Refrigerator door liner production equipment

Abstract

The invention relates to the technical field of refrigeration equipment processing, in particular to refrigerator door inner container production equipment which comprises a door inner container rapid forming machine, a CNC full-automatic edge cutting machine, a discharging mechanical arm, a discharging belt line, a waste collecting assembly and a door inner container mold-supporting-free forming mold used for material piece forming. The door liner supporting-die-free forming die is characterized in that the door liner supporting-die-free forming die is further provided with a forming die table-board assembly, the door liner supporting-die-free forming die comprises a base installed on the forming die table-board assembly, the base is fixedly connected with a forming assembly, and the forming assembly is composed of a water-gas connector, a forming body, a core pulling mechanism and an omega forming sliding mechanism. According to the full-automatic refrigerator door liner production line, a mold-supporting-free forming mold for the door liner, a door liner rapid forming machine and a CNC full-automatic edge cutting machine are integrated, safety protective fence units are arranged along the periphery, the full-automatic refrigerator door liner manufacturing process is fully achieved, the requirements for accurate edge cutting of the door liner and high production efficiency are completely met, and the advantages of reducing manpower, improving efficiency and saving cost are really achieved.

Description

Technical Field

[0001] The invention relates to the technical field of refrigeration equipment processing, in particular to a refrigerator door liner production device. Background Art

[0002] In the refrigerator manufacturing process, the production of door liners is crucial. Traditional door liner production equipment usually adopts support molding technology, that is, providing support through auxiliary molds to ensure accurate filling and shape retention of materials during the molding process. However, this method has some obvious defects: first, the design and manufacture of the support mold increases the complexity of the mold, thereby significantly increasing the cost; second, the additional equipment required to operate the support mold not only occupies more production space, but also increases the complexity of operation; finally, the risk of contact between the support mold and the molding body may cause scratches and quality damage, thus affecting the appearance and function of the final product. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a refrigerator door liner production device, which has the advantages of reducing mold manufacturing costs and molding equipment costs, and solves the problem of high mold manufacturing costs and molding equipment costs.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] A refrigerator door liner production equipment includes a door liner rapid prototyping machine, a CNC fully automatic trimming machine, a material unloading robot, a material unloading belt line, a waste collection component and a door liner non-supported mold forming mold for sheet forming. The door liner rapid prototyping machine includes a frame body, a feeding component and a conveying mechanism are installed in the frame body, and a molding mold table top component is also installed. The door liner non-supported mold forming mold includes a base installed on the molding mold table top component, and a molding component is fixedly connected to the base. The molding component consists of a water-gas interface, a molding body, a core pulling mechanism, and an omega molding sliding mechanism.

[0006] Preferably, the door liner rapid prototyping machine further comprises a heating component mounted on the frame, and a cutting component for cutting off the waste corners of the door liner.

[0007] Preferably, a heat insulation component is installed on the outer side of the frame, a mold heating system for heating the mold is provided on the base, and an air cooling component for cooling the door liner in the mold is installed in the frame.

[0008] Preferably, the unloading robot comprises a frame arranged on a frame body, a servo drive mechanism is installed on the frame, and a suction cup assembly is installed on the servo drive mechanism.

[0009] Preferably, the CNC fully automatic trimming machine includes a transverse moving component installed in a frame, a longitudinal moving component is installed on the transverse moving component, and a trimming head assembly is installed on the longitudinal moving component.

[0010] Preferably, the unloading belt line includes a bracket arranged on one side of the frame, a conveyor belt is installed on the bracket, a belt tensioning assembly for adjusting the belt tension, and a driving assembly for driving the belt to run are also installed on the bracket.

[0011] Preferably, the waste collection assembly comprises a waste box arranged in the frame, and a roller is installed at the bottom of the waste box.

[0012] Preferably, a belt conveyor assembly for conveying materials is provided on the outside of the frame, and a roller assembly is also installed, and a mold changing assembly is installed inside the frame.

[0013] Preferably, a vacuum system is installed in the frame, and a conveying and cooling system is provided outside the frame.

[0014] Preferably, a safety guardrail is installed on the outside of the frame.

[0015] By means of the above technical solution, the present invention provides a refrigerator door liner production device, which has at least the following beneficial effects:

[0016] 1. The refrigerator door liner production equipment, the door liner non-supporting mold forming mold mainly relies on the finger cylinder to complete the forming of the omega groove, so that there is no need to add a supporting mold mechanism, so as to reduce the mold manufacturing cost and the molding equipment cost, and avoid the supporting mold from scratching the molding body to avoid quality damage.

