Water-jet weaving drafting on-machine production process

By introducing pre-trip preparation, trim operation, tension adjustment, quality inspection and other steps in the water-spray weaving fabric trim machine process, the problems of insufficient yarn pretreatment and low reliance on manual operation efficiency are solved, and the effect of improving production efficiency and fabric quality is achieved.

CN119877181APending Publication Date: 2025-04-25ANHUI BINLI TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510376218.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

In the traditional water jet weaving machine process, insufficient yarn pretreatment leads to poor machining, easy to break and wrap during the wovening process, and rely on low manual operation efficiency and unstable quality.

Method used

A process flow including pre-working preparation, comprehensive operation, tension adjustment, quality inspection, machine debugging and sorting and closing is adopted. The specific steps include clearing, oiling and humidifying the yarn, using a yarn machine to perform yarn operation, and ensuring the quality of the fabric through tension adjustment and quality testing.

Benefits of technology

The surface performance and flexibility of the yarn are improved through pretreatment, the breaking and winding phenomenon during the tangling process is reduced, the production efficiency and fabric quality are improved, the workload and labor intensity of manual operation are reduced, and the stability and continuity of the loom operation are enhanced.

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Abstract

The invention relates to the technical field of water-jet weaving, and discloses a water-jet weaving drafting on-machine production process which at least comprises the following steps: S1, preparation before drafting; s2, drafting operation; s3, tension adjustment; s4, quality detection; s5, debugging on a machine; and S6, arranging and rolling. Through preparation before drafting and impurity removal, oiling and humidification treatment on the yarn, the surface performance and flexibility of the yarn are improved, the phenomena of end breakage and winding in the drafting process are reduced, the production efficiency is improved, it is ensured that the yarn on the warp beam is evenly arranged and consistent in tension through the warping machine, and the yarn quality is improved. A good foundation is provided for subsequent drafting and weaving, the quality of the fabric is improved, a drafting machine is adopted for drafting operation, the drafting sequence is adjusted according to the fabric weave, the drafting task can be accurately and rapidly completed, the probability of missed drafting and wrong drafting is reduced, the defective rate is reduced, the workload of manual operation is reduced, and the production efficiency is improved. The labor intensity of workers is reduced, and the drafting efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of water jet weaving, and in particular to a water jet weaving threading machine production process. Background Art

[0002] In the textile industry, water jet weaving is a common weaving method, and the drawing-in process is a key link in the production of water jet weaving. Its efficiency and quality directly affect the subsequent weaving process and the final quality of the fabric.

[0003] There are some problems with the traditional water jet weaving drawing-in process. The yarn lacks effective pretreatment before entering the drawing-in process, resulting in poor yarn machinability. During the drawing-in process, it is easy to have phenomena such as breakage and entanglement, affecting production efficiency and product quality. In addition, the drawing-in operation mostly relies on manual labor, which is not only labor-intensive, but also slow, and it is difficult to meet the needs of large-scale production. At the same time, manual drawing-in is prone to problems such as missed drawing and wrong drawing, resulting in defects in the fabric and a high defective rate. With the continuous improvement of the market's requirements for textile quality and production efficiency, the traditional drawing-in process has been difficult to adapt to the development needs of the industry. Therefore, a water jet weaving drawing-in production process is needed. Summary of the invention

[0004] The object of the present invention is to provide a water jet weaving threading machine production process to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions: A water jet weaving threading machine production process comprises the following steps: S1. Preparation before drawing in; S2, drawing-in operation; S3, tension adjustment; S4, quality inspection; S5, on-machine debugging; S6. Arrange and collect the rolls.

[0006] Preferably, the specific method in the step S1, preparation before drawing-in, is as follows: S1-1, cleaning, oiling and humidifying the yarn; S1-2, winding the pretreated yarn onto the warp beam through the warping process, ensuring that the yarn on the warp beam is evenly arranged and has consistent tension; S1-3. Clean and inspect all parts of the heald drawing machine, such as heald frames, healds, drop wires, etc., to ensure they are in good working condition.

