Alternate winding device for flax yarn bobbins

By designing the alternate winding device of linen yarn yarn, the automatic rotation and position replacement of the yarn yarn is achieved using annular slide rails, sliders and motor transmissions, the problems of long intervals of yarn yarn replacement and low winding efficiency in the prior art are solved, and an efficient and automated yarn winding process is achieved.

CN119873508AActive Publication Date: 2025-04-25TUNGGA LINENANDCOTTON CO LTD
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Patent Information

Application Number
CN202510382443.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-04-25
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

Prior Art During the winding process of linen yarn, the replacement time interval of the yarn barrel is long, the winding efficiency is low, and frequent observations are required to be made about whether the winding of the yarn has been completed.

Method used

A linen yarn yarn alternate winding device is designed. Through the combination of an annular slide rail and a slider, the first motor transmission mechanism realizes automatic rotation and position replacement of the yarn, automatically cuts the tail line of the finished wire roll, and quickly completes the initial winding of the yarn through the hook groove.

Benefits of technology

The yarn barrel replacement during the yarn winding process is automated, which reduces the replacement interval time, improves the winding efficiency, and improves the production efficiency and fault tolerance through automated cutting and rapid winding.

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Abstract

The invention relates to the technical field of filament material winding, and discloses a flax yarn spool alternate winding device which comprises a spool and a driving assembly capable of driving the spool to rotate, and further comprises an annular sliding rail and at least two sliding blocks slidably connected to the annular sliding rail in an annular array through sliding grooves. According to the scheme, after a finished wire coil is generated after winding is completed, an empty yarn drum can be automatically replaced to the winding position, the finished wire coil not located at the winding position is only manually replaced with the empty yarn drum, winding and yarn drum replacement can be conducted at the same time, the time interval of yarn drum replacement is greatly shortened, the production efficiency is improved, and the production cost is reduced. The winding efficiency is improved; according to the scheme, the tail wire of the finished wire coil can be cut off automatically through mechanical operation, the winding efficiency is indirectly improved, and the tail wire cutting success rate is high; according to the scheme, the yarn hooking groove is designed, the yarn can be rapidly wound on the yarn drum in the mode of hooking the yarn end, and the winding efficiency is further improved.
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Description

Technical Field

[0001] The invention relates to the technical field of winding filamentary materials, and in particular to a linen yarn bobbin alternate winding device. Background Art

[0002] Linen yarn has excellent properties such as high strength, good moisture absorption, good air permeability, and is not easy to pilling. It is also not prone to static electricity and is commonly used in the production of clothing and household items.

[0003] The Chinese invention patent with authorization announcement number CN114275629B: A textile yarn fixed-length winding and rotating machine discloses that the fixed-length winding of the textile yarn is completed by cooperating with a bottom plate, a side plate, a fixed-length device, a guiding device, a winding device and a cutting device; this scheme has the beneficial effect of accurate winding length, but after the winding is completed, the interval time for the next round of winding operation is long, and the winding efficiency is low.

[0004] The Chinese invention patent with authorization announcement number CN112027784B: A textile yarn winding device discloses a technical solution of the present invention that can effectively increase the efficiency of disassembly and assembly of the winding roller by quickly fixing the winding roller after the elastic ring expands. However, this solution also has the technical problem of lengthening the winding interval due to replacement of the yarn tube.

[0005] The Chinese utility model patent with authorization announcement number CN221318705U: A uniform winding device for yarn to prevent pulling and breaking, discloses that by setting a fixing mechanism, after the winding roller has wound up a roll of yarn, the transmission shaft of the fixing mechanism is detached from the winding roller, which can achieve the purpose of disassembling the winding roller, and is conducive to quickly disassembling the winding roller from the inside of the winding device, thereby improving the winding efficiency of the yarn. This solution also has the technical problem of long winding intervals due to replacement of the yarn tube, and it is necessary to frequently observe whether the yarn has been wound up.

