism 30 is released, and the bearing seat is discharged through the feeding channel 80.
[0060] like Figure 2 As shown, a first groove is provided on the upper surface of the workbench 20, and two slide rails 72 are provided in parallel in the first groove. The length direction of the slide rail 72 is parallel to the radial direction of the main shaft 11. The hydraulic cylinder 71 is provided at the bottom of the first groove, and the piston rod end of the hydraulic cylinder 71 is connected to the bottom of the mounting seat 51. The piston rod of the hydraulic cylinder 71 pushes the mounting seat 51 to move along the slide rail 72, and the milling mechanism 50 is adjusted to a suitable processing position to prepare for subsequent milling processing.
[0061] Compared with the prior art, the double-sided milling device provided in this embodiment for bearing seat processing ensures the contact relationship between the milling cutter 532 and the surface of the bearing seat through the cooperation of the flexible connecting piece 52 and the adjustment assembly 54, thereby improving the processing accuracy; and the double-sided milling device can perform double-sided processing at the same time, significantly improving the processing efficiency.
[0062] The milling device of the present invention has a reasonable structural design, significant rationality and innovation, and realizes efficient double-sided milling function through a clever mechanical structure layout. Specifically, the milling device organically integrates core components such as the base 10, the worktable 20, the spindle 11, the clamping mechanism 30, the feeding mechanism 40, the milling mechanism 50 and the driving mechanism 60 to form a compact and fully functional processing system. Compared with the traditional multi-station or multi-device collaborative processing method, the present invention significantly reduces the footprint of the equipment, simplifies the equipment structure, saves installation space, and reduces the difficulty of installation and debugging of the equipment. At the same time, the simple structure also reduces maintenance costs and equipment failure rates, and improves the reliability and service life of the equipment.
[0063] like Figures 2 to 3 As shown, a specific embodiment provided by the present invention on the basis of the first embodiment is as follows: the flexible connecting member 52 includes a connecting shell 521, a buffer spring 526, a rubber buffer body 527 and an elastic spacer 522. The connecting shell 521 is arranged on one side of the adjusting component 54. Two elastic spacers 522 are arranged in parallel up and down inside the connecting shell 521. The two elastic spacers 522 respectively divide the connecting shell 521 into a buffer chamber 523, a damping chamber 524 and an adjusting chamber 525. A buffer spring 526 is vertically arranged in the buffer chamber 523. The upper end of the buffer spring 526 is fixed to the inner wall of the connecting shell 521, and the lower end is connected to the elastic spacer 522. The damping chamber 524 is filled with a non-Newtonian fluid 528; and a rubber buffer body 527 is arranged in the adjusting chamber 525.
[0064] The buffer spring 526, non-Newtonian fluid 528 and rubber buffer body 527 inside the flexible connector 52 work together. When the milling cutter 532 contacts the end face of the bearing seat, the buffer spring 526 provides initial buffering due to its own elastic deformation, reduces the impact force, and protects the milling cutter 532 and the bearing seat. The non-Newtonian fluid 528 adopts a shear-liquefied non-Newtonian fluid, that is, it is solid in the normal working state, and has liquid properties after being subjected to an impact or vibration exceeding the threshold. During the milling process, the non-Newtonian fluid 528 has unique rheological properties, and changes viscosity and hardness according to the force conditions. When the milling force changes, the non-Newtonian fluid 528 can adjust its own state in time, further adjust the contact pressure and fit between the milling cutter 532 and the surface of the bearing seat, and ensure milling accuracy. And when the milling cutter 532 is subjected to a strong impact, it can quickly liquefy and deform, thereby providing buffering and protection for the milling cutter 532. The rubber buffer body 527, with its good elasticity and wear resistance, assists in buffering and maintains the overall structural stability of the connector.
[0065] The unique design of the flexible connector 52 enables it to automatically adjust the contact relationship between the milling cutter 532 and the bearing seat surface according to the force conditions during the milling process. During the milling process, the milling force will change with the changes in the processing conditions. It is difficult for traditional milling devices to make timely and effective adjustments to such changes, which easily leads to processing quality problems. The flexible connector 52 in the present invention can be adjusted in time according to the changes in the milling force, effectively avoiding the processing quality problems caused by uneven milling force, and further improving the processing accuracy and surface quality.
