Chloroprene rubber film molecular resonance dehydration equipment and system

Abstract

The invention relates to the field of adhesive film resonance dehydration, in particular to chloroprene rubber adhesive film molecular resonance dehydration equipment and system. Comprising a chain net conveyor used for conveying an adhesive film and a resonance heating cover arranged on the chain net conveyor, output connecting plates are oppositely arranged on the output side of the chain net conveyor, an n-shaped output roller fixing frame is arranged on the output connecting plates, and an output roller air cylinder is arranged on the upper side of the output roller fixing frame; a push head of the output roller air cylinder downwards extends out of an output roller fixing frame and is connected with the upper side of an n-shaped output roller movable frame, and an output pressing roller is rotationally matched with the output roller movable frame; the input compression roller and the output compression roller press the two ends of the adhesive film downwards, and the chain net conveyor supports the adhesive film; the technical problem of how to improve the dehydration effect of the adhesive film is solved.

Description

Technical Field

[0001] The invention relates to the field of film resonance dehydration, and in particular to a chloroprene rubber film molecular resonance dehydration device and system. Background Art

[0002] In the drying and dehydration process of chloroprene rubber, the traditional method of drying the film is to dry and dehydrate it in an oven. The specific process is as follows.

[0003] Fresh air with a certain humidity in the drying box rises due to heat, and is discharged to the top of the bellows by the circulating fan after being heated by the radiator, and is blown vertically into the bellows under the obstruction of the baffle; when the bellows is closed except for the slits, the hot air blows through the slits at a certain wind speed to the continuously running wet film, and the moisture in the film is evaporated due to the increase in temperature; the temperature of the hot air decreases with the increase of humidity content, and most of the air together with the evaporated moisture is discharged into the drying box channels at both ends of the bellows under the obstruction of the film, and a small part passes through the porous film and is finally discharged into the drying box channels; when the moisture content of the hot air increases to more than 75% of the air, it is discharged by the main exhaust fan, and the remaining gas is discharged by the cooling section exhaust fan; after the film is dried, its moisture content can be reduced to less than 1%.

[0004] Traditional hot air drying and dehydration injects hot air into the oven, consuming a lot of energy, but the dehydration effect is not good. Summary of the invention

[0005] The object of the present invention is to provide a chloroprene rubber film molecular resonance dehydration device and system, aiming to solve the problem of how to improve the dehydration effect of the film.

[0006] The technical solution used in the present invention is as follows: The first aspect of the present application provides a molecular resonance dehydration device for chloroprene rubber film, comprising a chain mesh conveyor for conveying the film and a resonance heating hood arranged on the chain mesh conveyor, an output connecting plate is arranged on the output side of the chain mesh conveyor, an n-shaped output roller fixing frame is arranged on the output connecting plate, an output roller cylinder is arranged on the upper side of the output roller fixing frame, a push head of the output roller cylinder extends downward from the output roller fixing frame and is connected to the upper side of the n-shaped output roller movable frame, an output pressure roller is rotatably matched on the output roller movable frame; the input pressure roller and the output pressure roller press the two ends of the film downward, and the chain mesh conveyor supports the film; the resonance heating hood is a hood structure surrounded on all sides, and ... Hood connecting ears are provided on both sides of the hood; a heating hood baffle is provided on the side of the resonance heating hood, the heating hood baffle is fixed on the frame of the chain mesh conveyor, and the heating hood baffle corresponds to the opening side of the heating hood baffle resonance heating hood; cylinder fixing ears are respectively provided at the four corners of the chain mesh conveyor, the heating hood cylinder is fixed on the cylinder fixing ears, the push head of the heating hood cylinder passes upward and is fixed to the hood connecting ears, a heating hood partition is provided inside the resonance heating hood, the interior of the resonance heating hood is divided into a number of small heating chambers by the heating hood partition, and infrared radiation devices are respectively provided in the small heating chambers, and the infrared radiation devices include infrared radiation device one, infrared radiation device two and infrared radiation device three.

[0007] Furthermore, infrared radiation device one, infrared radiation device two, and infrared radiation device three are used to emit infrared rays of different bands. After emitting medium and long wave infrared rays corresponding to water molecules, after the water molecules absorb the medium and long wave infrared rays, the water molecules will self-heat, vibrate, and break free from the constraints of the original substance, thereby achieving the purpose of drying.

[0008] Furthermore, the heating small chambers on the left and right sides of the resonance heating hood are respectively provided with a drying air inlet pipe and a drying air outlet pipe, and the drying air inlet pipe is used to connect with the dry hot air from the outside; the drying air inlet pipe and the drying air outlet pipe are respectively connected with the inside of the resonance heating hood, and the bottoms of the heating small chambers corresponding to the drying air inlet pipe and the drying air outlet pipe are respectively provided with impurity filters; at the same time, the drying air inlet pipe and the drying air outlet pipe are respectively provided with axial flow fans; the dry hot air is introduced into the inside of the resonance heating hood from the drying air inlet pipe through the axial flow fan, and discharged from the drying air outlet pipe.

[0009] Furthermore, a lampshade cleaning unit for cleaning the outer side of the lampshade of the infrared radiation device is provided on the side of the chain conveyor. The lampshade cleaning unit includes a transverse movement mechanism and a lampshade cleaning mechanism arranged on the transverse movement mechanism. The transverse movement mechanism is used to drive the lampshade cleaning mechanism to move laterally, corresponding to multiple groups of infrared radiation devices.

[0010] Furthermore, the transverse movement mechanism includes a transverse movement frame on a transverse movement base fixed on the ground; two transverse movement sliding shafts are fixed on the transverse movement frame through an axle seat; a movable sliding sleeve is slidably fitted on the transverse movement sliding shaft; a cleaning connecting plate is fixed on the movable sliding sleeve, and a lampshade cleaning mechanism is arranged on the cleaning connecting plate; motor mounting plates are arranged on both side ends of the transverse movement frame, and the transverse movement drive motor is installed on the lower side of the motor mounting plate, and the motor shaft of the transverse movement drive motor passes through the motor mounting plate upward and is connected with the transverse movement drive gear key; the two transverse movement drive gears are connected through a transverse movement chain transmission; the lower side of the cleaning connecting plate is fixed to the transverse movement chain by a fixing block.