[0007] Preferably, the specific method in the step S2, the drawing-in operation, is as follows: S2-1, using a drawing-in machine to sequentially pass the yarns on the warp beam through the heald eyelets and the drop wires in groups of odd and even numbers; S2-2, after each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement; S2-3. Introduce the yarn with the heald and drop wire into the reed to determine the width and warp density of the fabric.

[0008] Preferably, the specific method in said S3, tension adjustment step is as follows; The tension of the warp yarn is adjusted by changing the stretching degree of the warp yarn, adjusting the pressure of the tension disk, etc., so that the tension of each warp yarn is uniform and meets the weaving requirements.

[0009] Preferably, the specific method in the step S4, quality inspection, is as follows; A combination of manual visual inspection and measuring tools is used to conduct a comprehensive inspection of the warp yarn after drawing into the heddle and reed to check whether there are problems such as missed threading and wrong threading.

[0010] Preferably, the specific method in the step S5, on-machine debugging, is as follows; Carry out preliminary debugging on the loom with the yarn threaded, and check the operation of the loom, such as whether the opening movement, weft insertion movement, and weft beating movement are coordinated.

[0011] Preferably, the specific method in the step S6, arranging and rolling up, is as follows: The warp yarns that have passed the debugging are sorted, the excess thread ends are removed, and they are rolled and packaged according to certain specifications.

[0012] Preferably, in the step S1, the preparation operation before drawing-in, impurities and defects larger than 0.1 mm on the yarn surface are removed by combining air-jet yarn cleaning and electronic yarn cleaning.

[0013] Preferably, in the step S2, the drawing-in operation, the drawing-in sequence is adjusted according to the different fabric structures, and the straight drawing-in method, the flying drawing method or the intermittent drawing method is adopted.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention performs cleaning, oiling and humidification treatments on the yarns before drawing in, thereby improving the surface properties and flexibility of the yarns, reducing the breakage and entanglement during the drawing in process, and improving the production efficiency. The warping machine ensures that the yarns on the warp beams are evenly arranged and have consistent tension, providing a good foundation for subsequent drawing in and weaving, and is conducive to improving the quality of the fabric. 2. The drawing-in machine is used for the drawing-in operation, and the drawing-in sequence is adjusted according to the fabric structure, which can accurately and quickly complete the drawing-in task, reduce the probability of missed drawing and wrong drawing, reduce the defective rate, reduce the workload of manual operation, reduce the labor intensity of workers, and also improve the drawing-in efficiency; 3. The whole process of weaving and looming is comprehensively monitored and adjusted through the steps of inspection before weaving, tension adjustment, quality inspection and machine debugging, so as to timely discover and solve potential problems, ensure the stable operation of the loom and improve the continuity and stability of production. DETAILED DESCRIPTION

[0015] Unless the context clearly dictates otherwise, unmodified nouns and nouns modified by "the" include singular and plural referents.

[0016] As used in the specification and claims, the terms "comprises," "comprising," "having," "may," "containing," and variations thereof as used herein refer to open transitional phrases, terms, or words that require the presence of specified ingredients / steps and allow for the presence of other ingredients / steps. However, such descriptions should be interpreted as also describing compositions or methods as "consisting of" and "consisting essentially of" the recited ingredients / steps, which allows for the presence of only the specified ingredients / steps and any unavoidable impurities that may result therefrom, and excludes other ingredients / steps.

[0017] Numerical values ​​in the specification and claims of this application should be understood to include the same numerical values ​​when reduced to the same number of significant figures and numerical values ​​that differ from the stated value by less than the experimental error of ordinary measurement techniques of the type described in this application for determining the stated value.

[0018] All ranges disclosed herein are inclusive of the indicated endpoints and are independently combinable (eg, the range of "2 grams to 10 grams" includes the endpoints 2 grams and 10 grams, and all intermediate values).

