Novel composite heat insulation box plate of air conditioning box

By adopting a composite insulation box plate structure in the air-conditioning box plate, combining the close combination of rock wool and polyurethane and the pre-embedded design of panel reinforcement ribs, the existing air-conditioning box plate has solved the problem of structural deformation and high air leakage rate under high temperature conditions, and achieved efficient insulation, fire protection and efficient installation.

CN119872049APending Publication Date: 2025-04-25BLUETOUR (NANJING) ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510249767.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing frameless air-conditioning box plates are foamed, shrinking and deformed under high temperature conditions, resulting in low structural installation efficiency and high air leakage rate, which cannot meet the high temperature and fire protection requirements.

Method used

The composite insulation box plate structure is adopted, including inner panel, outer panel, frameless panel frame profile, rock wool insulation layer and polyurethane insulation layer. Through the close combination of rock wool and polyurethane and the pre-embedded design of panel reinforcement ribs, the strength and sealing of the structure are improved.

Benefits of technology

It achieves efficient insulation and fire resistance under high temperature conditions above 90℃, meets Class A fire resistance requirements, and improves installation efficiency and sealing.

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Abstract

The invention discloses a novel composite heat preservation box plate of an air conditioning box, which belongs to the technical field of air conditioning boxes and comprises an inner panel, an outer panel, a first frameless panel frame profile, a second frameless panel frame profile, a plurality of panel reinforcing ribs, a rock wool heat preservation layer and a polyurethane heat preservation layer. The inner panel is attached to the rock wool heat preservation layer, and the outer panel is attached to the polyurethane heat preservation layer. The inner layer is formed by combining the rock wool heat preservation layer with the inner panel, the outer layer is formed by combining the flame-retardant polyurethane heat preservation layer with the outer panel, the polyurethane heat preservation layer and the rock wool heat preservation layer are tightly combined and wrapped, and the panel reinforcing ribs are embedded inside, so that the panel strength is guaranteed, the outer surface is smooth, the sealing performance is high, and the interior can resist the high temperature of 90 DEG C or above; the whole meets the A-level fireproof requirement, and the installation efficiency is high.
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Description

Technical Field

[0001] The invention belongs to the technical field of air-conditioning boxes, and in particular relates to a novel composite thermal insulation box board for air-conditioning boxes. Background Art

[0002] The air-conditioning unit box panel has developed from the traditional frame structure to a frameless structure, achieving advantages such as lower air leakage rate, more energy saving, and significantly improved assembly efficiency.

[0003] At present, due to structural limitations, the existing market frameless air-conditioning box panels are all made of polyurethane foam. When the inner temperature of the air-conditioning box panel is greater than 60°C, the polyurethane foam will shrink and deform. The only option is to use a frame structure plus a rock wool handmade board structure. However, such a structure has low installation efficiency and high air leakage rate. Summary of the invention

[0004] The purpose of the present invention is to solve the above-mentioned problems and to propose a new type of composite insulation box board for air-conditioning box.

[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical scheme: a new type of composite insulation box panel for an air-conditioning box, which includes an inner panel, an outer panel, a first frameless panel frame profile, a second frameless panel frame profile, a plurality of panel reinforcement ribs, a rock wool insulation layer and a polyurethane insulation layer, the rock wool insulation layer is laid on the polyurethane insulation layer, the inner panel is attached to the rock wool insulation layer, the outer panel is attached to the polyurethane insulation layer, the first frameless panel frame profile and the second frameless panel frame profile are respectively clamped to the opposite ends of the polyurethane insulation layer and the opposite ends of the outer panel, the opposite ends of the inner panel are connected to the first frameless panel frame profile and the second frameless panel frame profile, a plurality of panel reinforcement ribs are penetrated into the rock wool insulation layer and the polyurethane insulation layer, and a plurality of panel reinforcement ribs connect the inner panel and the outer panel.

[0006] As a further description of the above technical solution:

[0007] The first frameless panel frame profile and the second frameless panel frame profile are both provided with slots, and the opposite ends of the outer panel are respectively inserted into the two slots.

[0008] As a further description of the above technical solution:

[0009] The inner panel is connected to the first frameless panel frame profile and the second frameless panel frame profile via a heat insulation strip.

[0010] As a further description of the above technical solution:

[0011] The panel reinforcement ribs are U-shaped light steel keels.

[0012] As a further description of the above technical solution:

[0013] The polyurethane thermal insulation layer is provided with two protrusions, and the protrusions wrap the side surfaces of the rock wool thermal insulation layer.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0015] In the present invention, the inner layer is a rock wool insulation layer combined with the inner panel, the outer layer is a flame retardant polyurethane insulation layer combined with the outer panel, the polyurethane insulation layer and the rock wool insulation layer are tightly combined and wrapped, and the panel reinforcement ribs are embedded inside. This ensures the strength of the panel, the flatness of the outside, the strong sealing, and the ability to withstand high temperatures above 90°C inside. It also meets the A-level fire protection requirements as a whole and has high installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the node diagram of a new type of composite insulation box panel for air-conditioning box.

