Automatic transportation production line for fishing boat processing room
By introducing the cleaning part of the guide assembly and the hot melt sealing box mechanism into the automated transportation production line between the fishing boat processing, the dust problem of carton edges is solved, efficient automatic packaging and transportation of parts is achieved, and packaging quality and safety is improved.
Patent Information
- Application Number
- CN202510377268.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-28
AI Technical Summary
When packaging and transporting fishing boat parts in the fishing boat processing room, the existing technology cannot effectively remove dust from the edges of the carton, resulting in poor packaging quality and easy packaging failure and safety hazards.
An automated transportation production line including a support frame, an unboxing and packing mechanism, a conveying mechanism, one, a hot melt sealing mechanism and a conveying mechanism, and two is designed to clean the dust on the edge of the carton through the cleaning part in the guide assembly, and improve the packaging quality through the hot melt sealing mechanism.
It realizes the automatic unboxing, packing, packaging and transportation of parts in the fishing boat processing room, improves packaging efficiency and quality, and reduces safety hazards.
Smart Images

Figure CN119873063A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated transportation in a fishing vessel processing room, and in particular to an automated transportation production line for a fishing vessel processing room. Background Art
[0002] With the rapid development of the logistics industry, the requirements for the protection of packaging materials are also increasing. After the processing of fishing boat parts is completed, the fishing boat processing workshop needs to package and transport the parts. However, on the one hand, the parts usually have a certain weight, and the manual packaging, encapsulation, and transportation methods are labor-intensive and cannot guarantee the packaging quality; on the other hand, before using cartons to package and transport parts, cartons are usually stored in warehouses. Long-term or improper storage will cause dust to accumulate in cartons. When such cartons are used for packaging, the bonding strength of the cartons is reduced, and packaging failure is prone to occur, resulting in leakage of internal materials during the transportation of the cartons, which will not only damage the parts but also affect the transportation efficiency, and also create safety hazards.
[0003] Therefore, it is necessary to provide an automated transportation production line for a fishing vessel processing room to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide an automated transportation production line for a fishing boat processing room, which can remove dust from the edges of cartons while packaging and transporting parts, thereby improving packaging quality and solving the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an automated transport production line for a processing room of a fishing vessel, comprising a support frame, a box unpacking and packing mechanism, a first conveying mechanism, a hot-melt box sealing mechanism and a second conveying mechanism, wherein the box unpacking and packing mechanism, the first conveying mechanism, the hot-melt box sealing mechanism and the second conveying mechanism are sequentially arranged in a straight line direction, and anti-dumping mechanisms are arranged on both sides of the first conveying mechanism, and the anti-dumping mechanisms include a side pusher, a side stopper and a guide assembly sequentially arranged from left to right; The guide assembly includes two sets of supports, two sets of scanners, two sets of thermometers and a cleaning unit, and the cleaning unit is used to clean dust on the edge of the carton, adjust the temperature of the edge of the carton and remove static electricity; The cleaning part includes a cleaning frame, a plurality of cleaning brushes and a cleaning module, and the cleaning module includes a connecting frame, an inner tube, a middle tube and an outer wall; A control box is fixedly connected to the side of the support frame, and the control box is electrically connected to the unpacking and packing mechanism, the conveying mechanism 1, the hot-melt sealing mechanism and the conveying mechanism 2. The scanner and the thermometer are electrically connected to an acquisition and analysis module. The acquisition and analysis module is used to determine whether there is dust in the image of the edge of the carton obtained by the scanner, and the temperature of the surface of the edge of the carton obtained by the thermometer, and then clean the edge of the carton. The acquisition and analysis module is connected to the control box signal.
[0006] According to the above technical solution, a back plate is slidably connected to the support, a cylinder three is arranged between the two groups of the support, the support and the cylinder three are fixed to the top of the support frame, the output end of the cylinder three is fixedly connected to the bottom of the back plate, the side of the back plate away from the transmission mechanism one is fixedly connected to the cylinder four, the cleaning part is arranged on the side of the back plate close to the transmission mechanism one, the output end of the cylinder four passes through the back plate and is fixedly connected to the cleaning part, and the cylinder three and the cylinder four can adjust the position of the cleaning part 7, thereby realizing a variety of cleaning operation modes; The two groups of scanners and the two groups of temperature measuring instruments are respectively fixed on both sides of the cleaning frame.
[0007] According to the above technical solution, the cleaning frame is fixedly connected to the output end of the cylinder four, a plurality of through slots one and two are arranged at intervals on the side of the cleaning frame close to the transmission mechanism one, the cleaning brush is arranged in the cleaning frame and corresponds to the position of the through slot one, the cleaning brush is connected to the bearing of the cleaning frame, a driving module is fixedly connected to the top of the cleaning frame, and the driving module is connected to the plurality of cleaning brushes through a pulley transmission; The connecting frame is arranged in the through slot 2 and is slidably connected to the cleaning frame. The side of the connecting frame is provided with a through slot 3. One side of the connecting frame is fixedly connected with two sets of springs 1. The other end of the spring 1 is fixedly connected with the cleaning frame. The cleaning frame is fixedly connected with a fixing frame inside. The fixing frame is arranged outside the two sets of springs 1. The connecting frame is slidably connected with the fixing frame. The middle cylinder is fixedly connected to the connecting frame, and slide grooves are provided at the top and bottom of the cleaning frame. The middle cylinder is arranged in the slide groove, and a pressure sensor is fixedly connected inside the slide groove. The pressure sensor is fixedly connected to the cleaning frame, and one side of the top of the middle cylinder is arranged in a flat shape. The pressure sensor is used to detect the pressure of the pressing block when the metal disk drives the middle cylinder to move, so as to facilitate determining the operation mode of the cleaning module according to the detected pressure value.
