Mode-changeable leather covering device and method
By designing the replaceable mode leather covering device, the combined structure of the transmission mechanism, composite functional table and cladding mechanism is used to solve the problem of inflexible mold replacement of existing equipment, and efficient and safe leather covering production is achieved.
Patent Information
- Application Number
- CN202510369131.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-27
AI Technical Summary
The existing leather covering equipment is not flexible when changing molds, resulting in low production efficiency. Replacing the lamp module requires waiting for cooling, which is long and dangerous.
A replaceable mode leather covering device is designed, including a transmission mechanism, a composite functional table and a covering mechanism. A stable support connection structure is formed through a bidirectional plug-in column and a one-way plug-in column, allowing the removable connection between the composite functional table and the transmission mechanism, and facilitating the transfer of external handling equipment.
It realizes flexible mold replacement of leather covering equipment, improves production efficiency, reduces the time and risk of mold replacement, and extends the service life of the equipment.
Smart Images

Figure CN119871921A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of leather processing, and in particular to a leather laminating device and method with changeable modes. Background Art
[0002] In the field of industrial manufacturing, the processing method of covering the surface of the mold with leather is widely used, and is common in industries such as automotive interior, furniture manufacturing, and luggage production. It can give the product a beautiful appearance and a comfortable touch.
[0003] The traditional leather covering mold processing process includes several key steps. First, glue needs to be evenly applied on the surface of the lower mold. The quality of the glue application directly affects the fitting effect between the leather and the lower mold. If the glue is unevenly applied, it may cause the leather to be partially loosely fitted, resulting in bubbles, wrinkles and other problems, reducing the overall quality of the product. Next, in order to make the glue reach the best viscosity, an infrared lamp module is usually used to activate the glue. The specific wavelength of light emitted by the infrared lamp can accelerate the chemical reaction of the glue, so that it quickly reaches a state suitable for bonding. Finally, the upper mold drives the leather to be pressed onto the surface of the lower mold after glue coating to complete the fitting of the leather and the mold.
[0004] In the above process, in order to ensure the consistency and efficiency of the glue activation effect and improve the processing quality, the shape design of the lamp tube module needs to correspond to the shape of the lower mold. The molds used for different products have different shapes, including flat, curved, special-shaped and other forms. Therefore, for molds of different shapes, different lamp tube modules need to be matched. For example, in the leather covering processing of car seat interiors, the mold shapes of different parts of the seat are quite different. The molds in the backrest, seat cushion and other positions need to be specially designed with matching lamp tube modules to ensure that the glue can be evenly activated in all parts.
[0005] However, the current processing equipment has obvious shortcomings. The lamp tube module and the leather material transmission structure are integrated. When different lamp tube modules need to be replaced to adapt to molds of different shapes, the available operation methods are extremely limited.
[0006] One way is to disassemble the lamp tube, but the infrared lamp tube generates a lot of heat during operation, and the temperature of the lamp tube module is high. Before disassembling the lamp tube, you must wait for the lamp tube module to cool down, otherwise the high temperature may cause burns to the operator, and may also damage the lamp tube and related equipment. This cooling waiting process will take a lot of time, resulting in a significant reduction in production efficiency. For example, in the process of continuous production of products of different shapes, each time the mold is changed, it is necessary to wait for the lamp tube module to cool down, and the waiting time may be as long as ten minutes or even dozens of minutes each time, which seriously affects the overall production capacity of the production line.
[0007] Another way is to use external handling equipment to replace the leather transmission structure connected to the lamp module as a whole. Since the leather transmission structure is usually large in size and heavy in weight, the overall replacement requires professional handling equipment, and the operation process is complicated and cumbersome. In addition, the scheduling and use of handling equipment also requires additional time and cost. At the same time, frequent overall replacement may also cause certain damage to the leather transmission structure, affecting its service life and transmission accuracy. Summary of the invention
[0008] Therefore, the technical problem to be solved by the present invention is to overcome the problem of low flexibility in the use of leather laminating equipment in the prior art, and to provide a leather laminating device and method with changeable modes.
