Integral magnetic block bonding apparatus

Abstract

The application discloses a whole type magnetic block bonding equipment and relates to the technical field of magnetic block bonding, which comprises a rotatable bearing table arranged in a cabinet body, a plurality of supports are arranged around the bearing table, a box body is connected to each support, the box body comprises a material placing part for placing magnetic blocks, the material placing part is open to the outside, the bonding equipment further comprises a material guide rail for guiding and conveying the magnetic blocks into the material placing part, a glue pouring mechanism, a mechanical arm and a material clamping and placing mechanism are further arranged in the cabinet body, a tray is fixedly connected to the execution end of the mechanical arm, the top end of the glue pouring mechanism is fixedly connected with the inner wall of the cabinet body, and the material clamping and placing mechanism is fixedly connected with the inner wall of the cabinet body; since the material guide rail is used for conveying and placing the material, the gap between the magnetic blocks is large, the placed magnetic blocks are tightly pressed by outer first and second side pressing plates, and the magnetic blocks are bonded by the glue pouring mechanism after being tightly pressed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic block bonding, in particular to a whole type magnetic block bonding equipment. BACKGROUND

[0002] Magnetic blocks are a kind of magnetic materials widely used in many fields. They are usually made of iron, steel or other magnetic materials, have high magnetic permeability and magnetic conductivity, and the main function of magnetic blocks is to guide and concentrate magnetic field, enhance electromagnetic induction effect, and improve the efficiency and output power of electric machines or generators.

[0003] In the magnetic block bonding process, the traditional magnetic block bonding method generally uses a mechanical arm to cooperate with a conveyor belt system for operation, that is, the mechanical arm grasps and places the magnetic blocks on the conveyor belt one by one on the marble line cutting plate, and after placing a version, it is bonded by gluing.

[0004] Although this method realizes automatic production to some extent, it still has significant shortcomings. Specifically, since the mechanical arm grasps and places the magnetic blocks one by one, the mechanical arm needs to move frequently between the conveyor belt and the marble line cutting plate to perform the grasping and placing actions of the magnetic blocks. This series of actions is time-consuming and seriously affects the magnetic block bonding efficiency. SUMMARY

[0005] The present application aims to provide a whole type magnetic block bonding equipment to solve the technical problem in the prior art that the mechanical arm grasps and places the magnetic blocks one by one, the mechanical arm needs to move frequently between the conveyor belt and the marble line cutting plate to perform the grasping and placing actions of the magnetic blocks, and this series of actions is time-consuming and seriously affects the magnetic block bonding efficiency.

[0006] The technical problem solved by the present application can be achieved by the following technical solutions:

[0007] A whole type magnetic block bonding equipment, comprising:

[0008] A cabinet body is provided with a rotatable bearing table inside, a plurality of supports are arranged around the bearing table, a box body is connected to each support, the box body comprises a material placing part for placing magnetic blocks, the material placing part is open to the outside, and an outer first side pressing plate and an outer second side pressing plate are slidably connected to the inner wall of the material placing part, an outer first telescopic member is fixedly connected to the side end of the outer first side pressing plate, an outer second telescopic member is fixedly connected to the side end of the outer second side pressing plate, and the side ends of the first telescopic member and the outer second telescopic member are fixedly connected to the inner wall of the material placing part.

[0009] The bonding equipment also includes a guide rail for guiding magnetic blocks to the material placement section. The cabinet is also equipped with a glue application mechanism, a robotic arm, and a material clamping and placement mechanism. The robotic arm's execution end is fixedly connected to a tray. The top of the glue application mechanism is fixedly connected to the inner wall of the cabinet. The material clamping and placement mechanism is fixedly connected to the inner wall of the cabinet.

[0010] As a further aspect of the present invention: the support platform is provided with a three-dimensional driving mechanism corresponding to the bracket, and the driving mechanism is used to drive the bracket to move in three dimensions.

[0011] As a further aspect of the present invention: a first driving component is fixedly connected to the bottom end of the support platform, and a second driving component for driving the cabinet to rotate is fixedly connected to the bracket. The bottom end of the first driving component is fixedly connected to the inner wall of the cabinet, and the second driving component is fixedly connected to the inner wall of the cabinet.

