Intelligent cutting machine for shoe upper materials and cutting method thereof

By setting up wrinkle removal, static removal and smoke removal mechanisms, automatic cutting of shoe upper materials is achieved, solving the problems of cutting accuracy and environmental pollution, and ensuring cutting quality and safety.

CN119870747BActive Publication Date: 2025-09-16RUIAN SANFENG SHOES IND CO LTD
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Patent Information

Application Number
CN202510311994.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-09-16
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

When cutting shoe upper materials, existing laser cutting machines are prone to dimensional deviation due to wrinkles, incomplete cutting or damage due to different thicknesses, and smoke polluting the environment during the cutting process.

Method used

The wrinkle removal mechanism eliminates wrinkles by friction with the screed plate, the static electricity removal mechanism eliminates static electricity by spraying hot water, the laser cutting mechanism adjusts the height according to the thickness of the material, and the smoke removal mechanism realizes automatic cutting by extracting smoke.

Benefits of technology

Effectively eliminate wrinkles and static electricity, ensure cutting accuracy, avoid material damage, and remove smoke to improve the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent cutting machine for shoe upper materials and a cutting method thereof, and relates to the technical field of laser cutting of shoe upper materials, comprising a cutting table and a laser cutting machine; a wrinkle removal mechanism, wherein the wrinkle removal mechanism comprises a first mounting frame fixedly connected to the upper end of the cutting table, the upper end of the first mounting frame being provided with a first slide groove, the inner wall of the first slide groove being slidably connected to a first slider, the lower end of the first slider being rotatably connected to a rotating shaft, the upper end of the rotating shaft being provided through the upper end of the first slider, the lower end of the rotating shaft being provided with a vertical groove, the inner wall of the vertical groove being sealingly and slidably connected to a connecting shaft. In the present invention, the shoe upper material is frictionally flattened by the reciprocating movement of the leveling plate, thereby eliminating wrinkles and preventing the sheet-like objects cut out later from being of unqualified size. The leveling plate can also rotate to provide a tangential force, thereby improving the leveling effect on the shoe upper material and enhancing the wrinkle removal effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of laser cutting of shoe upper materials, and in particular to an intelligent cutting machine for shoe upper materials and a cutting method thereof. Background Art

[0002] The upper material includes the inner wrapping part. The common characteristics of the upper should be soft to the touch, heat preservation, air absorption, moisture dissipation, lightness and bending resistance, wear resistance, water and heat resistance, easy processing and non-fading. During the shoe production process, the upper material needs to be cut into multiple standard sheet objects so that the upper can be fitted to the sole.

[0003] Currently, shoe upper materials are usually cut using a laser cutter. However, if the shoe upper material itself has wrinkles during cutting, the cut standard sheet object may have size deviations, and the existing wrinkles need to be manually ironed, which is very troublesome. In addition, during laser cutting, the thickness of the shoe upper material varies. If the height of the laser emitting device remains unchanged, the thinner shoe upper material will be more easily damaged by the high laser temperature, while the thicker shoe upper material may not be cut completely due to the low laser temperature.

[0004] Based on this, we propose an intelligent cutting machine for upper materials and a cutting method thereof. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an intelligent cutting machine for shoe upper materials and a cutting method thereof.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] An intelligent cutting machine for shoe upper materials and a cutting method thereof, comprising a cutting table and a laser cutting machine;

[0008] The wrinkle removal mechanism includes a first mounting bracket fixedly connected to the upper end of the cutting table, a first slide groove is provided on the upper end of the first mounting bracket, a first slider is slidably connected to the inner wall of the first slide groove, a rotating shaft is rotatably connected to the lower end of the first slider, the upper end of the rotating shaft passes through the upper end of the first slider, a vertical groove is provided on the lower end of the rotating shaft, a connecting shaft is sealingly and slidably connected to the inner wall of the vertical groove, a first spring is fixedly connected between the connecting shaft and the bottom of the vertical groove, and the lower end of the connecting shaft is fixedly connected to the screed plate;

[0009] The static electricity removal mechanism includes a mounting plate fixedly connected to the side wall of the first mounting frame, and an atomizing nozzle is fixedly connected to the lower end of the mounting plate.

[0010] Preferably, the wrinkle removal mechanism further comprises a rack fixedly connected to the upper end of the first mounting frame, and a first gear is fixedly connected to the side wall of the rotating shaft, and the first gear is meshed with the rack.