[0009] To solve the above technical problems, the present invention provides a leather laminating device with interchangeable modes, which includes: a transmission mechanism; a composite functional table, which includes a table body, a plurality of bidirectional plug-in columns, a leather lifting component and a lamp tube module, the table body is detachably connected to the transmission mechanism, the leather lifting component is connected to the table body to pull the leather to be laminated, the lamp tube module is arranged on the bottom surface of the table body, and a plurality of the bidirectional plug-in columns are arranged around the table body; the laminating mechanism includes an upper mold assembly and a lower mold assembly, the upper mold assembly is lifted and moved above the lower mold assembly, the composite functional table can be moved between the upper mold assembly and the lower mold assembly through the transmission mechanism to make the lamp tube module close to the lower mold after glue coating, wherein the upper mold assembly includes a plurality of first unidirectional plug-in columns, the lower mold assembly includes a plurality of second unidirectional plug-in columns, the first unidirectional plug-in columns, the bidirectional plug-in columns and the second unidirectional plug-in columns can be plugged into each other to form a supporting connection structure between the three.
[0010] In one embodiment of the present invention, the first one-way plug-in column, the two-way plug-in column and the second one-way plug-in column all extend along the moving direction of the upper mold assembly, and the two-way plug-in column includes a first body, a first plug-in protrusion and a first plug-in groove, the first body is connected to the platform, the first plug-in groove is recessed by the top surface of the first body, and the first plug-in protrusion is protruded from the first body toward the second one-way plug-in column; the first one-way plug-in column includes a second body and a second plug-in protrusion, and the second plug-in protrusion is protruded from the second body toward the two-way plug-in column to be plugged into the first plug-in groove; the second one-way plug-in column includes a third body and a second plug-in groove, and the second plug-in groove is recessed by the top surface of the third body for the first plug-in protrusion to be plugged.
[0011] In one embodiment of the present invention, the transmission mechanism includes a base frame, a slide and a connecting plate. The base frame is provided with a first horizontal module extending horizontally toward the overlapping mechanism. The slide is slidably connected to the first horizontal module, and a first lifting module extending along the height direction of the transmission mechanism is provided thereon. The connecting plate is slidably connected to the first lifting module, and the platform is detachably connected to the connecting plate.
[0012] In one embodiment of the present invention, the transmission mechanism also includes a lifting drive component, which includes a rotary driver, a transmission rod, a gear and a rack. The rotary driver is arranged on the base frame, and the transmission rod connects the working end of the rotary driver and the gear. The rack is arranged on the connecting plate and extends along the height direction of the transmission mechanism. The gear is meshed with the rack to drive the connecting plate to move up and down.
[0013] In one embodiment of the present invention, the connection plate is further provided with a positioning pin, the positioning pin is protrudingly arranged on the top surface of the connection plate, and the platform is provided with a positioning hole, and the positioning hole is arranged in a one-to-one correspondence with the positioning pin.
[0014] In one embodiment of the present invention, the skin-lifting assembly includes a leather support plate and a plurality of skin-lifting claws. The leather support plate is detachably connected to the platform to support the leather to be laminated. The plurality of skin-lifting claws are arranged on opposite sides of the leather support plate and can move along the transmission direction of the leather to be laminated.
[0015] In one embodiment of the present invention, the laminating mechanism further comprises a laminating frame, the lower mold assembly is fixed to the bottom of the laminating frame, and the upper mold assembly is slidably connected to the laminating frame.
[0016] In one embodiment of the present invention, the upper mold assembly includes a mounting plate, an upper mold, a lifting drive and a plurality of material moving claws. The lifting drive is fixed to the top of the laminating frame, and its working end is connected to the center of the mounting plate. The upper mold is arranged on the mounting plate, and a plurality of material moving claws are arranged around the upper mold. The first one-way plug-in column extends from the mounting plate toward the lower mold assembly.
[0017] In one embodiment of the present invention, the lower mold assembly includes a support platform and a lower mold, the lower mold is disposed on the support platform, and the second one-way plug-in column extends from the support platform toward the upper mold assembly.
[0018] In one embodiment of the present invention, the interchangeable mode leather laminating device also includes a leather processing mechanism, which is arranged at the feed end of the transmission mechanism, and includes a coil rack, a loading assembly and a cutting assembly, the leather to be laminated is wound on the coil rack, the loading assembly and the cutting assembly are arranged in sequence along the transmission direction of the leather to be laminated, wherein the loading assembly includes a supporting roller and a squeezing roller, the squeezing roller and the upper part of the supporting roller are lifted and lowered to extrude / release the leather to be laminated, and the cutting assembly includes a cutter.
