Counting mechanism on rice dumpling production line

By designing the counting mechanism on the zongzi production line, the combination of driving motors, rotating material partition blocks and adjustment components is used to realize automatic transportation and counting of zongzi of different sizes, solving the problem of manual sorting in the prior art that labor is consumed, improving production efficiency and saving human resources.

CN119873044AInactive Publication Date: 2025-04-25JINAN NUOXIANGZHAI FOOD CO LTD
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Patent Information

Application Number
CN202411875148.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production process of zongzi, existing transportation devices cannot carry out targeted transportation of zongzi of different sizes, resulting in manual sorting and consuming a lot of manpower.

Method used

A counting mechanism on the Zongzi production line is designed, including support feet, counting components, driving components and adjustment components. Through the cooperation of the driving motor and the rotating material block, the automatic conveying and counting of zongzi is achieved; the adjustment component can be screened and transported for zongzi of different sizes through the movement of the bidirectional telescopic rod and guide slider.

Benefits of technology

Automatic conveying and counting of rice dumplings of different sizes is realized, reducing the demand for subsequent manual sorting, improving production efficiency and saving human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The counting mechanism comprises supporting legs and further comprises a counting assembly, a driving assembly and an adjusting assembly, the tops of the supporting legs are fixedly connected with a machine body, and the top of the machine body is fixedly connected with a protective shell. According to the rice dumpling discharging device, when small rice dumplings in a discharging box are discharged and only large rice dumplings are left in the discharging box, a bidirectional telescopic rod is controlled to work at the moment, and when the bidirectional telescopic rod works, the bidirectional telescopic rod pushes a telescopic moving plate, so that a guide sliding block moves on a working cavity towards one side far away from a discharging groove; the gap between the two limiting discharging pipes and the protection arc plate is increased, the discharging groove is completely exposed, at the moment, under the pushing of the rotating material distributing block and the rotating material pushing blade, when large rice dumplings pass through the top of the discharging groove, the large rice dumplings directly fall into the discharging flow guide pipe through the discharging groove, unified conveying of the large rice dumplings is completed, and the conveying efficiency is improved. When the device works, targeted discharging can be conducted on rice dumplings of different sizes, and manpower needed in the follow-up process is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of auxiliary production of rice dumplings, in particular to a counting mechanism on a rice dumpling production line. Background Art

[0002] Zongzi, also known as Zongzi, is made of glutinous rice and stuffings wrapped in bamboo leaves (or holly leaves, langguzi leaves, etc.) in various shapes, mainly pointed and square. Zongzi has a long history and was originally used as a tribute to ancestors.

[0003] When the factory produces zongzi, it is necessary to count the zongzi, transport them, and group them for packaging. However, due to the different sizes of the zongzi when the existing transport device is used to transport the zongzi, it is impossible to transport them in a targeted manner during transportation, so that some groups have larger zongzi and some groups have smaller zongzi. Subsequent manual sorting is required, which consumes a lot of manpower. Improvements need to be made to this problem. Summary of the invention

[0004] The object of the present invention is to provide a counting mechanism on a rice dumpling production line to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a counting mechanism on a rice dumpling production line, comprising a supporting foot, a counting component, a driving component and an adjusting component, the top of the supporting foot is fixedly connected to a body, and the top of the body is fixedly connected to a protective shell.

[0006] Wherein, the counting component comprises: The support column is fixedly connected to the top of the protective shell, the top of the support column is fixedly connected with a discharge box, an electric turntable is arranged on the top of the body close to the protective shell, a telescopic driving member is fixedly connected to the middle of the top of the body, the telescopic driving member has a telescopic end, the telescopic end of the telescopic driving member is fixedly connected with a push plate, a discharge plate is fixedly connected to the bottom left side of the protective shell, and an electric counter is arranged above the discharge plate on the left side of the protective shell.

[0007] According to the above technical solution, the driving assembly includes a driving support frame, a driving motor, a rotating material dividing block, a rotating pushing blade and a material discharge guide pipe. The driving support frame is fixedly connected to the middle of the top of the material discharge box, the driving motor is fixedly connected to the middle of the top of the driving support frame, the driving motor has an output shaft, the rotating material dividing block is fixedly connected to the output shaft of the driving motor, the rotating pushing blade is fixedly connected to the outside of the rotating material dividing block, and the material discharge guide pipe is fixedly connected to the right side of the bottom of the material discharge box.