[0011] Furthermore, a cleaning support frame is provided on the upper side of the cleaning connecting plate, a cleaning cross beam is provided on the upper side of the cleaning support frame, a longitudinal push rod is provided on the cleaning cross beam, and the push head of the longitudinal push rod passes through the cleaning cross beam and is connected to the lampshade cleaning mechanism; a cleaning tank is provided on the cleaning connecting plate, and a liquid filling port is provided on the upper side of the cleaning tank, and a detachable liquid filling cover is threaded on the liquid filling port; a C-shaped cleaning liquid connecting pipe is provided at the bottom of the cleaning tank, the cleaning liquid connecting pipe is connected to the inner cavity of the cleaning tank, the other end of the cleaning liquid connecting pipe is fixed to the cleaning cross beam, and a cleaning pump is provided on the cleaning liquid connecting pipe; the lampshade cleaning mechanism includes a lampshade cleaning substrate with a Z-shaped cross-section and a spray component and a scraping brush component arranged on the lampshade cleaning substrate, the spray component is connected to one end of a cleaning hose, and the other end of the cleaning hose is connected to the cleaning liquid connecting pipe.

[0012] Furthermore, the spray component includes a U-shaped flushing base and two flushing vertical plates arranged on the inner side of the flushing base, and the diverter pipe is fixed on the flushing base; nozzle mounting ears are arranged on the sides of the flushing vertical plates, and the nozzle rotating plate is rotated and matched between the two nozzle mounting ears through a rotating shaft, and a flushing nozzle is fixed on the nozzle rotating plate; the diverter pipe is a three-way structure, and the main pipe of the diverter pipe is connected to the cleaning liquid connecting pipe through a cleaning hose; the branch pipe of the diverter pipe is connected to the flushing nozzle through a nozzle hose; A linkage gear is connected with a key on the rotating shaft, and a rack slide with an n-shaped cross-section is provided on the flushing base. A linkage rack is slidably fitted in the rack slide, and the linkage rack is meshed with two linkage gears; anti-slip plates are provided on both sides of the linkage rack, and floating springs are respectively provided at both ends of the linkage rack, and the floating springs are clamped between the anti-slip plate and the rack slide; a floating guide wheel is provided on the anti-slip plate on one side, and a floating plate is provided on the side wall of the heating chamber of the resonance heating cover, and the contact side of the floating plate and the floating guide wheel is a wavy structure.

[0013] Furthermore, the scraping brush component includes a scraping brush tube and a scraping brush holder. The scraping brush tube is a square tubular structure and is arranged on the lampshade cleaning substrate. A sealed cavity is arranged on the side of the lampshade cleaning substrate. A conversion push rod is arranged in the sealed cavity. The push head of the conversion push rod passes through the sealed cavity and is fixed to the dust cleaning drive plate. Electromagnets are embedded on both sides of the dust cleaning drive plate. A conversion drive shaft with a rectangular cross-section is arranged horizontally in the middle of the dust cleaning drive plate. The conversion drive shaft is slidably matched with the side of the scraping brush tube, and the conversion drive shaft is slidably matched with the side of the scraping brush tube. The scraping brush holder is arranged on the upper side of the scraping brush tube, and a scraping brush sponge is arranged on the upper side of the scraping brush holder. Two brush holder shafts are provided on the lower side of the frame, and the scraper brush frame is slidably fitted on the upper side of the scraper brush tube through the brush holder shaft, and the lower end of the brush holder shaft extends to the inner side of the scraper brush tube and is fixed to the driven pull plate; a conversion spring is passed through the brush holder shaft between the scraper brush frame and the scraper brush tube, and the conversion spring is used to apply pressure upward so that the scraper brush sponge is in close contact with the lampshade of the infrared radiation device; an L-shaped rope channel is provided on the side wall of the scraper brush tube, and the driven pull plate is fixed to one end of the pull rope; the other end of the pull rope passes through the rope channel and is fixed to the active pull plate, and the position of the active pull plate corresponds to the position of the electromagnet, and the active pull plate is made of a magnetically attractive material.

[0014] The second aspect of the present application proposes a chloroprene rubber film dehydration system, including the chloroprene rubber film molecular resonance dehydration equipment of the above-mentioned embodiment; a moisture detector is provided on the output connecting plate, and the moisture detector is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor, and the re-drying system is used to dry the film again after a problem occurs inside the drying system, resulting in unqualified drying of the film.

[0015] Furthermore, the re-drying system includes re-drying legs and a re-drying box provided on the re-drying legs, a re-drying input roller bracket and a re-drying output roller bracket are respectively provided between the opposite re-drying legs, the re-drying input roller bracket is rotatably matched with a re-drying input roller, and the re-drying output roller bracket is rotatably matched with a re-drying output roller; the re-drying input roller bracket and the re-drying output roller bracket are respectively provided with roller motors, the roller motors are used to drive the re-drying input roller and the re-drying output roller to rotate, a moving roller fixing frame with a U-shaped cross-section is provided at the center of the lower side of the re-drying box, a moving roller push rod is provided at the lower side of the moving roller fixing frame, a push head of the moving roller push rod passes upward through the moving roller fixing frame and is connected to the moving roller movable frame, and the moving roller is rotatably matched with the moving roller; the interior of the re-drying box Four U-shaped driving side plates are provided, and a guide groove with a z-shaped cross-section is opened on the driving side plate; a vertical driving guide shaft is provided, and a sliding block is slidably matched on the driving guide shaft, and a flip shaft is rotatably matched with the middle position of the sliding block, and the inner side of the flip shaft is fixed to the heating plate frame, and the outer side of the inner side of the flip shaft is connected to one end of the flip ear, and the other end of the flip ear is rotatably matched with the guide pulley, and the guide pulley rolls in the guide groove; four first guide wheels are provided at the end of the movable roller fixing frame, and the sections on the driving side plate are respectively provided with second guide wheels corresponding to the first guide wheels, one end of the linkage rope is fixed to the bottom of the movable roller fixing frame, and the other end of the linkage rope is serpentine-shaped around the first guide wheel, the second guide wheel and the end of the sliding block in sequence to be fixed; an electric heating plate is installed on the opposite heating plate frame.