[0011] Preferably, the static electricity removal mechanism also includes a water pump cylinder fixedly connected to the side wall of the first slider through a bracket, the inner wall of the water pump cylinder is sealed and slidably connected with a sliding plug, the inner wall of the water pump cylinder is fixedly connected with a one-way water inlet pipe, the water pump cylinder is connected to the atomizing nozzle through a one-way water outlet pipe, the side wall of the water pump cylinder is slidably connected with a T-rod, one end of the T-rod passes through the side wall of the water pump cylinder and is fixedly connected to the sliding plug, the side wall of the T-rod is sleeved with a second spring, the two ends of the second spring are respectively fixedly connected to the side wall of the T-rod and the side wall of the water pump cylinder, the side wall of the rotating shaft is fixedly connected with a cam, and the side wall of the cam slides against the side wall of the T-rod.

[0012] Preferably, the side walls of the cutting table are symmetrically fixedly connected to two L-shaped frames, and the side walls of the two L-shaped frames close to each other are rotatably connected to a first rotating rod, and the side walls of the first rotating rod are fixedly connected to a winding roller.

[0013] Preferably, a first driving mechanism is installed on the cutting table, and the first driving mechanism includes a reversible motor fixedly connected to the side wall of the cutting table through a bracket, the output end of the reversible motor is fixedly connected to a first one-way bearing, the other end of the first one-way bearing is fixedly connected to a second one-way bearing, one end of the first rotating rod passes through the side wall of the L-shaped frame and is fixedly connected to the second one-way bearing, the inner wall of the first slide groove is rotatably connected to a first reciprocating screw, the side wall of the first reciprocating screw is threadedly connected to the first slider, the side wall of the first rotating rod is fixedly connected to a first driving wheel, one end of the first reciprocating screw passes through the side wall of the first mounting frame and is fixedly connected to the first driven wheel, and the first driving wheel is connected to the first driven wheel through a synchronous belt.

[0014] Preferably, a laser cutting mechanism is installed on the cutting table, and the laser cutting mechanism includes a second mounting bracket fixedly connected to the upper end of the cutting table, a second slide groove is provided on the side wall of the second mounting bracket, a second slider is slidably connected to the inner wall of the second slide groove, and a mounting rod is slidably connected to the lower end of the second slider, and the laser cutting machine is fixedly connected to the lower end of the mounting rod.

[0015] Preferably, the upper end of the second slider is fixedly connected to the vertical cylinder, the inner wall of the vertical cylinder is sealed and slidably connected to the slide, the upper end of the mounting rod passes through the bottom of the vertical cylinder and is fixedly connected to the slide, the upper end of the rotating shaft is provided with a communicating hole, the lower end of the communicating hole is connected to the vertical groove, the side wall of the first slider is fixedly connected to the rotary joint through the bracket, the upper end of the rotating shaft is fixedly connected to the rotary joint, the upper end of the rotary joint is fixedly connected to a communicating pipe, and the other end of the communicating pipe is connected to the vertical cylinder.

[0016] Preferably, the laser cutting machine is equipped with a smoke removal mechanism, which includes a smoke removal head fixedly connected to the side wall of the laser cutting machine through a fixed shaft, a smoke removal cylinder fixedly connected to the top of the second mounting frame through a bracket, the inner wall of the smoke removal cylinder is rotatably connected to a second rotating rod, and a plurality of fan blades are fixedly connected to the side wall of the second rotating rod, the smoke removal cylinder is connected to the smoke removal head through a smoke removal pipe, and two smoke exhaust pipes are symmetrically fixedly connected to the side wall of the smoke removal cylinder.

[0017] Preferably, a second driving mechanism is installed in the second slide groove, and the second driving mechanism includes a second reciprocating screw rotatably connected to the inner wall of the second slide groove, the side wall of the second reciprocating screw is threadedly connected to the second slider, one end of the second reciprocating screw passes through the side wall of the second mounting frame and is fixedly connected to the second gear, one end of the second rotating rod passes through the side wall of the second mounting frame and is fixedly connected to the fan gear, the side wall of the first one-way bearing is fixedly connected to the second driving wheel, the side wall of the second rotating rod is fixedly connected to the second driven wheel, and the second driving wheel is connected to the second driven wheel through a synchronous belt.

[0018] A method for intelligently cutting a shoe upper material comprises the following steps:

[0019] S1. Pass the upper material through the screed plate and the lower end of the laser cutting machine in sequence, and fix one end of it to the side wall of the winding roller. Then drive the reversible motor to rotate in the forward direction, which can drive the winding roller to rotate, and then pull the upper material to move a certain distance;

[0020] S2. When the upper material is pulled, the screed plate will reciprocate and rotate to press and remove wrinkles on the surface of the upper material, making the surface of the upper material flat;

[0021] S3, then start the laser cutting machine and synchronously drive the reversible motor to rotate in the opposite direction. The laser cutting machine will cut the shoe upper material into the shoe upper shape at a certain position according to the set program, and the laser cutting machine will intermittently move a certain distance to cut different positions of the shoe upper material.

[0022] S4. During the cutting process, the fan blades will rotate rapidly, thereby generating suction force to absorb the smoke generated during the laser cutting process through the smoke removal head, and then the smoke will be discharged to the external smoke collection device through the smoke exhaust pipe;

[0023] S5. Finally, the cut upper materials can be taken out, collected, and stored in a warehouse.