[0019] The present invention also provides a method for leather laminating with interchangeable modes, which adopts the above-mentioned leather laminating device with interchangeable modes to perform leather laminating processing and mold changing, wherein the mold changing method comprises: step a, moving a table body with a lamp tube module to between an upper mold and a lower mold through a transmission mechanism; step b, driving the table body to approach the lower mold assembly through the transmission mechanism until one end of a two-way plug-in column connected to the table body is plugged into the second one-way plug-in column of the lower mold assembly; step c, making the table body detach from the transmission mechanism and returning the transmission mechanism to its initial position; step d, driving the upper mold assembly to approach the table body until the first one-way plug-in column of the upper mold assembly is plugged into the The other ends of the two-way plug-in columns are plugged into each other to form a supporting connection structure among the first one-way plug-in column, the two-way plug-in column and the second one-way plug-in column; step e, clamping the table body by an external handling device, driving the upper mold mechanism away from the table body after stabilization, and synchronously lifting the table body by an external handling device until the first one-way plug-in column and the second one-way plug-in column are respectively separated from the two-way plug-in column; step f, transferring the table body by an external handling device, and at the same time assembling the table body with another lamp tube module on the transmission mechanism after returning to the initial position by an external handling device, thereby completing the mold change.
[0020] In one embodiment of the present invention, a leather laminating processing method includes: step S1, transporting a table connected with the leather to be laminated and the lamp tube module to between the upper mold and the lower mold, and setting the leather to be laminated toward the upper mold assembly, and setting the lamp tube module toward the lower mold assembly; step S2, after bringing the table close to the lower mold coated with glue, activating the glue on the surface of the lower mold by the lamp tube module, and then activating the glue on the surface of the lower mold by the lamp tube module; step S3, driving the lamp tube assembly to move by the table to avoid the moving path of the upper mold assembly; step S4, driving the upper mold assembly to move toward the lower mold assembly until the leather to be laminated is pressed between the upper mold and the lower mold, completing the leather laminating process.
[0021] In one embodiment of the present invention, before performing step S1, the rolled leather material to be processed needs to be loaded, rolled, transported by traction and cut in sequence to obtain the leather material to be laminated.
[0022] The above technical solution of the present invention has the following advantages compared with the prior art: The interchangeable mode leather laminating device and method described in the present invention can supply the leather to be processed through a transmission mechanism, drive the leather and the lamp tube module to move through the composite function table, and press the leather and the mold body through the laminating mechanism, thereby realizing the leather laminating processing process. When it is necessary to change the mold, the first one-way plug-in column, the two-way plug-in column and the second one-way plug-in column can form a mutually plugged stable supporting connection structure, and the composite function table can also be transferred separately by an external handling device through the detachable connection structure between it and the transmission mechanism, thereby not only realizing the synchronous replacement of the new and old molds, but also improving the safety of transportation and reducing the transfer damage to the components. Compared with the current conventional leather laminating technology, the present application has significant advantages such as high structural coordination, reasonable layout, strong flexibility of use, high mold change efficiency and extended equipment service life, providing new ideas and directions for the improvement of leather laminating technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the leather material laminating device with changeable modes in a preferred embodiment of the present invention; Figure 2 yes Figure 1 The enlarged structural diagram at A in the middle; Figure 3 yes Figure 1 A schematic diagram of the three-dimensional structure of the transmission mechanism, the composite functional platform and the laminating mechanism in the interchangeable mode leather laminating device; Figure 4 yes Figure 3 The enlarged structural diagram at B in the middle; Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of part of the transmission mechanism and part of the composite functional platform in the interchangeable mode leather laminating device; Figure 6 yes Figure 5 A schematic diagram of the three-dimensional structure of part of the transmission mechanism and part of the composite functional platform from another perspective; Figure 7 yes Figure 5 The enlarged structural diagram at C in the middle; Figure 8 yes Figure 6 The enlarged structural diagram at D in the middle; Fig. 9 yes Figure 1A schematic diagram of the three-dimensional structure of part of the transmission mechanism and the laminating mechanism in the interchangeable mode leather laminating device; Fig.10 yes Figure 1 A schematic diagram of a partial three-dimensional structure of the changeable mode leather laminating device during the mold changing process; Fig.11 yes Fig.10 The three-dimensional structural schematic diagram of the changeable mode leather laminating device from another perspective during the mold changing process is shown.