[0066] The buffering and adjustment function of the flexible connector 52 effectively reduces the position deviation of the bearing seat during the processing, ensures the parallelism and dimensional accuracy of the upper and lower end surfaces, and meets the requirements of high-precision processing. The flexible connector 52 automatically adjusts the contact relationship between the milling cutter 532 and the surface of the bearing seat during the milling process to ensure the processing accuracy of the bearing seat. The milling cutter 532 in the milling assembly 53 gradually contacts the upper and lower end surfaces of the bearing seat under the action of the adjustment assembly 54. During the milling process, the flexible connector 52 plays a key role. When the milling cutter 532 contacts the end surface of the bearing seat, the buffer spring 526 first provides initial buffering to reduce the impact force between the milling cutter 532 and the bearing seat; as the milling proceeds, the non-Newtonian fluid 528 changes its viscosity and hardness according to the change of the milling force, further adjusts the contact pressure and fit between the milling cutter 532 and the surface of the bearing seat, and ensures the accuracy and stability of the milling; the rubber buffer body 527 assists in buffering and maintains the stability of the overall structure between the milling assembly 53 and the flexible connector 52.
[0067] The rubber buffer body 527 may be a rubber block having a size and shape matching that of the adjustment cavity 525 .
[0068] In another embodiment, a cavity is provided in the rubber buffer body 527 and is connected to the rubber buffer body 527 through an external air duct. The internal pressure of the rubber buffer body 527 is adjusted by an air filling and deflation device, thereby adjusting the pressure on the non-Newtonian fluid 528 to accurately control the flexible connector 52.
[0069] like Figure 4As shown, the clamping mechanism 30 includes a fixed frame 31, a guide block 32, a first cylinder 33, a clamping claw 34, a connecting rod 35 and a first connecting rod 37. The fixed frame 31 is a frame-type structure, which is arranged in parallel above the workbench 20 and is located at the top of the spindle 11; the two guide blocks 32 are installed at both ends of the fixed frame 31 and are symmetrically arranged, the first cylinder 33 is installed inside the fixed frame 31, and the piston rod end of the first cylinder 33 is slidably connected to and penetrates one side of the fixed frame 31; the two clamping claws 34 are respectively arranged on both sides of the first cylinder 33, and the clamping end of the clamping claw 34 is provided with a V-shaped groove 36 for clamping the bearing seat. In order to better clamp the bearing seat V-shaped groove The inner surface of 36 is provided with anti-slip textures, and the guide end of the clamping jaw 34 is provided with a connecting rod 35, which is slidably connected to and penetrates the guide block 32; two first connecting rods 37 are respectively arranged on both sides of the first cylinder 33, one end of the first connecting rod 37 is connected to the end shaft of the piston rod of the first cylinder 33, and the other end is connected to the middle shaft of the connecting rod 35; wherein, when the first cylinder 33 drives the piston rod to move, the clamping jaw 34 is driven to move through the first connecting rod 37 and the connecting rod 35 to realize the opening and closing of the clamping jaw 34.
[0070] The material clamping mechanism 30 provided in the present invention has a simple structure, is easy to operate, and can realize the stable opening and closing of the clamping jaws 34, ensuring the stability and reliability of the bearing seat clamping. When clamping, the first cylinder 33 is started, and the piston rod of the first cylinder 33 drives the connecting rod 35 to move through the first connecting rod 37, and the connecting rod 35 moves smoothly under the guidance of the guide block 32, driving the clamping jaws 34 to open and close, and the clamping end of the clamping jaws 34 is provided with a V-shaped groove 36, and the V-shaped groove 36 can stably clamp the bearing seat, ensuring that the bearing seat does not move or deform during the processing. After the processing is completed, the first cylinder 33 is reversely started to drive the piston rod to move, drive the clamping jaws 34 to open, and take away the processed bearing seat.
[0071] The fixing frame 31 is made of high-strength steel to ensure the overall strength and stability of the clamping mechanism 30. The guide block 32 is made of wear-resistant material to extend the service life. The first cylinder 33 is a double-acting cylinder to ensure the rapid response and stable operation of the opening and closing of the clamping jaws 34. The V-shaped groove 36 set at the clamping end of the clamping jaws 34 can evenly distribute the clamping force and ensure the stability of the workpiece clamping.
[0072] In a specific embodiment, Figure 6 As shown, the driving mechanism 60 includes a first worm wheel 61, a first worm 62, a first motor 63, a second worm wheel 64, a second worm 65 and a second motor 66. The first worm wheel 61 is sleeved on the lower end of the main shaft 11 and meshes with the first worm 62 arranged on one side thereof, and the first worm 62 is driven to rotate by the first motor 63; the second worm wheel 64 is sleeved on the rotating shaft below the center of the workbench 20 and meshes with the second worm 65 arranged on one side thereof, and the second worm 65 is driven to rotate by the second motor 66.
