Fermentation tank for livestock manure organic fertilizer
By designing the organic fertilizer fermentation tank for exhaust, stirring and spraying components, the problems of limited spraying range and poor biogas discharge are solved, and the stability and safety of the uniform spraying and fermentation process of organic fertilizers are achieved.
Patent Information
- Application Number
- CN202510096293.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-25
AI Technical Summary
In the existing organic fertilizer fermentation tank, the movement range of the nozzle is limited, which makes the organic fertilizer unable to be sprayed effectively and the biogas cannot be discharged, resulting in excessive pressure in the tank.
A poultry and livestock manure organic fertilizer fermentation tank is designed including an exhaust assembly, a stirring assembly and a spray assembly. The exhaust gas assembly discharges the biogas through the sealing plate and the spring mechanism, and the stirring assembly is stirred through the staggered stirring plates. The spray assembly swings the spray pipe in the opposite direction within a certain angle through the gears and rack mechanism, expanding the spray range.
The spraying range is effectively expanded to ensure that organic fertilizer is sprayed evenly, and biogas is discharged in time, avoid excessive pressure in the tank, and ensure the safety and stability of the fermentation process.
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Figure CN119874415A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer fermentation, in particular to a poultry and livestock manure organic fertilizer fermentation tank. Background Art
[0002] In agricultural production, livestock manure is an important organic resource. Traditionally, it is processed by open-air pile fermentation. This primitive method is time-consuming and usually takes several months or even more than half a year to complete composting, which seriously restricts the efficiency of organic fertilizer production. Moreover, since it is completely dependent on natural conditions, it is greatly affected by weather factors. Rainfall will wash away the fermentation pile and cause nutrient loss, the pile will be too wet and affect the activity of microorganisms or even interrupt fermentation, and high temperature will cause water to evaporate quickly and the fermentation pile to dry, resulting in insufficient fermentation and reduced quality of organic fertilizer. In addition, in order to promote the fermentation process, it is often necessary to spray liquids such as microbial agent diluent, moisture regulating liquid, acid-base regulating liquid, etc.
[0003] In the prior art, such as the patent number CN215906112U, an organic fertilizer fermentation tank includes a tank body, an anti-odor cover, an adjustment component and a stirring component. The top of the tank body is provided with an opening, one end of the anti-odor cover is hingedly arranged on one side of the top of the tank body and is located above the opening, the adjustment component is arranged on the top of the tank body and is located between the anti-odor cover and the opening, and the stirring component is arranged on the adjustment component and is located in the tank body. This scheme drives the stirring rod to rotate by rotating gear one, gear five and gear six to stir the raw materials in the shovel box, and drives the shovel box to rotate by rotating gear two, gear three, internal gear and rotating drum. When the shovel box drives the organic fertilizer to run to the top, it is fully in contact with the air through the stirring of the stirring rod. Multiple rotating shovels turn the organic fertilizer comprehensively to avoid the accumulation of organic fertilizer. The organic fertilizer can be fully fermented, which improves the efficiency of organic fertilizer fermentation. The utility model relates to the technical field of organic fertilizer, and specifically provides an organic fertilizer fermentation tank.
[0004] Although the above patent can spray liquid on organic fertilizer, the movement range of the nozzle is limited, which may cause some organic fertilizers in the tank to be unable to be effectively sprayed. At the same time, when the organic fertilizer in the tank is fermented, a large amount of biogas is often generated. These biogases cannot be discharged in the tank, which may cause excessive pressure in the tank. For this reason, the present invention provides a poultry and livestock manure organic fertilizer fermentation tank. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a poultry and livestock manure organic fertilizer fermentation tank, which solves the problem that the movement range of the nozzle is limited, which may cause some organic fertilizers in the tank to be unable to be effectively sprayed. At the same time, when the organic fertilizers in the tank are fermented, a large amount of biogas is often generated. The biogas cannot be discharged in the tank, which may cause excessive pressure in the tank.