[0025] Description of the accompanying drawings: 100, leather processing mechanism; 110, coil rack; 120, feeding assembly; 121, support roller; 122, squeezing roller; 130, cutting assembly; 131, cutter; 200, transmission mechanism; 210, base frame; 211, first horizontal module; 220, slide; 221, first lifting module; 230, lifting drive assembly; 231, rotary drive; 232, transmission rod; 233, gear; 234, rack; 240, connecting plate; 241, positioning pin; 300, composite functional table; 310, table body; 311, second horizontal module; 312, positioning hole; 313, adjustment hole; 320, two-way plug-in column; 321. First body; 322. First plug-in protrusion; 323. First plug-in slot; 330. Leather lifting assembly; 331. Leather support plate; 332. Leather lifting claw; 340. Lamp tube module; 400. Laminating mechanism; 410. Laminating frame; 420. Upper mold assembly; 421. Upper mold; 422. Material transfer claw; 423. Mounting plate; 424. First one-way plug-in column; 4241. Second body; 4242. Second plug-in protrusion; 425. Lifting drive; 430. Lower mold assembly; 431. Lower mold; 432. Support table; 433. Second one-way plug-in column; 4331. Third body; 4332. Second plug-in slot; 500. Leather to be laminated. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention. Embodiment 1
[0027] See also Figure 1As shown, the present embodiment provides a leather laminating device with interchangeable modes, which can achieve the purpose of flexible mold change through the matching relationship between the composite functional table 300 and the laminating mechanism 400, thereby making it applicable to the coating process between different leathers and modules, and comprises: a leather processing mechanism 100, a transmission mechanism 200, a composite functional table 300 and a laminating mechanism 400, wherein the leather processing mechanism 100 is used to transmit and cut rolled leather, the laminating functional table is used to carry and install the cut leather and the lamp tube module 340, the transmission mechanism 200 is used to drive the laminating functional table to move, and the laminating mechanism 400 is used to complete the leather laminating process through relative extrusion between the upper and lower molds.
[0028] See also Figure 1 and Figure 2 As shown, in this embodiment, the leather material processing mechanism 100 is arranged at the feeding end of the transmission mechanism 200, and includes a coil rack 110, a loading assembly 120 and a cutting assembly 130. The leather material 500 to be laminated is wound on the coil rack 110. The loading assembly 120 and the cutting assembly 130 are sequentially arranged along the transmission direction of the leather material 500 to be laminated, wherein the loading assembly 120 includes a support roller 121 and a squeeze roller 122, and the squeeze roller 122 moves up and down above the support roller 121 to squeeze / release the leather material 500 to be laminated, and the cutting assembly 130 includes a cutter 131. Further, one end of the leather material can be clamped between the support roller 121 and the squeeze roller 122, and the leather material is moved to the composite functional table 300 through the support roller 121 and the squeeze roller 122. At the same time, the cutter 131 in this embodiment can cut leather materials of different lengths in the horizontal direction according to actual use requirements, and the present invention does not limit its specific structure.
[0029] See also Figure 3 and Figure 4 As shown, the transmission mechanism 200 includes a base frame 210, a slide 220 and a connecting plate 240. The base frame 210 is provided with a first horizontal module 211 extending horizontally toward the laminating mechanism 400. The slide 220 is slidably connected to the first horizontal module 211, and a first lifting module 221 extending along the height direction of the transmission mechanism 200 is provided thereon. The connecting plate 240 is slidably connected to the first lifting module 221, and the platform body 310 is detachably connected to the connecting plate 240. Based on the above structure, the connecting plate 240 can be flexibly moved in the horizontal and / or vertical directions, thereby driving the laminating function platform to be adjusted according to actual usage requirements.
[0030] Specifically, see Figures 3 to 7As shown, the carriage 220 in this embodiment moves linearly on the base frame 210 through the driving motor, and the connecting plate 240 is lifted and lowered along the carriage 220 through the lifting driving assembly 230. The lifting driving assembly 230 includes a rotary driver 231, a transmission rod 232, a gear 233 and a rack 234. The rotary driver 231 is arranged on the base frame 210. The transmission rod 232 connects the working end of the rotary driver 231 and the gear 233. The rack 234 is arranged on the connecting plate 240 and extends along the height direction of the transmission mechanism 200. The gear 233 is meshed with the rack 234 to drive the connecting plate 240 to move up and down. Based on this structural setting, on the one hand, its carrying capacity can be improved, and on the other hand, it can also maintain stable position accuracy in applications that require high-precision positioning and stable operation, reduce vibration and deformation, thereby reducing the mutual wear between the connecting plate 240 and the composite functional table 300 and extending its service life.