[0024] The present invention has the following beneficial effects:

[0025] 1. By setting up a wrinkle removal mechanism, the reciprocating movement of the screed plate can rub and flatten the upper material, thereby eliminating wrinkles and preventing the size of the sheet objects cut later from being unqualified. The screed plate can also rotate on its own to provide tangential force, thereby improving the flattening effect of the upper material and enhancing the wrinkle removal effect.

[0026] 2. By setting up a static elimination mechanism, the rotation of the shaft will synchronously drive the cam to rotate. Under the action of the cam and the second spring, the T-bar will drive the sliding plug to slide back and forth in a sealed manner, and then the external hot water will be drawn into the pump water cylinder through the one-way water inlet pipe, and then the hot water will enter the atomizing nozzle through the one-way water outlet pipe. Finally, the hot water will be sprayed out through the atomizing nozzle and sprayed onto the surface of the shoe upper material after the wrinkles are removed, wetting the shoe upper material. Due to the intense friction between the leveling plate and the inclined material during leveling, the inclined material will be charged with static electricity, which can be eliminated by spraying hot water;

[0027] 3. By setting up components such as vertical cylinders and connecting pipes, for shoe upper materials of different thicknesses, if the shoe upper material is thicker, the height of the screed plate will be higher, and thus the height of the connecting shaft in the vertical groove will be higher, more air will enter the vertical cylinder through the connecting pipe, making the position of the slide plate lower, and thus the height of the laser cutter lower, so that the laser beam emitted by the laser cutter is more concentrated when it contacts the shoe upper material, providing a higher temperature for cutting, avoiding incomplete cutting. On the contrary, if the thickness of the shoe upper material is thinner, the height of the laser cutter is higher, the emitted laser beam will be more dispersed when it contacts the shoe upper material, and thus the temperature will be lower, avoiding excessive temperature from damaging the thinner shoe upper material;

[0028] 4. By setting up a smoke removal mechanism, when the second rotating rod rotates, it will synchronously drive multiple fan blades to rotate, thereby generating suction force, and then the smoke generated during the laser cutting process will be sucked into the smoke removal cylinder through the smoke removal head and the smoke removal pipe, and then the smoke will be discharged to the external smoke collection device through the smoke exhaust pipe, thereby preventing the smoke generated during laser cutting from flying into the working environment and polluting the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a structural schematic diagram of an intelligent cutting machine for shoe upper materials proposed by the present invention;

[0030] Figure 2 for Figure 1 A schematic side view of the mid-structure;

[0031] Figure 3 for Figure 1 A schematic cross-sectional structural diagram of the first mounting frame;

[0032] Figure 4 for Figure 1A schematic cross-sectional structural diagram of the second mounting frame;

[0033] Figure 5 for Figure 1 A schematic diagram of the structure enlargement at point A;

[0034] Figure 6 for Figure 3 A magnified schematic diagram of the structure at point B in FIG.

[0035] In the figure: 1. Cutting table; 2. Laser cutting machine; 3. First mounting frame; 4. First slide; 5. First slider; 6. Rotating shaft; 7. Vertical slot; 8. Connecting shaft; 801. First spring; 9. Screed plate; 10. Mounting plate; 11. Atomizing nozzle; 12. Rack; 13. First gear; 14. Pump cylinder; 15. Slider; 16. One-way water inlet pipe; 17. One-way water outlet pipe; 18. T-bar; 19. Second spring; 20. Cam; 21. L-frame; 22. First rotating rod; 23. Winding roller; 24. Reversible motor; 25. First one-way bearing ; 26. Second one-way bearing; 27. First reciprocating screw; 28. First driving wheel; 29. ​​First driven wheel; 30. Second mounting bracket; 31. Second slide groove; 32. Second slider; 33. Mounting rod; 34. Vertical cylinder; 35. Slide plate; 36. Connecting pipe; 37. Cigarette butt removal; 38. Cigarette removal tube; 39. Second rotating rod; 40. Fan blade; 41. Cigarette removal tube; 42. Smoke exhaust tube; 43. Second reciprocating screw; 44. Second gear; 45. Fan gear; 46. Second driving wheel; 47. Second driven wheel; 48. Connecting hole; 49. Rotary joint. DETAILED DESCRIPTION

[0036] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Reference Figure 1 - Figure 6 , an intelligent cutting machine for shoe upper materials, comprising a cutting table 1 and a laser cutting machine 2, wherein the laser cutting machine 2 can operate according to a set program to cut the shoe upper material into a specific shape, which is a prior art and will not be described in detail here;