[0012] As a further aspect of the present invention: the box body further includes an inner cavity, a partition is provided between the material placement part and the inner cavity, and base blocks are arranged in the inner cavity in a number that are consistent with the number of magnetic blocks set in the material placement part and correspond one-to-one. Each base block is provided with a suction cup for adsorbing the corresponding magnetic block.

[0013] As a further aspect of the present invention: the two ends of the partition are fixedly connected to the inner wall of the box, and the partition is provided with through holes corresponding to the suction cups.

[0014] As a further aspect of the present invention: the inner cavity is provided with an inner first side pressure plate and an inner second side pressure plate that are perpendicular to each other, an inner first telescopic member is provided between the inner first side pressure plate and the side wall of the inner cavity, and an inner second telescopic member is provided between the inner second side pressure plate and the side wall of the inner cavity.

[0015] As a further aspect of the present invention: the base block is provided with blind holes for installing elastic elements, and elastic elements are provided between any two adjacent base blocks. The plurality of base blocks are respectively located at the diagonal line of the perpendicular feet of the outer first side pressure plate and the outer second side pressure plate and are fixedly connected to the first side pressure plate and the outer second side pressure plate.

[0016] As a further aspect of the present invention, the housing is also provided with a vibrator.

[0017] As a further aspect of the present invention, all of the supports can move independently in three dimensions.

[0018] As a further aspect of the present invention, the outer first side pressure plate and the outer second side pressure plate are perpendicular to each other.

[0019] The beneficial effects of this invention are:

[0020] 1. The rotating platform drives multiple boxes to revolve, achieving a cyclical change of workstations. When a box moves to the loading station, the open side of the material placement section is opposite to the end of the guide rail. The movement of the bracket drives the box to move, bringing the unloading end of the guide rail closer to the position where the magnetic blocks will be placed in the material placement section. The magnetic blocks on the guide rail are quickly and orderly placed into the material placement section from bottom to top. After one batch of placement is completed, the box moves to the adhesive bonding station with the rotating platform. Then, the box is tilted so that the open side of the material placement section faces upward. Since the material placement is transported by the guide rail, the magnetic blocks... The gaps between the magnetic blocks are relatively large. The first and second outer side pressure plates are used to press the placed magnetic blocks together. After pressing, the glue is applied by the glue application mechanism to bond the magnetic blocks together. Then, the box body is tilted so that the open side of the material placement section faces down. The mechanical arm moves the tray to the bottom of the box body. Then the first and second outer side pressure plates are reset. The bonded magnetic blocks fall onto the tray. Finally, the clamping and placement mechanism clamps the bonded magnetic blocks on the tray and places them on the marble wire cutting plate. The overall bonding mode greatly improves the bonding efficiency of the magnetic blocks.

[0021] 2. Before applying adhesive, the magnetic blocks in the material placement section are pressed together by the outer first and second side pressure plates. The inner first and second telescopic components extend, causing the inner first and second side pressure plates to press all the base blocks together. At this time, the suction cups on the multiple base blocks correspond one-to-one with the magnetic blocks in the pressed state. The suction cups move closer to the partition and contact the corresponding magnetic blocks through the through holes. Then, the suction cups activate to attract and fix the corresponding magnetic blocks. Next, the outer first and second side pressure plates, the inner first and second side pressure plates are all reset. The base blocks are reset under the action of the elastic components, thereby causing the magnetic blocks to move accordingly, so that there is a certain gap between any two adjacent magnetic blocks. Then, the adhesive application mechanism applies adhesive, and the adhesive can quickly and evenly penetrate into the gaps between the magnetic blocks. After a certain period of time, all the suction cups close and retract to their original positions. The outer first and second side pressure plates press the magnetic blocks together again, thereby making the magnetic blocks stick together. This reduces the bonding time and greatly improves the bonding effect of the magnetic blocks. Attached Figure Description

[0022] The invention will now be further described with reference to the accompanying drawings.

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the box structure of the present invention;

[0025] Figure 3 This is a front view of the housing of the present invention;

[0026] Figure 4 This is a top view of the guide rail structure of the present invention;

[0027] Figure 5This is a half-sectional view of the housing of the present invention;

[0028] Figure 6 This is a schematic diagram of the structure between the base blocks of the present invention.