[0016] The beneficial effects achieved by the present invention are as follows: when the lampshade of the infrared radiation device is cleaned, the longitudinal push rod is extended, and the spray component and the scraper brush component move toward the inside of the heating chamber to clean the lampshade of the infrared radiation device, the spray component sprays water on the lampshade of the infrared radiation device, and the scraper brush sponge is in close contact with the lampshade of the infrared radiation device, pushing the dirt on the outside of the lampshade of the infrared radiation device to one side; when the longitudinal push rod is extended and retracted, the electromagnet is turned on to adsorb the active pull plate; the conversion push rod retracts the active pull plate and pulls the driven pull plate upward through the rope, the scraper brush frame moves downward, and the conversion spring is squeezed; in this way, when returning, the scraper brush sponge will not It contacts the lampshade of the infrared radiation device to ensure the wiping effect; when the impurity filter is cleaned, the longitudinal push rod is extended, and the spray component and the scraper brush component move toward the inside of the heating chamber to clean the lampshade of the infrared radiation device, and the spray component sprays water on the lampshade of the infrared radiation device, and the electromagnet is turned on to adsorb the active pull plate; the conversion push rod retracts the active pull plate and pulls the driven pull plate upward through the rope, the scraper brush frame moves downward, and the conversion spring is squeezed; the electromagnet is closed, the conversion spring returns, and the scraper brush frame knocks the impurity filter upward to knock the impurities on the impurity filter off; the conversion push rod and the electromagnet repeat the above operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic structural diagram of a chloroprene rubber film molecular resonance dehydration device.

[0018] Figure 2 It is a schematic diagram of the input side structure of the chain network conveyor of the present invention.

[0019] Figure 3 It is a schematic diagram of the output side structure of the chain network conveyor of the present invention.

[0020] Figure 4 It is a schematic diagram of the internal structure of the resonance heating cover of the present invention.

[0021] Figure 5 It is a schematic diagram of the positions of the drying air inlet pipe and the drying air outlet pipe of the present invention.

[0022] Figure 6 It is a schematic diagram of the position of the lampshade cleaning unit of the present invention.

[0023] Figure 7 It is a schematic diagram of the structure of the transverse movement mechanism of the present invention.

[0024] Figure 8 It is a schematic diagram of the position of the floating plate of the present invention.

[0025] Fig. 9 It is a schematic structural diagram of the lampshade cleaning mechanism of the present invention.

[0026] Fig.10 It is a schematic diagram of the structure of the spray component of the present invention.

[0027] Fig.11 The scraping component structure of the present invention is schematically shown in FIG. Figure 1 .

[0028] Fig.12 The scraping component structure of the present invention is schematically shown in FIG. Figure 2 .

[0029] Fig.13 The scraping component structure of the present invention is schematically shown in FIG. Figure 3 .

[0030] Fig.14 The present invention is a schematic structural diagram of a chloroprene rubber film dehydration system.

[0031] Fig.15 The structure of the re-drying system of the present invention is shown in FIG. Figure 1 .

[0032] Fig.16 The structure of the re-drying system of the present invention is shown in FIG. Figure 2 .

[0033] Fig.17 It is a schematic diagram of the action of the re-drying system of the present invention.

[0034] In the figure, 1, chain conveyor; 2, resonance heating cover; 3, input connecting plate; 4, input roller fixing frame; 5, input roller cylinder; 6, input pressure roller; 7, input roller movable frame; 8, output connecting plate; 9, output roller fixing frame; 10, output roller cylinder; 11, output roller movable frame; 12, output pressure roller; 13, cover body connecting ear; 14, heating cover baffle; 15, cylinder fixing ear; 16, heating cover cylinder; 17, heating cover partition; 18, heating small chamber; 19, infrared radiation device one; 20, infrared radiation device two; 21, infrared radiation device three; 22, drying air inlet pipe; 2 3. Drying air outlet pipe; 24. Impurity filter; 25. Axial flow fan; 26. Transverse base; 27. Transverse frame; 28. Motor mounting plate; 29. ​​Transverse sliding shaft; 30. Moving sleeve; 31. Cleaning connecting plate; 32. Transverse driving gear; 33. Transverse driving motor; 34. Transverse chain; 35. Cleaning support frame; 36. Cleaning crossbeam plate; 37. Longitudinal push rod; 38. Cleaning tank; 39. Cleaning liquid connecting pipe; 40. Cleaning pump; 41. Lampshade cleaning substrate; 42. Cleaning hose; 43. Flushing base; 44. Flushing vertical plate; 45. Diverter pipe; 46. Nozzle installation ear; 47, nozzle rotating plate; 48, flushing nozzle; 49, linkage gear; 50, rack slide card; 51, linkage rack; 52, floating spring; 53, floating guide wheel; 54, nozzle hose; 55, floating plate; 56, scraper tube; 57, scraper rack; 58, sealing chamber; 59, dust cleaning drive plate; 60, electromagnet; 61, conversion drive shaft; 62, scraper sponge; 63, brush rack shaft; 64, driven pull plate; 65, conversion spring; 66, rope channel; 67, active pull plate; 68, conversion push rod; 69, pull rope; 70, re-drying legs; 71, re-drying box; 72, re Drying input roller bracket; 73, re-drying output roller bracket; 74, re-drying input roller; 75, re-drying output roller; 76, roller motor; 77, mobile roller fixing frame; 78, mobile roller push rod; 79, mobile roller movable frame; 80, mobile roller; 81, driving side plate; 82, guide slide; 83, driving guide shaft; 84, sliding block; 85, flip shaft; 86, heating plate frame; 87, flip ear; 88, guide pulley; 89, first guide wheel; 90, second guide wheel; 91, linkage rope; 92, electric heating plate; 93, moisture detector; 94, drying tube. DETAILED DESCRIPTION

[0035] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood through specific circumstances.