[0038] The wrinkle removal mechanism includes a first mounting frame 3 fixedly connected to the upper end of the cutting table 1, a first slide groove 4 is provided on the upper end of the first mounting frame 3, a first slider 5 is slidably connected to the inner wall of the first slide groove 4, a rotating shaft 6 is rotatably connected to the lower end of the first slider 5, the upper end of the rotating shaft 6 passes through the upper end of the first slider 5, a vertical groove 7 is provided at the lower end of the rotating shaft 6, a connecting shaft 8 is sealingly and slidably connected to the inner wall of the vertical groove 7, a first spring 801 is fixedly connected between the connecting shaft 8 and the inner bottom of the vertical groove 7, and a screed plate 9 is fixedly connected to the lower end of the connecting shaft 8;

[0039] The static electricity removal mechanism includes a mounting plate 10 fixedly connected to the side wall of the first mounting frame 3 , and an atomizing nozzle 11 is fixedly connected to the lower end of the mounting plate 10 .

[0040] The wrinkle removal mechanism further includes a rack 12 fixedly connected to the upper end of the first mounting frame 3 , and a first gear 13 fixedly connected to the side wall of the rotating shaft 6 , and the first gear 13 is meshedly connected to the rack 12 .

[0041] The static electricity removal mechanism also includes a water pump cylinder 14 fixedly connected to the side wall of the first slider 5 through a bracket, and a sliding plug 15 is sealingly and slidingly connected to the inner wall of the water pump cylinder 14, and a one-way water inlet pipe 16 is fixedly connected to the inner wall of the water pump cylinder 14, and the other end of the one-way water inlet pipe 16 is connected to a container storing hot water outside, and the one-way water inlet pipe 16 only allows external hot water to enter the water pump cylinder 14, and the water pump cylinder 14 is connected to the atomizing nozzle 11 through a one-way water outlet pipe 17, and the one-way water outlet pipe 17 only allows the water pump cylinder 14, and a T-shaped rod 18 is slidably connected to the side wall of the water pump cylinder 14, one end of the T-shaped rod 18 passes through the side wall of the water pump cylinder 14 and is fixedly connected to the sliding plug 15, and a second spring 19 is sleeved on the side wall of the T-shaped rod 18, and the two ends of the second spring 19 are respectively fixedly connected to the side wall of the T-shaped rod 18 and the side wall of the water pump cylinder 14, and a cam 20 is fixedly connected to the side wall of the rotating shaft 6, and the side wall of the cam 20 slides against the side wall of the T-shaped rod 18.

[0042] Two L-shaped frames 21 are symmetrically fixedly connected to the side walls of the cutting table 1 . The side walls of the two L-shaped frames 21 close to each other are rotatably connected to a first rotating rod 22 . A winding roller 23 is fixedly connected to the side wall of the first rotating rod 22 .

[0043] A first driving mechanism is installed on the cutting table 1, and the first driving mechanism includes a reversible motor 24 fixedly connected to the side wall of the cutting table 1 through a bracket, the output end of the reversible motor 24 is fixedly connected to the first one-way bearing 25, and the other end of the first one-way bearing 25 is fixedly connected to the second one-way bearing 26, one end of the first rotating rod 22 passes through the side wall of the L-shaped frame 21 and is fixedly connected to the second one-way bearing 26, the inner wall of the first slide groove 4 is rotatably connected to the first reciprocating screw 27, the side wall of the first reciprocating screw 27 is threadedly connected to the first slider 5, the side wall of the first rotating rod 22 is fixedly connected to the first driving wheel 28, one end of the first reciprocating screw 27 passes through the side wall of the first mounting frame 3 and is fixedly connected to the first driven wheel 29, and the first driving wheel 28 is connected to the first driven wheel 29 through a synchronous belt.

[0044] Furthermore, the reversible motor 24 is driven to rotate in the forward direction, driving the first rotating rod 22 to rotate, and then driving the winding roller 23 to rotate, and winding the upper material, thereby pulling the upper material to the right for a distance, so that the cutting part moves to the bottom of the laser cutting machine 2, and when the first rotating rod 22 rotates, it will synchronously drive the first driving wheel 28 to rotate, and then drive the first driven wheel 29 to rotate, and drive the first reciprocating screw 27 to rotate, thereby driving the first slider 5 to slide back and forth on the inner wall of the first slide groove 4, and driving the smoothing plate 9 to slide back and forth, frictionally smoothing the upper material, thereby eliminating wrinkles and avoiding unqualified size of sheet objects cut out later.

[0045] It is worth mentioning that when the first slider 5 slides back and forth, it will drive the first gear 13 to move. Since the first gear 13 is engaged with the rack 12, the first gear 13 will rotate synchronously, thereby driving the rotating shaft 6 to rotate, driving the connecting shaft 8 to rotate, and thus driving the smoothing plate 9 to rotate. The rotation of the smoothing plate 9 can provide a tangential force, thereby improving the leveling effect of the upper material and enhancing the wrinkle removal effect.