[0019] The terms "about" and "approximately" can be used to include any numerical value that can be varied without changing the basic function of the value. When used with a range, "about" and "approximately" also disclose the range defined by the absolute values ​​of the two endpoints, for example, "about 2 to about 4" also discloses a range of "2 to 4". Generally, the terms "about" and "approximately" can refer to ±10% of the indicated number. However, for temperature, the term "approximately" refers to ±1°C.

[0020] Unless expressly stated otherwise, the percentages of elements are to be considered as percentages by weight of the alloy in question.

[0021] The present disclosure may refer to the temperature of certain method steps. It should be noted that these indicators generally refer to the temperature set by the heat source (such as a furnace), and not necessarily the temperature that the heated material must reach.

[0022] A water jet weaving machine production process comprises the following steps: S1. Preparation before drawing in; S1-1. Physical methods are used to remove impurities and defects on the yarn surface to ensure the purity of the yarn. Oiling treatment forms a lubricating film on the yarn surface to reduce the friction between yarns and between yarns and equipment, and reduce the breakage rate. Humidification treatment adjusts the moisture regain of the yarn to increase the flexibility and strength of the yarn, making it more suitable for drawing-in processing. S1-2, using a warping machine to wind the pretreated yarn onto a warp beam according to a certain arrangement and tension requirements, and by adjusting the parameters of the warping machine, such as the arrangement density of the yarn, the winding speed and the tension, etc., ensure that the yarn on the warp beam is evenly arranged and has consistent tension, thereby providing good conditions for subsequent drawing-in and weaving; S1-3. Check and clean all parts of the heald drawing machine, check whether the heald frame is flat, whether the healds are damaged or deformed, whether the drop wires can work normally, use a brush and detergent to clean the heald frame, healds and drop wires to remove dust and oil on the surface.

[0023] S2, drawing-in operation; S2-1. The drawing-in machine uses mechanical transmission and control devices to pass the yarn on the warp beam through the heald eyelets and the dropper piece in sequence. The drawing-in sequence of the drawing-in machine can be adjusted according to the requirements of the fabric structure. For example, the straight drawing method is to pass the yarn through each heald one by one in sequence; the flying drawing method is to skip some healds for drawing-in; the intermittent drawing method is to draw-in at a certain interval. Different drawing-in methods are suitable for different fabric structures to meet the structural and appearance requirements of the fabric. The drawing-in machine is used to pass the yarn on the warp beam through the heald eyelets and the dropper piece in sequence according to odd and even number groups; S2-2, after each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement; S2-3. The reed is a comb-like tool with a certain reed tooth density. The yarn with the heald and the drop wire is introduced between the reed teeth of the reed. The function of the reed is to determine the width and warp density of the fabric. By selecting reeds with different reed tooth densities, fabrics of different specifications can be produced.

[0024] S3, tension adjustment; The tension adjustment device adjusts the tension of the warp yarn so that the tension of each warp yarn remains uniform and meets the weaving requirements. The tension adjustment can be achieved by changing the degree of stretching of the warp yarn, adjusting the pressure of the tension disk, etc. Uniform warp yarn tension helps to ensure the flatness and quality of the fabric.

[0025] S4, quality inspection; A combination of manual visual inspection and measuring tools is used. Manual visual inspection can directly observe the threading of the warp yarn, such as whether it is missed or wrongly threaded. With the help of measuring tools, such as tension meters and calipers, it can be tested whether parameters such as the warp yarn tension and arrangement density meet the requirements, so as to discover and correct problems in a timely manner.

[0026] S5, on-machine debugging; Run the loom with the yarn threaded on it for a preliminary run to check whether all parts of the loom are working properly, such as whether the opening movement, weft insertion movement, and weft beating movement are coordinated. By adjusting the loom parameters, such as machine speed, warp tension, weft tension, etc., the loom can reach the best operating state and prepare for formal production.

[0027] S6, sorting and rolling; The warp yarns that have passed the debugging are sorted, the excess thread ends are removed, and they are rolled and packaged according to certain specifications.