[0037] like Figure 1 As shown, the present invention provides a molecular resonance dehydration device for chloroprene rubber film, comprising a chain mesh conveyor 1 for conveying the film and a resonance heating cover 2 arranged on the chain mesh conveyor 1, wherein the chain mesh conveyor 1 is an existing rubber drying and conveying mechanism; the chain mesh conveyor 1 spans over a drainage pit on the ground; Figure 2 As shown, an input connecting plate 3 is provided on the input side of the chain conveyor 1, an n-shaped input roller fixing frame 4 is provided on the input connecting plate 3, an input roller cylinder 5 is provided on the upper side of the input roller fixing frame 4, a push head of the input roller cylinder 5 extends downward out of the input roller fixing frame 4 and is connected to the upper side of the n-shaped input roller movable frame 7, and an input pressure roller 6 is rotatably matched on the input roller movable frame 7; Figure 3 As shown, an output connecting plate 8 is provided on the output connecting plate 8, an n-shaped output roller fixing frame 9 is provided on the output roller fixing frame 9, an output roller cylinder 10 is provided on the upper side of the output roller fixing frame 9, a push head of the output roller cylinder 10 extends downward out of the output roller fixing frame 9 and is connected to the upper side of the n-shaped output roller movable frame 11, and an output pressure roller 12 is rotatably matched on the output roller movable frame 11; when in use, the input roller cylinder 5 and the output roller cylinder 10 are extended, the input pressure roller 6 and the output pressure roller 12 press the two ends of the film downward, and the chain conveyor 1 forms a support for the film; as shown in FIG. Figure 4As shown, the resonance heating hood 2 is a hood structure surrounded on all sides, and hood connecting ears 13 are provided on both sides of the resonance heating hood 2; a heating hood baffle 14 is provided on the side of the resonance heating hood 2, and the heating hood baffle 14 is fixed on the frame of the chain mesh conveyor 1, and the heating hood baffle 14 corresponds to the opening side of the resonance heating hood 2 of the heating hood baffle 14; the four corners of the chain mesh conveyor 1 are respectively provided with cylinder fixing ears 15, and the heating hood cylinder 16 is fixed on the cylinder fixing ears 15, and the push head of the heating hood cylinder 16 is upwardly extended and fixed to the hood connecting ears 13, and the extension and contraction of the heating hood cylinder 16 drives the resonance heating hood 2 to move up and down. In the initial state, the resonance heating hood 2 and the heating hood baffle 14 form a hood structure with an opening on the lower side of one side, and the extension of the heating hood cylinder 16 drives the resonance heating hood 2 to move upward, which is convenient for the resonance heating hood 2. The interior of the resonance heating hood 2 is taken care of and maintained; a heating hood partition 17 is provided inside the resonance heating hood 2, and the interior of the resonance heating hood 2 is divided into a number of heating small chambers 18 by the heating hood partition 17, and eight are taken as an example in this application; infrared radiation devices are respectively provided inside the heating small chambers 18, and any number of infrared radiation devices can be set (three are taken as an example in this application), and the infrared radiation devices include infrared radiation device one 19, infrared radiation device two 20 and infrared radiation device three 21; infrared radiation device one 19, infrared radiation device two 20, infrared radiation device three 21 are used to emit infrared rays of different bands; after emitting medium and long wave infrared rays corresponding to water molecules, after the water molecules absorb the medium and long wave infrared rays, the water molecules will self-heat, vibrate and break free from the constraints of the original substance on it, thereby achieving the purpose of drying.

[0038] In order to further increase the drying effect inside the resonance heating cover 2, as Figure 5 As shown, the heating small chambers 18 on the left and right sides of the resonance heating cover 2 are respectively provided with a drying air inlet pipe 22 and a drying air outlet pipe 23, and the drying air inlet pipe 22 is used to connect with the dry hot air from the outside; the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively connected with the inside of the resonance heating cover 2, and the bottom of the heating small chambers 18 corresponding to the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively provided with impurity filters 24, and the impurity filters 24 are used to prevent impurities carried by the chloroprene rubber film from entering the drying air inlet pipe 22 or the drying air outlet pipe 23; at the same time, the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively provided with axial flow fans 25; the drying hot air is introduced into the inside of the resonance heating cover 2 from the drying air inlet pipe 22 by the axial flow fan 25, and discharged from the drying air outlet pipe 23; the drying effect is further increased by combining hot air drying with film resonance dehydration.

[0039] The infrared radiation device dries and heats the inside of the resonance heating cover 2, and the outer side of the lampshade needs to be regularly maintained and cleaned; the resonance heating cover 2 of the present application is a movable structure, and the infrared radiation device inside the resonance heating cover 2 can be cleaned, but the infrared radiation device is provided in multiple groups, and manual cleaning is time-consuming and laborious. In order to solve this problem; Figure 6As shown, a lampshade cleaning unit for cleaning the outside of the lampshade of the infrared radiation device is provided on the side of the chain conveyor 1. The lampshade cleaning unit includes a transverse movement mechanism and a lampshade cleaning mechanism provided on the transverse movement mechanism. The transverse movement mechanism is used to drive the lampshade cleaning mechanism to move transversely, corresponding to the multiple groups of infrared radiation devices; Figure 7 As shown, the transverse mechanism includes a transverse frame 27 fixed on a transverse base 26 on the ground; two transverse sliding shafts 29 are fixed on the transverse frame 27 through an axle seat; a movable sleeve 30 is slidably matched on the transverse sliding shaft 29; a cleaning connecting plate 31 is fixed on the movable sleeve 30, and a lampshade cleaning mechanism is arranged on the cleaning connecting plate 31; motor mounting plates 28 are provided on both side ends of the transverse frame 27, and a transverse driving motor 33 is mounted on the lower side of the motor mounting plate 28, and the motor shaft of the transverse driving motor 33 passes through the motor mounting plate 28 upward and is key-connected with the transverse driving gear 32; the two transverse driving gears 32 are connected by a transverse chain 34; the lower side of the cleaning connecting plate 31 is fixed to the transverse chain 34 by a fixed block; when in use, the transverse driving motor 33 is turned on to drive the transverse chain 34 to drive, so that the transverse cleaning connecting plate 31 changes position along the transfer sliding shaft, driving the lampshade cleaning mechanism to move laterally, corresponding to the infrared radiation device.