[0017] 2. The refrigerator door liner production equipment is equipped with a CNC fully automatic trimming machine, which relies on the CNC control program to control the horizontal, longitudinal, vertical and cutter rotation services respectively, and cuts the product according to the graphics set in the human-machine interface. It can make any adjustments under normal cutting conditions, and make online adjustments and compensations according to the real-time status of the product; it can automatically adjust the operating status of each service according to the data adjusted by the human-machine interface, and realize fully automated production. The equipment has a friendly human-machine interface, simple operation, and a high degree of automation. It can achieve one-key model change, save a lot of manpower and material resources, and is convenient and fast, improving work efficiency.

[0018] 3. The refrigerator door liner production equipment is equipped with a material unloading manipulator, which is driven by a private service motor and equipped with corresponding gear racks to drive the suction cup assembly to rise and fall and move horizontally, so as to grab the product from the door liner rapid prototyping machine and place it on the unloading belt line. The reciprocating motion is fast and accurate, which improves the working efficiency and saves a lot of manpower.

[0019] 4. The refrigerator door liner production equipment sets up a feeding belt line and uses a motor reducer to drive the driving shaft at one end of the belt. The driving shaft drives the belt to rotate, so that the door liner is transported to the waste safety area. The motor adjusts the speed by configuring variable frequency speed regulation, which saves a lot of manpower and material resources, is convenient and fast, and improves work efficiency.

[0020] 5. The refrigerator door liner production equipment integrates the mold for door liner without supporting mold, door liner rapid prototyping machine, CNC fully automatic trimming machine, and safety guardrail unit installed along the perimeter, fully realizing the fully automatic manufacturing process of refrigerator door liner, fully meeting the requirements of accurate trimming of door liner and high production efficiency, truly achieving the advantages of reducing manpower, increasing efficiency and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention in the front view direction;

[0023] Figure 2 It is a side view of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the door liner rapid prototyping machine of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the blanking robot of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the CNC fully automatic edge marking machine of the present invention;

[0027] Figure 6 It is a structural schematic diagram of a mold for forming a door liner without a supporting mold according to the present invention;

[0028] Figure 7 It is a cross-sectional view of the door liner without a supporting mold forming mold of the present invention;

[0029] Figure 8 It is a structural schematic diagram of the unloading belt line of the present invention;

[0030] Fig. 9 It is a schematic structural diagram of the waste collection component of the present invention.

[0031] Reference numerals:

[0032] 1. Door liner rapid prototyping machine; 11. Frame; 12. Feeding assembly; 13. Conveying mechanism; 14. Heating assembly; 15. Forming mold table assembly; 16. Heat insulation assembly; 17. Air cooling assembly; 18. Cutting assembly; 19. Belt conveying assembly; 110. Mold changing assembly; 111. Vacuum system; 112. Conveying cooling system; 113. Mold heating system; 115. Roller assembly;

[0033] 2. Door liner without supporting mold forming mold; 21. Base; 22. Forming component;

[0034] 3. CNC fully automatic edge trimming machine; 31. Horizontal moving assembly; 32. Vertical moving assembly; 33. Edge trimming machine head assembly;

[0035] 4. Unloading robot; 41. Frame; 42. Servo drive mechanism; 43. Suction cup assembly;

[0036] 5. Unloading belt line; 51. Belt tensioning assembly; 52. Bracket; 53. Driving assembly; 54. Conveyor belt;

[0037] 6. Waste collection assembly; 61. Waste box; 62. Roller;

[0038] 7. Safety guardrail. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Refrigerators are indispensable equipment in modern homes, and the quality of door liners directly affects the overall performance and service life of refrigerators. Traditional refrigerator door liner production equipment usually adopts supported mold forming technology, which provides support through auxiliary molds to ensure accurate filling and shape retention of plastic materials during the molding process.

[0041] Embodiment 1:

[0042] Inaccurate marking may lead to loose fit between the inner tank and the door frame, thus affecting the sealing of the refrigerator, increasing cold air leakage and reducing energy efficiency. In order to solve the above problems, combined with Figure 1-Figure 4 As shown, the present invention provides a refrigerator door liner production equipment, including a door liner rapid prototyping machine 1, a CNC fully automatic trimming machine 3, a material unloading manipulator 4, a material unloading belt line 5, a waste collection component 6 and a door liner non-supporting mold forming mold 2 for sheet forming;

[0043] In the production process, inaccurate marking will cause difficulties in assembly, and may require additional adjustments or trimming, increasing the production cycle and cost. In order to solve the above problems, the door liner rapid prototyping machine 1 includes a frame 11, in which a loading assembly 12 and a conveying mechanism 13 are installed, and a molding mold table assembly 15 is also installed;

[0044] The manufacturing and maintenance costs of the supporting mold forming mold are high, which may increase the overall production cost. In order to solve the above problem, the door liner non-supporting mold forming mold 2 includes a base 21 installed on the forming mold table assembly 15, and a forming assembly 22 is fixed to the base 21;

[0045] The molding component 22 is composed of a water-gas interface, a molding body, a core-pulling mechanism, and an omega molding sliding mechanism. The door liner non-supporting mold forming mold 2 mainly relies on the finger cylinder to complete the molding of the omega groove, thereby achieving the goal of not adding a supporting mold mechanism, thereby reducing the mold manufacturing cost and the molding equipment cost, and preventing the supporting mold from scratching the molding body to avoid quality damage.