[0046] Furthermore, when the rotating shaft 6 rotates, it will synchronously drive the cam 20 to rotate. Under the action of the cam 20 and the second spring 19, the T-bar 18 will drive the sliding plug 15 to slide back and forth in a sealed manner, and then the external hot water will be drawn into the pump water cylinder 14 through the one-way water inlet pipe 16, and then the hot water will enter the atomizing nozzle 11 through the one-way water outlet pipe 17. Finally, the hot water will be atomized and sprayed out through the atomizing nozzle 11, sprayed onto the surface of the shoe upper material after the wrinkles are removed, and the shoe upper material is moistened. Since the leveling plate 9 generates severe friction with the inclined material when leveling, the inclined material will have static electricity, which can be eliminated by spraying hot water.

[0047] A laser cutting mechanism is installed on the cutting table 1, and the laser cutting mechanism includes a second mounting bracket 30 fixedly connected to the upper end of the cutting table 1. A second slide groove 31 is provided on the side wall of the second mounting bracket 30. A second slider 32 is slidably connected to the inner wall of the second slide groove 31. The lower end of the second slider 32 is slidably connected to a mounting rod 33. The laser cutting machine 2 is fixedly connected to the lower end of the mounting rod 33.

[0048] The upper end of the second slider 32 is fixedly connected to the vertical cylinder 34, and the inner wall of the vertical cylinder 34 is sealed and slidably connected to the slide 35. The upper end of the mounting rod 33 passes through the bottom of the vertical cylinder 34 and is fixedly connected to the slide 35. A connecting hole 48 is opened at the upper end of the rotating shaft 6, and the lower end of the connecting hole 48 is connected to the vertical groove 7. The side wall of the first slider 5 is fixedly connected to the rotating joint 49 through the bracket, and the upper end of the rotating shaft 6 is fixedly connected to the rotating joint 49. The upper end of the rotating joint 49 is fixedly connected to the connecting pipe 36. The other end of the connecting pipe 36 is connected to the vertical cylinder 34. The connecting pipe 36 is connected to the upper space of the slide 35, and the connecting pipe 36 is made of a hose.

[0049] Furthermore, for shoe upper materials of different thicknesses, if the shoe upper material is thicker, the height of the leveling plate 9 will be higher, and the height of the connecting shaft 8 in the vertical groove 7 will be higher, more air will enter the vertical cylinder 34 through the connecting pipe 36, making the position of the slide plate 35 lower, and the height of the laser cutter 2 lower, so that the laser beam emitted by the laser cutter 2 is more concentrated when it contacts the shoe upper material, providing a higher temperature for cutting, avoiding incomplete cutting. On the contrary, if the thickness of the shoe upper material is thinner, the height of the laser cutter 2 is higher, the emitted laser beam will be more dispersed when it contacts the shoe upper material, and the temperature will be lower, avoiding excessive temperature to damage the thinner shoe upper material.

[0050] A smoke removal mechanism is installed on the laser cutting machine 2, which includes a smoke removal head 37 fixedly connected to the side wall of the laser cutting machine 2 through a fixed shaft, a smoke removal cylinder 38 fixedly connected to the top of the second mounting frame 30 through a bracket, a second rotating rod 39 is rotatably connected to the inner wall of the smoke removal cylinder 38, and a plurality of fan blades 40 are fixedly connected to the side wall of the second rotating rod 39, the smoke removal cylinder 38 is connected to the smoke removal head 37 through a smoke removal pipe 41, and two smoke exhaust pipes 42 are symmetrically fixedly connected to the side wall of the smoke removal cylinder 38, and the smoke exhaust pipe 42 is connected to an external smoke collection device.

[0051] A second driving mechanism is installed in the second slide groove 31, and the second driving mechanism includes a second reciprocating screw 43 rotatably connected to the inner wall of the second slide groove 31, the side wall of the second reciprocating screw 43 is threadedly connected to the second slider 32, one end of the second reciprocating screw 43 passes through the side wall of the second mounting frame 30 and is fixedly connected to the second gear 44, one end of the second rotating rod 39 passes through the side wall of the second mounting frame 30 and is fixedly connected to the sector gear 45, the side wall of the first one-way bearing 25 is fixedly connected to the second driving wheel 46, the side wall of the second rotating rod 39 is fixedly connected to the second driven wheel 47, and the second driving wheel 46 is connected to the second driven wheel 47 through a synchronous belt.