[0008] According to the above technical solution, the inner tube is arranged in the middle tube and is slidably connected to the middle tube, a second spring is fixedly connected to the bottom of the inner tube, and the other end of the second spring is fixedly connected to the inside of the middle tube; The inner cylinder is provided with a group of large air holes 1 arranged vertically and several groups of small air holes 1 arranged vertically, the large air holes 1 and the small air holes 1 on the inner cylinder are arranged alternately, the middle cylinder is provided with a group of large air holes 2 arranged vertically and several groups of small air holes 2 arranged vertically, the large air holes 1 in each group have the same diameter and number as the large air holes 2, and the small air holes 1 in each group have the same diameter and number as the small air holes 2; The outer wall is fixedly connected to the middle cylinder, and a gas outlet groove is arranged on the side of the outer wall close to the transmission mechanism 1, and the gas outlet groove corresponds to the position of the large air hole 1 and the large air hole 2, and a plurality of groups of air holes are also opened on the outer wall; The top bearing of the middle tube is connected to an air pipe, and the air pipe is connected to the inner tube bearing and can slide relatively; the top of the middle tube is provided with a C-shaped groove, and a pressure block is slidably connected inside the C-shaped groove, and a spring three is fixedly connected to the side of the pressure block close to the air pipe, and the other end of the spring three is fixedly connected to the middle tube; The top of the inner cylinder is fixedly connected with two groups of connection blocks, the connection blocks are arranged in the middle cylinder and are slidably connected with the middle cylinder, and the bottom of the pressing block and the top of the connection block are arranged with matching inclined surfaces.
[0009] According to the above technical solution, the upper bearing of the middle cylinder is connected with two groups of metal disks, and the metal disks are arranged at both ends of the outer wall. The metal disks are connected with metal wires. The metal disks are in contact with the carton to remove static electricity on the carton, thereby avoiding static electricity adsorption.
[0010] According to the above technical solution, the unpacking and packing mechanism includes a cardboard frame and two sets of suction cups, the cardboard frame is fixed to the top of the support frame, and the bottom of the cardboard frame is connected to a plurality of rollers through a connecting bearing; A cylinder is fixedly connected to the inner wall of the bottom of the support frame, a driving rod is hinged at the output end of the cylinder, two sets of material picking arms are fixedly connected to the top of the driving rod, a rotating shaft is fixedly connected to the right end of the material picking arm, the rotating shaft is connected to the bearing at the top of the support frame, the suction cup is fixed to the top of the material picking arm, and the unpacking and packing mechanism is used for removing cartons and performing unpacking operations on the cartons.
[0011] According to the above technical solution, the conveying mechanism 1 includes a conveying part 1 and an auxiliary frame fixed to the top right end of the conveying part 1. The auxiliary frame 1 can assist the carton to fall onto the conveying part 1 and assist in the unpacking operation of the carton.
[0012] According to the above technical solution, the hot-melt sealing mechanism includes a frame and two groups of sealing components. A feeding part is fixedly connected to the bottom of the frame, and a conveying part 2 is fixedly connected to the top of the support frame. The conveying part 2 is located below the feeding part. Two groups of sealing components are arranged on both sides of the conveying part 2. The sealing components are fixedly connected to the support frame and the frame. The hot-melt sealing mechanism is used to seal the edges of the cartons containing parts by spraying hot-melt adhesive and then adhering them, thereby simplifying the packaging process of the cartons.
[0013] According to the above technical solution, the box sealing assembly includes a base plate, a guide part and a spray gun fixed to one side of the base plate, the base plate is fixed to the side of the frame, the other side of the base plate is fixedly connected to a second cylinder, the output end of the second cylinder passes through the base plate and is fixedly connected to a push plate, and the spray gun is connected to a hot melt adhesive tank; The guide part comprises a guide rod 1, an upper supporting plate and a guide rod 2, wherein the guide rod 1 and the upper supporting plate are fixedly connected to the base plate, and the guide rod 2 is fixedly connected to the support frame.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention can realize automatic unpacking, packing, packaging and transportation of parts in a fishing boat processing workshop by providing a box unpacking and packing mechanism, a first conveying mechanism, a hot-melt box sealing mechanism and a second conveying mechanism, thereby improving the packaging efficiency of parts; By providing a guide component, the dust on the edge of the carton can be cleaned, and the temperature of the edge of the carton can be adjusted according to the temperature of the carton, the temperature difference between the carton and the environment, and the ambient humidity, to prevent water vapor condensation and electrostatic adsorption from reducing the viscosity of the carton edge when sealing, thereby improving the packaging and transportation effect of the carton. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural schematic diagram of the unpacking and packing mechanism of the present invention; Figure 3 It is a partial structural schematic diagram of the present invention; Figure 4 It is a partial structural schematic diagram of the hot melt box sealing mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the box sealing assembly of the present invention; Figure 6 It is a schematic diagram of the left part of the overall structure of the present invention; Figure 7 It is a schematic diagram of the overall structure of the guide assembly of the present invention; Figure 8 It is a rear view schematic diagram of the overall structure of the guide assembly of the present invention; Fig. 9 It is a schematic diagram of a cross-sectional structure of a guide assembly of the present invention viewed from above; Fig.10 is an isometric cross-sectional schematic diagram of a cleaning module of the present invention; Fig.11 It is a schematic diagram of the explosion structure of the cleaning module of the present invention; Fig.12 It is a schematic diagram of the top cross-sectional structure of the guide assembly