[0006] The technical solutions of the above-mentioned invention patents are unable to comprehensively improve the winding efficiency of the yarn, so the field is in urgent need of a linen yarn bobbin alternating winding device to solve the above-mentioned problems. Summary of the invention

[0007] The purpose of the present invention is to provide a linen yarn bobbin alternate winding device to solve the technical problem of low linen yarn winding efficiency in the prior art.

[0008] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a linen yarn bobbin alternate winding device, comprising a bobbin and a driving assembly capable of driving the bobbin to rotate, the winding device also comprising an annular slide rail, at least two sliders slidably connected to the annular slide rail in an annular array by means of a slide groove, the one side of the annular slide rail protruding from the outside of the slide groove is a mounting interface, a connecting rod is fixedly connected to the mounting interface, a first supporting shell is fixedly connected to one end of the connecting rod away from the annular slide rail, and the bottom of the first supporting shell is fixedly connected to an external supporting object; The winding device also includes a supporting block arranged in the center of the annular slide rail, and the sliding block is fixedly connected with a telescopic rod at one end near the supporting block, and the telescopic rod is limitedly connected to the side wall of the supporting block at one end away from the sliding block, and the supporting block is transmission-connected to the first motor transmission mechanism, and the first motor transmission mechanism is fixedly connected to the side wall of the first supporting shell; the sliding block is away from one end of the telescopic rod and is rotatably connected to a mounting rod by a first bearing, and the mounting rod is away from one end of the first bearing and a yarn drum mounting roller is arranged, and a yarn drum is detachably fixedly connected to the yarn drum mounting roller, and the mounting rod is transmission-connected to the driving assembly, and the driving assembly drives the yarn drum to rotate to realize the winding and winding of the yarn; when the yarn amount wound on the yarn drum reaches the production standard, it becomes a finished product coil, and the first motor transmission mechanism is started, which indirectly drives the yarn drum to rotate with the motor transmission shaft of the first motor transmission mechanism as the axis, and the finished product coil and the driving assembly are released from transmission, and the empty yarn drum adjacent to the finished product coil is replaced to the initial position of the finished product coil, and is transmission-connected to the driving assembly for a new round of yarn winding and winding.

[0009] As a preferred solution, the drive assembly includes a driven gear fixedly mounted on the mounting rod, the driven gear is meshed with a driving gear, the driving gear is transmission-connected to a second motor transmission mechanism, the motor transmission mechanism is a common prior art and will not be described here; the base of the second motor transmission mechanism is fixedly connected to the second support shell, and the second support shell is fixedly connected to an external support object.

[0010] As a preferred solution, an automated telescopic rod is fixedly connected to the second supporting shell, and a bell-mouthed wire component is vertically installed above the automated telescopic rod; the axis of the inner hole of the bell-mouthed wire component intersects with the axis of the yarn drum being wound, and before the yarn drum is wound with yarn, the yarn will first pass through the inner hole of the bell-mouthed wire component, thereby guiding the yarn and making the yarn wound neatly. The automated telescopic rod can control the height of the bell-mouthed wire component, and further control the winding height of the yarn on the yarn drum.

[0011] As a preferred solution, a blade is fixedly connected to the side wall of the bell-mouth wire component close to the sliding direction of the slider, and the blade edge protrudes from the side wall of the bell-mouth wire component. After the finished wire coil is wound up, during the process of the finished wire coil rotating around the motor drive shaft of the first motor transmission mechanism as the axis, the unbroken yarn can form an acute angle bend at the blade, and then the yarn is cut by the blade, thereby realizing the function of automatic cutting after the finished wire coil is produced, and adopts a mechanical cutting method with a high fault tolerance rate.

[0012] As a preferred solution, the end of the telescopic rod away from the slider is hinged to the side wall of the support block by a hinge, which can adapt to the deformation of the annular slide rail after long-term use, further ensure the smooth sliding of the slider on the annular slide rail, and can reduce the stiffness requirements for the annular slide rail material when producing the winding device.