[0052] It should be noted that the first one-way bearing 25 and the second one-way bearing 26 are arranged in opposite directions, the output end of the reversible motor 24 is fixedly connected to the inner ring of the first one-way bearing 25, the outer ring of the second one-way bearing 26 is fixedly connected to the inner ring of the first one-way bearing 25, the first rotating rod 22 is fixedly connected to the inner ring of the second one-way bearing 26, and the second driving wheel 46 is fixedly connected to the outer ring of the first one-way bearing 25. When the reversible motor 24 rotates forward, it will drive the first rotating rod 22 to rotate. At this time, the second driving wheel 46 will not rotate. When the reversible motor 24 rotates backward, it will drive the second driving wheel 46 to rotate. At this time, the first rotating rod 22 will not rotate.

[0053] Furthermore, when the second rotating rod 39 rotates, it will synchronously drive the multiple fan blades 40 to rotate, thereby generating a suction force, and the smoke generated during the laser cutting process will be sucked into the smoke removal tube 38 through the smoke removal head 37 and the smoke removal tube 41, and then the smoke will be discharged to the external smoke collection device through the smoke exhaust pipe 42, thereby preventing the smoke generated during laser cutting from flying into the working environment and polluting the working environment.

[0054] A method for intelligently cutting a shoe upper material comprises the following steps:

[0055] S1. Pass the upper material through the screed plate 9 and the lower end of the laser cutter 2 in sequence, and fix one end of the material to the side wall of the winding roller 23. Then drive the reversible motor 24 to rotate in the forward direction, which can drive the winding roller 23 to rotate, thereby pulling the upper material to move a certain distance.

[0056] S2. When the upper material is pulled, the screed plate 9 will reciprocate and rotate to press and remove wrinkles on the surface of the upper material, thereby flattening the surface of the upper material;

[0057] S3, then start the laser cutter 2 and synchronously drive the reversible motor 24 to rotate in the opposite direction. The laser cutter 2 will cut the shoe upper material into the shape of the shoe upper at a certain position according to the set program, and the laser cutter 2 will intermittently move a certain distance to cut different positions of the shoe upper material;

[0058] S4. During the cutting process, the fan blades 40 rotate rapidly, thereby generating a suction force to remove the smoke generated during the laser cutting process through the smoke removal head 37, and then the smoke is discharged to the external smoke collection device through the smoke exhaust pipe 42;

[0059] S5. Finally, the cut upper materials can be taken out, collected, and stored in a warehouse.

[0060] In the present invention, one end of the upper material is first pulled so that the upper material passes through the screed plate 9 and the lower end of the laser cutter 2 in turn, and one end is fixed to the side wall of the winding roller 23. Then, the reversible motor 24 is driven to rotate in the forward direction, driving the first rotating rod 22 to rotate, and then driving the winding roller 23 to rotate to rewind the upper material, thereby pulling the upper material to the right for a distance, so that the cutting part moves to the bottom of the laser cutter 2.

[0061] When the first rotating rod 22 rotates, it will synchronously drive the first driving wheel 28 to rotate, and then drive the first driven wheel 29 to rotate, drive the first reciprocating screw 27 to rotate, thereby driving the first slider 5 to slide back and forth on the inner wall of the first slide groove 4, and drive the leveling plate 9 to slide back and forth, frictionally leveling the upper material, thereby eliminating wrinkles and preventing the sheet objects cut later from being of unqualified size.

[0062] In addition, when the first slider 5 slides back and forth, it will drive the first gear 13 to move. Since the first gear 13 is engaged with the rack 12, the first gear 13 will rotate synchronously, thereby driving the rotating shaft 6 to rotate, driving the connecting shaft 8 to rotate, and thus driving the smoothing plate 9 to rotate. The rotation of the smoothing plate 9 can provide a tangential force, thereby improving the leveling effect of the upper material and enhancing the wrinkle removal effect.

[0063] When the rotating shaft 6 rotates, it will synchronously drive the cam 20 to rotate. Under the action of the cam 20 and the second spring 19, the T-bar 18 will drive the sliding plug 15 to slide back and forth in a sealed manner, and then the external hot water will be drawn into the pump water cylinder 14 through the one-way water inlet pipe 16, and then the hot water will enter the atomizing nozzle 11 through the one-way water outlet pipe 17. Finally, the hot water will be atomized and sprayed out through the atomizing nozzle 11, spraying onto the surface of the shoe upper material after the wrinkles are removed, wetting the shoe upper material. Since the leveling plate 9 generates severe friction with the inclined material when leveling, the inclined material will have static electricity, which can be eliminated by spraying hot water.

[0064] Then, the reversible motor 24 is driven to rotate in the opposite direction and the laser cutting machine 2 is started synchronously. The laser cutting machine 2 will run under the program set externally to cut the shoe upper material into a specific shape, and the reversible motor 24 will drive the second driving wheel 46 to rotate, thereby driving the second driven wheel 47 to rotate, driving the second rotating rod 39 to rotate, and the second rotating rod 39 will drive the sector gear 45 to rotate. When the sector gear 45 rotates to engage with the second gear 44, it will drive the second reciprocating screw 43 to rotate, thereby driving the second slider 32 to slide on the inner wall of the second slide groove 31, thereby driving the laser cutting machine 2 to move forward or backward for a distance to cut other parts of the shoe upper material. Since the sector gear 45 and the second gear 44 are intermittently engaged, the second reciprocating screw 43 rotates intermittently, so that the laser cutting machine 2 moves intermittently, providing sufficient time for cutting.