[0029] In the diagram: 1-cabinet, 2-support platform, 3-box, 301-material placement section, 302-inner cavity, 4-guide rail, 5-glue application mechanism, 6-robotic arm, 7-pallet, 8-clamping and placement mechanism, 9-three-dimensional drive mechanism, 10-first drive component, 11-vibrator, 12-stop component, 13-partition, 14-through hole, 15-bracket, 16-base block, 17-suction cup, 18-inner first side pressure plate, 19-inner first telescopic component, 20-outer first telescopic component, 21-outer first side pressure plate, 22-inner second side pressure plate, 23-outer second side pressure plate, 24-second drive component, 25-outer second telescopic component, 26-inner second telescopic component, 27-elastic component, 28-blind hole. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] like Figures 1-6 As shown, an integral magnetic block bonding device includes:

[0032] The cabinet 1 contains a rotatable support platform 2. Multiple supports 15 are arranged around the support platform 2, and each support 15 is abutted against and connected to a housing 3. The housing 3 includes a placement section 301 for placing magnetic blocks. The placement section 301 is open to the outside, and an outer first side pressure plate 21 and an outer second side pressure plate 23 are slidably connected to the inner wall of the placement section 301. An outer first telescopic member 20 is fixedly connected to the side end of the outer first side pressure plate 21, and an outer second side pressure plate 23 is fixedly connected to the side end of the outer second side pressure plate 23. The second telescopic member 25, the first telescopic member 20 and the outer second telescopic member 25 are respectively fixedly connected to the inner wall of the material placement part 301. When the magnetic block moves to the box 3, the outer second telescopic member 25 drives the outer second side pressure plate 23 to move to the inner second side pressure plate 22, and the first telescopic member 20 drives the outer first side pressure plate 21 to move to the inner first side pressure plate 18. The two respectively limit and hold the magnetic block. The magnetic block is placed on the marble in sequence. The magnetic block will pass through the material placement part 301 and accumulate on the box 3.

[0033] The bonding equipment also includes a guide rail 4 for guiding magnetic blocks to the placement section 301. The cabinet 1 is also equipped with a glue-applying mechanism 5, a robotic arm 6, and a clamping and placement mechanism 8. A tray 7 is fixedly connected to the execution end of the robotic arm 6. The top of the glue-applying mechanism 5 is fixedly connected to the inner wall of the cabinet 1. The clamping and placement mechanism 8 is fixedly connected to the inner wall of the cabinet 1. The rotating platform 2 drives multiple boxes 3 to revolve, achieving a cyclical change of workstations. When a box 3 moves to the loading station, the open side of the placement section 301 is opposite to the end of the guide rail 4. The moving bracket 15 drives the box 3 to move, causing the material feeding end of the guide rail 4 to approach the position where the magnetic blocks will be placed in the placement section 301 (after one block is placed, the placement section 301 moves a certain distance for the next placement). The magnetic blocks on the guide rail 4 are quickly and orderly placed into the placement section 301 from bottom to top. After one batch of placement is completed (the placement section 301 is compatible with marble wire-cutting plates, and the placement section 301...), the magnetic blocks are placed into the placement section 301 from bottom to top. (01 The placement sequence is consistent with the marble wire-cutting plate placement sequence). The box 3 moves to the glue application and bonding station as the support platform 2 rotates. Then, the box 3 is tilted so that the open side of the placement section 301 faces upward. Since the material is transferred by the guide rail 4, the gap between the magnetic blocks is relatively large. The placed magnetic blocks are pressed together by the outer first side pressure plate 21 and the outer second side pressure plate 23. After pressing, the glue is applied by the glue application mechanism 5 to achieve bonding between the magnetic blocks. Then, the box 3 is tilted so that the open side of the placement section 301 faces downward. The pallet 7 is moved to the bottom of the box 3 by the robotic arm 6. Then, the first side pressure plate 21 and the outer second side pressure plate 23 are reset. The bonded magnetic blocks fall onto the pallet 7. Finally, the clamping and placement mechanism 8 clamps the bonded magnetic blocks on the pallet 7 and places them on the marble wire-cutting plate (the placement position of the marble wire-cutting plate is coated with adhesive in advance so that the bonded magnetic blocks can be quickly fixed when placed). The overall bonding mode is adopted, which greatly improves the bonding efficiency of the magnetic blocks.

[0034] It should be noted that when the magnetic blocks are placed, the open side of the placement section 301 is tilted upward at a certain angle to prevent the magnetic blocks from tipping outward during the placement operation.