of the present invention; Fig.13 It is a schematic diagram of the cross-sectional structure of the top of the middle tube of the present invention; Fig.14 The present invention Fig.11 A schematic diagram of the enlarged structure of the middle A area; In the figure: 1. Support frame; 2. Unpacking and packing mechanism; 21. Pallet frame; 22. Suction cup; 23. Roller; 24. Cylinder 1; 25. Driving rod; 26. Material taking arm; 27. Rotating shaft; 3. Conveying mechanism 1; 31. Conveying part 1; 32. Plastic slider; 33. Auxiliary frame; 34. Square rod; 4. Hot-melt sealing mechanism; 41. Frame; 42. Feeding unit; 43. Sealing assembly; 431. Base plate; 432. Guide unit; 4321. Guide rod 1; 4322. Upper support plate; 4323. Guide rod 2; 433. Spray gun; 434. Cylinder 2; 435. Push plate; 44. Conveying unit 2; 5. Transmission mechanism 2; 6. Anti-dumping mechanism; 61. Side thrust part; 62. Side stopper; 63. Guide assembly; 631. Support; 632. Back plate; 633. Cylinder three; 634. Cylinder four; 635. Scanner; 636. Thermometer; 7. Cleaning part; 71. Cleaning frame; 72. Driving module; 73. Cleaning brush; 74. Through slot 2; 75. Cleaning module; 751. Connecting frame; 752. Spring 1; 753. Inner cylinder; 7531. Large pore 1; 7532. Small pore 1; 754. Middle cylinder; 7541. Large pore 2; 7542. Small pore 2; 755. Outer wall; 7551. Air outlet groove; 7552. Air vent; 756. Spring 2; 757. Pressure sensor; 758. Air pipe; 759. Spring 3; 7510. Press block; 7511. C-shaped groove; 7512. Connecting block; 7513. Metal plate; 8. Control box. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] Embodiment 1: See also Figure 1-5The present invention provides a technical solution: an automated transportation production line for a fishing vessel processing room, comprising a support frame 1, a box opening and packing mechanism 2, a conveying mechanism 1 3, a hot-melt box sealing mechanism 4 and a conveying mechanism 2 5, wherein the box opening and packing mechanism 2, the conveying mechanism 1 3, the hot-melt box sealing mechanism 4 and the conveying mechanism 2 5 are sequentially arranged in a straight line direction, the box opening and packing mechanism 2 is used to open the carton and load the parts to be packaged into the carton, the conveying mechanism 1 3 is used to transport the carton to the hot-melt box sealing mechanism 4, and the hot-melt box sealing mechanism 4 performs hot-melt box sealing on the edge of the carton to be sealed, and the subsequent edge of the carton to be sealed is collectively referred to as the carton edge, and finally the conveying mechanism 2 5 transports the sealed carton to the stacking place; like Figure 1 As shown, a control box 8 is fixedly connected to the side of the support frame 1, and the control box 8 is electrically connected to the unpacking and packing mechanism 2, the conveying mechanism 1 3, the hot-melt sealing mechanism 4 and the conveying mechanism 2 5. The control box 8 is used to control the packaging and transportation of the cartons; The conveying mechanism 2 5 is a conveyor belt driven by a motor.
[0018] Specifically, Figure 2 and Figure 3 As shown, the unpacking and packing mechanism 2 includes a pallet frame 21 and two groups of suction cups 22. The pallet frame 21 is fixed to the top of the support frame 1. The bottom of the pallet frame 21 is connected to a plurality of rollers 23 through connecting bearings. The pallet frame 21 is used to place cartons, and the rollers 23 are used to assist the suction cups 22 to suck the cartons from the bottom of the pallet frame 21.
[0019] A cylinder 24 is fixedly connected to the inner wall at the bottom of the support frame 1, a driving rod 25 is hinged at the output end of the cylinder 24, two groups of material picking arms 26 are fixedly connected to the top of the driving rod 25, a rotating shaft 27 is fixedly connected to the right end of the material picking arm 26, the rotating shaft 27 is connected to the top bearing of the support frame 1, a suction cup 22 is fixed to the top of the material picking arm 26, each group of suction cups 22 is provided with a plurality of suction cups, and the suction cups 22 are connected to a dual-purpose air pump 1 through a pipeline.
[0020] In actual operation, the cylinder 24 extends, driving the drive rod 25 and the picking arm 26 to rotate counterclockwise around the connection between the rotating shaft 27 and the bearing of the support frame 1, so that the suction cup 22 fits the lowest carton in the pallet frame 21, and the dual-purpose air pump is started to pump air, and the suction cup 22 adsorbs the bottom of the carton; then the cylinder 24 contracts, driving the drive rod 25 and the picking arm 26 to rotate clockwise around the connection between the rotating shaft 27 and the bearing of the support frame 1, and the carton is taken out of the pallet frame 21; when taking out, the carton is deformed and opened under the obstruction and rolling action of the roller 23, and deformed from a horizontal overlapping shape to a three-dimensional shape; the cylinder 24 continues to extend, so that when the picking arm 26 is in a horizontal state, the dual-purpose air pump is inflated to release the adsorption of the suction cup 22 on the carton, and the carton is unpacked.
[0021] Specifically, Figure 1 and Figure 3As shown, the conveying mechanism 3 includes a conveying part 31 and an auxiliary frame 33 fixed to the top right end of the conveying part 31, a plurality of plastic sliders 32 are arranged on the conveying part 31, a square rod 34 is arranged in the center of the conveying part 31, the plastic slider 32 is arranged on the square rod 34 and is slidably connected with the square rod 34, the conveying part 31 is preferably a conveying device driven by a motor and a sprocket chain, the auxiliary frame 33 is used to assist the unpacking and packing mechanism 2 in unpacking and facilitate the carton to fall stably onto the conveying part 31 during the unpacking process, and the plastic slider 32 is used to limit the movement of the carton on the conveying part 31.
[0022] In actual operation, when the unpacking and packing mechanism 2 sucks the carton to unpack, the left end of the carton is deformed from a horizontal overlapped state to a three-dimensional shape under the obstruction of the roller 23. At the same time, when the suction cup 22 on the picking arm 26 sucks the carton until the picking arm 26 is in a horizontal state, the left end of the carton gradually becomes perpendicular to the bottom of the carton under the action of the auxiliary frame 33. At the same time, the auxiliary frame 33 can assist the carton to fall smoothly between the two sets of plastic sliders 32 on the conveying part 31 to prevent the carton from shifting.
[0023] It should be noted that a loading mechanism for loading parts into cartons is provided on one side of the conveying mechanism 3, and the loading mechanism is used to load parts into the unpacked cartons, which is not shown in the figure.