[0008] According to the above technical scheme, the adjustment component includes a feed chute, a working chamber, a guide rod, a guide slider, a connecting and moving block, a limiting feed pipe, a protective arc plate, a telescopic moving plate and a two-way telescopic rod. The feed chute is opened on the right side of the bottom of the feed box, the working chamber is fixedly connected to the inner wall of the bottom of the feed box, and is connected to the connection of the feed chute. The guide rod is fixedly connected to the front and rear sides of the working chamber, the guide slider is slidably connected to the outside of the guide rod, the connecting and moving block is fixedly connected to the side of the guide slider close to the feed chute, the limiting feed pipe is fixedly connected to the other side of the connecting and moving block, the protective arc plate is fixedly connected to the top of the limiting feed pipe, the telescopic moving plate is fixedly connected to the right side of the guide slider, and the two-way telescopic rod is fixedly connected to the middle of the bottom of the right side of the feed box.

[0009] According to the above technical solution, the output shaft of the driving motor passes through the top of the driving support frame and extends to the bottom of the driving support frame and is fixedly connected to the top of the rotating material distribution block, and the bottom of the rotating material distribution block is rotatably connected to the bottom inner wall of the discharge box.

[0010] According to the above technical solution, a fixed block is fixedly connected to the middle of the bidirectional telescopic rod, the left side of the fixed block is fixedly connected to the right outer wall of the discharge box, the bidirectional telescopic rod has a telescopic end, and the telescopic end of the bidirectional telescopic rod is fixedly connected to the telescopic movable plate.

[0011] According to the above technical solution, a discharge port is opened in the middle of the left side of the protective shell, the discharge guide pipe is arranged below the discharge chute, and the limiting discharge pipe is located inside the discharge guide pipe.

[0012] According to the above technical solution, the number of the guide rod, guide slider, connecting moving block, limiting feeding pipe, protective arc plate and telescopic moving plate is two each, and the two guide rods, guide slider, connecting moving block, limiting feeding pipe, protective arc plate and telescopic moving plate are symmetrically distributed on the front and rear sides of the feeding trough.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in the present invention, when the rice dumplings are transported and counted, the rice dumplings are placed in the feeding box, and the rice dumplings slide along the outer wall of the rotating material dividing block to the bottom of the feeding box close to the outer wall, and then the driving motor is controlled to work, and the rotating material dividing block is controlled to rotate when the driving motor is working, and the rotating pushing blades on the rotating material dividing block are used to flip the rice dumplings as a whole when the rotating material dividing block rotates. At this time, the rice dumplings move in the feeding box, and when the rice dumplings move to the feeding trough, they fall from the feeding trough into the feeding guide pipe, and are guided by the feeding guide pipe to fall on the top of the electric turntable. The electric turntable rotates when it works, and moves the rice dumplings on the top of the electric turntable to the discharge port. At this time, the telescopic driving member works, so that the telescopic driving member pushes the pushing plate, and pushes the rice dumplings on the top of the electric turntable to the discharge plate. At this time, the electric counter senses the object and counts, so that the device completes the transportation and counting of the rice dumplings; When the smaller dumplings are transported in a targeted manner, the two-way telescopic rod is controlled to work, and the telescopic moving plate is pulled when the two-way telescopic rod is working, so that the telescopic moving plate drives the guide slider to move on the guide rod in the working chamber toward the center of the feeding chute. Because the guide slider, the connecting moving block, the limited feeding tube, the protective arc plate, and the telescopic moving plate are two in number, the two limited feeding tubes and the protective arc plate are synchronously moved to the middle of the feeding chute. At this time, the passing area at the feeding chute is reduced, and only smaller dumplings can be accommodated to pass through, and larger dumplings cannot pass through. When the rotating pushing blade on the rotating dividing block pushes the dumplings, the smaller dumplings can be passed through the top of the protective arc plate into the feeding chute, and the larger dumplings continue to move in the feeding box under the rotation of the rotating dividing block and the rotating pushing blade, while the smaller dumplings fall on the top of the electric turntable through the feeding guide pipe, completing the screening of the smaller dumplings and uniformly transporting the smaller dumplings. When the smaller dumplings in the feeding box are finished being unloaded, only larger dumplings are left in the feeding box. At this time, the two-way telescopic rod is controlled to work. When the two-way telescopic rod is working, the two-way telescopic rod pushes the telescopic movable plate to move the guide slider on the working chamber toward the side away from the feeding chute, thereby increasing the gap between the two limited feeding pipes and the protective arc plate, and completely exposing the feeding chute. At this time, under the push of the rotating dividing block and the rotating pushing blade, the larger dumplings pass through the feeding chute and fall directly into the feeding guide pipe when passing the top of the feeding chute, completing the unified transportation of the larger dumplings, so that the device can carry out targeted unloading of dumplings of different sizes during operation, reducing the manpower required later. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the electric turntable of the present invention; Figure 3 It is a schematic diagram of the driving motor of the present invention; Figure 4 This is a schematic diagram of an explosion at a rotating material distribution block of the present invention; Figure 5 It is a schematic diagram of the feeding chute of the present invention; Figure 6 It is a schematic diagram of the cutting position of the guide rod of the present invention; Figure 7 It is a schematic diagram of the connection moving block of the present invention.