[0013] As a preferred solution, on the annular slide rail, with the slider at the top as the reference, a deviated annular track area is provided in the area close to the slider in the direction of rotation, and a smooth transition is made at both ends of the deviated annular track area so that the slider can slide smoothly to the deviated annular track area, and the middle of the deviated annular track area is bent in the direction of the bell-mouth wire component; this design can be used in the following situations: Fig. 9 As shown, during the process of cutting the yarn, the angle formed by the yarn bending is smaller, making the yarn easier to be cut by the blade, further improving the fault tolerance rate.

[0014] As a preferred solution, a thread hooking plate is fixedly connected to one end of the yarn tube mounting roller near the driven gear, and dense thread hooking pieces are fixedly connected to the end face of the thread hooking plate near one end of the yarn tube mounting roller, and the spacing between adjacent thread hooking pieces is less than 5 mm, and thread hooking grooves are provided at both ends of the thread hooking piece in the length direction, and the thread hooking groove includes an upper end face and a lower end face, and the upper end face is horizontal; when a new yarn tube is used to wind the yarn, it is only necessary to hook the yarn near the thread end area into the thread hooking groove to complete the initial stage of winding of the thread end on the yarn tube; in the prior art, if you want to quickly complete the initial stage of winding on the yarn tube, the material of the yarn tube, the surface roughness of the yarn tube, and the type of yarn are all important factors affecting the success rate of winding. The use of this solution can ignore the above factors and quickly complete the initial stage of winding of the yarn.

[0015] As a preferred solution, a horizontal support column is fixedly installed on one end of the second support shell near the support block, and a support connecting hole is opened in the center of the end surface of the support block near the end of the second support shell. The horizontal support column is rotatably connected to the support connecting hole by a bearing. The second support shell can use the horizontal support column to support the support block, so that the overall stability of the winding device is high.

[0016] As a preferred solution, the first motor transmission mechanism adopts a servo motor.

[0017] As a preferred solution, the thread hook piece is made of rubber material to improve production safety.

[0018] As a preferred solution, the first motor transmission mechanism, the second motor transmission mechanism, and the automated telescopic rod are all connected to an external control system to achieve automated control of coil winding.

[0019] After the winding is completed and the finished coil is produced, the solution can automatically replace the empty yarn drum to the winding position. It only needs to manually replace the finished coil that is not in the winding position with the empty yarn drum, so that the winding and replacement of the yarn drum can be carried out at the same time, which greatly reduces the time interval for replacing the yarn drum and improves the winding efficiency. This solution can automatically cut the tail wire of the finished wire coil by mechanical operation, which indirectly improves the winding efficiency and has a high success rate of cutting the tail wire; The hooking groove designed in this scheme can quickly wind the yarn on the yarn tube by hooking the yarn end, thereby further improving the winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 A left oblique view schematic diagram of the overall structure provided in Example 1 of the present invention; Figure 2 This is a left side disassembly diagram of the overall structure provided in Example 1 of the present invention; Figure 3 A right oblique view schematic diagram of the overall structure provided in Example 1 of the present invention; Figure 4 The disassembled diagram of the overall structure provided by Example 1 of the present invention from the right side; Figure 5 A right side cross-sectional view of a slider region provided in Embodiment 1 of the present invention; Figure 6 A top cross-sectional view of the bell-mouth conductor component region provided in Embodiment 1 of the present invention; Figure 7 A schematic diagram of a trajectory of a deviated circular trajectory area deviating from a conventional circular trajectory provided in Example 1 of the present invention; Figure 8 During normal winding provided in Example 1 of the present invention, Figure 3 A magnified image of the middle A area; Fig. 9 When the yarn is cut according to the first embodiment of the present invention, Figure 3 A magnified image of the middle A area; Fig.10 When winding the wire into the wire hook groove provided in the embodiment 1 of the present invention, Figure 3 A magnified image of the middle A area; Fig.11 For the present invention Figure 8 Enlarged view of area B.