[0035] In some specific implementations, the support platform 2 is provided with a three-dimensional driving mechanism 9 that corresponds one-to-one with the bracket 15. The driving mechanism 9 is used to drive the bracket 15 to move in three dimensions. The three-dimensional driving mechanism 9 can drive the bracket 15 to move in three dimensions, thereby enabling the support platform 2 to move in three dimensions.

[0036] In some specific implementations, a first driving component 10 is fixedly connected to the bottom end of the support platform 2, and a second driving component 24 for driving the box 3 to rotate is fixedly connected to the bracket 15. The bottom end of the first driving component 10 is fixedly connected to the inner wall of the cabinet 1, and the second driving component 24 is fixedly connected to the inner wall of the cabinet 1. A stop component 12 for stopping the transmission of magnetic blocks is provided at one end of the guide rail 4 near the box 3. The stop component 12 is a telescopic cylinder. When the box 3 moves to adjust its placement position, the stop component 12 presses against the magnetic block at the material feeding end of the guide rail 4 to stop the material feeding. The stop component 12 starts working once for each magnetic block placed. The stop component 12 can limit the marble. The first driving component 10 drives the support platform 2 to rotate, which drives multiple boxes 3 to revolve and realize the workstation cycle change. After flipping 90 degrees and standing up, the second driving component 24 drives the box 3 to directly feed the material.

[0037] In some specific embodiments, the housing 3 further includes an inner cavity 302, with a partition 13 between the material placement section 301 and the inner cavity 302. The inner cavity 302 contains base blocks 16 arranged in a number corresponding to the set number of magnetic blocks placed in the material placement section 301. Each base block 16 has a suction cup 17 for attracting the corresponding magnetic block. The partition 13 has through holes 14 corresponding to the suction cups 17. Both ends of the partition 13 are fixedly connected to the inner wall of the housing 3. The partition 13 has through holes 14 corresponding to the suction cups 17. The inner cavity 302 contains mutually perpendicular inner first... The inner first side pressure plate 18 and the inner second side pressure plate 22 are provided. An inner first telescopic member 19 is provided between the inner first side pressure plate 18 and the side wall of the inner cavity 302. An inner second telescopic member 26 is provided between the inner second side pressure plate 22 and the side wall of the inner cavity 302. The base block 16 has a blind hole for installing the elastic member 27. An elastic member 27 is provided between any two adjacent base blocks 16. The multiple base blocks 16 are respectively located at the diagonal line of the perpendicular feet of the outer first side pressure plate 21 and the outer second side pressure plate 23 and are fixedly connected to the first side pressure plate 21 and the outer second side pressure plate 23. Before applying glue, the magnetic block in the material placement part 301 is on the outer first side pressure plate. Under the pressure of the outer first side plate 21 and the outer second side plate 23, the base blocks 16 are in a pressed state. The inner first telescopic member 19 and the inner second telescopic member 26 extend, driving the inner first side plate 18 and the inner second side plate 22 to press all the base blocks 16 together. At this time, the suction cups 17 on the multiple base blocks 16 correspond one-to-one with the magnetic blocks in the pressed state. The suction cups 17 move closer to the partition plate 13 and contact the corresponding magnetic blocks through the through holes 14. Then the suction cups 17 start to attract and fix the corresponding magnetic blocks. Then the outer first side plate 21, the outer second side plate 23, the inner first side plate 18 and the inner second side plate 22 are all reset. The base blocks 16 are then pressed by the elastic member 27. The reset mechanism moves the magnetic blocks accordingly, creating a gap between any two adjacent magnetic blocks. Then, the adhesive applicator 5 applies adhesive, which quickly and evenly penetrates the magnetic blocks through the gaps. After a certain period of time (adhesive penetration time), all suction cups 17 close and retract, and the magnetic blocks are pressed together again by the outer first side pressure plate 21 and the outer second side pressure plate 23, thus bonding the magnetic blocks together. This reduces bonding time and greatly improves the bonding effect. In addition, it should be explained that when all base blocks 16 are unfolded, the gaps between the magnetic blocks are relatively small, and the size of the through hole 14 meets the displacement requirements of the base block 16.

[0038] In some specific implementations, the box 3 is also provided with a vibrator 11. When applying adhesive, the vibrator 11 causes the box 3 to vibrate as a whole, which causes the magnetic block to vibrate, thereby further accelerating the penetration of adhesive.