[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a poultry and livestock manure organic fertilizer fermentation tank, comprising a tank body, a sealing cover is hingedly connected to the top of the tank body, an exhaust assembly is arranged on the top of the sealing cover, a stirring assembly is arranged on the inner wall of the tank body for stirring the organic fertilizer in the tank body, and a spraying assembly is arranged on the outer wall of the tank body;
[0007] The exhaust assembly comprises an exhaust pipe, the exhaust pipe is fixedly connected to the sealing cover, and a sealing plate is provided at the top end of the exhaust pipe;
[0008] The stirring assembly comprises two stirring rods, and a group of stirring plates are fixedly mounted on the outer walls of the two stirring rods, and the two groups of stirring plates are staggered with each other;
[0009] The spray assembly includes two spray pipes, both of which are rotatably mounted on the inner wall of the trough body, and both of the outer walls of the two spray pipes are fixedly sleeved with a second gear, and the outer walls of the two second gears are meshed with racks, and the top ends of the two racks are fixedly mounted with a connecting plate, and the top end of the connecting plate is rotatably mounted with a connecting rod, and one end of the outer wall of the connecting rod is rotatably mounted with a rotating circular plate.
[0010] Preferably, one end of the outer wall of the two stirring rods passes through the outer wall of the trough body, and two first gears are fixedly installed on each of them. The two first gears are meshed with each other. A motor is fixedly installed on the outer wall of the trough body, and the output end of the motor passes through the inner wall of the trough body and is fixedly connected to the other end of the outer wall of one of the two stirring rods.
[0011] Preferably, a mounting frame is fixedly mounted on the outer wall of the trough body, a rotating shaft is rotatably mounted on the outer wall of the mounting frame, one end of the outer wall of the rotating shaft penetrates the outer wall of the mounting frame and is fixedly connected to the rotating circular plate.
[0012] Preferably, a driving wheel is fixedly mounted on the outer wall of one of the two first gears, a driven wheel is fixedly mounted on the other end of the outer wall of the rotating shaft, and belts are sleeved on the outer walls of the driving wheel and the driven wheel.
[0013] Preferably, a group of spray heads are provided at the bottom ends of the two spray pipes, one end of the outer wall of the two spray pipes penetrates the outer wall of the trough body, and both are fixedly connected with a rotary joint.
[0014] Preferably, the outer walls of the two racks are slidably provided with limiting sliders for limiting the racks, and one end of the outer walls of the two limiting sliders is fixedly connected to the outer wall of the slot body.
[0015] Preferably, a bracket is fixedly mounted on the inner wall of the exhaust pipe, a sliding rod is slidably penetrated through the top end of the bracket, a spring is sleeved on the outer wall of the sliding rod, and the top end of the sliding rod is fixedly connected to the sealing plate.
[0016] Preferably, a limiting plate is fixedly mounted on the bottom end of the slide rod, one end of the spring is fixedly connected to the sealing plate, and the other end of the spring is fixedly connected to the top end of the bracket.
[0017] Beneficial Effects
[0018] The present invention provides a poultry and livestock manure organic fertilizer fermentation tank. Compared with the prior art, it has the following beneficial effects:
[0019] 1. When the organic fertilizer in the poultry and livestock manure fermentation tank needs to be sprayed with liquid to promote the fermentation of the organic fertilizer, the organic fertilizer in the tank is first stirred by the stirring assembly, and then a driving wheel fixedly connected to the first gear rotates together, and the driven wheel is driven to rotate by the belt, and then the rotating shaft rotates, and the rotating shaft drives the rotating circular plate to rotate. When the rotating circular plate rotates, it drives the connecting rod to move, and the connecting rod pushes the connecting plate to move up and down. The connecting plate drives the rack fixed thereto to slide back and forth up and down, and the rack meshes with the second gear, so that the two spray pipes swing in opposite directions within a certain angle. The spraying range is expanded, and the organic fertilizer at various positions in the tank can be effectively sprayed, thereby improving the spraying effect of the organic fertilizer.
[0020] 2. In the poultry and livestock manure organic fertilizer fermentation tank, when too much biogas is generated inside the tank body 1, the pressure inside the tank body increases, the gas pushes the sealing plate to move upward, the slide bar slides on the bracket, the spring is stretched, and the sealing plate moves upward to open the exhaust pipe and discharge the biogas. When the pressure inside the tank body decreases, the biogas generated by the fermentation is discharged in time to avoid excessive pressure inside the tank body, thereby ensuring the safe and stable fermentation process.