[0065] When the second rotating rod 39 rotates, it will synchronously drive the multiple fan blades 40 to rotate, thereby generating a suction force, and the smoke generated during the laser cutting process will be sucked into the smoke removal tube 38 through the smoke removal head 37 and the smoke removal tube 41, and then the smoke will be discharged to the external smoke collection device through the smoke exhaust pipe 42, thereby preventing the smoke generated during laser cutting from flying into the working environment and polluting the working environment.

[0066] For shoe upper materials of different thicknesses, if the shoe upper material is thicker, the height of the leveling plate 9 will be higher, and the height of the connecting shaft 8 in the vertical groove 7 will be higher, more air will enter the vertical cylinder 34 through the connecting pipe 36, making the position of the slide plate 35 lower, and the height of the laser cutter 2 will be lower, so that the laser beam emitted by the laser cutter 2 is more concentrated when it contacts the shoe upper material, providing a higher temperature for cutting, avoiding incomplete cutting. On the contrary, if the thickness of the shoe upper material is thinner, the height of the laser cutter 2 is higher, the emitted laser beam will be more dispersed when it contacts the shoe upper material, and the temperature will be lower, avoiding excessive temperature causing damage to the thinner shoe upper material.

[0067] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An intelligent cutting machine for upper materials, characterized in that: include: Cutting table (1) and laser cutting machine (2); A wrinkle removal mechanism, the wrinkle removal mechanism includes a first mounting frame (3) fixedly connected to the upper end of the cutting table (1), a first slide groove (4) is provided at the upper end of the first mounting frame (3), a first slider (5) is slidably connected to the inner wall of the first slide groove (4), a rotating shaft (6) is rotatably connected to the lower end of the first slider (5), the upper end of the rotating shaft (6) passes through the upper end of the first slider (5), a vertical groove (7) is provided at the lower end of the rotating shaft (6), a connecting shaft (8) is sealingly slidably connected to the inner wall of the vertical groove (7), a first spring (801) is fixedly connected between the connecting shaft (8) and the inner bottom of the vertical groove (7), and a leveling plate (9) is fixedly connected to the lower end of the connecting shaft (8); A static electricity removal mechanism, comprising a mounting plate (10) fixedly connected to a side wall of a first mounting frame (3), wherein an atomizing nozzle (11) is fixedly connected to a lower end of the mounting plate (10); A laser cutting mechanism is installed on the cutting table (1), and the laser cutting mechanism includes a second mounting frame (30) fixedly connected to the upper end of the cutting table (1), a second slide groove (31) is provided on the side wall of the second mounting frame (30), a second slider (32) is slidably connected to the inner wall of the second slide groove (31), and a mounting rod (33) is slidably connected to the lower end of the second slider (32), and the laser cutting machine (2) is fixedly connected to the lower end of the mounting rod (33); The upper end of the second slider (32) is fixedly connected to the vertical cylinder (34), and the inner wall of the vertical cylinder (34) is sealed and slidably connected to the slide plate (35). The upper end of the mounting rod (33) passes through the inner bottom of the vertical cylinder (34) and is fixedly connected to the slide plate (35). The upper end of the rotating shaft (6) is provided with a connecting hole (48), and the lower end of the connecting hole (48) is connected to the vertical groove (7). The side wall of the first slider (5) is fixedly connected to a rotating joint (49) through a bracket. The upper end of the rotating shaft (6) is fixedly connected to the rotating joint (49), and the upper end of the rotating joint (49) is fixedly connected to a connecting pipe (36), and the other end of the connecting pipe (36) is connected to the vertical cylinder (34).

2. The intelligent cutting machine for shoe upper materials according to claim 1, characterized in that: in: The wrinkle removal mechanism further comprises a rack (12) fixedly connected to the upper end of the first mounting frame (3); a first gear (13) is fixedly connected to the side wall of the rotating shaft (6); and the first gear (13) is meshedly connected to the rack (12).