[0031] In the present embodiment, the connection plate 240 and the composite functional platform are configured to be detachably connected, so positioning is required during the disassembly and assembly process to ensure the accuracy of the connection position. Based on this, the connection plate 240 in the present embodiment is also provided with a positioning pin 241, and the positioning pin 241 is protrudingly arranged on the top surface of the connection plate 240. The composite functional platform 300 is provided with a positioning hole 312, and the positioning hole 312 is arranged one-to-one with the positioning pin 241, thereby realizing the positioning connection between the connection plate 240 and the composite functional platform 300. In order to further improve the relative stability between the two, the composite functional platform and the connection plate 240 are also fixed and limited for a second time by connecting parts such as bolts.
[0032] See also Figure 5 and Figure 6 As shown, the composite functional table 300 in this embodiment includes a table body 310, a plurality of bidirectional plug-in columns 320, a skin-lifting component 330 and a light tube module 340. The table body 310 is detachably connected to the transmission mechanism 200. The skin-lifting component 330 is connected to the table body 310 to pull the leather material 500 to be laminated. The light tube module 340 is arranged on the bottom surface of the table body 310, and a plurality of bidirectional plug-in columns 320 are arranged around the table body 310. The table body 310 serves as an installation and connection platform for the skin-lifting component 330 and the light tube module 340, and positioning holes 312 are respectively provided on both sides thereof to be detachably connected to the connecting plate 240.
[0033] Furthermore, the table body 310 in this embodiment is configured as a rectangular plate structure, to which four bidirectional plug-in columns 320 are connected, and the four bidirectional plug-in columns 320 are respectively arranged at the four corners of the table body 310, thereby forming a stable support structure for the table body 310. Specifically, the bidirectional plug-in columns 320 in this embodiment extend along the thickness direction of the table body 310, and the extended thickness is greater than the thickness of the table body 310. The bidirectional plug-in columns 320 include a first body 321, a first plug-in protrusion 322 and a first plug-in groove 323. The first body 321 is connected to the table body 310, the first plug-in groove 323 is recessed by the top surface of the first body 321, and the first plug-in protrusion 322 is protruding outward from the first body 321 along the extension direction of the first body 321.
[0034] In this embodiment, the skin-lifting assembly 330 is used to move and pull the leather cut by the leather processing mechanism 100 to make its surface smooth and avoid bubbles or wrinkles during the subsequent lamination process. Specifically, the skin-lifting assembly 330 includes a leather support plate 331 and a plurality of skin-lifting claws 332. The leather support plate 331 is detachably connected to the platform 310 to support the leather 500 to be laminated. Specifically, a plurality of adjustment holes 313 are provided on the platform. The leather support plate 331 can be connected to different adjustment holes by connecting parts such as screws. The plurality of skin-lifting claws 332 are arranged on opposite sides of the leather support plate 331 and can move along the transmission direction of the leather 500 to be laminated. Specifically, see Figure 8 As shown, the leather support plate 331 in this embodiment is used to support the leather to prevent the middle part of the leather from collapsing. The leather support plate 331 and the platform 310 are configured as a detachable connection structure, so that the support plate can be set at different positions or installed in different quantities according to actual use requirements. The leather lifting clamp 332 moves through the second horizontal module 311. In the actual operation process, the leather lifting clamp 332 needs to move to the end of the second horizontal module 311 facing the leather processing mechanism 100 to wait for the leather to be clamped. After clamping the leather, it can drive the leather to move away from the leather processing mechanism 100 synchronously, and at the same time support the leather 500 to be laminated on the leather support plate 331, which is also configured as a detachable connection structure with the platform 310. Further, in this embodiment, two leather lifting clamps 332 are provided on opposite sides of the leather to pull both sides of the leather at the same time.
[0035] In the present embodiment, the lamp tube module 340 is fixedly connected to the bottom surface of the table body 310, and can be moved synchronously with the table body 310 to the top of the lower mold 431. It should be noted that in the actual processing process, glue will be coated on the lower mold 431. In the process of waiting for coating, the adhesive force of the glue will gradually decrease as its solidification degree increases. Therefore, the lamp tube module 340 is required to heat and bake it to activate the glue. Furthermore, in order to adapt to different lower molds 431, it is often necessary to frequently replace different lamp tube modules 340 so that the glue can be in a better state during the coating process.