[0040] like Fig. 9 As shown, an N-shaped cleaning support frame 35 is provided on the upper side of the cleaning connection plate 31, and a cleaning cross beam plate 36 is provided on the upper side of the cleaning support frame 35. A longitudinal push rod 37 is provided on the cleaning cross beam plate 36, and the push head of the longitudinal push rod 37 passes through the cleaning cross beam plate 36 and is connected to the lampshade cleaning mechanism; a cleaning tank 38 is provided on the cleaning connection plate 31, and a liquid filling port is provided on the upper side of the cleaning tank 38, and a detachable liquid filling cover is threadedly matched on the liquid filling port; a C-shaped cleaning liquid connecting pipe 39 is provided at the bottom of the cleaning tank 38, and the cleaning liquid connecting pipe 39 is connected to the inner cavity of the cleaning tank 38, and the other end of the cleaning liquid connecting pipe 39 is fixed to the cleaning cross beam plate 36, and a cleaning pump 40 is matched on the cleaning liquid connecting pipe 39; as shown Figure 9-10 As shown, the lampshade cleaning mechanism includes a lampshade cleaning substrate 41 with a z-shaped cross-section and a spray component and a scraping brush component arranged on the lampshade cleaning substrate 41, the spray component is connected to one end of a cleaning hose 42, and the other end of the cleaning hose 42 is connected to a cleaning liquid connecting pipe 39; after the cleaning pump 40 is turned on, the clean water inside the cleaning tank 38 is pumped to the spray component through the cleaning liquid connecting pipe 39 and the cleaning hose 42, and water is sprayed to the lampshade of the infrared radiation device through the spray component, and the outside of the lampshade of the infrared radiation device is cleaned through the scraping brush component.

[0041] like Fig.10As shown, the spray component includes a U-shaped flushing base 43 and two flushing vertical plates 44 arranged on the inner side of the flushing base 43, and a diverter pipe 45 is fixed on the flushing base 43; nozzle mounting ears 46 are arranged on the sides of the flushing vertical plates 44, and a nozzle rotating plate 47 is rotated and matched between the two nozzle mounting ears 46 through a rotating shaft, and a flushing nozzle 48 is fixed on the nozzle rotating plate 47; the diverter pipe 45 is a three-way structure, and the main line of the diverter pipe 45 is connected to the cleaning liquid connecting pipe 39 through a cleaning hose 42; the branch line of the diverter pipe 45 is connected to the flushing nozzle 48 through a nozzle hose 54; a linkage gear 49 is keyed on the rotating shaft of the nozzle rotating plate 47, and a rack slide card 50 with an n-shaped cross-section is provided on the flushing base 43, and a linkage rack 51 is slidably matched in the rack slide card 50, and the linkage rack 51 is meshed with the two linkage gears 49; Anti-slip plates are provided on both sides of the linkage rack 51, and floating springs 52 are provided at both ends of the linkage rack 51, and the floating springs 52 are clamped between the anti-slip plates and the rack sliding card 50; a floating guide wheel 53 is provided on the anti-slip plate on one side, and a floating plate 55 is provided on the side wall of the heating chamber 18 of the resonance heating cover 2, and the contact side of the floating plate 55 and the floating guide wheel 53 is a wavy structure; when the longitudinal push rod 37 is extended and the spray component moves into the heating chamber 18 to clean the lampshade of the infrared radiation device, the floating guide wheel 53 contacts the floating plate 55, and the floating plate 55 forces the linkage rack 51 to swing left and right, and the linkage rack 51 drives the linkage gear 49 to rotate back and forth, thereby driving the nozzle rotating plate 47 to rotate back and forth, so that the flushing nozzle 48 swings left and right during the movement, thereby realizing comprehensive flushing of the lampshade of the infrared radiation device.

[0042] like Figure 11-13As shown, the scraping brush component includes a scraping brush tube 56 and a scraping brush frame 57. The scraping brush tube 56 is a square tubular structure and is arranged on the lampshade cleaning substrate 41. A sealed cavity 58 is arranged on the side of the lampshade cleaning substrate 41. A conversion push rod 68 is arranged in the sealed cavity 58. The push head of the conversion push rod 68 passes through the sealed cavity 58 and is fixed to the dust cleaning drive plate 59. Electromagnets 60 are embedded on both sides of the dust cleaning drive plate 59. A conversion drive shaft 61 with a rectangular cross-section is horizontally arranged in the middle of the dust cleaning drive plate 59; the conversion drive shaft 61 is slidably matched with the side of the scraping brush tube 56, and the conversion drive shaft 61 is slidably matched with the side of the scraping brush tube 56. The end of the conversion drive shaft 61 has an anti-slip structure for preventing the conversion drive shaft 61 from slipping out of the scraping brush tube 56; the scraping brush frame 57 is arranged on the upper side of the scraping brush tube 56, and the scraping brush frame 57 A scraping sponge 62 is provided on the upper side; two brush holder shafts 63 are provided on the lower side of the scraping brush frame 57, and the scraping brush frame 57 is slidably fitted on the upper side of the scraping brush tube 56 through the brush holder shafts 63, and the lower end of the brush holder shaft 63 extends to the inner side of the scraping brush tube 56 and is fixed to the driven pull plate 64; a conversion spring 65 is passed through the brush holder shaft 63 between the scraping brush frame 57 and the scraping brush tube 56, and the conversion spring 65 is used to apply pressure upward so that the scraping brush sponge 62 is in close contact with the lampshade of the infrared radiation device; an L-shaped rope channel 66 is provided on the side wall of the scraping brush tube 56, and the driven pull plate 64 is fixed to one end of the pull rope 69; the other end of the pull rope 69 passes through the rope channel 66 and is fixed to the active pull plate 67, and the position of the active pull plate 67 corresponds to the position of the electromagnet 60, and the active pull plate 67 is made of a magnetically absorbable material, such as iron.