[0022] Description of reference numerals: 101, annular slide rail; 102, slider; 103, slide groove; 104, support block; 105, telescopic rod; 106, hinge; 201, first bearing; 202, mounting rod; 203, driven gear; 204, bobbin mounting roller; 205, bobbin; 206, thread hooking plate; 207, thread hooking sheet; 208, thread hooking groove; 301, first support shell; 302, connecting rod; 303, first motor transmission mechanism; 401, second support shell; 402, horizontal support column; 403, support connecting hole; 404, second motor transmission mechanism; 405, driving gear; 501, automated telescopic rod; 502, bell-mouth wire component; 503, blade; 601, conventional annular trajectory; 602, deviation from the annular trajectory area; 701, yarn. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] The present invention provides embodiment 1, as Figure 1-11 As shown, the linen yarn bobbin alternate winding device comprises a bobbin 205 and a driving assembly capable of driving the bobbin 205 to rotate, the winding device further comprises an annular slide rail 101, at least two sliders 102 are slidably connected to the annular slide rail 101 in an annular array by means of a slide groove 103, the one side of the annular slide rail 101 protruding outside the slide groove 103 is a mounting interface, a connecting rod 302 is fixedly connected to the mounting interface, the end of the connecting rod 302 away from the annular slide rail 101 is fixedly connected to a first support shell 301, and the bottom of the first support shell 301 is fixedly connected to an external support object; The winding device also includes a support block 104 arranged in the center of the annular slide rail 101, a telescopic rod 105 is fixedly connected to one end of the slider 102 close to the support block 104, and the telescopic rod 105 is limitedly connected to the side wall of the support block 104 at one end away from the slider 102, and the support block 104 is transmission-connected to the first motor transmission mechanism 303, and the first motor transmission mechanism 303 is fixedly connected to the side wall of the first support shell 301; the slider 102 is rotatably connected to the installation rod 202 at one end away from the telescopic rod 105 by using the first bearing 201, and the installation rod 202 is provided with a yarn tube installation roller 204 at one end away from the first bearing 201 The yarn drum 205 is detachably fixedly connected to the yarn drum mounting roller 204, and the mounting rod 202 is transmission-connected to the driving assembly, and the driving assembly drives the yarn drum 205 to rotate to realize the winding and reeling of the yarn; when the amount of yarn wound on the yarn drum 205 reaches the production standard, it becomes a finished coil, and the first motor transmission mechanism 303 is started, indirectly driving the yarn drum 205 to rotate around the motor transmission shaft of the first motor transmission mechanism 303 as the axis, and the finished coil and the driving assembly are released from transmission, and the empty yarn drum 205 adjacent to the finished coil is replaced to the initial position of the finished coil, and is transmission-connected to the driving assembly to carry out a new round of yarn winding and reeling.

[0025] The driving assembly includes a driven gear 203 fixedly mounted on the mounting rod 202, the driven gear 203 is meshed with a driving gear 405, the driving gear 405 is transmission-connected to a second motor transmission mechanism 404, the motor transmission mechanism is a common prior art and will not be described in detail here; the base of the second motor transmission mechanism 404 is fixedly connected to the second support shell 401, and the second support shell 401 is fixedly connected to an external support object.

[0026] An automated telescopic rod 501 is fixedly connected to the second supporting shell 401, and a bell-mouthed wire component 502 is vertically installed above the automated telescopic rod 501; the axis of the inner hole of the bell-mouthed wire component 502 intersects with the axis of the yarn drum 205 being wound, and before the yarn drum 205 is wound with yarn, the yarn will first pass through the inner hole of the bell-mouthed wire component 502, which plays a guiding role for the yarn, so that the yarn is wound regularly, and the automated telescopic rod 501 can control the height of the bell-mouthed wire component 502, and further control the winding height of the yarn on the yarn drum 205.