[0017] Legend:

[0018] 1. Inner panel; 2. Outer panel; 3. First frameless panel frame profile; 4. Second frameless panel frame profile; 5. Panel reinforcement ribs; 6. Rock wool insulation layer; 7. Polyurethane insulation layer; 8. Slots; 9. Insulation strips; 10. Protrusions. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1The present invention provides a technical solution: a novel composite insulation box panel for an air-conditioning box, comprising an inner panel 1, an outer panel 2, a first frameless panel frame profile 3, a second frameless panel frame profile 4, a plurality of panel reinforcing ribs 5, a rock wool insulation layer 6 and a polyurethane insulation layer 7, wherein the rock wool insulation layer 6 is laid on the polyurethane insulation layer 7, the inner panel 1 is attached to the rock wool insulation layer 6, the outer panel 2 is attached to the polyurethane insulation layer 7, the first frameless panel frame profile 3 and the second frameless panel frame profile 4 are respectively clamped to the opposite ends of the polyurethane insulation layer 7 and the opposite ends of the outer panel 2, the opposite ends of the inner panel 1 are connected to the first frameless panel frame profile 3 and the second frameless panel frame profile 4, a plurality of panel reinforcing ribs 5 penetrate into the rock wool insulation layer 6 and the polyurethane insulation layer 7, and a plurality of panel reinforcing ribs 5 connect the inner panel 1 and the outer panel 2;

[0021] The first frameless panel frame profile 3 and the second frameless panel frame profile 4 are both provided with slots 8, and the opposite ends of the outer panel 2 are respectively inserted into the two slots 8;

[0022] The inner panel 1 is connected to the first frameless panel frame profile 3 and the second frameless panel frame profile 4 through a heat insulation strip 9, which has a heat insulation effect;

[0023] The panel reinforcement rib 5 is a U-shaped light steel keel, which has a stable structure and is convenient for connecting the inner panel 1 and the outer panel 2 at the same time at the flat end;

[0024] The polyurethane insulation layer 7 is provided with two protrusions 10 , and the protrusions 10 wrap around the side surfaces of the rock wool insulation layer 6 to ensure the sealing of the structure.

[0025] Working principle: First, the inner layer adopts a rock wool insulation layer 6 combined with the inner panel 1, and the outer layer adopts a flame retardant polyurethane insulation layer 7 combined with the outer panel 2. The polyurethane insulation layer 7 and the rock wool insulation layer 6 are tightly combined and wrapped. Secondly, the internal panel reinforcement ribs 5 are embedded. Finally, the first frameless panel frame profile 3 and the second frameless panel frame profile 4 clamp the polyurethane insulation layer 7, the rock wool insulation layer 6 and the outer panel 2. The inner panel 1 is connected to the first frameless panel frame profile 3 and the second frameless panel frame profile 4 through the insulation strip 9 to complete the assembly.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A new type of composite insulation box board for air conditioner, characterized by: The invention comprises an inner panel (1), an outer panel (2), a first frameless panel frame profile (3), a second frameless panel frame profile (4), a plurality of panel reinforcing ribs (5), a rock wool insulation layer (6) and a polyurethane insulation layer (7); the rock wool insulation layer (6) is laid on the polyurethane insulation layer (7); the inner panel (1) is attached to the rock wool insulation layer (6); the outer panel (2) is attached to the polyurethane insulation layer (7); the first frameless panel frame profile (3) and the second frameless panel frame profile (4) are respectively clamped to the opposite ends of the polyurethane insulation layer (7) and the opposite ends of the outer panel (2); the opposite ends of the inner panel (1) are connected to the first frameless panel frame profile (3) and the second frameless panel frame profile (4); the plurality of panel reinforcing ribs (5) penetrate into the rock wool insulation layer (6) and the polyurethane insulation layer (7); and the plurality of panel reinforcing ribs (5) connect the inner panel (1) and the outer panel (2).

2. A new type of composite insulation box board for air conditioner according to claim 1, characterized in that: The first frameless panel frame profile (3) and the second frameless panel frame profile (4) are both provided with slots (8), and the opposite ends of the outer panel (2) are respectively inserted into the two slots (8).

3. A new type of composite insulation box board for air conditioner according to claim 2, characterized in that: The inner panel (1) is connected to the first frameless panel frame profile (3) and the second frameless panel frame profile (4) via a heat insulation strip (9).

4. A new composite insulation box board for air conditioner according to claim 3, characterized in that: The panel reinforcement rib (5) is a U-shaped light steel keel.

5. The novel composite insulation box board for air conditioner according to claim 4 is characterized in that: The polyurethane thermal insulation layer (7) is provided with two protrusions (10), and the protrusions (10) wrap around the side surfaces of the rock wool thermal insulation layer (6).

Citation Information

Patent Citations

  • Reinforced vertical wire polyurethane rock wool composite insulation board

    CN211007298U

  • Frameless box body for air conditioning unit

    CN212132856U

  • Novel composite heat insulation box plate of air conditioning box

    CN224103656U