[0036] See also Figures 9 to 11 As shown, the laminating mechanism 400 in this embodiment includes a laminating frame 410, an upper mold assembly 420 and a lower mold assembly 430, wherein the lower mold assembly 430 is fixed to the bottom of the laminating frame 410, and the upper mold assembly 420 is slidably connected to the laminating frame 410. The upper mold assembly 420 is lifted and moved above the lower mold assembly 430, and the composite functional table 300 can be moved between the upper mold assembly 420 and the lower mold assembly 430 through the transmission mechanism 200, so that the lamp tube module 340 is close to the lower mold 431 after glue coating, wherein the upper mold assembly 420 includes a plurality of first one-way plug-in columns 424, and the lower mold assembly 430 includes a plurality of second one-way plug-in columns 433, and the first one-way plug-in columns 424, the two-way plug-in columns 320 and the second one-way plug-in columns 433 can be plugged into each other to form a supporting connection structure between the three.
[0037] Furthermore, the upper mold assembly 420 in this embodiment includes a mounting plate 423, an upper mold 421, a lifting driver 425 and a plurality of material moving jaws 422. The lifting driver 425 is fixed to the top of the laminating frame 410, and its working end is connected to the center of the mounting plate 423. The upper mold 421 is arranged on the mounting plate 423. The plurality of material moving jaws 422 are arranged around the upper mold 421. The mounting plate 423 is used to provide a mounting and connecting platform for the upper mold 421 and the material moving jaws 422. The plurality of material moving jaws 422 are used to clamp the leather material 500 to be laminated on the transfer platform 310. After the material moving jaws 422 clamp the edge of the leather material, the skin lifting jaws 332 will release the leather material, thereby enabling the leather material to move with the upper mold assembly 420 to the top of the lower mold assembly 430. Specifically, the lifting driver 425 in this embodiment is preferably a linear motor.
[0038] In this embodiment, the first one-way plug-in column 424 extends from the mounting plate 423 toward the lower mold assembly 430. The first one-way plug-in column 424 extends along the moving direction of the upper mold assembly 420, and the first one-way plug-in column 424 includes a second body 4241 and a second plug-in protrusion 4242. The second plug-in protrusion 4242 is protruded from the second body 4241 toward the two-way plug-in column 320 to be plugged into the first plug-in groove 323, thereby forming a mating plug-in relationship between the platform 310 and the upper mold assembly 420.
[0039] Correspondingly, the lower mold assembly 430 in this embodiment includes a support platform 432 and a lower mold 431, the lower mold 431 is arranged on the support platform 432, and the second one-way plug-in column 433 extends from the support platform 432 toward the upper mold assembly 420. Further, the second one-way plug-in column 433 extends along the moving direction of the upper mold assembly 420, and includes a third body 4331 and a second plug-in groove 4332, and the second plug-in groove 4332 is recessed by the top surface of the third body 4331 to allow the first plug-in protrusion 322 to be plugged in, thereby forming a mating plug-in relationship between the platform 310 and the lower mold assembly 430. Embodiment 2
[0040] This embodiment provides a leather laminating method with a changeable mode, which uses the leather laminating device with a changeable mode described in the first embodiment to perform leather laminating processing and mold changing, wherein: Mold change methods include: Step a, moving a platform with a lamp tube module to between an upper mold and a lower mold through a transmission mechanism; Step b, driving the platform body to approach the lower mold assembly through the transmission mechanism until one end of the two-way plug-in column connected to the platform body is plugged into the second one-way plug-in column of the lower mold assembly; Step c, separate the platform from the transmission mechanism, and return the transmission mechanism to an initial position; in this embodiment, the platform and the transmission mechanism are detachably connected, and the operator can separate the platform from the transmission mechanism by removing screws or the like.
[0041] Step d, driving the upper mold assembly close to the platform until the first one-way plug-in column of the upper mold assembly and the other end of the two-way plug-in column are plugged into each other, so that a supporting connection structure is formed among the first one-way plug-in column, the two-way plug-in column and the second one-way plug-in column; Step e, clamping the platform by an external handling device, driving the upper mold mechanism away from the platform after stabilization, and synchronously lifting the platform by the external handling device until the first one-way plug-in column and the second one-way plug-in column are respectively separated from the two-way plug-in column; Step f, transferring the table body by an external transport device, and assembling the table body with another lamp tube module on the transmission mechanism after returning to the initial position by the external transport device, thereby completing the mold change, wherein the external transport device is preferably a transfer robot, and the present invention does not make any specific limitation to this.