[0028] Specific steps: remove impurities and defects on the yarn surface by physical methods to ensure the purity of the yarn; oil treatment forms a lubricating film on the yarn surface to reduce the friction between yarns and between yarns and equipment, and reduce the breakage rate; humidification treatment is to adjust the moisture regain of the yarn to increase the flexibility and strength of the yarn, making it more suitable for drawing-in processing; use the warping machine to wind the pretreated yarn onto the warp beam according to a certain arrangement and tension requirements; adjust the parameters of the warping machine, such as the arrangement density of the yarn, the winding speed and the tension, etc., to ensure that the yarn on the warp beam is evenly arranged and the tension is consistent, providing good conditions for subsequent drawing-in and weaving; and perform various parts of the drawing-in machine. Check and clean, check whether the heald frame is flat, whether the heald is damaged or deformed, whether the dropper can work normally, use a brush and detergent to clean the heald frame, heald and dropper to remove dust and oil on the surface. The heald drawing machine uses mechanical transmission and control devices to pass the yarn on the warp beam through the heald eye and dropper in sequence. The drawing-in sequence of the heald drawing machine can be adjusted according to the requirements of the fabric structure. For example, the straight drawing method is to pass the yarn through each heald one by one; the flying drawing method is to skip some healds for drawing-in; the intermittent drawing method is to draw-in at a certain interval. Different drawing-in methods are suitable for different fabric structures to meet the structural and appearance requirements of the fabric. The yarn on the warp beam is drawn in by the heald drawing machine. The odd-numbered and even-numbered groups pass through the heald eye and the dropper piece in turn. After each group is completed, a high-pressure water beam is sprayed through the water spray device to fix the yarn arrangement. The reed is a comb-like tool with a certain reed tooth density. The yarn that has passed through the heald and the dropper piece is introduced between the reed teeth of the reed. The function of the reed is to determine the width and warp density of the fabric. By selecting reeds with different reed tooth densities, fabrics of different specifications can be produced. The tension adjustment device adjusts the tension of the warp yarn to keep the tension of each warp yarn uniform and in line with weaving requirements. The tension adjustment can be achieved by changing the degree of stretching of the warp yarn, adjusting the pressure of the tension disk, etc. Uniform warp tension helps to ensure the flatness and quality of the fabric. Artificial Combining visual inspection with the help of measuring tools, manual visual inspection can directly observe the threading of the warp yarn, such as whether it is missed or wrongly threaded, etc. With the help of measuring tools, such as tension meters and calipers, it is possible to detect whether the warp yarn tension, arrangement density and other parameters meet the requirements, and timely discover and correct problems. The loom with the yarn threaded is put into preliminary operation to check whether the various components of the loom are working normally, such as whether the opening movement, weft insertion movement, and weft beating movement are coordinated. By adjusting the loom parameters, such as machine speed, warp tension, weft tension, etc., the loom can reach the best operating state and prepare for formal production. The qualified warp yarn is sorted, the excess thread ends are removed, and the warp yarn is rolled and packaged according to certain specifications.

[0029] Embodiment 1: S1. Preparation before drawing in; S1-1. Select a batch of polyester fiber yarns, first pass the yarns through a yarn clearer to remove impurities, thick sections, cotton knots and other defects on the yarn surface, then put the yarns into an oiling tank to evenly coat the yarns with lubricating oil, and control the oiling rate at 1%-2%. Then humidify the yarns and place them in an environment with a relative humidity of 70%-80% for 24 hours to make the moisture regain of the yarns reach 8%-10%; S1-2, use a warping machine to wind the pretreated yarn onto a warp beam, the speed of the warping machine is set to 500m / min, the winding density of the warp beam is 0.4g / cm³, and during the warping process, the tension of the yarn is controlled by a tension regulator to keep the tension of each yarn between 10-15cN; S1-3. Check and clean all parts of the heald drawing machine, check whether the heald frame is flat, whether the healds are damaged or deformed, whether the drop wires can work normally, use a brush and detergent to clean the heald frame, healds and drop wires to remove dust and oil on the surface.