[0027] A blade 503 is fixedly connected to the side wall of the bell-mouth conductor component 502 close to the sliding direction of the slider 102. The blade 503 protrudes from the side wall of the bell-mouth conductor component 502. After the finished wire coil is wound up, the unbroken yarn can be formed at the blade in the process of the finished wire coil rotating around the motor drive shaft of the first motor drive mechanism 303 as the axis. Fig. 9The sharp angle bend shown in the figure, and then the yarn 701 is cut by the blade, so that the function of automatic cutting after the production of the finished wire coil is realized, and the mechanical cutting method is adopted, which has a high fault tolerance rate; on the annular slide rail 101, with the slider 102 at the top as the reference, a deviation from the annular track area 602 is provided in the area close to the rotation direction of the slider 102, and a smooth transition is made at both ends of the deviation from the annular track area 602, so that the slider 102 can slide smoothly to the deviation from the annular track area 602, and the middle part of the deviation from the annular track area 602 is bent in the direction of the bell-mouth wire component 502; as shown in FIG. Fig. 9 As shown, this design can make the angle formed by the bending of the yarn 701 smaller during the process of cutting the yarn 701, so that the yarn 701 is easier to be cut by the blade 503, further improving the fault tolerance rate.

[0028] The end of the telescopic rod 105 away from the slider 102 is hinged to the side wall of the support block 104 by a hinge 106, which can adapt to the deformation of the annular slide rail 101 after long-term use, further ensure the smooth sliding of the slider 102 on the annular slide rail 101, and can reduce the stiffness requirements of the annular slide rail 101 material when producing the winding device.

[0029] A thread hooking plate 206 is fixedly connected to one end of the bobbin installation roller 204 near the driven gear 203, and dense thread hooking pieces 207 are fixedly connected to the end surface of the thread hooking plate 206 near the end of the bobbin installation roller 204, and the spacing between adjacent thread hooking pieces 207 is 4 mm. Thread hooking grooves 208 are opened at both ends of the length direction of the thread hooking piece 207, and the thread hooking groove 208 includes an upper end surface and a lower end surface, and the upper end surface is horizontal; Fig.10 As shown, when a new yarn tube 205 is used to wind up the yarn 701, the yarn 701 only needs to be hooked into the hooking groove 208 near the thread end area to complete the initial stage of winding the thread end on the yarn tube 205. In the prior art, if the initial stage of winding on the yarn tube 205 is to be completed quickly, the material of the yarn tube 205, the surface roughness of the yarn tube 205, and the type of yarn are all important factors affecting the success rate of winding. The present solution can ignore the above factors and quickly complete the initial stage of winding of the yarn.

[0030] A horizontal support column 402 is fixedly installed on one end of the second support shell 401 close to the support block 104, and a support connection hole 403 is opened in the center of the end surface of the support block 104 close to the second support shell 401. The horizontal support column 402 is rotatably connected to the support connection hole 403 by a bearing. The second support shell 401 can use the horizontal support column 402 to support the support block 104, so that the overall stability of the winding device is high.

[0031] The first motor transmission mechanism 303 adopts a servo motor.

[0032] The thread hook piece 207 is made of rubber material to improve production safety.

[0033] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A linen yarn bobbin alternate winding device, comprising a bobbin (205) and a drive assembly capable of driving the bobbin (205) to rotate, characterized in that: The winding device also includes an annular slide rail (101); and also includes at least two sliding blocks (102) which are slidably connected to the annular slide rail (101) in an annular array using the slide groove (103); a side of the annular slide rail (101) protruding outside the slide groove (103) is a mounting interface, a connecting rod (302) is fixedly connected to the mounting interface, and a first support shell (301) is fixedly connected to one end of the connecting rod (302) away from the annular slide rail (101), and the bottom of the first support shell (301) is fixedly connected to an external support object; The winding device further comprises a support block (104) arranged in the center of the annular slide rail (101); a telescopic rod (105) is fixedly connected to one end of the slider (102) close to the support block (104); an end of the telescopic rod (105) away from the slider (102) is limitedly connected to the side wall of the support block (104); the support block (104) is drivingly connected to a first motor driving mechanism (303); the first motor driving mechanism (303) is fixedly connected to the side wall of the first support shell (301); an end of the slider (102) away from the telescopic rod (105) is rotatably connected to a mounting rod (202) by means of a first bearing (201); an end of the mounting rod (202) away from the first bearing (201) is provided with a yarn bobbin mounting roller (204); a yarn bobbin (205) is detachably fixedly connected to the yarn bobbin mounting roller (204); the mounting rod (202) is drivingly connected to a driving component; the driving component drives the yarn bobbin (205) to rotate, thereby realizing the winding and winding of the yarn.