[0042] Based on the above process, the present application can realize the simultaneous disassembly and transportation of the old mold and the assembly and connection of the new mold without the need for additional waiting cycles, thereby significantly improving the mold changing efficiency.
[0043] Leather lamination processing methods include: Step S1, transport the table connected with the leather to be laminated and the lamp tube module to between the upper mold and the lower mold, and set the leather to be laminated toward the upper mold assembly, and the lamp tube module toward the lower mold assembly; it should be noted that before performing step S1, the rolled leather to be processed needs to be loaded, rolled, transported and cut in sequence to obtain the leather to be laminated.
[0044] Step S2, after the table body is brought close to the lower mold coated with glue, the glue on the surface of the lower mold is activated by the lamp tube module, and then the glue on the surface of the lower mold is activated by the lamp tube module; Step S3, driving the lamp tube assembly to move by the platform to avoid the moving path of the upper mold assembly; Step S4, driving the upper mold assembly to move toward the lower mold assembly until the leather to be laminated is pressed between the upper mold and the lower mold, completing the leather laminating process.
[0045] In summary, the interchangeable mode leather laminating device and method described in the present invention can supply the leather to be processed through a transmission mechanism, drive the leather and the lamp tube module to move through the composite function table, and press the leather and the mold body through the laminating mechanism, thereby realizing the leather laminating processing process. When it is necessary to change the mold, the first unidirectional plug-in column, the bidirectional plug-in column and the second unidirectional plug-in column can form a mutually plugged stable supporting connection structure, and the composite function table can also be transferred separately by an external handling device through the detachable connection structure between it and the transmission mechanism, thereby not only realizing the synchronous replacement of the new and old molds, but also improving the safety of transportation and reducing the transfer damage to the components. Compared with the current conventional leather laminating technology, the present application has significant advantages such as high structural coordination, reasonable layout, strong flexibility of use, high mold change efficiency and extended equipment service life, providing new ideas and directions for the improvement of leather laminating technology.
[0046] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.
Claims
1. A leather laminating device with interchangeable modes, characterized in that: include: Transmission mechanism; A composite functional table, comprising a table body, a plurality of bidirectional plug-in columns, a skin-lifting assembly and a lamp tube module, wherein the table body is detachably connected to the transmission mechanism, the skin-lifting assembly is connected to the table body to pull the leather to be laminated, the lamp tube module is arranged on the bottom surface of the table body, and the plurality of bidirectional plug-in columns are arranged around the table body; The laminating mechanism includes an upper mold assembly and a lower mold assembly, wherein the upper mold assembly is lifted and lowered above the lower mold assembly, and the composite functional table can be moved between the upper mold assembly and the lower mold assembly through the transmission mechanism, wherein the upper mold assembly includes a plurality of first one-way plug-in columns, and the lower mold assembly includes a plurality of second one-way plug-in columns, and the first one-way plug-in columns, the two-way plug-in columns and the second one-way plug-in columns can be plugged into each other to form a supporting connection structure between the three.
2. The mode-changeable leather laminating device according to claim 1, characterized in that: The first unidirectional plug-in column, the bidirectional plug-in column and the second unidirectional plug-in column are connected to each other via plug-in protrusions and plug-in grooves.
3. The mode-changeable leather laminating device according to claim 1, characterized in that: The transmission mechanism includes a base frame, a slide and a connecting plate. The base frame is provided with a first horizontal module extending horizontally toward the overlapping mechanism. The slide is slidably connected to the first horizontal module, and a first lifting module extending along the height direction of the transmission mechanism is provided thereon. The connecting plate is slidably connected to the first lifting module, and the platform is detachably connected to the connecting plate.
4. The mode-changeable leather laminating device according to claim 3, characterized in that: The transmission mechanism also includes a lifting drive component, which includes a rotary driver, a transmission rod, a gear and a rack. The rotary driver is arranged on the base frame, and the transmission rod connects the working end of the rotary driver and the gear. The rack is arranged on the connecting plate and extends along the height direction of the transmission mechanism. The gear is meshed with the rack to drive the connecting plate to move up and down.