[0030] S2, drawing-in operation; S2-1. The fabric produced is a plain weave. The threading is performed by the straight threading method. The threading speed of the threading machine is adjusted and set to 30 yarns per minute to ensure the stability and accuracy of the threading process. The warp beam is installed on the threading machine, and the threading machine is started. The warp yarns are grouped in order from left to right and from top to bottom, and the warp yarns are passed through the heddle eyelets and the drop wires in sequence; S2-2, after each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement; S2-3. Select a suitable reed with a reed tooth density of 50 teeth / 10 cm. Introduce the yarn with the heald and dropper into the spaces between the reed teeth so that the yarn is evenly distributed on the reed. Determine that the fabric width is 150 cm.

[0031] S3, tension adjustment; Use a tension meter to detect the tension of the warp yarn. By adjusting the pressure of the tension disk, the tension of each warp yarn is made uniform and the tension range is controlled between 20-25cN.

[0032] S4, quality inspection; By manual visual inspection, a comprehensive inspection is carried out on the warp yarn after drawing into the heddle and reed to check whether the warp yarn is missed or wrongly threaded, and to check whether the arrangement of the yarn is uniform. At the same time, a caliper is used to measure the arrangement density of the warp yarn to ensure that it meets the process requirements.

[0033] S5, on-machine debugging; Carry out preliminary debugging of the loom with the yarn threaded, start the loom, observe whether the opening movement, weft insertion movement and weft beating movement of the loom are normal, adjust the loom speed to 300r / min, the warp tension to 22cN, and the weft tension to 15cN, so that the loom reaches a stable operating state.

[0034] S6, sorting and rolling; The warp yarns that have passed the debugging are sorted, and the excess thread ends are removed with scissors. Then the warp yarns are rolled up according to the specification of 1000 meters per roll, packaged with plastic film, and product labels are affixed.

[0035] Specific steps: select a batch of polyester fiber yarns, first pass the yarn through the yarn clearer to remove impurities, thick sections, cotton knots and other defects on the yarn surface, then put the yarn into the oiling tank to make the yarn evenly stained with lubricating oil, and the oiling rate is controlled at 1%-2%. Then humidify the yarn and place it in an environment with a relative humidity of 70%-80% for 24 hours to make the moisture regain of the yarn reach 8%-10%. Use a warping machine to wind the pretreated yarn onto the warp beam. The speed of the warping machine is set to 500m / min, and the winding density of the warp beam is 0.4g / cm³. During the warping process, the yarn is stretched by tension. The force regulator controls the tension of the yarn, keeping the tension of each yarn between 10-15cN. Check and clean the various parts of the heddle drawing machine, check whether the heddle frame is flat, whether the heddle is damaged or deformed, and whether the dropper can work normally. Use a brush and detergent to clean the heddle frame, heddle and dropper to remove dust and oil on the surface. The fabric produced is a plain weave, and the heddle is drawn in by the straight drawing method. Adjust the threading speed of the heddle drawing machine and set it to 30 yarns per minute to ensure the stability and accuracy of the threading process. Install the warp beam on the heddle drawing machine, start the heddle drawing machine, and follow the sequence from left to right and from top to bottom. The warp yarns are divided into groups in sequence, and the warp yarns are passed through the heald eyelets and the dropper sheets in sequence. After each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement. A suitable reed is selected, and the reed tooth density of the reed is 50 teeth / 10cm. The yarns that have been passed through the heald and the dropper sheet are introduced between the reed teeth of the reed to make the yarns evenly distributed on the reed. The width of the fabric is determined to be 150cm. The tension of the warp yarns is detected by a tension meter. By adjusting the pressure of the tension disk, the tension of each warp yarn is uniform, and the tension range is controlled between 20-25cN. The warp yarns after passing through the heald and the reed are comprehensively inspected by manual visual inspection to check whether the warp yarns are leaking Check whether the yarn is evenly arranged and use a caliper to measure the arrangement density of the warp yarn to ensure that it meets the process requirements. Carry out preliminary debugging of the loom with the yarn threaded, start the loom, observe whether the opening movement, weft insertion movement and weft beating movement of the loom are normal, adjust the loom speed to 300r / min, the warp tension to 22cN, and the weft tension to 15cN to make the loom reach a stable operating state, arrange the warp yarn that has passed the debugging, use scissors to remove the excess thread ends, and then reel the warp yarn according to the specification of 1000 meters per roll, wrap it with plastic film, and affix product labels.