[0021] 3. When the organic fertilizer in the poultry and livestock manure organic fertilizer fermentation tank needs to be stirred, the motor is turned on, and its output end drives the stirring rod fixedly connected thereto to rotate. Since the two first gears are meshed with each other, the other stirring rod also rotates accordingly. The stirring plates staggered on the two stirring rods stir the organic fertilizer in the tank, making the organic fertilizer more evenly mixed, creating good conditions for fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a cross-sectional schematic diagram of the tank body of the present invention;
[0024] Figure 3 A schematic cross-sectional view of a tank body from another perspective of the present invention;
[0025] Figure 4 It is a schematic diagram of the main structure of the present invention;
[0026] Figure 5 It is a schematic diagram of the relevant structure of the spray assembly of the present invention;
[0027] Figure 6 It is a partial structural schematic diagram of the spray assembly of the present invention;
[0028] Figure 7 It is a cross-sectional schematic diagram of the exhaust assembly of the present invention.
[0029] In the figure: 1. trough body; 2. sealing cover; 3. exhaust assembly; 31. exhaust pipe; 32. bracket; 33. slide bar; 34. spring; 35. sealing plate; 36. limit plate; 4. stirring assembly; 41. stirring rod; 42. stirring plate; 43. motor; 44. first gear; 45. driving wheel; 46. belt; 47. driven wheel; 5. spray assembly; 51. mounting frame; 52. rotating circular plate; 53. connecting rod; 54. connecting plate; 55. rack; 56. limit slider; 57. spray pipe; 58. second gear; 59. rotary joint. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] The present invention provides two technical solutions:
[0032] Figure 1-Figure 7 The first embodiment is shown: a poultry and livestock manure organic fertilizer fermentation tank, including a tank body 1, the top of which is hingedly connected with a sealing cover 2, by opening the sealing cover 2, organic fertilizer can be conveniently added into the tank body 1, when the organic fertilizer in the tank body 1 is in the fermentation process, the sealing cover 2 is closed, which can effectively prevent external dust, debris, rainwater and various harmful microorganisms from entering the tank body 1. To prevent these impurities from mixing into the organic fertilizer, the purity of the organic fertilizer is ensured, and the cleanliness of the fermentation environment is maintained, the top of the sealing cover 2 is provided with an exhaust component 3, the inner wall of the tank body 1 is provided with a stirring component 4 for stirring the organic fertilizer in the tank body 1, and the outer wall of the tank body 1 is provided with a spraying component 5;
[0033] The exhaust assembly 3 includes an exhaust pipe 31, the exhaust pipe 31 is fixedly connected to the sealing cover 2, and a sealing plate 35 is provided at the top of the exhaust pipe 31;
[0034] The stirring assembly 4 includes two stirring rods 41, and a set of stirring plates 42 are fixedly mounted on the outer walls of the two stirring rods 41. The two sets of stirring plates 42 are staggered with each other to prevent the two sets of stirring plates 42 from colliding during rotation.
[0035] The spray assembly 5 includes two spray pipes 57, which are rotatably installed on the inner wall of the trough body 1. The outer walls of the two spray pipes 57 are fixedly sleeved with second gears 58, and the outer walls of the two second gears 58 are meshed with racks 55. When the racks 55 move, they can drive the second gears 58 to rotate, and the second gears 58 can then drive the spray pipes 57 to rotate. A connecting plate 54 is fixedly installed on the top of the two racks 55, and a connecting rod 53 is rotatably installed on the top of the connecting plate 54. A rotating circular plate 52 is rotatably installed on one end of the outer wall of the connecting rod 53. When the rotating circular plate 52 rotates, it will drive the connecting rod 53 to move. When the connecting rod 53 moves, it will drive the connecting plate 54 and the two racks 55 to move back and forth up and down.
[0036] One end of the outer wall of the two stirring rods 41 passes through the outer wall of the trough body 1, and two first gears 44 are fixedly installed on each of them. The two first gears 44 are meshed with each other. A motor 43 is fixedly installed on the outer wall of the trough body 1. The output end of the motor 43 passes through the inner wall of the trough body 1 and is fixedly connected to the other end of the outer wall of one of the two stirring rods 41. When the motor 43 drives one stirring rod 41 to rotate, it will drive the other stirring rod 41 to rotate in the opposite direction through the first gear 44.
[0037] A mounting frame 51 is fixedly mounted on the outer wall of the tank body 1, and a rotating shaft is rotatably mounted on the outer wall of the mounting frame 51. One end of the outer wall of the rotating shaft penetrates the outer wall of the mounting frame 51 and is fixedly connected to the rotating circular plate 52. When the rotating shaft rotates, it will drive the rotating circular plate 52 to rotate.