[0024] Specifically, Figure 3 As shown, anti-dumping mechanisms 6 are arranged on both sides of the conveying mechanism 3. The anti-dumping mechanism 6 includes a side pushing portion 61, a side blocking portion 62 and a guide assembly 63 which are arranged from left to right. The side pushing portion 61 and the side blocking portion 62 are used to work together to close the left and right plates and the upper and lower plates of the carton to play a preliminary shaping role. The guide assembly 63 is used to play a guiding role when the conveying mechanism 3 transports the carton to prevent the carton from deflecting.
[0025] Specifically, Figure 1 , Figure 4 and Figure 5 As shown, the hot-melt sealing mechanism 4 includes a frame 41 and two groups of sealing components 43. A feeding portion 42 is fixedly connected to the bottom of the frame 41, and a conveying portion 44 is fixedly connected to the top of the support frame 1. The conveying portion 44 is located below the feeding portion 42. Two groups of sealing components 43 are arranged on both sides of the conveying portion 44. The sealing components 43 are fixedly connected to the support frame 1 and the frame 41. The conveying portion 44 is preferably a roller conveyor. The feeding portion 42 is used to convey the cartons on the conveying portion 44 to the right end. The sealing components 43 are used to spray glue on the edges of the cartons during the conveying process and package them after spraying glue.
[0026] Further, such as Figure 1 and Figure 5As shown, the box sealing assembly 43 includes a base plate 431, a guide portion 432 and a spray gun 433 fixed to one side of the base plate 431. The base plate 431 is fixed to the side of the frame 41. The other side of the base plate 431 is fixedly connected to a second cylinder 434. The output end of the second cylinder 434 passes through the base plate 431 and is fixedly connected to a push plate 435. The spray gun 433 is connected to a hot melt adhesive bin. The guide portion 432 includes a guide rod 1 4321 , an upper support plate 4322 and a guide rod 2 4323 . The guide rod 1 4321 , the upper support plate 4322 and the base plate 431 are fixedly connected, and the guide rod 2 4323 is fixedly connected to the support frame 1 .
[0027] In actual operation, after the carton loaded with parts is conveyed by conveying mechanism 1 3 to conveying section 2 44, the feeding section 42 pushes the carton to continue transportation, the spray gun 433 is started to spray hot melt adhesive to the edge of the carton, and when the carton reaches the corresponding position of the push plate 435, the cylinder 2 434 starts to extend, so that the push plate 435 contacts the side of the carton, and the inner side of the carton edge contacts the hot melt adhesive to complete the hot melt packaging. After that, the feeding section 42 continues to push the carton to be transported on conveying section 2 44 until the carton is pushed onto conveying mechanism 2 5 and is continued to be transported by conveying mechanism 2 5.
[0028] In this embodiment, the automated unpacking, component packing, transportation and sealing of cartons can be realized, thereby realizing automated packaging and transportation of components, thereby improving the efficiency of packaging and transportation of components in the processing room of fishing vessels.
[0029] Embodiment 2: See also Figure 6-Figure 14 , based on the first embodiment, the following structure is added: Figure 6 , Figure 7 As shown, the guide assembly 63 includes two groups of supports 631, two groups of scanners 635, two groups of thermometers 636 and a cleaning part 7. A back plate 632 is slidably connected to the support 631. A cylinder three 633 is arranged between the two groups of supports 631. The support 631 and the cylinder three 633 are fixed to the top of the support frame 1. The output end of the cylinder three 633 is fixedly connected to the bottom of the back plate 632. The side of the back plate 632 away from the conveying mechanism 3 is fixedly connected to the cylinder four 634. The cleaning part 7 is arranged on the side of the back plate 632 close to the conveying mechanism 3. The output end of the cylinder four 634 passes through the back plate 632 and is fixedly connected to the cleaning part 7. The cylinder three 633 is used to drive the cleaning part 7 to move up and down, and the cylinder four 634 is used to drive the cleaning part 7 to move left and right, that is, to move closer to or away from the conveying mechanism 3. The cleaning part 7 is used to clean dust on the edge of the carton, adjust the temperature of the edge of the carton and remove static electricity.
[0030] Specifically, Figure 7 , Fig. 9As shown, the cleaning part 7 includes a cleaning frame 71, a plurality of cleaning brushes 73 and a cleaning module 75. The cleaning frame 71 is fixedly connected to the output end of the cylinder 4 634. A plurality of through slots 1 and 2 74 are arranged at intervals on one side of the cleaning frame 71 close to the transmission mechanism 1 3. The cleaning brush 73 is arranged in the cleaning frame 71 and corresponds to the position of the through slot 1. The cleaning brush 73 is connected to the bearing of the cleaning frame 71. A driving module 72 is fixedly connected to the top of the cleaning frame 71. The driving module 72 is connected to the plurality of cleaning brushes 73 through a pulley transmission. The driving module 72 is a motor combined with a pulley transmission. Further, such as Figure 7 , Figure 9-12 As shown, the cleaning module 75 includes a connecting frame 751, an inner tube 753, a middle tube 754 and an outer wall 755. The connecting frame 751 is arranged in the through groove 2 74 and is slidably connected to the cleaning frame 71. The side of the connecting frame 751 is provided with a through groove 3. One side of the connecting frame 751 is fixedly connected with two groups of springs 1 752. The other end of the spring 1 752 is fixedly connected with the cleaning frame 71. The cleaning frame 71 is fixedly connected with a fixing frame inside. The fixing frame is arranged outside the two groups of springs 1 752. The connecting frame 751 is slidably connected with the fixing frame. The through groove 2 74 and the fixing frame are used to limit the position of the connecting frame 751. The inner cylinder 753 is disposed in the middle cylinder 754 and is slidably connected to the middle cylinder 754. A second spring 756 is fixedly connected to the bottom of the inner cylinder 753. The other end of the second spring 756 is fixedly connected to the inside of the middle cylinder 754. like Figure 10-12 As shown, the middle cylinder 754 is fixedly connected to the connecting frame 751, and a slide groove is provided at the top and bottom of the cleaning frame 71. The middle cylinder 754 is arranged in the slide groove, and a pressure sensor 757 is fixedly connected inside the slide groove. The pressure sensor 757 is fixedly connected to the cleaning frame 71. One side of the top of the middle cylinder 754 is arranged in a flat shape, and the slide groove is used to provide space for the middle cylinder 754 to move. like Fig.10 and Fig.11 As shown, the inner cylinder 753 is provided