2. A linen yarn bobbin alternate winding device according to claim 1, characterized in that: The driving assembly comprises a driven gear (203) fixedly sleeved on the mounting rod (202); the driven gear (203) is meshed with a driving gear (405); the driving gear (405) is drivingly connected to a second motor transmission mechanism (404); the base of the second motor transmission mechanism (404) is fixedly connected to a second support shell (401); and the second support shell (401) is fixedly connected to an external support object.

3. A linen yarn bobbin alternate winding device according to claim 2, characterized in that: An automated telescopic rod (501) is fixedly connected to the second supporting shell (401), and a bell-mouthed wire component (502) is vertically installed on the top of the automated telescopic rod (501); the axis of the internal hole of the bell-mouthed wire component (502) intersects with the axis of the yarn drum (205) being wound, and before the yarn drum (205) is wound, the yarn will first pass through the internal hole of the bell-mouthed wire component (502), thereby guiding the yarn.

4. A linen yarn bobbin alternate winding device according to claim 3, characterized in that: A blade (503) is fixedly connected to the side wall of the bell-mouth wire component (502) close to the sliding direction of the slider (102), and the blade of the blade (503) protrudes from the side wall of the bell-mouth wire component (502).

5. A linen yarn bobbin alternate winding device according to claim 4, characterized in that: One end of the telescopic rod (105) away from the slider (102) is hinged to the side wall of the support block (104) by means of a hinge (106).

6. A linen yarn bobbin alternate winding device according to claim 5, characterized in that: On the annular slide rail (101), with the slider (102) at the top as a reference, a deviated annular track area (602) is provided in an area close to the slider (102) in the rotation direction, and a smooth transition is made at both ends of the deviated annular track area (602) so that the slider (102) can slide smoothly onto the deviated annular track area (602), and the middle of the deviated annular track area (602) is bent in the direction of the bell-mouth wire component (502).

7. A linen yarn bobbin alternate winding device according to claim 2, characterized in that: A thread hooking plate (206) is fixedly connected to one end of the bobbin mounting roller (204) close to the driven gear (203); dense thread hooking pieces (207) are fixedly connected to the end surface of the thread hooking plate (206) close to one end of the bobbin mounting roller (204); the spacing between adjacent thread hooking pieces (207) is less than 5 mm; thread hooking grooves (208) are provided at both ends of the thread hooking piece (207) in the length direction; the thread hooking groove (208) comprises an upper end surface and a lower end surface, and the upper end surface is horizontal.

8. The linen yarn bobbin alternate winding device according to claim 2, characterized in that: A horizontal support column (402) is fixedly mounted on one end of the second support shell (401) close to the support block (104); a support connection hole (403) is provided in the center of an end surface of the support block (104) close to the second support shell (401); the horizontal support column (402) is rotatably connected to the support connection hole (403) by means of a bearing; the second support shell (401) can support the support block (104) by means of the horizontal support column (402).

9. The linen yarn bobbin alternate winding device according to claim 1, characterized in that: The first motor transmission mechanism (303) adopts a servo motor.

10. The linen yarn bobbin alternate winding device according to claim 7, characterized in that: The thread hook piece (207) is made of rubber.

Citation Information

Patent Citations

  • A textile yarn winding device

    CN112027784B

  • A textile yarn fixed-length winding and turning machine

    CN114275629B

  • Uniform winding device for preventing yarn from being broken by pulling

    CN221318705U

  • Bobbin replacing mechanism for winder

    CN110642096A

  • Color fixing machine capable of continuously winding yarn for bleaching and dyeing processing of yarn

    CN115973853A