[0015] In the figure: 1. Support foot; 2. Machine body; 3. Protective shell; 4. Counting component; 401. Support column; 402. Discharge box; 403. Electric turntable; 404. Telescopic drive member; 405. Push plate; 406. Discharge plate; 407. Electric counter; 5. Driving component; 501. Driving support frame; 502. Driving motor; 503. Rotating dividing block; 504. Rotating pushing blade; 505. Discharge guide pipe; 6. Adjusting component; 601. Discharge chute; 602. Working chamber; 603. Guide rod; 604. Guide slider; 605. Connecting moving block; 606. Limiting discharge pipe; 607. Protective arc plate; 608. Telescopic moving plate; 609. Bidirectional telescopic rod. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-2 The present invention provides a technical solution: a counting mechanism on a rice dumpling production line, comprising a supporting foot 1, a counting component 4, a driving component 5 and an adjusting component 6, the top of the supporting foot 1 is fixedly connected to a body 2, and the top of the body 2 is fixedly connected to a protective shell 3.

[0018] Wherein, the counting component 4 comprises: A support column 401 is fixedly connected to the top of the protective shell 3, a discharge box 402 is fixedly connected to the top of the support column 401, an electric turntable 403 is arranged on the top of the body 2 close to the protective shell 3, a telescopic drive member 404 is fixedly connected to the middle of the top of the body 2, the telescopic drive member 404 has a telescopic end, a push plate 405 is fixedly connected to the telescopic end of the telescopic drive member 404, a discharge plate 406 is fixedly connected to the bottom left side of the protective shell 3, and an electric counter 407 is arranged above the discharge plate 406 on the left side of the protective shell 3.

[0019] See also Figure 1-7 The present invention provides a technical solution: the driving component 5 includes a driving support frame 501, a driving motor 502, a rotating material dividing block 503, a rotating material pushing blade 504 and a material discharge guide pipe 505. The driving support frame 501 is fixedly connected to the middle of the top of the material discharge box 402, the driving motor 502 is fixedly connected to the middle of the top of the driving support frame 501, the driving motor 502 has an output shaft, the rotating material dividing block 503 is fixedly connected to the output shaft of the driving motor 502, the rotating material pushing blade 504 is fixedly connected to the outer side of the rotating material dividing block 503, and the material discharge guide pipe 505 is fixedly connected to the right side of the bottom of the material discharge box 402.

[0020] The adjusting assembly 6 includes a feeding chute 601, a working chamber 602, a guide rod 603, a guide slider 604, a connecting and moving block 605, a limiting feeding pipe 606, a protective arc plate 607, a telescopic moving plate 608 and a bidirectional telescopic rod 609. The feeding chute 601 is opened at the right side of the bottom of the feeding box 402, the working chamber 602 is fixedly connected to the inner wall of the bottom of the feeding box 402, and is connected to the connection part of the feeding chute 601, the guide rod 603 is fixedly connected to the front and rear sides of the working chamber 602, the guide slider 604 is slidably connected to the outside of the guide rod 603, the connecting and moving block 605 is fixedly connected to one side of the guide slider 604 close to the feeding chute 601, the limiting feeding pipe 606 is fixedly connected to the other side of the connecting and moving block 605, the protective arc plate 607 is fixedly connected to the top of the limiting feeding pipe 606, the telescopic moving plate 608 is fixedly connected to the right side of the guide slider 604, and the bidirectional telescopic rod 609 is fixedly connected to the middle of the bottom right side of the feeding box 402.