with a group of vertically arranged large air holes 7531 and a plurality of groups of vertically arranged small air holes 7532. The large air holes 7531 and the small air holes 7532 on the inner cylinder 753 are arranged alternately. The middle cylinder 754 is provided with a group of vertically arranged large air holes 7541 and a plurality of vertically arranged small air holes 7542. The diameter and number of each group of large air holes 7531 and large air holes 7541 are the same, and the diameter and number of each group of small air holes 7532 and small air holes 7542 are the same. The outer wall 755 is fixedly connected to the middle tube 754. An air outlet groove 7551 is provided on the outer wall 755 near the transmission mechanism 1 3. The air outlet groove 7551 corresponds to the position of the air hole 1 7531 and the air hole 2 7541. A plurality of air holes 7552 are also provided on the outer wall 755. The top bearing of the middle cylinder 754 is connected with an air pipe 758, which is connected with the bearing of the inner cylinder 753 and can slide relatively. The air pipe 758 is connected with a dual-purpose air pump 2 through a pipeline, and a filter, a refrigeration device and a heating device are arranged on the pipeline; The middle cylinder 754 is connected to the upper bearing with two sets of metal disks 7513, which are arranged at both ends of the outer wall 755. The metal disks 7513 are connected to metal wires, which are grounded. It should be noted that the outer diameter of the metal disk 7513 is between the outer diameter of the cleaning brush 73 and the outer diameter of the outer wall 755; the metal wire can be connected by connecting a metal block, and the metal block is connected by rotating on the metal disk 7513. At this time, the metal disk 7513 keeps rotating after contacting an object with static electricity, and can conduct static electricity into the earth, thereby eliminating static electricity and removing static electricity adsorption.
[0031] like Fig.11 , Fig.13 and Fig.14 As shown, a C-shaped groove 7511 is provided on the top of the middle cylinder 754, a pressing block 7510 is slidably connected inside the C-shaped groove 7511, a spring 3 759 is fixedly connected to the pressing block 7510 near the air pipe 758, and the other end of the spring 3 759 is fixedly connected to the middle cylinder 754; Two groups of connection blocks 7512 are fixedly connected to the top of the inner cylinder 753. The connection blocks 7512 are arranged in the middle cylinder 754 and are slidably connected to the middle cylinder 754. The bottom of the pressing block 7510 and the top of the connection block 7512 are arranged with matching inclined surfaces.
[0032] like Figure 7 As shown, two groups of scanners 635 and two groups of thermometers 636 are respectively fixed on both sides of the cleaning frame 71, the scanner 635 is used to obtain whether there is dust on the edge of the carton, and the thermometer 636 is used to obtain the temperature of the edge of the carton. The scanner 635 and the thermometer 636 are electrically connected with an acquisition and analysis module, the acquisition and analysis module is used to determine whether there is dust in the image of the edge of the carton obtained by the scanner 635, and the thermometer 636 obtains the surface temperature of the edge of the carton, and then cleans the edge of the carton. The acquisition and analysis module is connected to the control box 8 by signal, and the control box 8 is also connected to the temperature and humidity sensors set in the processing room of the fishing boat.
[0033] In actual operation, the initial state of the cleaning part 7 in the guide assembly 63 is: the spring 2 756 is in an extended state, the small air hole 1 7532 corresponds to the small air hole 2 7542, the large air hole 1 7531 is staggered with the large air hole 2 7541, and the dual-purpose air pump 2 and the driving module 72 are in a standby state; Operation mode 1: the cylinder 634 is extended to a first preset length, so that the cleaning brush 73 contacts the edge of the carton to be sealed, and the driving module 72 is started to drive the cleaning brush 73 to rotate, brushing away the dust on the surface of the carton to achieve the effect of removing dust; Operation mode 2: On the basis of operation mode 1, cylinder 4 634 continues to extend to the second preset length, metal disk 7513 contacts the edge of the carton, and under the action of the interaction force, metal disk 7513 drives the middle cylinder 754 to move in the slide groove away from the conveying mechanism 1 3, so that the pressure block 7510 at the flat part above the middle cylinder 754 contacts the pressure sensor 757, and the spring 3 759 is compressed under the squeeze of the edge of the carton. At this time, the pressure sensor 757 detects a pressure value, which is recorded as f. A set value is manually pre-set in the acquisition and analysis module, and the set value is recorded as F. When 0<f<F, the metal disk 7513 contacts the carton, the spring 3 759 is slightly compressed, and the pressure block 7510 fails to press the connecting block 7512 downward. When f≥F, the spring 3 759 is compressed significantly. At this time, the pressure block 7510 can press the connecting block 7512 downward. In this state, the metal disk 7513 connected with the metal wire can remove the static electricity at the edge of the carton, thereby achieving the effect of removing static adsorption; Operation mode three: Cylinder four 634 continues to extend to the third preset length, the metal plate 7513 continues to keep in contact with the edge of the carton, and increases the force between the carton and the metal plate 7513, so that the metal plate 7513 drives the middle cylinder 754 to move in the slide groove away from the conveying mechanism one 3. The spring three 759 at the flat part above the middle cylinder 754 is compressed under the pressure of the carton edge, and the pressure value f detected by the pressure sensor 757 increases. When f>F, that is, Fig.14 The middle pressure block 7510 moves toward the side close to the connecting block 7512. At this time, the inclined surface on the left side of the pressure block 7510 presses the connecting block 7512 downward, driving the inner cylinder 753 to descend and compressing the second spring 756 until the first air hole 7531 corresponds to the second air hole 7541. At this time, the gas can only enter and exit from the air outlet groove 7551, thereby reducing the range of air inlet and outlet, making it easier to achieve precise processing of the edge of the carton in a small range of space; It should be noted that the pressure value f detected in operation mode three has an upper limit, which is the force applied when the carton is clamped and cannot be transported when the two sets of guide components 63 are in operation mode three at the same time. When the pressure value f exceeds the upper limit, cylinder four 634 will contract to keep the pressure value f within the upper limit range. Therefore, operation modes two and three can be carried out on the basis of ensuring the normal operation of the carton within the upper limit range of the pressure value.