[0039] In some specific implementations, each of the supports 15 can move independently in three dimensions, thereby allowing the support platform 2 to move at different angles.

[0040] In some specific implementations, the outer first side pressure plate 21 and the outer second side pressure plate 23 are perpendicular to each other. The position limitation of the outer first side pressure plate 21 and the outer second side pressure plate 23 can hold and limit the magnetic blocks from two directions, thereby ensuring that the magnetic blocks are placed in sequence.

[0041] The foregoing has described several embodiments of the present invention in detail, but these embodiments are not limited thereto and should not be considered as limiting the scope of the invention. All equivalent variations and improvements made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. An integral magnetic block bonding device, characterized in that, include: Cabinet (1), the cabinet (1) is provided with a rotatable support platform (2), the support platform (2) is provided with multiple supports (15) on all four sides, and each support (15) is connected to a box (3). The box (3) includes a material placement part (301) for placing magnetic blocks. The material placement part (301) is open to the outside, and the inner wall of the material placement part (301) is slidably connected with an outer first side pressure plate (21) and an outer second side pressure plate (23). The outer first side pressure plate (21) is fixedly connected to an outer first telescopic member (20) at its side end, and the outer second side pressure plate (23) is fixedly connected to an outer second telescopic member (25) at its side end. The side ends of the first telescopic member (20) and the outer second telescopic member (25) are fixedly connected to the inner wall of the material placement part (301). The bonding equipment also includes a guide rail (4) for guiding magnetic blocks to the material placement section (301). The cabinet (1) is also provided with a glue application mechanism (5), a robotic arm (6) and a clamping and placement mechanism (8). The robotic arm (6) has a tray (7) fixedly connected to its execution end. The top of the glue application mechanism (5) is fixedly connected to the inner wall of the cabinet (1). The clamping and placement mechanism (8) is fixedly connected to the inner wall of the cabinet (1). The box (3) also includes an inner cavity (302), and a partition (13) is provided between the material placement part (301) and the inner cavity (302). The inner cavity (302) is provided with base blocks (16) that are the same number of magnetic blocks set in the material placement part (301) and correspond one-to-one. Each base block (16) is provided with a suction cup (17) for adsorbing the corresponding magnetic block. The two ends of the partition (13) are fixedly connected to the inner wall of the box (3), and the partition (13) has through holes (14) corresponding to the suction cup (17).

2. The integral magnetic block bonding device according to claim 1, characterized in that, The support platform (2) is provided with a three-dimensional driving mechanism (9) that corresponds one-to-one with the bracket (15). The driving mechanism (9) is used to drive the bracket (15) to move in three dimensions.

3. The integral magnetic block bonding device according to claim 1, characterized in that, The bottom end of the support platform (2) is fixedly connected to a first driving component (10), and the bracket (15) is fixedly connected to a second driving component (24) for driving the box (3) to rotate. The bottom end of the first driving component (10) is fixedly connected to the inner wall of the cabinet (1), and the second driving component (24) is fixedly connected to the inner wall of the cabinet (1).

4. The integral magnetic block bonding device according to claim 1, characterized in that, The inner cavity (302) is provided with an inner first side pressure plate (18) and an inner second side pressure plate (22) that are perpendicular to each other. An inner first telescopic member (19) is provided between the inner first side pressure plate (18) and the side wall of the inner cavity (302), and an inner second telescopic member (26) is provided between the inner second side pressure plate (22) and the side wall of the inner cavity (302).

5. The integral magnetic block bonding device according to claim 1, characterized in that, The base block (16) is provided with blind holes for installing elastic elements (27), and elastic elements (27) are provided between any two adjacent base blocks (16). The multiple base blocks (16) are located at the diagonal line of the perpendicular feet of the outer first side pressure plate (21) and the outer second side pressure plate (23) and are fixedly connected to the first side pressure plate (21) and the outer second side pressure plate (23).

6. The integral magnetic block bonding device according to claim 1, characterized in that, The box (3) is also equipped with a vibrator (11).

7. The integral magnetic block bonding device according to claim 1, characterized in that, All of the supports (15) can move independently in three dimensions.

8. The integral magnetic block bonding device according to claim 1, characterized in that, The outer first side pressure plate (21) and the outer second side pressure plate (23) are perpendicular to each other.

Images