[0021] The output shaft of the driving motor 502 passes through the top of the driving support frame 501 and extends to the bottom of the driving support frame 501 to be fixedly connected to the top of the rotating material distribution block 503 , and the bottom of the rotating material distribution block 503 is rotatably connected to the bottom inner wall of the unloading box 402 .

[0022] A fixed block is fixedly connected to the middle of the bidirectional telescopic rod 609 , and the left side of the fixed block is fixedly connected to the right outer wall of the unloading box 402 . The bidirectional telescopic rod 609 has a telescopic end, and the telescopic end of the bidirectional telescopic rod 609 is fixedly connected to the telescopic movable plate 608 .

[0023] A discharge port is provided in the middle of the left side of the protective shell 3 , a discharge guide pipe 505 is arranged below the discharge chute 601 , and a limit discharge pipe 606 is located in the discharge guide pipe 505 .

[0024] There are two guide rods 603, guide sliders 604, connecting moving blocks 605, limiting discharge pipes 606, protective arc plates 607 and telescopic moving plates 608. The two guide rods 603, guide sliders 604, connecting moving blocks 605, limiting discharge pipes 606, protective arc plates 607 and telescopic moving plates 608 are symmetrically distributed on the front and rear sides of the discharge trough 601.

[0025] When the rice dumplings are conveyed and counted, the rice dumplings are placed in the feeding box 402, and the rice dumplings slide along the outer wall of the rotating material dividing block 503 to the bottom of the feeding box 402 close to the outer wall, and then the driving motor 502 is controlled to work, and the rotating material dividing block 503 is controlled to rotate when the driving motor 502 is working. When the rotating material dividing block 503 rotates, the rotating pushing blade 504 on the rotating material dividing block 503 turns the rice dumplings as a whole. At this time, the rice dumplings move in the feeding box 402, and when the rice dumplings move to the feeding trough 601, they are fed from the feeding box 402. The rice dumplings fall from the groove 601 into the discharge guide pipe 505, and are guided by the discharge guide pipe 505 to fall on the top of the electric turntable 403. When the electric turntable 403 is working, it rotates and moves the rice dumplings on the top of the electric turntable 403 to the discharge port. At this time, the telescopic drive member 404 works, so that the telescopic drive member 404 pushes the pushing plate 405, and pushes the rice dumplings on the top of the electric turntable 403 to the discharge plate 406. At this time, the electric counter 407 senses the object and counts it, so that the device completes the transportation and counting of the rice dumplings.

[0026] When the smaller rice dumplings are transported in a targeted manner, the two-way telescopic rod 609 is controlled to work. When the two-way telescopic rod 609 is working, the telescopic movable plate 608 is pulled, so that the telescopic movable plate 608 drives the guide slider 604 to move on the guide rod 603 in the working chamber 602 toward the center of the feeding trough 601. Since there are two guide sliders 604, connecting moving blocks 605, limiting feeding tubes 606, protective arc plates 607, and telescopic movable plates 608, the two limiting feeding tubes 606 and protective arc plates 607 are synchronously moved to the middle of the feeding trough 601, and the reduction in size is achieved. The passing area at the discharge chute 601 can only accommodate smaller dumplings to pass through, while larger dumplings cannot pass through. When the rotating pushing blade 504 on the rotating dividing block 503 pushes the dumplings, the smaller dumplings can pass through the top of the protective arc plate 607 and enter the discharge chute 601. The larger dumplings continue to move in the discharge box 402 under the rotation of the rotating dividing block 503 and the rotating pushing blade 504, while the smaller dumplings fall on the top of the electric turntable 403 through the discharge guide pipe 505, completing the screening of the smaller dumplings and transporting them in a unified manner.