[0034] On the basis of operation mode 1 and operation mode 2, the dual-purpose air pump 2 starts to exhaust air, and the dust on the edge of the carton is sucked in through the air outlet slot 7551, the small air hole 1 7532, the small air hole 2 7542, and the air pipe 758, so as to achieve the effect of quickly adsorbing the dust on the edge of the carton in a large space and removing static adsorption, which is suitable for the situation where there is little dust on the edge of the carton and the dust on the cleaning brush 73 needs to be removed; the dual-purpose air pump 2 starts to inflate, and the gas is blown to the edge of the carton through the large air hole 1 7531, the large air hole 2 7541 and the air outlet slot 7551, so as to blow up the dust on the edge of the carton in a large range; On the basis of operation mode three, dual-purpose air pump two starts to exhaust air, and the dust on the edge of the carton is sucked in through the air outlet slot 7551, small air hole one 7532, small air hole two 7542, and air pipe 758, so as to achieve the effect of accurately absorbing the dust on the edge of the carton in a small range of space, which is suitable for the situation where there is a lot of dust on the edge of the carton; dual-purpose air pump two starts to inflate, and the gas is blown to the edge of the carton through large air hole one 7531, large air hole two 7541 and air outlet slot 7551. At this time, the refrigeration device or heating device on the control pipeline is started, and the temperature of the carton is adjusted to reduce the temperature difference between the carton and the environment, avoid condensation of water vapor in a high humidity environment, and reduce the viscosity of the carton edge during hot melt sealing, so as to achieve the effect of accurately adjusting the temperature of the carton in a small range of space. This method is suitable for the situation where there is a large temperature difference between the carton and the environment.
[0035] In this embodiment, based on the guiding function of the guide component 63 on the base of the carton, the effects of cleaning dust from the edge of the carton, removing static electricity and adjusting the temperature of the edge of the carton can be achieved.
[0036] Embodiment three: The transportation process of the automated transportation production line in the fishing boat processing room: Step 1: The unpacking and packing mechanism 2 takes the carton and unpacks and packs it; Step 2: The conveying mechanism 1 3 transports the cartons containing parts; Step 3: The anti-dumping mechanism 6 closes the left and right plates and the upper and lower plates of the transported carton; Specifically, the cylinder 3 633 and the cylinder 4 634 start to extend and retract, and the cleaning brush 73 on the cleaning part 7 is adjusted to maintain a set distance from the edge of the carton. The specific distance is set by the staff according to the size of the carton, and the cleaning part 7 remains in the initial state; Step 4: The guide component 63 guides the carton, and at the same time, the collection and analysis module collects the temperature of the carton edge, the dust condition, the temperature difference between the carton and the environment, and the ambient humidity when the carton passes through the guide component 63, and selects a specific cleaning method for the carton edge; Specifically, taking the working mode of the single-side guide assembly 63 as an example, the acquisition and analysis module first acquires the image and temperature obtained by the scanner 635 and the thermometer 636 near the side of the unpacking and packing mechanism 2, identifies whether there is dust in the image acquired by the scanner 635, and records and calculates the actual temperature average of the edge of the carton, and the temperature average is recorded as t; The acquisition and analysis module obtains the actual ambient temperature and humidity in the processing room of the fishing boat. The ambient temperature is recorded as T and the actual humidity is recorded as RH. Then the acquisition and analysis module calculates the absolute value of the difference between the average temperature of the edge of the carton and the ambient temperature. The absolute value of the temperature difference is recorded as △T, △T=|tT|; The collection and analysis module is internally set with the carton edge temperature limit, temperature difference limit and humidity limit. The temperature limit is recorded as A, the temperature difference limit is recorded as B, and the humidity limit is recorded as C.
[0037] Abnormal situation 1: When there is only a small amount of dust on the edge of the carton, it is only necessary to perform a large-scale simple dust cleaning on the edge of the carton, that is, based on the operation mode 1, the dual-purpose air pump 2 starts to extract air and perform large-scale dust cleaning; Abnormal situation 2: When there is only a large amount of dust on the edge of the carton, it is necessary to accurately clean the dust in a small area on the edge of the carton. That is, on the basis of operation mode 3, the dual-purpose air pump 2 starts to extract air to clean the dust in a small area; Abnormal situation three: When t>A, if RH<nC, n is the coefficient defining low ambient humidity, it is necessary to avoid static adsorption caused by low ambient humidity and high temperature at the edge of the carton, which will cause an increase in dust at the edge of the carton. It is only necessary to remove static electricity and clean the edge of the carton, that is, on the basis of operation mode 2, start the dual-purpose air pump 2 to extract air and perform large-scale cleaning; Abnormal situation four: When △T>B, if RH>C, it is necessary to avoid condensation of water vapor and adjust the temperature of the edge sealing. That is, on the basis of operation mode three, the dual-purpose air pump 2 starts to inflate, and at the same time, according to the size of the carton temperature and the ambient temperature, the refrigeration device or heating device on the control pipeline is started to adjust the temperature of the carton to reduce the temperature difference and avoid condensation of water vapor. For example, when t>T, the refrigeration device is started to cool down the carton, otherwise the heating device is started to heat up the carton.