[0046] Specifically, the door liner rapid prototyping machine 1 further includes a heating component 14 installed on the frame 11, and a cutting component 18 for cutting off the scraps of the door liner.

[0047] Furthermore, a heat insulation component 16 is installed on the outer side of the frame 11 , a mold heating system 113 for heating the mold is provided on the base 21 , and an air cooling component 17 for cooling the inner liner of the mold door is installed in the frame 11 .

[0048] A belt conveyor assembly 19 for conveying materials is provided on the outside of the frame 11, and a roller assembly 115 is also installed. A mold changing assembly 110 is installed in the frame 11, a vacuum system 111 is installed in the frame 11, a conveying cooling system 112 is provided on the outside of the frame 11, and a safety guardrail 7 is installed on the outside of the frame 11.

[0049] According to the embodiment, the door liner rapid prototyping machine 1 is equipped with a full-service motor, and the main drive service drives the toothed chain to drag the coil to the heating area, the forming area, and the cutting area according to the length requirements of different products. All service motor parameters are set in advance according to different products, so that one-click change of shape can be achieved, which saves a lot of manpower and material resources, is convenient and fast, and improves work efficiency.

[0050] Embodiment 2:

[0051] After the existing trimming mechanism is molded, there may be a certain error between the mold and the standard part. This error may cause the size of the corners to be inconsistent, that is, the size of some positions may be too large, while the size of other positions may be too small. In this case, if the cutting path of the trimming mechanism is not adjusted, the overall size of the door liner after trimming will be deviated, thereby affecting the quality of the final product. In order to solve the above problems, combined with Figure 4 and Figure 5 As shown, on the basis of embodiment 1, the unloading robot 4 includes a frame 41 arranged on the frame 11, a servo drive mechanism 42 is installed on the frame 41, and a suction cup assembly 43 is installed on the servo drive mechanism 42. It relies on a private servo motor as a drive, and is equipped with corresponding gear racks to drive the suction cup assembly 43 to rise and fall and move laterally, so as to realize the grabbing of the product from the door liner rapid prototyping machine 1 and placing it on the unloading belt line 5. The reciprocating motion is fast and accurate, which improves the working efficiency and saves a lot of manpower.

[0052] During the mold forming process, factors such as material deformation, cooling, and unevenness may cause differences in tolerance from standard parts. In order to solve the above problems, the CNC fully automatic trimming machine 3 includes a lateral moving component 31 installed in the frame 11, and a longitudinal moving component 32 is installed on the lateral moving component 31, and a trimming head assembly 33 is installed on the longitudinal moving component 32.

[0053] According to the embodiment, the CNC fully automatic trimming machine 3 mainly relies on the CNC control program to control the horizontal, longitudinal, vertical and cutter head rotation services respectively, and cuts the product according to the graphics set in the human-machine interface. It can realize arbitrary adjustments under normal cutting conditions, and make online adjustments and compensations according to the real-time status of the product; it can achieve automatic adjustment of the running status of each service according to the data adjusted by the human-machine interface, and realize fully automated production. The equipment has a friendly human-machine interface, simple operation, high degree of automation, and one-key change of type, which saves a lot of manpower and material resources, is convenient and fast, and improves work efficiency.

[0054] Embodiment three:

[0055] Combination Figure 1 , 7 and Figure 8 As shown, on the basis of the first embodiment, the unloading belt line 5 includes a bracket 52 arranged on one side of the frame 11, and a conveyor belt 54 is installed on the bracket 52. The bracket 52 is also equipped with a belt tensioning assembly 51 for adjusting the belt tension, and a driving assembly 53 for driving the belt to run. The belt line drives the driving shaft at one end of the belt with the help of a motor reducer, and the driving shaft drives the belt to rotate, so that the door liner is transported to the waste safety area. The motor adjusts the speed by configuring a variable frequency speed regulation, which saves a lot of manpower and material resources, is convenient and fast, and improves work efficiency.

[0056] Specifically, the waste collection assembly 6 includes a waste box 61 disposed in the frame 11 , and a roller 62 is installed at the bottom of the waste box 61 .