[0073] When the bearing seat needs to be clamped, the main shaft 11 needs to rotate. At this time, the first motor 63 installed on the base 10 is started, and the first motor 63 operates to output power to drive the first worm 62 connected thereto to rotate. Since the first worm 62 and the first worm wheel 61 are meshed with each other, the first worm wheel 61 starts to rotate under the drive of the first worm 62, thereby driving the main shaft 11 to rotate. Since the main shaft 11 is sleeved on the outside of the fixed rod 102, the main shaft 11 can rotate around the axis direction of the fixed rod 102.
[0074] When milling processing is required, the workbench 20 needs to rotate. At this time, the second motor 66 installed on the base 10 is started, and the output end of the second motor 66 drives the second worm 65 connected thereto to rotate. Since the second worm 65 is meshed with the second worm wheel 64, when the second worm 65 rotates, it will drive the second worm 65 to rotate. Because the second worm wheel 64 is installed on the rotating shaft below the workbench 20, when the second worm wheel 64 rotates, it will drive the milling mechanism 50 on the workbench 20 to rotate. It should be clarified that after the lower end of the main shaft 11 passes through the lower end of the rotating shaft, it is sleeved on the fixed rod 102. The main shaft 11 can rotate alone around the axis of the fixed rod 102. The rotating shaft is sleeved on the outside of the main shaft 11, and the lower end of the rotating shaft is higher than the lower end of the main shaft 11. This can effectively avoid the interference problem faced by the installation of the first worm wheel 61 and the second worm 65.
[0075] Compared with the prior art, the worm gear transmission has a larger transmission ratio, which can convert the high-speed rotation of the motor into a relatively low-speed but more precise rotation of the spindle 11 and the worktable 20, meeting the high precision requirements of the clamping mechanism 30 for adjusting the position of the bearing seat and the milling mechanism 50 when entering the milling position. During the processing, the rotation angle can be precisely controlled to ensure that the processing position of the bearing seat is accurate, greatly improving the processing accuracy.
[0076] like Figure 8 As shown, a slide groove is vertically arranged at the top of the mounting seat 51, and an adjustment assembly 54 is arranged in the slide groove. The adjustment assembly 54 includes a fixed block 541, a screw 542, a third motor 543 and an optical axis 544. The screw 542 is vertically arranged in the slide groove, and the screw 542 is threadedly connected to and penetrates the fixed block 541, and the screw 542 can rotate under the drive of the third motor 543; the optical axis 544 is arranged parallel to the screw 542, and is slidably connected to and penetrates the fixed block 541.
[0077] In actual processing operation, when the positions of the two milling components 53 in the milling mechanism 50 need to be adjusted, the adjustment component 54 starts to function, the third motor 543 is started, and the output end of the third motor 543 drives the screw 542 to rotate in the slide slot. Since the screw 542 and the fixed block 541 are threadedly connected, the rotation of the screw 542 drives the fixed block 541 to move along the axial direction of the screw 542. At the same time, the optical axis 544 arranged parallel to the screw 542 plays a guiding and stabilizing role. The fixed block 541 is slidably connected and penetrates the optical axis 544, so that the fixed block 541 always maintains stable linear motion during the movement process, and will not be offset or shaken due to the rotation of the screw 542. In this way, by driving the screw 542 to rotate by the third motor 543, the two fixed blocks 541 can be accurately controlled to approach or move away from each other in the vertical direction, thereby realizing the adjustment of the position of the milling cutter 532. Compared with the prior art, the adjustment component 54 has a simple and compact structure and high adjustment accuracy, and can quickly and accurately adjust the position of the fixed block 541, thereby effectively improving the processing efficiency.
[0078] like Figures 1 to 7 As shown, the feeding mechanism 40 includes a stacking frame 41, a blocking rod 42, a feeding plate 43, a second cylinder 45, a gear 46, a rack 47, a first guide rail 48 and an ejection member 49. The stacking frame 41 is arranged on the other side of the main shaft 11, and four blocking rods 42 are arranged on the top of the stacking frame 41, and the bearing seats are stacked in the area enclosed by the blocking rods 42; the feeding plate 43 is arranged below the stacking frame 41, and a storage groove 44 is provided on the upper surface of the feeding plate 43 on the side close to the clamping mechanism 30, and a discharge port adapted to the storage groove 44 is provided at the bottom of the stacking frame 41, so that the bearing seats stacked in the stacking frame 41 can fall into the storage groove 44 through the discharge port; the second cylinder 45 is arranged below the feeding plate 43, and the end of its piston rod is rotatably connected to a gear 46, and the upper and lower sides of the gear 46 are respectively provided with racks 47 meshing with it, and one of the gears The rack 47 is fixedly connected to the lower surface of the feed plate 43, and the other rack 47 is fixedly connected to the upper surface of the workbench 20; the first guide rail 48 is arranged in parallel with the second cylinder 45, and the lower surface of the feed plate 43 is slidably connected and adapted to the first guide rail 48; when the second cylinder 45 is extended or retracted, the feed plate 43 is driven to move along the first guide rail 48 through the transmission cooperation of the gear 46 and the two racks 47, and the bearing seat located in the storage groove 44 is transported to a position close to the clamping mechanism 30; the ejection member 49 is arranged at the bottom of the storage groove 44, and when the feed plate 43 transports the bearing seat out of the stacking rack 41, the ejection member 49 ejects a part of the bearing seat out of the storage groove 44.