[0038] When abnormal situation 1 and abnormal situation 3 exist at the same time, the handling method of abnormal situation 3 is used; when other groups of abnormal situations exist at the same time, on the basis of the handling method of abnormal situation 4, the dual-purpose air pump performs alternate air extraction and air filling to achieve the effects of removing static adsorption, adjusting carton temperature, and cleaning dust; Normal situation: When the above abnormal situation does not occur and multiple abnormal situations coexist, no processing is required. At this time, the edge of the carton can be normally hot-melt sealed and the hot-melt seal is in good adhesion. There will be no leakage of parts. At this time, the guide assembly 63 continues to maintain its initial state. When t<A, △T<B, RH<C and there is no dust, it is an ideal state.
[0039] Step 5: The collection and analysis module collects the temperature and dust conditions of the carton edge after processing, and determines the subsequent operation steps; Specifically, the collection and analysis module collects the images and temperatures obtained by the scanner 635 and the thermometer 636 far away from the carton packing mechanism 2 side according to the processing method in step 2, and determines the absolute value of the temperature difference between the edge of the carton and the environment and the dust condition after processing.
[0040] After the determined processing method in step 2, if the abnormal situation in step 2 still occurs, the cylinder 24 is extended and the dual-purpose air pump 1 is used to draw air, driving the driving rod 25 and the material picking arm 26 to rotate counterclockwise around the connection between the rotating shaft 27 and the bearing of the support frame 1, and the carton on the conveying mechanism 3 is lifted up. At the same time, the conveying mechanism 3 conveys the carton in the opposite direction, and the edge of the carton is cleaned again according to the method of step 2 and the temperature and dust of the processed edge of the carton are repeatedly collected in step 3. This is repeated only once. If the abnormal situation in step 4 still occurs after repetition, an alarm is issued and the staff cleans the edge of the carton. If it is normal after detection in this step, the subsequent steps can be performed.
[0041] Step 6: The hot-melt sealing mechanism 4 performs hot-melt sealing on the edges of the carton, and after the sealing is completed, the carton is transported by the conveying mechanism 2 5.
[0042] In this embodiment, on the basis of realizing automated unpacking, parts packing, transportation, and sealing of cartons, different cleaning methods are selected to clean the edges of the carton according to the temperature of the edges of the carton, the dust condition, the temperature difference with the environment, and the ambient humidity, thereby improving the hot-melt sealing effect of the carton.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automated transport production line for a processing room of a fishing vessel, comprising a support frame (1), a box opening and packing mechanism (2), a first conveying mechanism (3), a hot melt box sealing mechanism (4) and a second conveying mechanism (5), wherein the box opening and packing mechanism (2), the first conveying mechanism (3), the hot melt box sealing mechanism (4) and the second conveying mechanism (5) are arranged in sequence in a straight line direction, and characterized in that: Anti-dumping mechanisms (6) are arranged on both sides of the conveying mechanism 1 (3), and the anti-dumping mechanism (6) comprises a side pusher (61), a side stopper (62) and a guide assembly (63) arranged in sequence from left to right; The guide assembly (63) comprises two groups of supports (631), two groups of scanners (635), two groups of temperature measuring instruments (636) and a cleaning unit (7), wherein the cleaning unit (7) is used to clean dust from the edge of the carton, adjust the temperature of the edge of the carton and remove static electricity; The cleaning portion (7) comprises a cleaning frame (71), a plurality of cleaning brushes (73) and a cleaning module (75); the cleaning module (75) comprises a connecting frame (751), an inner cylinder (753), a middle cylinder (754) and an outer wall (755); A control box (8) is fixedly connected to the side of the support frame (1); the control box (8) is electrically connected to the unpacking and packing mechanism (2), the first conveying mechanism (3), the hot-melt sealing mechanism (4) and the second conveying mechanism (5); the scanner (635) and the thermometer (636) are electrically connected to a collection and analysis module; the collection and analysis module is used to determine whether dust exists in the image of the edge of the carton obtained by the scanner (635) and the temperature of the surface of the edge of the carton obtained by the thermometer (636), and then clean the edge of the carton; the collection and analysis module is signal-connected to the control box (8).
2. The automated transportation production line for a fishing vessel processing room according to claim 1 is characterized in that: A back plate (632) is slidably connected to the support (631), a cylinder three (633) is arranged between two groups of the support (631), the support (631) and the cylinder three (633) are fixed to the top of the support frame (1), the output end of the cylinder three (633) is fixedly connected to the bottom of the back plate (632), the side of the back plate (632) away from the transmission mechanism one (3) is fixedly connected to the cylinder four (634), the cleaning part (7) is arranged on the side of the back plate (632) close to the transmission mechanism one (3), and the output end of the cylinder four (634) passes through the back plate (632) and is fixedly connected to the cleaning part (7); The two groups of scanners (635) and the two groups of temperature measuring instruments (636) are respectively fixed on both sides of the cleaning frame (71).
3. The automated transportation production line for a fishing vessel processing room according to claim 2 is characterized in that: The cleaning frame (71) is fixedly connected to the output end of the cylinder four (634); a plurality of through slots one and two (74) are arranged at intervals on one side of the cleaning frame (71) close to the transmission mechanism one (3); the cleaning brush (73) is arranged in the cleaning frame (71) and corresponds to the position of the through slot one; the cleaning brush (73) is connected to the bearing of the cleaning frame (71); a driving module (72) is fixedly connected to the top of the cleaning frame (71); the driving module (72) and the plurality of cleaning brushes (73) are connected via a pulley transmission; The connecting frame (751) is arranged in the through slot 2 (74) and is slidably connected to the cleaning frame (71); a through slot 3 is arranged on the side of the connecting frame (751); two groups of springs 1 (752) are fixedly connected to one side of the connecting frame (751); the other end of the springs 1 (752) is fixedly connected to the cleaning frame (71); a fixing frame is fixedly connected inside the cleaning frame (71); the fixing frame is arranged outside the two groups of springs 1 (752); and the connecting frame (751) is slidably connected to the fixing frame; The middle tube (754) is fixedly connected to the connection frame (751); the top and bottom of the cleaning frame (71) are provided with slide grooves; the middle tube (754) is arranged in the slide groove; a pressure sensor (757) is fixedly connected inside the slide groove; the pressure sensor (757) is fixedly connected to the cleaning frame (71); and one side of the top of the middle tube (754) is arranged to be flat.