[0036] Embodiment 2: S1. Preparation before drawing in; S1-1. Select a batch of cotton fiber yarns, first pass the yarns through a yarn cleaning device to remove impurities and short fibers on the yarn surface, then spray lubricating oil evenly on the yarns by spraying oil, and control the oiling rate at 1.5%-2.5%. Then put the yarns into a humidifier and treat them in an environment with a temperature of 25°C and a relative humidity of 75%-85% for 18 hours, so that the moisture regain of the yarns reaches 9%-11%; S1-2. Use a batch warping machine to wind the pretreated yarn onto the warp beam. The speed of the warping machine is set to 450m / min, and the winding density of the warp beam is 0.38g / cm³. The tension of the yarn is monitored in real time by the tension sensor, and the tension regulator is automatically adjusted to keep the tension of each yarn between 8-12cN; S1-3. Carefully check all parts of the heald drawing machine, including the flatness of the heald frame, the smoothness of the heald wire and the sensitivity of the drop wire. Replace the worn or damaged parts in time, and use compressed air to clean the heald frame, heald wire and drop wire to ensure that no impurities remain.

[0037] S2, drawing-in operation; S2-1, the fabric produced is a twill weave, and the flying thread method is used for drawing in. The warp beam is installed on the drawing in machine, and the drawing in machine is grouped according to the set flying thread sequence, skipping some heddles for drawing in, and the drawing in speed is 35 yarns per minute; S2-2, after each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement; S2-3. Select a steel reed with a reed tooth density of 45 teeth / 10 cm, introduce the yarn with the heald and dropper into the space between the reed teeth of the steel reed, and adjust the arrangement of the yarn so that the fabric width reaches 160 cm.

[0038] S3, tension adjustment; Use a tension tester to test the tension of the warp yarn. By adjusting the stretching degree of the warp yarn and the pressure of the tension device, the tension of the warp yarn is made uniform and the tension range is controlled between 18-22cN.

[0039] S4, quality inspection; Quality inspection is carried out by combining manual visual inspection with the use of tools such as tension meters and calipers to check the threading of the warp yarns, measure the tension and arrangement density of the warp yarns, ensure that all indicators meet the process requirements, and correct any problems found in a timely manner.

[0040] S5, on-machine debugging; Debug the loom with the yarn threaded, start the loom, observe the operation of the loom, and adjust the parameters of the loom, such as the speed is 280r / min, the warp tension is 20cN, and the weft tension is 13cN, so that the various moving parts of the loom work in coordination.

[0041] S6, sorting and rolling; The warp yarns that have passed the debugging are sorted to remove excess thread ends and debris, and then the warp yarns are rolled up according to the specification of 1200 meters per roll, and packed in cartons, taking moisture-proof and dust-proof measures.