[0079] Before milling, the operator first stacks the bearing seats to be processed in sequence in the area surrounded by four blocking rods 42 at the top of the stacking rack 41. The height and spacing of the blocking rods 42 are reasonably set, which can not only prevent the bearing seats from tipping over and sliding during stacking, but also facilitate the smooth discharge of the bearing seats on the bottom layer.
[0080] After the preparations are completed, the feeding process is officially started, and the second cylinder 45 starts to work. When the piston rod of the second cylinder 45 extends, the gear 46 connected to the end of the piston rod moves accordingly. Since the upper and lower sides of the gear 46 are respectively meshed with two racks 47, the rack 47 fixedly connected to the lower surface of the feeding plate 43 will drive the feeding plate 43 to move forward along the first guide rail 48 as the gear 46 rotates. The first guide rail 48 provides a precise guide for the movement of the feeding plate 43, ensuring that the feeding plate 43 can move stably in a straight line.
[0081] As the feeding plate 43 moves, the discharge port at the bottom of the stacking frame 41 gradually aligns with the storage slot 44 on the feeding plate 43. At this time, the bearing seat stacked on the bottom layer of the stacking frame 41 accurately falls into the storage slot 44 through the discharge port under the action of gravity. The feeding plate 43 continues to move forward and transports the storage slot 44 carrying the bearing seat to a position close to the clamping mechanism 30. When the upper end of the storage slot 44 is completely separated from the bottom of the stacking frame 41 during the movement of the feeding plate 43, the ejection member 49 arranged at the bottom of the storage slot 44 begins to play a role, and the ejection member 49 ejects a part of the bearing seat out of the storage slot 44, which facilitates the clamping mechanism 30 to clamp.
[0082] Compared with the traditional feeding method, the feeding mechanism 40 utilizes the gear 46 rack 47 transmission and the cylinder to realize the automation of the feeding process, eliminating the need for frequent manual handling and placement of the bearing seat, greatly improving the production efficiency. In addition, compared with the use of the second cylinder 45 alone to push the feeding plate 43 to move, by adding the design of the gear 46 rack 47, the travel of the feeding plate 43 can be increased without expanding the space, thus achieving multiple goals at one stroke.
[0083] like Figures 1 to 7As shown, a feeding channel 80 is provided on the workbench 20 below the clamp 34, and the feeding channel 80 includes a first channel 81, a second channel 82 and a transition slope 83. The first channel 81 is horizontally arranged, and the upper surface is open, and is used to receive the bearing seat dropped from the clamp 34; the second channel 82 is vertically arranged, connected with the first channel 81, and is used to transform the bearing seat from a horizontal state to a vertical state, and the bottom of the second channel 82 is inclined toward the outside of the workbench 20; the transition slope 83 is inclinedly arranged between the first channel 81 and the second channel 82, and is used to guide the bearing seat from the first channel 81 to enter the second channel 82; when the clamp 34 releases the bearing seat, the bearing seat falls into the first channel 81, and enters the second channel 82 through the transition slope 83, and the bearing seat is transformed from a horizontal state to a vertical state, and slowly rolls out of the workbench 20 along the inclined bottom of the second channel 82.
[0084] In the actual processing, after the bearing seat is clamped by the clamping mechanism 30 and the double-sided milling is completed, the material unloading process begins, and at this time, the feeding channel 80 begins to play a role. The workbench 20 below the clamping jaws 34 is provided with a feeding channel 80, which is composed of a first channel 81, a second channel 82 and a transition slope 83. When the clamping jaws 34 of the clamping mechanism 30 release the bearing seat, due to the action of gravity, the bearing seat will fall vertically and accurately fall into the first channel 81 which is horizontally arranged and has an open upper surface. The design of the first channel 81 can effectively receive the bearing seat that falls from the clamping jaws 34, ensuring that it smoothly enters the feeding channel 80.