[0043] When the lampshade of the infrared radiation device is cleaned, the longitudinal push rod 37 is extended, and the spray component and the scraper component move toward the inside of the heating chamber 18 to clean the lampshade of the infrared radiation device. The spray component sprays water on the lampshade of the infrared radiation device, and the scraper sponge 62 is in close contact with the lampshade of the infrared radiation device, pushing the dirt on the outside of the lampshade of the infrared radiation device to one side; when the longitudinal push rod 37 is extended and retracted, the electromagnet 60 is turned on to adsorb the active pull plate 67; the conversion push rod 68 retracts the active pull plate 67 and pulls the driven pull plate 64 upward through the rope, the scraper frame 57 moves downward, and the conversion spring 65 is squeezed; in this way, when returning, the scraper sponge 62 will not contact the lampshade of the infrared radiation device, thereby ensuring the wiping effect.

[0044] When the impurity filter 24 is to be cleaned, the longitudinal push rod 37 is extended, and the spray component and the scraper brush component move toward the inside of the heating chamber 18 to clean the lampshade of the infrared radiation device. The spray component sprays water on the lampshade of the infrared radiation device, and the electromagnet 60 is turned on to adsorb the active pull plate 67; the conversion push rod 68 retracts the active pull plate 67 and pulls the driven pull plate 64 upward through the rope, the scraper brush frame 57 moves downward, and the conversion spring 65 is squeezed; the electromagnet 60 is closed, the conversion spring 65 returns to its position, and the scraper brush frame 57 knocks the impurity filter 24 upward to knock the impurities on the impurity filter 24 off; the conversion push rod 68 and the electromagnet 60 repeat the above operation.

[0045] A second aspect of the present invention provides a chloroprene rubber film dehydration system, such as Fig.14 As shown, a moisture detector 93 is provided on the output connecting plate 8, and the moisture detector 93 is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor 1, and the re-drying system is used to dry the film again when a problem occurs inside the drying system, resulting in unqualified drying of the film.

[0046] like Figure 14-15 As shown, the re-drying system includes a re-drying leg 70 and a re-drying box 71 provided on the re-drying leg 70, and a re-drying input roller bracket 72 and a re-drying output roller bracket 73 are respectively provided between the opposite re-drying legs 70, and a re-drying input roller 74 is rotatably matched on the re-drying input roller bracket 72, and a re-drying output roller 75 is rotatably matched on the re-drying output roller bracket 73; roller motors 76 are respectively provided on the re-drying input roller bracket 72 and the re-drying output roller bracket 73, and the roller motors 76 are used to drive the re-drying input roller 74 and the re-drying output roller 75 to rotate; Figure 15-16As shown, a moving roller fixing frame 77 with a U-shaped cross-section is provided at the center of the lower side of the re-drying box 71, and a moving roller push rod 78 is provided at the lower side of the moving roller fixing frame 77. The push head of the moving roller push rod 78 passes through the moving roller fixing frame 77 upward and is connected to the moving roller movable frame 79, and a moving roller 80 is rotatably matched on the moving roller movable frame 79; four U-shaped driving side plates 81 are provided inside the re-drying box 71, and a guide groove 82 with a Z-shaped cross-section is opened on the driving side plate 81; a vertical driving guide shaft 83 is provided on the driving guide shaft 83, and a sliding block 84 is slidably matched on the driving guide shaft 83, and a flip shaft 85 is rotatably matched at the middle position of the sliding block 84, and the flip shaft The inner side of 85 is fixed to the heating plate frame 86, the outer side of the inner side of the flip shaft 85 is connected to one end of the flip ear 87, the other end of the flip ear 87 rotates to cooperate with the guide pulley 88, and the guide pulley 88 rolls and cooperates in the guide groove 82; four first guide wheels 89 are provided at the end of the movable roller fixing frame 77, and the sections on the driving side plate 81 are respectively provided with second guide wheels 90 corresponding to the first guide wheels 89, one end of the linkage rope 91 is fixed to the bottom of the movable roller fixing frame 77, and the other end of the linkage rope 91 is serpentinely passed around the first guide wheel 89, the second guide wheel 90 and the end of the sliding block 84 in sequence to be fixed; an electric heating plate 92 is installed on the opposite heating plate frame 86.

[0047] like Fig.17 As shown, the film contacts the lower side of the re-drying input roller 74, the upper side of the moving roller 80, and the lower side of the re-drying output roller 75 in sequence; the moisture detector 93 is used to detect whether the film is dried to a qualified standard; when the drying error differs slightly from the standard value, the electric heating plate 92 is turned on to directly heat and dry the film again; when the drying error differs significantly from the standard value, the moving roller push rod 78 is extended, and the re-drying input roller 74 rotates and the re-drying output roller 75 stops, the film is lifted upward by the moving roller 80, thereby increasing the drying path of the film, and in the process of the moving roller movable frame 79 driving the moving roller 80 to move upward, the linkage rope 91 pulls the sliding block 84 to move upward; the guide pulley 88 moves along the guide slot 82 to drive the heating surface of the electric heating plate 92 to flip inward, thereby heating and drying the film.

[0048] like Fig.15 As shown, in order to further increase the drying efficiency during processing, drying pipes 94 are provided on both sides of the re-drying box 71 , and the drying pipes 94 are connected to the external dry hot air to further increase the drying effect when the film moves into the re-drying box 71 .