[0042] Specific steps: select a batch of cotton fiber yarns, first pass the yarn through the yarn cleaning device to remove impurities and short fibers on the yarn surface, then use the spray oiling method to spray the lubricating oil evenly on the yarn, and control the oiling rate at 1.5%-2.5%. Then put the yarn into a humidifier and treat it in an environment with a temperature of 25°C and a relative humidity of 75%-85% for 18 hours to make the moisture regain of the yarn reach 9%-11%. Use a batch warping machine to wind the pretreated yarn onto the warp beam. The speed of the warping machine is set to 450m / min, and the winding density of the warp beam is 0.38g / c m³, monitor the tension of the yarn in real time through the tension sensor, and automatically adjust the tension regulator to keep the tension of each yarn between 8-12cN, carefully check the various parts of the heald drawing-in machine, including the flatness of the heald frame, the smoothness of the heald wire and the sensitivity of the drop wire, and replace the worn or damaged parts in time, use compressed air to clean the heald frame, heald wire and drop wire to ensure that there is no impurity residue, the fabric produced is twill weave, and the flying threading method is used for drawing-in. The warp beam is installed on the heald drawing-in machine, and the heald drawing-in machine is grouped according to the set flying threading order, skipping some healds for drawing-in, and the drawing-in speed 35 yarns per minute. After each group is completed, a high-pressure water jet is sprayed through a water spray device to fix the yarn arrangement. A steel reed with a reed tooth density of 45 teeth / 10cm is selected. The yarn with the heald and the dropper is introduced between the reed teeth of the steel reed. The arrangement of the yarn is adjusted to make the fabric width reach 160cm. The tension of the warp yarn is tested with a tension tester. The tension of the warp yarn is uniform by adjusting the stretching degree of the warp yarn and the pressure of the tension device. The tension range is controlled between 18-22cN. Quality inspection is carried out by combining manual visual inspection with the use of tools such as tension meters and calipers to check the warp yarn. Check the yarn threading, measure the tension and arrangement density of the warp yarn, ensure that all indicators meet the process requirements, correct the problems found in time, debug the loom with the yarn threaded, start the loom, observe the operation of the loom, adjust the parameters of the loom, such as the speed is 280r / min, the warp tension is 20cN, and the weft tension is 13cN, so that the various moving parts of the loom work in coordination, sort the warp yarn that has passed the debugging, remove the excess thread ends and debris, and then reel the warp yarn according to the specification of 1200 meters per roll, and pack it in cartons, and take moisture-proof and dust-proof measures.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A water jet weaving threading machine production process, characterized in that: The following steps are involved: S1. Preparation before drawing in; S2, drawing-in operation; S3, tension adjustment; S4, quality inspection; S5, on-machine debugging; S6. Arrange and collect the papers.

2. A water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step S1, the preparation step before drawing-in, is as follows: S1-1, cleaning, oiling and humidifying the yarn; S1-2, winding the pretreated yarn onto the warp beam through the warping process, ensuring that the yarn on the warp beam is evenly arranged and has consistent tension; S1-3. Clean and inspect all parts of the heald drawing machine, such as heald frames, healds, drop wires, etc., to ensure they are in good working condition.

3. The water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step S2, drawing-in operation, is as follows: S2-1, using a drawing-in machine to sequentially pass the yarns on the warp beam through the heald eyelets and the drop wires in groups of odd and even numbers; S2-2, after each group is completed, a high-pressure water jet is sprayed through the water spray device to fix the yarn arrangement; S2-3. Introduce the yarn with the heald and drop wire into the reed to determine the width and warp density of the fabric.

4. The water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step S3, tension adjustment, is as follows; The tension of the warp yarn is adjusted by changing the stretching degree of the warp yarn, adjusting the pressure of the tension disk, etc., so that the tension of each warp yarn is uniform and meets the weaving requirements.

5. The water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step S4, quality inspection is as follows; A combination of manual visual inspection and measuring tools is used to conduct a comprehensive inspection of the warp yarn after drawing into the heddle and reed to check whether there are problems such as missed threading and wrong threading.

6. The water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step S5, on-machine debugging, is as follows: Carry out preliminary debugging on the loom with the yarn threaded, and check the operation of the loom, such as whether the opening movement, weft insertion movement, and weft beating movement are coordinated.

7. The water jet weaving threading machine production process according to claim 1, characterized in that: The specific method in the step of S6, arranging and rolling up is as follows: The warp yarns that have passed the debugging are sorted, the excess thread ends are removed, and they are rolled and packaged according to certain specifications.

8. The water jet weaving threading machine production process according to claim 1, characterized in that: In the step S1, the preparation operation before drawing-in, impurities and defects larger than 0.1 mm on the yarn surface are removed by combining air-flow yarn clearing and electronic yarn clearing.

9. The water jet weaving threading machine production process according to claim 1, characterized in that: In the step S2, the drawing-in operation, the drawing-in sequence is adjusted according to the different fabric structures, and the straight drawing-in method, the flying drawing method or the intermittent drawing method is adopted.