5. The mode-changeable leather laminating device according to claim 3, characterized in that: The connecting plate is also provided with a positioning pin, and the positioning pin is protrudingly arranged on the top surface of the connecting plate. The platform is provided with a positioning hole, and the positioning hole is arranged in a one-to-one correspondence with the positioning pin.
6. The mode-changeable leather laminating device according to claim 1, characterized in that: The leather lifting assembly includes a leather support plate and a plurality of leather lifting claws. The leather support plate is detachably connected to the platform to support the leather to be laminated. The plurality of leather lifting claws are arranged on opposite sides of the leather support plate and can move along the transmission direction of the leather to be laminated.
7. The mode-changeable leather laminating device according to claim 1, characterized in that: The laminating mechanism also includes a laminating frame, the lower mold assembly is fixed to the bottom of the laminating frame, and the upper mold assembly is slidably connected to the laminating frame.
8. The mode-changeable leather laminating device according to claim 7, characterized in that: The upper mold assembly includes a mounting plate, an upper mold, a lifting drive and a plurality of material moving claws. The lifting drive is fixed to the top of the laminating frame, and its working end is connected to the center of the mounting plate. The upper mold is arranged on the mounting plate, and a plurality of material moving claws are arranged around the upper mold. The first one-way plug-in column extends from the mounting plate toward the lower mold assembly.
9. The mode-changeable leather laminating device according to claim 1, characterized in that: The lower mold assembly includes a support platform and a lower mold, the lower mold is arranged on the support platform, and the second one-way plug-in column extends from the support platform toward the upper mold assembly.
10. The mode-changeable leather laminating device according to claim 1, characterized in that: The interchangeable mode leather laminating device also includes a leather processing mechanism, which is arranged at the feed end of the transmission mechanism, and includes a coil rack, a loading assembly and a cutting assembly. The leather to be laminated is wound on the coil rack, and the loading assembly and the cutting assembly are arranged in sequence along the transmission direction of the leather to be laminated, wherein the loading assembly includes a supporting roller and a squeezing roller, and the squeezing roller and the upper part of the supporting roller are lifted and lowered to squeeze / release the leather to be laminated, and the cutting assembly includes a cutting knife.
11. A method for laminating leather with interchangeable modes, characterized in that: The leather laminating device with changeable modes as described in any one of claims 1 to 10 is used for leather laminating processing and mold changing, wherein: Mold change methods include: Step a, moving a platform with a lamp tube module to between an upper mold assembly and a lower mold assembly through a transmission mechanism; Step b, driving the platform body to approach the lower mold assembly through the transmission mechanism until one end of the two-way plug-in column connected to the platform body is plugged into the second one-way plug-in column of the lower mold assembly; Step c, separating the platform from the transmission mechanism, and returning the transmission mechanism to an initial position; Step d, driving the upper mold assembly close to the platform until the first one-way plug-in column of the upper mold assembly and the other end of the two-way plug-in column are plugged into each other, so that a supporting connection structure is formed among the first one-way plug-in column, the two-way plug-in column and the second one-way plug-in column; Step e, clamping the platform by an external handling device, driving the upper mold mechanism away from the platform after stabilization, and synchronously lifting the platform by the external handling device until the first one-way plug-in column and the second one-way plug-in column are respectively separated from the two-way plug-in column; Step f, transferring the table body, and assembling a table body with another lamp tube module on the transmission mechanism after returning to the initial position, thereby completing the mold change.
12. The method for laminating leather materials with interchangeable modes according to claim 11, characterized in that: Leather lamination processing methods include: Step S1, transporting the platform connected with the leather material to be laminated and the lamp tube module to between the upper mold and the lower mold, and placing the leather material to be laminated toward the upper mold assembly, and placing the lamp tube module toward the lower mold assembly; Step S2, after the table body is brought close to the lower mold coated with glue, the glue on the surface of the lower mold is activated by the lamp tube module, and the leather is clamped by the upper mold assembly to separate the leather from the table body; Step S3, driving the lamp tube assembly to move by the platform to avoid the moving path of the upper mold assembly; Step S4, driving the upper mold assembly to move toward the lower mold assembly until the leather to be laminated is pressed between the upper mold and the lower mold, completing the leather laminating process.
13. The method for laminating leather materials with interchangeable modes according to claim 11, characterized in that: Before performing step S1, the rolled leather material to be processed needs to be loaded, rolled, transported and cut in sequence to obtain the leather material to be laminated.
Citation Information
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