[0049] If the fixing method is not separately introduced above, the general technical means used by technicians in the industry are used, such as welding, nesting, or threaded fixing.

[0050] The following points need to be explained: (1) The drawings of the embodiments of the present invention only relate to the structures related to the embodiments of the present invention, and other structures may refer to the general design.

[0051] (2) For the sake of clarity, in the drawings used to describe the embodiments of the present invention, the thickness of the layers or regions is exaggerated or reduced, that is, these drawings are not drawn according to the actual scale. It is understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, the element may be "directly" "on" or "under" the other element or there may be intermediate elements.

[0052] (3) In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.

[0053] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A molecular resonance dehydration device for chloroprene rubber film, characterized in that: The invention comprises a chain mesh conveyor (1) for conveying a rubber film and a resonance heating cover (2) arranged on the chain mesh conveyor (1); an output connecting plate (8) is arranged on the output side of the chain mesh conveyor (1); an n-shaped output roller fixing frame (9) is arranged on the output connecting plate (8); an output roller cylinder (10) is arranged on the upper side of the output roller fixing frame (9); a push head of the output roller cylinder (10) extends downward from the output roller fixing frame (9) and is connected to the upper side of the n-shaped output roller movable frame (11); an output pressure roller (12) is rotatably matched on the output roller movable frame (11); the input pressure roller (6) and the output pressure roller (12) press the two ends of the rubber film downward, and the chain mesh conveyor (1) supports the rubber film; the resonance heating cover (2) is a cover structure surrounded on four sides, and cover connecting ears (13) are arranged on both sides of the resonance heating cover (2); A heating hood baffle (14) is provided on the side, the heating hood baffle (14) is fixed on the frame of the chain mesh conveyor (1), and the heating hood baffle (14) corresponds to the opening side of the resonance heating hood (2); cylinder fixing ears (15) are respectively provided at the four corners of the chain mesh conveyor (1), a heating hood cylinder (16) is fixed on the cylinder fixing ears (15), a push head of the heating hood cylinder (16) is passed upward and fixed to the hood body connecting ear (13), a heating hood partition (17) is provided inside the resonance heating hood (2), and the interior of the resonance heating hood (2) is divided into a plurality of small heating chambers (18) by the heating hood partition (17), and infrared radiation devices are respectively provided inside the small heating chambers (18), and the infrared radiation devices include infrared radiation device 1 (19), infrared radiation device 2 (20) and infrared radiation device 3 (21).

2. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 1, characterized in that: The infrared radiation device 1 (19), the infrared radiation device 2 (20), and the infrared radiation device 3 (21) are used to emit infrared rays of different wavebands.

3. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 1, characterized in that: The heating small chambers (18) on the left and right sides of the resonance heating cover (2) are respectively provided with a drying air inlet pipe (22) and a drying air outlet pipe (23); the drying air inlet pipe (22) is used to connect with the dry hot air from the outside; the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively connected with the inside of the resonance heating cover (2); the bottoms of the heating small chambers (18) corresponding to the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively provided with impurity filters (24); at the same time, the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively provided with axial flow fans (25); the drying hot air is introduced from the drying air inlet pipe (22) into the inside of the resonance heating cover (2) by the axial flow fan (25), and discharged from the drying air outlet pipe (23).

4. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 3, characterized in that: A lampshade cleaning unit for cleaning the outside of a lampshade of an infrared radiation device is provided on the side of the chain conveyor (1); the lampshade cleaning unit comprises a transverse movement mechanism and a lampshade cleaning mechanism provided on the transverse movement mechanism; the transverse movement mechanism is used to drive the lampshade cleaning mechanism to move transversely, corresponding to the plurality of groups of infrared radiation devices.

5. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 4, characterized in that: The transverse mechanism comprises a transverse frame (27) on a transverse base (26) fixed on the ground; two transverse sliding shafts (29) are fixed on the transverse frame (27) through an axle seat; a movable sleeve (30) is slidably matched on the transverse sliding shaft (29); a cleaning connecting plate (31) is fixed on the movable sleeve (30), and a lampshade cleaning mechanism is arranged on the cleaning connecting plate (31); motor mounting plates (28) are arranged on both side ends of the transverse frame (27), a transverse driving motor (33) is mounted on the lower side of the motor mounting plate (28), and a motor shaft of the transverse driving motor (33) passes through the motor mounting plate (28) upward and is key-connected with a transverse driving gear (32); the two transverse driving gears (32) are connected by a transverse chain (34); and the lower side of the cleaning connecting plate (31) is fixed to the transverse chain (34) by a fixing block.

6. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 5, characterized in that: A cleaning support frame (35) is provided on the upper side of the cleaning connection plate (31), a cleaning cross beam plate (36) is provided on the upper side of the cleaning support frame (35), a longitudinal push rod (37) is provided on the cleaning cross beam plate (36), a push head of the longitudinal push rod (37) passes through the cleaning cross beam plate (36) and is connected to the lampshade cleaning mechanism; a cleaning tank (38) is provided on the cleaning connection plate (31), a liquid filling port is provided on the upper side of the cleaning tank (38), and a detachable liquid filling cover is screwed on the liquid filling port; a C-shaped cleaning cap is provided at the bottom of the cleaning tank (38); A cleaning liquid connecting pipe (39) is connected to the inner cavity of the cleaning tank (38), the other end of the cleaning liquid connecting pipe (39) is fixed to the cleaning cross beam plate (36), and a cleaning pump (40) is matched on the cleaning liquid connecting pipe (39); the lampshade cleaning mechanism comprises a lampshade cleaning substrate (41) with a Z-shaped cross section and a spray component and a scraping component arranged on the lampshade cleaning substrate (41), the spray component is connected to one end of a cleaning hose (42), and the other end of the cleaning hose (42) is connected to the cleaning liquid connecting pipe (39).

7. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 6, characterized in that: The spray component comprises a U-shaped flushing base (43) and two flushing vertical plates (44) arranged inside the flushing base (43); a diverter pipe (45) is fixed on the flushing base (43); nozzle mounting ears (46) are arranged on the sides of the flushing vertical plates (44) opposite to each other; a nozzle rotating plate (47) is rotatably engaged between the two nozzle mounting ears (46) via a rotating shaft; a flushing nozzle (48) is fixed on the nozzle rotating plate (47); the diverter pipe (45) is a three-way structure; the main pipe of the diverter pipe (45) is connected to the cleaning liquid connecting pipe (39) via a cleaning hose (42); the branch pipe of the diverter pipe (45) is connected to the flushing nozzle (48) via a nozzle hose (54); the nozzle rotating plate (47) A linkage gear (49) is keyed on the rotating shaft, a rack slide card (50) with an n-shaped cross section is provided on the flushing base (43), a linkage rack (51) is slidably fitted in the rack slide card (50), and the linkage rack (51) is meshed with two linkage gears (49); anti-slip plates are provided on both sides of the linkage rack (51), and floating springs (52) are provided at both ends of the linkage rack (51), and the floating springs (52) are clamped between the anti-slip plates and the rack slide card (50); a floating guide wheel (53) is provided on the anti-slip plate on one side, and a floating plate (55) is provided on the side wall of the heating small chamber (18) of the resonance heating cover (2), and the contact side of the floating plate (55) and the floating guide wheel (53) is a wave-shaped structure.

8. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 6, characterized in that: The scraping brush component comprises a scraping brush tube (56) and a scraping brush frame (57). The scraping brush tube (56) is a square tubular structure and is arranged on the lampshade cleaning substrate (41). A sealed cavity (58) is arranged on the side of the lampshade cleaning substrate (41). A conversion push rod (68) is arranged in the sealed cavity (58). The push head of the conversion push rod (68) passes through the sealed cavity (58) and is fixed to a dust cleaning drive plate (59). Electromagnets (60) are embedded on both sides of the dust cleaning drive plate (59). A conversion drive shaft (61) with a rectangular cross-section is arranged in the middle of the dust cleaning drive plate (59). The conversion drive shaft (61) is slidably matched with the side of the scraping brush tube (56). The scraping brush frame (57) is arranged on the upper side of the scraping brush tube (56). A scraping brush sponge (62) is arranged on the upper side of the scraping brush frame (57). 7) is provided with two brush holder shafts (63) at the lower side, the scraping brush holder (57) is slidably matched with the upper side of the scraping brush tube (56) through the brush holder shafts (63), and the lower end of the brush holder shaft (63) extends to the inner side of the scraping brush tube (56) and is fixed to the driven pull plate (64); a conversion spring (65) is passed through the brush holder shaft (63) between the scraping brush holder (57) and the scraping brush tube (56), and the conversion spring (65) is used to apply pressure upward so that the scraping brush sponge (62) and the lampshade of the infrared radiation device are in close contact; an L-shaped rope channel (66) is provided on the side wall of the scraping brush tube (56), and the driven pull plate (64) is fixed to one end of the pull rope (69); the other end of the pull rope (69) passes through the rope channel (66) and is fixed to the active pull plate (67), the position of the active pull plate (67) corresponds to the position of the electromagnet (60), and the active pull plate (67) is made of a magnetically absorbable material.

9. A chloroprene rubber film dehydration system, characterized in that: The invention comprises the molecular resonance dehydration device for chloroprene rubber film as claimed in claim 1; a moisture detector (93) is provided on the output connecting plate (8), and the moisture detector (93) is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor (1), and the re-drying system is used to dry the film again when a problem occurs inside the drying system, resulting in the film being dried unqualified.

10. A chloroprene rubber film dehydration system according to claim 9, characterized in that: The re-drying system comprises a re-drying support leg (70) and a re-drying box (71) provided on the re-drying support leg (70); a re-drying input roller bracket (72) and a re-drying output roller bracket (73) are provided between the opposing re-drying support legs (70); a re-drying input roller (74) is rotatably matched with the re-drying input roller bracket (72); and a re-drying output roller (75) is rotatably matched with the re-drying output roller bracket (73); roller motors (76) are provided on the re-drying input roller bracket (72) and the re-drying output roller bracket (73); The roller motor (76) is used to drive the re-drying input roller (74) and the re-drying output roller (75) to rotate. A movable roller fixing frame (77) with a U-shaped cross-section is provided at the center of the lower side of the re-drying box (71). A movable roller push rod (78) is provided at the lower side of the movable roller fixing frame (77). The push head of the movable roller push rod (78) passes through the movable roller fixing frame (77) upward and is connected to the movable roller movable frame (79). The movable roller (80) is rotatably matched on the movable roller movable frame (79). The interior of the re-drying box (71) is provided with four U-shaped structures. A driving side plate (81) is provided with a guide groove (82) having a z-shaped cross section; a vertical driving guide shaft (83) is provided on the driving side plate (81); a sliding block (84) is slidably matched on the driving guide shaft (83); a flip shaft (85) is rotatably matched at the middle position of the sliding block (84); the inner side of the flip shaft (85) is fixed to the heating plate frame (86); the outer side of the inner side of the flip shaft (85) is connected to one end of a flip ear (87); the other end of the flip ear (87) is rotatably matched with a guide pulley (88); the guide pulley (88 ) rollingly fits in the guide groove (82); four first guide wheels (89) are provided at the end of the movable roller fixing frame (77), and the sections on the driving side plate (81) are respectively provided with second guide wheels (90) corresponding to the first guide wheels (89); one end of the linkage rope (91) is fixed to the bottom of the movable roller fixing frame (77), and the other end of the linkage rope (91) is serpentinely wound around the first guide wheel (89), the second guide wheel (90) and the end of the sliding block (84) in sequence and fixed; an electric heating plate (92) is installed on the opposite heating plate frame (86).

Images