[0085] After the bearing seat enters the first channel 81, it continues to move forward relying on its own gravity and inertia. When it reaches the connection between the first channel 81 and the second channel 82, the transition slope 83 plays a key role. The transition slope 83 is set between the two and can guide the bearing seat to slide down smoothly along the slope, so as to smoothly enter the vertically set second channel 82. In this process, the movement state of the bearing seat changes, gradually changing from a horizontal state to a vertical state.
[0086] After entering the second channel 82, since the bottom of the second channel 82 is inclined toward the outside of the workbench 20, the bearing seat slowly rolls along the inclined bottom under the component force of gravity, and finally rolls out of the workbench 20, completing the entire unloading process. Compared with traditional manual unloading or complex unloading devices, the feeding channel 80 has a simple structure, low cost, high unloading efficiency and good stability.
[0087] like Figure 5 and Figure 8As shown, the ejection member 49 includes an ejection spring 491 and a storage plate 492. The ejection spring 491 is vertically arranged at the bottom of the storage slot 44, and one end of the ejection spring 491 is connected to the bottom end of the storage slot 44, and the other end is connected to the lower surface of the storage plate 492. The storage plate 492 is slidably connected and adapted to the storage slot 44.
[0088] In the storage slot 44 of the feeding mechanism 40, the ejection member 49 plays a key role. When the feeding plate 43 transports the bearing seat to the clamping mechanism 30, the working process of the ejection member 49 is as follows. Initially, the feeding plate 43 is located below the stacking rack 41, and the bearing seat in the stacking rack 41 enters the storage slot 44 through the discharge port, and the bearing seat is located on the upper surface of the storage plate 492. At this time, the storage plate 492 is in the milling position in the storage slot 44. At this time, the ejection spring 491 is in a compressed state. When the feeding plate 43 is pushed out of the stacking rack 41, the ejection spring 491 begins to work. Since one end of the ejection spring 491 is firmly connected to the bottom of the storage slot 44, and the other end is connected to the lower surface of the storage plate 492, and the storage plate 492 is slidably connected and adapted to the storage slot 44, under the action of the ejection spring 491's own elastic force, the ejection spring 491 gradually stretches, pushing the storage plate 492 to slide upward along the storage slot 44. The rise of the storage plate 492 drives the bearing seat on it to rise together, so that a part of the bearing seat is gradually ejected from the storage slot 44, which is convenient for the clamping mechanism 30 to clamp. Compared with the traditional method of adjusting the bearing seat to a suitable clamping position with manual assistance, this ejection member 49 realizes automatic operation, reduces manual intervention, and improves work efficiency and production stability.
[0089] A second embodiment of the present invention provides a processing method, using the above-mentioned double-sided milling device for processing a bearing seat, the method comprises the following steps:
[0090] S1, loading: placing the bearing seat to be processed in the stacking rack 41, and transporting the bearing seat to the material taking position through the feeding mechanism 40;
[0091] S2. Clamping: The driving mechanism 60 drives the spindle 11 to rotate, driving the clamping mechanism 30 to rotate to the material taking position. After the clamping mechanism 30 clamps the bearing seat, the driving mechanism 60 drives the spindle 11 to rotate in the opposite direction to the milling position.
[0092] S3, coarse adjustment: the driving mechanism 60 drives the workbench 20 to rotate, so that the milling mechanism 50 enters the milling position, and the translation assembly 70 drives the mounting seat 51 to move along the radial direction of the spindle 11, so that the positions of the milling mechanism 50 and the clamping mechanism 30 correspond;
[0093] S4, fine adjustment: the adjustment component 54 drives the two fixed blocks 541 to approach each other in the vertical direction, so that the milling cutter 532 contacts the end surface of the bearing seat, and the flexible connector 52 provides buffering and adjusts the contact relationship between the milling cutter 532 and the surface of the bearing seat;
[0094] S5, milling: start the milling assembly 53, and perform double-sided milling processing on the bearing seat on the clamping mechanism 30;
[0095] S6, unloading: After the processing is completed, the clamping mechanism 30 releases the bearing seat, and the bearing seat rolls out of the workbench 20 through the feeding channel 80.
[0096] Before performing processing operations, first ensure that all parts of the equipment are correctly installed and in good operating condition. Check whether the line connections of the first motor 63, the second motor 66 in the drive mechanism 60, and the servo motor 531 that drives the milling cutter 532 to rotate are stable, and whether the parameter settings of each motor meet the processing requirements. At the same time, debug the feeding mechanism 40, the clamping mechanism 30, the milling mechanism 50, etc. to ensure their smooth movement. For example, manually operate the first cylinder 33 to check whether the movement of the mounting seat 51 along the first guide rail 48 is flexible and whether there is any jamming; test whether the clamping jaws 34 of the clamping mechanism 30 open and close normally and whether the clamping force is moderate.