4. The automated transportation production line for a fishing vessel processing room according to claim 3 is characterized in that: The inner cylinder (753) is disposed in the middle cylinder (754) and is slidably connected to the middle cylinder (754); a second spring (756) is fixedly connected to the bottom of the inner cylinder (753); the other end of the second spring (756) is fixedly connected to the inside of the middle cylinder (754); The inner cylinder (753) is provided with a group of large air holes (7531) arranged vertically and a plurality of groups of small air holes (7532) arranged vertically. The large air holes (7531) and the small air holes (7532) on the inner cylinder (753) are arranged alternately. The middle cylinder (754) is provided with a group of large air holes (7541) arranged vertically and a plurality of groups of small air holes (7542) arranged vertically. The large air holes (7531) and the large air holes (7541) of each group have the same diameter and number, and the small air holes (7532) and the small air holes (7542) of each group have the same diameter and number. The outer wall (755) is fixedly connected to the middle cylinder (754); a gas outlet groove (7551) is provided on the side of the outer wall (755) close to the first transmission mechanism (3); the gas outlet groove (7551) corresponds to the position of the first large air hole (7531) and the second large air hole (7541); and a plurality of groups of gas holes (7552) are also provided on the outer wall (755); The middle cylinder (754) is connected to an air pipe (758) at the top of the middle cylinder (754), and the air pipe (758) is connected to the inner cylinder (753) at the bearing and can slide relative to each other; a C-shaped groove (7511) is provided at the top of the middle cylinder (754), and a pressure block (7510) is slidably connected inside the C-shaped groove (7511); a spring three (759) is fixedly connected to the side of the pressure block (7510) close to the air pipe (758), and the other end of the spring three (759) is fixedly connected to the middle cylinder (754); Two groups of connection blocks (7512) are fixedly connected to the top of the inner cylinder (753); the connection blocks (7512) are arranged in the middle cylinder (754) and are slidably connected to the middle cylinder (754); the bottom of the pressing block (7510) and the top of the connection block (7512) are arranged with matching inclined surfaces.
5. The automated transportation production line for a fishing vessel processing room according to claim 4 is characterized in that: The middle cylinder (754) is connected to an upper bearing with two sets of metal plates (7513), and the metal plates (7513) are arranged at both ends of the outer wall (755).
6. The automated transportation production line for a fishing vessel processing room according to claim 5, characterized in that: The unpacking and packing mechanism (2) comprises a cardboard frame (21) and two groups of suction cups (22); the cardboard frame (21) is fixed to the top of the support frame (1); and the bottom of the cardboard frame (21) is connected to a plurality of rollers (23) via a connecting bearing. The inner wall at the bottom of the support frame (1) is fixedly connected to a cylinder 1 (24); a driving rod (25) is hingedly connected to the output end of the cylinder 1 (24); two sets of material picking arms (26) are fixedly connected to the top of the driving rod (25); a rotating shaft (27) is fixedly connected to the right end of the material picking arm (26); the rotating shaft (27) is connected to a bearing at the top of the support frame (1); and the suction cup (22) is fixed to the top of the material picking arm (26).
7. The automated transportation production line for a fishing vessel processing room according to claim 6, characterized in that: The conveying mechanism (3) comprises a conveying portion (31) and an auxiliary frame (33) fixed to the top right end of the conveying portion (31).
8. The automated transportation production line for a fishing vessel processing room according to claim 7, characterized in that: The hot-melt box sealing mechanism (4) comprises a frame (41) and two groups of box sealing components (43); a feeding portion (42) is fixedly connected to the bottom of the frame (41); a second conveying portion (44) is fixedly connected to the top of the support frame (1); the second conveying portion (44) is located below the feeding portion (42); two groups of box sealing components (43) are arranged on both sides of the second conveying portion (44); and the box sealing components (43) are fixedly connected to the support frame (1) and the frame (41).
9. The automated transportation production line for a fishing vessel processing room according to claim 8, characterized in that: The box sealing assembly (43) comprises a base plate (431), a guide portion (432) and a spray gun (433) fixed to one side of the base plate (431); the base plate (431) is fixed to the side of the frame (41); the other side of the base plate (431) is fixedly connected to a second cylinder (434); the output end of the second cylinder (434) passes through the base plate (431) and is fixedly connected to a push plate (435); and the spray gun (433) is connected to a hot melt adhesive bin; The guide portion (432) comprises a guide rod 1 (4321), an upper support plate (4322) and a guide rod 2 (4323); the guide rod 1 (4321) and the upper support plate (4322) are fixedly connected to the base plate (431); and the guide rod 2 (4323) is fixedly connected to the support frame (1).
10. The automated transportation production line for a fishing vessel processing room according to claim 9, characterized in that: The transportation process of the automated transportation production line in the fishing boat processing room: Step 1: The unpacking and packing mechanism (2) takes out the carton for unpacking and packing; Step 2: Conveying mechanism 1 (3) transports cartons containing parts; Step 3: The anti-dumping mechanism (6) closes the left and right plates and the upper and lower plates of the transported carton; Step 4: The guide component (63) guides the carton, and at the same time, the collection and analysis module collects the temperature of the carton edge, the dust condition, the temperature difference between the carton and the environment, and the ambient humidity when the carton passes through the guide component (63), and selects a specific cleaning method for the carton edge; Step 5: The collection and analysis module collects the temperature and dust conditions of the carton edge after processing, and determines the subsequent operation steps; Step 6: The hot-melt sealing mechanism (4) performs hot-melt sealing on the edges of the carton, and after the sealing is completed, the carton is transported by the second conveying mechanism (5).
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