[0038] A driving wheel 45 is fixedly mounted on the outer wall of one of the two first gears 44, and a driven wheel 47 is fixedly mounted on the other end of the outer wall of the rotating shaft. Belts 46 are sleeved on the outer walls of the driving wheel 45 and the driven wheel 47. When the first gear 44 rotates, the driving wheel 45 is driven to rotate, and the driving wheel 45 drives the driven wheel 47 and the rotating shaft to rotate through the belt 46.
[0039] Figure 1-Figure 7 A second embodiment is shown, and its main difference from the first embodiment is that a group of nozzles are provided at the bottom ends of the two spray pipes 57, one end of the outer wall of the two spray pipes 57 passes through the outer wall of the trough body 1, and both are fixedly connected with a rotating joint 59. The rotating joint 59 is a prior art and can continuously provide liquid to the spray pipe 57 when the spray pipe 57 rotates.
[0040] The outer walls of the two racks 55 are slidably provided with limit sliders 56 for limiting the racks 55. The limit sliders 56 can make the racks 55 move only in the vertical direction. One end of the outer walls of the two limit sliders 56 is fixedly connected to the outer wall of the trough body 1.
[0041] A bracket 32 is fixedly installed on the inner wall of the exhaust pipe 31, and a slide rod 33 slides through the top of the bracket 32. A spring 34 is sleeved on the outer wall of the slide rod 33, and the top of the slide rod 33 is fixedly connected to the sealing plate 35. Under normal conditions, the spring 34 is in a contracted state, which will make the sealing plate 35 fit tightly with the exhaust pipe 31. When the pressure in the tank body 1 is too high, the sealing plate 35 will be squeezed by the gas and move upward, so that the exhaust pipe 31 is opened, thereby relieving the pressure of the gas in the tank body 1.
[0042] A limit plate 36 is fixedly installed at the bottom end of the slide rod 33 , and the limit plate 36 can prevent the sealing plate 35 from moving too high. One end of the spring 34 is fixedly connected to the sealing plate 35 , and the other end of the spring 34 is fixedly connected to the top end of the bracket 32 .
[0043] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0044] During operation, when it is necessary to ferment the organic fertilizer, the sealing cover 2 is first opened, and then the organic fertilizer is poured into the interior of the tank body 1, and then the sealing cover 2 is closed, so that the organic fertilizer is fermented inside the tank body 1. At the same time, in order to increase the fermentation speed of the organic fertilizer inside the tank body 1, the motor 43 can be turned on, and its output end drives the stirring rod 41 fixedly connected thereto to rotate. Since the two first gears 44 are meshed with each other, the other stirring rod 41 also rotates accordingly. The stirring plates 42 staggered on the two stirring rods 41 stir the organic fertilizer in the tank body 1, so that the organic fertilizer is mixed more evenly, creating good conditions for fermentation, and then the two rotating joints 59 are connected to the external liquid supply device, so that the spray pipe 57 sprays liquid downward through the nozzle, and when the stirring assembly 4 stirs, a driving wheel 45 fixedly connected to the first gear 44 also rotates together, and the driven wheel 47 is driven to rotate through the belt 46, thereby rotating the rotating shaft, and the rotating shaft drives the rotating circular plate 52 to rotate. When the rotating circular plate 52 rotates, it drives the connecting rod 53 to move, and the connecting rod 53 pushes the connecting plate 54 to move up and down. The connecting plate 54 drives the rack 55 fixed thereto to slide back and forth up and down, and the rack 55 meshes with the second gear 58, so that the two spray pipes 57 swing in opposite directions within a certain angle. The spraying range is expanded, and the organic fertilizer at various positions in the tank body 1 can be effectively sprayed, thereby improving the spraying effect of the organic fertilizer. When too much biogas is generated inside the tank body 1, the internal pressure of the tank body 1 increases, and the gas pushes the sealing plate 35 to move upward, the sliding rod 33 slides on the bracket 32, and the spring 34 is stretched. At this time, the sealing plate 35 moves upward to open the exhaust pipe 31 and discharge the biogas. When the pressure in the tank body 1 is reduced, the biogas generated by the fermentation is discharged in time to avoid excessive pressure in the tank body 1, thereby ensuring the safe and stable progress of the fermentation process. At the same time, a biogas treatment device can be set at the opening of the exhaust pipe 31 to prevent biogas from polluting the air environment. When the pressure in the tank body 1 gradually decreases with the discharge of the gas, when the upward pressure of the internal gas is less than the elastic force of the spring 34, the spring 34 begins to recover and pushes the sealing plate 35 to move downward. The slide bar 33 also slides downward accordingly. When the sealing plate 35 is tightly fitted with the top of the exhaust pipe 31 again, the exhaust pipe 31 is closed, effectively preventing the outside air, dust, debris, etc. from entering the tank body 1, avoiding interference with the fermentation process of the organic fertilizer, and ensuring the relative stability and cleanliness of the fermentation environment.