[0097] The bearing seats to be processed are neatly placed in the stacking rack 41 according to certain rules, and then the feeding mechanism 40 starts to work, and the second cylinder 45 drives the feeding plate 43 to move. The feeding plate 43 is provided with a storage groove 44 adapted to the bearing seat on the side close to the stacking rack 41. When the feeding plate 43 moves to the bottom of the stacking rack 41, the bearing seat on the stacking rack 41 falls into the storage groove 44 through the discharge port. Subsequently, the feeding plate 43 is driven by power to transport the storage groove 44 carrying the bearing seat to the clamping mechanism 30;
[0098] The first motor 63 in the driving mechanism 60 is started, driving the first worm 62 to rotate, thereby rotating the first worm wheel 61 and the spindle 11, and driving the clamping mechanism 30 to rotate to the material taking position. The clamping jaws 34 in the clamping mechanism 30 are opened and accurately aligned with the bearing seat in the storage slot 44. Then, the clamping jaws 34 are closed to stably clamp the bearing seat. After the clamping is completed, the driving mechanism 60 drives the spindle 11 to rotate in the opposite direction to the milling position, ready for subsequent processing.
[0099] The second motor 66 in the driving mechanism 60 is started, driving the second worm 65 to rotate, and the second worm wheel 64 and the workbench 20 rotate accordingly, so that the milling mechanism 50 accurately enters the milling position. At the same time, the first cylinder 33 is started, and its piston rod pushes the mounting seat 51 to move along the first guide rail 48, and the milling mechanism 50 is preliminarily adjusted to a position close to the bearing seat.
[0100] The first cylinder 33 is started, and its piston rod pushes the mounting seat 51 to move along the first guide rail 48, and the milling mechanism 50 is initially adjusted to a position close to the bearing seat. At the same time, the second motor 66 in the driving mechanism 60 is started, driving the second worm 65 to rotate, and the second worm wheel 64 and the workbench 20 rotate accordingly, so that the milling mechanism 50 accurately enters the milling position.
[0101] The adjustment component 54 starts to work, and the motor inside it drives the screw 542 to rotate, and the two fixed blocks 541 threadedly connected to the screw 542 approach each other in the vertical direction. The milling cutter 532 installed on the fixed block 541 gradually contacts the end face of the bearing seat, and the flexible connector 52 plays a key role at this time. When the milling cutter 532 contacts the end face of the bearing seat, the buffer spring 526 first provides initial buffering to reduce the impact force; as the milling preparation proceeds, the non-Newtonian fluid 528 changes viscosity and hardness according to the force conditions, and further adjusts the contact pressure and fit between the milling cutter 532 and the surface of the bearing seat; the rubber buffer body 527 assists in buffering and maintains the overall structural stability of the flexible connector 52, ensuring that the contact relationship between the milling cutter 532 and the surface of the bearing seat is in the best state, providing good conditions for milling processing.
[0102] The servo motor 531 driving the milling cutter 532 to rotate is turned on, and the milling cutter 532 starts to rotate at high speed. During the milling process, close attention should be paid to milling parameters such as milling speed, feed rate, etc. These parameters should be reasonably adjusted according to factors such as the material of the bearing seat and the processing accuracy requirements. For example, for a bearing seat material with a higher hardness, the milling speed can be appropriately reduced and the feed rate can be increased to ensure processing efficiency and processing quality. It should be understood here that the first cylinder 33, the second cylinder 45, the first motor 63, the second motor 66, the third motor 543 and the servo motor 531 in the present invention are all electrically connected to a controller arranged on the workbench 20.
[0103] After the processing is completed, the cylinder inside the clamping mechanism 30 works in the reverse direction, so that the clamping jaws 34 release the bearing seat. Due to the action of gravity, the bearing seat falls into the feeding channel 80. The feeding channel 80 includes a first channel 81 arranged horizontally and a second channel 82 arranged vertically, which are connected by a transition slope 83. The bearing seat first falls into the first channel 81, and then enters the second channel 82 through the transition slope 83. During this process, the bearing seat changes from a horizontal state to a vertical state. The bottom of the second channel 82 is inclined, and the bearing seat slowly rolls out of the workbench 20 along the inclined bottom under the action of gravity to complete the unloading operation.