[0057] It can be known from the above embodiments that the coiled material is loaded, and after passing through the heating area of ​​the rapid prototyping machine, the sheet is transported to the molding area, and the sheet is molded after the non-supported molding die rises. When the rapid machine cools the molded door liner, the CNC fully automatic trimming machine 3 trims the door liner along the blade path of the non-supported molding die. The manipulator takes the trimmed door liner out of the equipment and places it on the unloading belt line 5. The door liner is transported to the safe area along the belt line, and the waste edge is transported to the exit along the rapid machine, cut off by the cutting device and collected in the waste box 61. This set of CNC fully automatic trimming process reduces the use of personnel, realizes automated production, and improves production efficiency; the relative size of the door liner omega groove to the edge is completely carried out, which is flexible, saves a lot of manpower and material resources, is convenient and fast, improves operating efficiency and optimizes the qualified rate of the door liner. It truly realizes the fully automatic production and manufacturing technology of refrigerator door liners.

[0058] Embodiment 4:

[0059] Combination Figure 1 As shown, the present invention provides a refrigerator door liner production equipment, including a door liner rapid prototyping machine 1, a CNC fully automatic trimming machine 3, a peripheral safety guardrail 7, and a door liner non-support mold forming mold 2 for sheet forming. The specific working principle is the same as the above content, but the equipment can not completely cut off the corner edges of the door liner after forming.

[0060] According to the embodiment, the coil is first loaded, and after passing through the heating area of ​​the rapid prototyping machine, the sheet is transported to the molding area, and the non-supporting molding die rises to mold the sheet. When the rapid machine cools the molded door liner, the CNC fully automatic trimming machine 3 trims the door liner along the blade path of the non-supporting molding die. This set of CNC fully automatic trimming technology reduces the use of personnel, realizes automated production, and improves production efficiency; the relative size of the door liner omega groove to the edge is completely mobile, which is flexible, saves a lot of manpower and material resources, is convenient and fast, improves operating efficiency and optimizes the pass rate of the door liner. It truly realizes the fully automatic production and manufacturing technology of refrigerator door liners.

[0061] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A refrigerator door liner production equipment, characterized in that: It comprises a door liner rapid prototyping machine (1), a CNC fully automatic trimming machine (3), a material unloading manipulator (4), a material unloading belt line (5), a waste material collection component (6) and a door liner non-supporting mold forming mold (2) for blank sheet forming; The door liner rapid prototyping machine (1) comprises a frame (11), in which a loading assembly (12) and a conveying mechanism (13) are installed, and a molding die table assembly (15) is also installed; The door liner non-supporting mold forming mold (2) comprises a base (21) mounted on a forming mold tabletop assembly (15), and a forming assembly (22) is fixedly connected to the base (21).

2. The refrigerator door liner production equipment according to claim 1, characterized in that: The door liner rapid prototyping machine (1) further comprises a heating component (14) mounted on the frame (11), and a cutting component (18) for cutting off the scraps of the door liner.

3. The refrigerator door liner production equipment according to claim 1, characterized in that: A heat insulation component (16) is installed on the outer side of the frame (11), a mold heating system (113) for heating the mold is provided on the base (21), and an air cooling component (17) for cooling the inner liner of the mold door is installed in the frame (11).

4. The refrigerator door liner production equipment according to claim 1, characterized in that: The unloading robot (4) comprises a frame (41) arranged on a frame (11), a servo drive mechanism (42) is installed on the frame (41), and a suction cup assembly (43) is installed on the servo drive mechanism (42).

5. The refrigerator door liner production equipment according to claim 1, characterized in that: The CNC fully automatic trimming machine (3) comprises a transverse moving component (31) installed in a frame (11), a longitudinal moving component (32) is installed on the transverse moving component (31), and a trimming machine head assembly (33) is installed on the longitudinal moving component (32).

6. The refrigerator door liner production equipment according to claim 1, characterized in that: The unloading belt line (5) comprises a bracket (52) arranged on one side of the frame (11), a conveyor belt (54) is installed on the bracket (52), a belt tensioning component (51) for adjusting the belt tension, and a driving component (53) for driving the belt to run are also installed on the bracket (52).

7. The refrigerator door liner production equipment according to claim 1, characterized in that: The waste collection assembly (6) comprises a waste box (61) arranged in the frame (11), and a roller (62) is installed at the bottom of the waste box (61).

8. The refrigerator door liner production equipment according to claim 1, characterized in that: The outer side of the frame (11) is provided with a belt conveyor assembly (19) for conveying materials, and is also provided with a roller assembly (115). A mold changing assembly (110) is installed inside the frame (11).

9. The refrigerator door liner production equipment according to claim 1, characterized in that: A vacuum system (111) is installed inside the frame (11), and a conveying and cooling system (112) is provided outside the frame (11).

10. The refrigerator door liner production equipment according to claim 1, characterized in that: A safety guardrail (7) is installed on the outside of the frame (11).

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