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A poultry and livestock manure organic fertilizer fermentation tank, comprising a tank body (1), the top end of which is hingedly connected to a sealing cover (2), characterized in that: The top end of the sealing cover (2) is provided with an exhaust assembly (3), the inner wall of the tank body (1) is provided with a stirring assembly (4) for stirring the organic fertilizer in the tank body (1), and the outer wall of the tank body (1) is provided with a spraying assembly (5); The exhaust assembly (3) comprises an exhaust pipe (31), the exhaust pipe (31) is fixedly connected to the sealing cover (2), and a sealing plate (35) is provided at the top end of the exhaust pipe (31); The stirring assembly (4) comprises two stirring rods (41), and a group of stirring plates (42) are fixedly mounted on the outer walls of the two stirring rods (41), and the two groups of stirring plates (42) are arranged alternately with each other; The spray assembly (5) comprises two spray pipes (57), the two spray pipes (57) are rotatably mounted on the inner wall of the tank body (1), the outer walls of the two spray pipes (57) are fixedly sleeved with a second gear (58), the outer walls of the two second gears (58) are meshed with racks (55), the top ends of the two racks (55) are fixedly mounted with a connecting plate (54), the top ends of the connecting plates (54) are rotatably mounted with a connecting rod (53), and one end of the outer wall of the connecting rod (53) is rotatably mounted with a rotating circular plate (52).
2. A livestock manure organic fertilizer fermentation tank according to claim 1, characterized in that: One end of the outer wall of the two stirring rods (41) passes through the outer wall of the tank body (1) and is fixedly mounted with two first gears (44). The two first gears (44) are meshed with each other. A motor (43) is fixedly mounted on the outer wall of the tank body (1). The output end of the motor (43) passes through the inner wall of the tank body (1) and is fixedly connected to the other end of the outer wall of one of the two stirring rods (41).
3. A kind of livestock excrement organic fertilizer fermentation tank according to claim 2, characterized in that: A mounting frame (51) is fixedly mounted on the outer wall of the trough body (1), a rotating shaft is rotatably mounted on the outer wall of the mounting frame (51), one end of the outer wall of the rotating shaft penetrates the outer wall of the mounting frame (51) and is fixedly connected to the rotating circular plate (52).
4. A livestock excrement organic fertilizer fermentation tank according to claim 3, characterized in that: A driving wheel (45) is fixedly mounted on the outer wall of one of the two first gears (44), a driven wheel (47) is fixedly mounted on the other end of the outer wall of the rotating shaft, and belts (46) are sleeved on the outer walls of the driving wheel (45) and the driven wheel (47).
5. A livestock manure organic fertilizer fermentation tank according to claim 1, characterized in that: A group of spray heads are arranged at the bottom ends of the two spray pipes (57), and one end of the outer wall of the two spray pipes (57) penetrates the outer wall of the tank body (1) and is fixedly connected with a rotating joint (59).
6. A livestock manure organic fertilizer fermentation tank according to claim 1, characterized in that: The outer walls of the two racks (55) are slidably provided with limit sliders (56) for limiting the position of the racks (55); one end of the outer walls of the two limit sliders (56) is fixedly connected to the outer wall of the tank body (1).
7. A livestock excrement organic fertilizer fermentation tank according to claim 1, characterized in that: A bracket (32) is fixedly mounted on the inner wall of the exhaust pipe (31), a slide rod (33) slides through the top end of the bracket (32), a spring (34) is sleeved on the outer wall of the slide rod (33), and the top end of the slide rod (33) is fixedly connected to a sealing plate (35).
8. A livestock excrement organic fertilizer fermentation tank according to claim 7, characterized in that: A limiting plate (36) is fixedly mounted on the bottom end of the slide rod (33), one end of the spring (34) is fixedly connected to the sealing plate (35), and the other end of the spring (34) is fixedly connected to the top end of the bracket (32).
Citation Information
Patent Citations
Organic fertilizer fermentation tank
CN215906112U