[0104] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-sided milling device for bearing seat machining, characterized in that: Base (10); A workbench (20) is arranged parallel to the base (10) and connected to the rotating shaft of the base (10); A main shaft (11) is vertically mounted at the center of the base (10), and its upper end passes through the workbench (20) and is provided with a material clamping mechanism (30) for clamping the bearing seat; A feeding mechanism (40) is arranged on a workbench (20) on one side of the spindle (11) and is used to transport the bearing seat to be processed to a material taking position for the clamping mechanism (30) to take; a milling mechanism (50), arranged on a workbench (20) on the other side of the spindle (11), for performing double-sided milling processing on a bearing seat located on the clamping mechanism (30); and The driving mechanism (60) is arranged on the base (10) and is used to drive the workbench (20) to rotate, thereby driving the milling mechanism (50) to rotate and enter the milling position, and to drive the main shaft (11) to rotate, thereby driving the clamping mechanism (30) to rotate and clamp the bearing seat and then return to the milling position; Wherein, the milling mechanism (50) comprises: A mounting seat (51) is arranged on the workbench (20), and a top end thereof is higher than an upper surface of the workbench (20); under the action of a translation assembly (70), the mounting seat moves in and out of the workbench (20) along a radial direction of the main shaft (11); Two milling assemblies (53) arranged opposite to each other up and down are arranged on the top of the mounting seat (51) and are used for double-sided milling of the bearing seat; An adjusting assembly (54) is connected to the two milling assemblies (53) via two flexible connecting members (52) and is used to drive the two milling assemblies (53) to move closer to or farther from each other in a vertical direction; The flexible connector (52) is used to provide a buffer when the milling assembly (53) contacts the end face of the bearing seat, and to adjust the contact relationship between the milling assembly (53) and the surface of the bearing seat during the milling process.
2. A double-sided milling device for machining a bearing seat as claimed in claim 1, characterized in that: The flexible connecting member (52) comprises a connecting shell (521) and an elastic spacer (522); the connecting shell (521) is arranged on one side of the adjusting component (54); two elastic spacers (522) are arranged in parallel up and down inside the connecting shell (521); the two elastic spacers (522) sequentially divide the connecting shell (521) into a buffer chamber (523), a damping chamber (524) and an adjusting chamber (525); A buffer spring (526) is vertically arranged in the buffer cavity (523), the upper end of the buffer spring (526) is fixed to the inner wall of the connecting shell (521), and the lower end is connected to the elastic spacer (522); the damping cavity (524) is filled with a non-Newtonian fluid (528); and a rubber buffer body (527) is arranged in the regulating cavity (525).
3. A double-sided milling device for machining a bearing seat as claimed in claim 1, characterized in that: The material clamping mechanism (30) comprises: A fixed frame (31) is a frame-shaped structure, arranged parallel to the workbench (20) and located at the top of the main shaft (11); Two guide blocks (32) are symmetrically arranged at two ends of the fixing frame (31); A first cylinder (33) is installed inside the fixing frame (31), and an end of a piston rod of the first cylinder (33) is slidably connected to and penetrates one side of the fixing frame (31); Two clamping jaws (34) are respectively arranged on both sides of the first cylinder (33); the clamping ends of the clamping jaws (34) are provided with V-shaped grooves (36) for clamping the bearing seat; the guide ends of the clamping jaws (34) are provided with connecting rods (35); the connecting rods (35) are slidably connected to and penetrate the guide blocks (32); Two first connecting rods (37) are respectively arranged on both sides of the first cylinder (33), one end of the first connecting rod (37) is connected to the end rotation axis of the piston rod of the first cylinder (33), and the other end is connected to the middle rotation axis of the connecting rod (35); When the first cylinder (33) drives the piston rod to move, the first connecting rod (37) and the connecting rod (35) drive the clamping jaw (34) to move, thereby realizing the opening and closing of the clamping jaw (34).
4. A double-sided milling device for machining a bearing seat as claimed in claim 2, characterized in that: The driving mechanism (60) comprises: A first worm wheel (61) is sleeved on the lower end of the main shaft (11) and meshes with a first worm (62) arranged on one side thereof, wherein the first worm (62) rotates under the drive of a first motor (63); The second worm wheel (64) is sleeved on the rotating shaft below the center of the workbench (20) and meshes with a second worm (65) arranged on one side thereof. The second worm (65) rotates under the drive of the second motor (66).
5. A double-sided milling device for machining a bearing seat as claimed in claim 1, characterized in that: A slide groove is vertically arranged at the top of the mounting seat (51), and the adjustment component (54) is arranged in the slide groove. The adjustment component (54) comprises: Two fixed blocks (541) are arranged opposite to each other in the upper and lower parts, one side of the fixed block (541) is slidably connected and adapted to the slide groove, and the other side of the fixed block (541) is installed with the corresponding flexible connecting piece (52); A screw rod (542) is vertically arranged in the slide groove, the screw rod (542) is threadedly connected to and penetrates the fixing block (541), and the screw rod (542) can rotate under the drive of the third motor (543); The optical axis (544) is arranged parallel to the screw rod (542) and is slidably connected to and penetrates the fixing block (541).