[0027] When the smaller dumplings in the feeding box 402 are unloaded, only the larger dumplings are left in the feeding box 402. At this time, the two-way telescopic rod 609 is controlled to work. When the two-way telescopic rod 609 is working, the two-way telescopic rod 609 pushes the telescopic movable plate 608, so that the guide slider 604 moves on the working chamber 602 toward the side away from the feeding chute 601, so that the gap between the two limited feeding pipes 606 and the protective arc plate 607 is increased, and the feeding chute 601 is completely exposed. At this time, under the push of the rotating dividing block 503 and the rotating pushing blade 504, when the larger dumplings pass the top of the feeding chute 601, they directly fall into the feeding guide pipe 505 through the feeding chute 601, completing the unified transportation of the larger dumplings, so that the device can carry out targeted unloading of dumplings of different sizes during operation, reducing the manpower required later.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A counting mechanism on a rice dumpling production line, comprising a supporting foot (1), characterized in that: It also includes a counting component (4), a driving component (5) and an adjusting component (6); the top of the supporting foot (1) is fixedly connected to the body (2); the top of the body (2) is fixedly connected to a protective shell (3); Wherein, the counting component (4) comprises: A support column (401), the support column (401) is fixedly connected to the top of the protective shell (3), a material discharge box (402) is fixedly connected to the top of the support column (401), an electric turntable (403) is provided on the top of the machine body (2) close to the protective shell (3), a telescopic drive member (404) is fixedly connected to the middle of the top of the machine body (2), the telescopic drive member (404) has a telescopic end, a push plate (405) is fixedly connected to the telescopic end of the telescopic drive member (404), a discharge plate (406) is fixedly connected to the bottom of the left side of the protective shell (3), and an electric counter (407) is provided on the left side of the protective shell (3) above the discharge plate (406).

2. The counting mechanism on the rice dumpling production line according to claim 1, characterized in that: The driving assembly (5) comprises a driving support frame (501), a driving motor (502), a rotating material distribution block (503), a rotating material pushing blade (504) and a material discharge guide pipe (505); the driving support frame (501) is fixedly connected to the middle of the top of the material discharge box (402); the driving motor (502) is fixedly connected to the middle of the top of the driving support frame (501); the driving motor (502) has an output shaft; the rotating material distribution block (503) is fixedly connected to the output shaft of the driving motor (502); the rotating material pushing blade (504) is fixedly connected to the outer side of the rotating material distribution block (503); and the material discharge guide pipe (505) is fixedly connected to the right side of the bottom of the material discharge box (402).

3. The counting mechanism on the rice dumpling production line according to claim 2, characterized in that: The adjustment assembly (6) comprises a material discharge chute (601), a working chamber (602), a guide rod (603), a guide slider (604), a connecting moving block (605), a position limiting material discharge pipe (606), a protective arc plate (607), a telescopic moving plate (608) and a bidirectional telescopic rod (609); the material discharge chute (601) is disposed on the right side of the bottom of the material discharge box (402); the working chamber (602) is fixedly connected to the inner wall of the bottom of the material discharge box (402) and is in communication with a part of the connection of the material discharge chute (601); the guide rod (603) is fixedly connected to the working chamber ( 602), the guide slider (604) is slidably connected to the outside of the guide rod (603), the connecting moving block (605) is fixedly connected to the side of the guide slider (604) close to the discharge chute (601), the limiting discharge pipe (606) is fixedly connected to the other side of the connecting moving block (605), the protective arc plate (607) is fixedly connected to the top of the limiting discharge pipe (606), the telescopic moving plate (608) is fixedly connected to the right side of the guide slider (604), and the bidirectional telescopic rod (609) is fixedly connected to the middle of the bottom right side of the discharge box (402).

4. The counting mechanism on the rice dumpling production line according to claim 3, characterized in that: The output shaft of the driving motor (502) passes through the top of the driving support frame (501) and extends to the bottom of the driving support frame (501) to be fixedly connected to the top of the rotating material distribution block (503), and the bottom of the rotating material distribution block (503) is rotatably connected to the bottom inner wall of the unloading box (402).

5. The counting mechanism on the rice dumpling production line according to claim 4, characterized in that: A fixed block is fixedly connected to the middle of the bidirectional telescopic rod (609), and the left side of the fixed block is fixedly connected to the right outer wall of the unloading box (402). The bidirectional telescopic rod (609) has a telescopic end, and the telescopic end of the bidirectional telescopic rod (609) is fixedly connected to the telescopic movable plate (608).

6. The counting mechanism on the rice dumpling production line according to claim 5, characterized in that: A discharge port is provided in the middle of the left side of the protective shell (3), the discharge guide pipe (505) is arranged below the discharge chute (601), and the position-limiting discharge pipe (606) is located inside the discharge guide pipe (505).

7. The counting mechanism on the rice dumpling production line according to claim 6, characterized in that: The guide rod (603), the guide slider (604), the connecting moving block (605), the position-limiting material discharge pipe (606), the protective arc plate (607) and the telescopic moving plate (608) are each provided in two pieces, and the two guide rods (603), the guide slider (604), the connecting moving block (605), the position-limiting material discharge pipe (606), the protective arc plate (607) and the telescopic moving plate (608) are symmetrically distributed on the front and rear sides of the material discharge trough (601).