3. The intelligent cutting machine for shoe upper materials according to claim 1, characterized in that: in: The static electricity removal mechanism also includes a water pump cylinder (14) fixedly connected to the side wall of the first slider (5) through a bracket, the inner wall of the water pump cylinder (14) is sealed and slidably connected to a sliding plug (15), the inner wall of the water pump cylinder (14) is fixedly connected to a one-way water inlet pipe (16), the water pump cylinder (14) is communicated with the atomizing nozzle (11) through a one-way water outlet pipe (17), the side wall of the water pump cylinder (14) is slidably connected to a T-shaped rod (18), one end of the T-shaped rod (18) passes through the side wall of the water pump cylinder (14) and is fixedly connected to the sliding plug (15), the side wall of the T-shaped rod (18) is sleeved with a second spring (19), the two ends of the second spring (19) are respectively fixedly connected to the side wall of the T-shaped rod (18) and the side wall of the water pump cylinder (14), the side wall of the rotating shaft (6) is fixedly connected to a cam (20), and the side wall of the cam (20) slides against the side wall of the T-shaped rod (18).

4. The intelligent cutting machine for shoe upper materials according to claim 3, characterized in that: in: The side walls of the cutting table (1) are symmetrically and fixedly connected to two L-shaped frames (21); the side walls of the two L-shaped frames (21) close to each other are rotatably connected to a first rotating rod (22); and the side walls of the first rotating rod (22) are fixedly connected to a winding roller (23).

5. The intelligent cutting machine for shoe upper materials according to claim 4, characterized in that: in: The cutting table (1) is provided with a first driving mechanism, the first driving mechanism comprising a reversible motor (24) fixedly connected to the side wall of the cutting table (1) through a bracket, an output end of the reversible motor (24) fixedly connected to a first one-way bearing (25), the other end of the first one-way bearing (25) fixedly connected to a second one-way bearing (26), one end of the first rotating rod (22) passes through the side wall of the L-shaped frame (21) and is fixedly connected to the second one-way bearing (26), an inner wall of the first sliding groove (4) is rotatably connected to a first reciprocating screw (27), a side wall of the first reciprocating screw (27) is threadedly connected to the first slider (5), a side wall of the first rotating rod (22) is fixedly connected to a first driving wheel (28), one end of the first reciprocating screw (27) passes through the side wall of the first mounting frame (3) and is fixedly connected to a first driven wheel (29), and the first driving wheel (28) is connected to the first driven wheel (29) through a synchronous belt.

6. The intelligent cutting machine for shoe upper materials according to claim 5, characterized in that: in: The laser cutting machine (2) is provided with a smoke removal mechanism, which comprises a smoke removal head (37) fixedly connected to the side wall of the laser cutting machine (2) via a fixed shaft, a smoke removal cylinder (38) fixedly connected to the top of the second mounting frame (30) via a bracket, a second rotating rod (39) rotatably connected to the inner wall of the smoke removal cylinder (38), a plurality of fan blades (40) fixedly connected to the side wall of the second rotating rod (39), the smoke removal cylinder (38) is connected to the smoke removal head (37) via a smoke removal pipe (41), and two smoke exhaust pipes (42) are symmetrically fixedly connected to the side wall of the smoke removal cylinder (38).

7. The intelligent cutting machine for shoe upper materials according to claim 6, characterized in that: in: A second driving mechanism is installed in the second slide groove (31), and the second driving mechanism includes a second reciprocating screw (43) rotatably connected to the inner wall of the second slide groove (31), the side wall of the second reciprocating screw (43) is threadedly connected to the second slider (32), one end of the second reciprocating screw (43) passes through the side wall of the second mounting frame (30) and is fixedly connected to the second gear (44), one end of the second rotating rod (39) passes through the side wall of the second mounting frame (30) and is fixedly connected to the fan gear (45), the side wall of the first one-way bearing (25) is fixedly connected to the second driving wheel (46), the side wall of the second rotating rod (39) is fixedly connected to the second driven wheel (47), and the second driving wheel (46) is connected to the second driven wheel (47) through a synchronous belt.

8. A method for intelligent cutting of upper materials, comprising the intelligent cutting machine for upper materials according to claim 7, characterized in that: The following steps are involved: S1, pass the upper material through the screed plate (9) and the lower end of the laser cutting machine (2) in sequence, and fix one end of the material to the side wall of the winding roller (23), and then drive the reversible motor (24) to rotate in the forward direction, which can drive the winding roller (23) to rotate, thereby pulling the upper material to move a certain distance; S2. When the upper material is pulled, the screed plate (9) moves back and forth and rotates to press and remove wrinkles on the surface of the upper material, thereby leveling the surface of the upper material; S3, then start the laser cutting machine (2) and synchronously drive the reversible motor (24) to rotate in the opposite direction, the laser cutting machine (2) will cut the shoe upper material into the shape of the shoe upper at a certain position according to the set program, and the laser cutting machine (2) will intermittently move a certain distance, thereby cutting different positions of the shoe upper material; S4. During the cutting process, the fan blades (40) rotate rapidly, thereby generating a suction force to remove the smoke generated during the laser cutting process through the smoke removal head (37), and then the smoke is discharged to the external smoke collection device through the smoke exhaust pipe (42); S5. Finally, the cut upper materials can be taken out, collected, and stored in a warehouse.

Citation Information

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