6. A double-sided milling device for machining a bearing seat as claimed in claim 5, characterized in that: The feeding mechanism (40) comprises: A stacking rack (41) is arranged on the other side of the main shaft (11), and four blocking rods (42) are arranged on the top of the stacking rack. The bearing seats are stacked in the area enclosed by the blocking rods (42); A feeding plate (43) is arranged below the stacking frame (41); a feeding groove (44) is provided on the upper surface of the feeding plate (43) on one side close to the clamping mechanism (30); a discharge port matched with the storage groove (44) is provided at the bottom of the stacking frame (41), so that the bearing seats stacked in the stacking frame (41) can fall into the feeding groove (44) through the discharge port; A second cylinder (45) is arranged below the feeding plate (43), and the end of the piston rod thereof is rotatably connected to a gear (46), and racks (47) meshing with the gear (46) are respectively arranged on the upper and lower sides of the gear (46), one of the racks (47) is fixedly connected to the lower surface of the feeding plate (43), and the other rack (47) is fixedly connected to the upper surface of the workbench (20); A first guide rail (48) is arranged parallel to the second cylinder (45), and the lower surface of the feeding plate (43) is slidably connected and adapted to the first guide rail (48); When the second cylinder (45) is extended or retracted, the gear (46) and the two racks (47) are used to drive the feeding plate (43) to move along the first guide rail (48), thereby transporting the bearing seat in the feeding slot (44) to the material taking position; The ejection member (49) is arranged at the bottom of the feeding groove (44). When the feeding plate (43) transports the bearing seat out of the stacking rack (41), the ejection member (49) ejects a part of the bearing seat out of the feeding groove (44).
7. A double-sided milling device for machining a bearing seat as claimed in claim 3, characterized in that: A feeding channel (80) is provided on the workbench (20) below the clamping jaw (34), and the feeding channel (80) comprises: A first channel (81) is horizontally arranged and has an upper surface that is open, and is used to receive the bearing seat that falls from the clamping jaw (34); A second channel (82) is vertically arranged and communicated with the first channel (81), and is used to transform the bearing seat from a horizontal state to a vertical state, and the bottom of the second channel (82) is inclined toward the outside of the workbench (20); A transition slope (83) is obliquely arranged between the first channel (81) and the second channel (82) and is used to guide the bearing seat from the first channel (81) into the second channel (82); When the clamp (34) releases the bearing seat, the bearing seat falls into the first channel (81) and enters the second channel (82) through the transition slope (83). The bearing seat changes from a horizontal state to a vertical state and slowly rolls out of the workbench (20) along the inclined bottom of the second channel (82).
8. A double-sided milling device for machining a bearing seat as claimed in claim 3, characterized in that: The inner surface of the V-shaped groove (36) is provided with anti-slip patterns.
9. A double-sided milling device for machining a bearing seat as claimed in claim 6, characterized in that: The ejection member (49) comprises an ejection spring (491) and a storage plate (492); the ejection spring (491) is vertically arranged at the bottom of the storage slot (44); one end of the ejection spring (491) is connected to the bottom end of the storage slot (44); the other end is connected to the lower surface of the storage plate (492); the storage plate (492) is slidably connected and adapted to the storage slot (44).
10. A method for processing a bearing seat, characterized in that: Using a double-sided milling device for machining a bearing seat as described in any one of claims 1 to 9, the method comprises the following steps: S1, loading: placing the bearing seat to be processed in the stacking rack (41), and transporting the bearing seat to the material taking position through the feeding mechanism (40); S2, clamping: the driving mechanism (60) drives the main shaft (11) to rotate, driving the clamping mechanism (30) to rotate to the material taking position, and after the clamping mechanism (30) clamps the bearing seat, the driving mechanism (60) drives the main shaft (11) to rotate in the opposite direction to the milling position; S3, coarse adjustment: the driving mechanism (60) drives the workbench (20) to rotate, so that the milling mechanism (50) enters the milling position, and the translation assembly (70) drives the mounting seat (51) to move along the radial direction of the spindle (11), so that the positions of the milling mechanism (50) and the clamping mechanism (30) correspond to each other; S4, fine adjustment: the adjustment assembly (54) drives the two fixed blocks (541) to move closer to each other in the vertical direction, so that the milling cutter (45) contacts the end surface of the bearing seat; S5, milling: opening the milling assembly (53) to perform double-sided milling processing on the bearing seat on the clamping mechanism (30); S6, unloading: After the processing is completed, the clamping mechanism (30) releases the bearing seat, and the bearing seat rolls out of the workbench (20) through the feeding channel (80).
Citation Information
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