Pretreatment process and method for preparing titanium diboride-carbon composite material

By designing a pretreatment process including a mixing box, a crushing box and a drying pipe, the problem of poor moisture evaporation and drying effect in the processing of titanium diboride-carbon composite materials is solved, efficient drying and sintering are achieved, and high-performance titanium diboride-carbon composite materials are prepared.

CN119879515APending Publication Date: 2025-04-25SUQIAN RUIXI GREEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510087273.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

In the existing titanium diboride-carbon composite processing technology, the evaporation of moisture during the pressing and sintering process of the material affects the sintering quality, and some devices do not have a crushing device to cause the material to dry poorly.

Method used

A pretreatment process including a mixing box, a crushing box and a drying pipe is designed. The material is crushed and stirred by a crushing motor and a stirring motor, and the drying and moisture discharge of the material is achieved through the combination of the drying tube and the ventilation ring.

Benefits of technology

Through this process, the influence of moisture on sintering quality can be effectively reduced, the drying effect and sintering performance of the material can be improved, and a titanium diboride-carbon composite material with high density and excellent comprehensive performance can be prepared.

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Abstract

The invention relates to the technical field of titanium diboride-carbon composite material processing, in particular to a pretreatment process and method for preparing a titanium diboride-carbon composite.The pretreatment device comprises a stirring box, supporting legs and a stirring motor, the outer side of the stirring box is fixedly connected with a drying pipe, and the lower portion of the stirring box is fixedly connected with a ventilation ring; a crushing box is fixedly connected to the outer side of the stirring box, materials are put into an input groove, a crushing motor is started to crush the caked materials, the crushing motor drives a crushing wheel to rotate to crush the materials, and in the material stirring process, a circulating pump is started to circulate heat conduction liquid in a drying pipe, so that the heat conduction liquid in the drying pipe is uniformly stirred; liquid in the drying pipe is heated by starting the heating block, materials are heated, moisture is discharged by starting the absorption pump, the materials push the isolation plate, the materials are prevented from being discharged out of the device through the isolation plate, and the treated materials are discharged through the discharging opening.
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Description

Technical Field

[0001] The invention relates to the technical field of titanium diboride-carbon composite material processing, in particular to a pretreatment process and method for preparing the titanium diboride-carbon composite material. Background Art

[0002] In modern industry and technology, there is an increasing demand for materials with excellent comprehensive properties such as high hardness, high wear resistance, good electrical conductivity and high temperature stability. Titanium diboride itself has the characteristics of high melting point, high hardness, good electrical conductivity, etc., while carbon materials have good self-lubrication, high temperature stability and chemical stability. The combination of titanium diboride and carbon can combine the advantages of both, and it is expected to produce high-performance materials that meet the requirements of fields such as aerospace, electronics, and mechanical processing. For example, in the aerospace field, the braking device of the aircraft requires materials that can withstand high temperatures and high friction. The high hardness and good friction properties of titanium diboride-carbon composite materials make it a potential ideal material. In the electronics field, its good electrical conductivity can be used to manufacture high-performance electronic components and electrode materials.

[0003] The existing device mainly adopts cold pressing of the mixed powder after ball milling; then, the pressed green sheet is ignited by electric arc in a vacuum chamber to obtain the combustion product. The existing technology is similar to a pretreatment process and method for preparing titanium diboride-carbon composite material. The structure of patent number CN200910095175.4 includes at least TiB2, B4C, TiC and C. The present invention also provides a preparation method of titanium diboride-boron carbide-titanium carbide composite ceramic material, which adopts TiC and C as additives. The addition of C can remove B2O3 and TiO2 on the surface of TiB2 powder, avoid the obstruction of the oxide layer (TiO2, B2O3) on the surface of TiB2 powder, reduce the sintering activation energy, and improve the degree of densification. Through the addition of TiC, it reacts with B4C to form a new TiB2 phase, avoids the abnormal growth of TiB2 grains, improves the sintering performance of the composite ceramic material, improves the density, avoids the increase of residual stress of the material caused by grain growth, generates a large number of microcracks, and reduces the mechanical properties. The present invention increases the density of the composite ceramic material through the hot pressing sintering process, so that the composite ceramic material has the advantages of high efficiency, low sintering temperature, small grain size, high densification degree, close bonding between grains, and high comprehensive performance of the product. However, there are still areas for optimization of the device.

[0004] However, the existing devices have the following problems:

[0005] 1. The existing device mainly directly puts the material into the mold for pressing and sintering, so that the water contained in the material evaporates during the pressing and sintering process, affecting the quality of the sintered product.

[0006] 2. At the same time, some devices are not equipped with a device to crush the agglomerated materials, so that the drying device cannot completely dry the agglomerated materials during the agglomeration process, affecting the drying effect of the materials.

[0007] Therefore, in order to solve the above problems, a pretreatment process and method for preparing a titanium diboride-carbon composite material is proposed. Summary of the invention

[0008] The object of the present invention is to provide a pretreatment process and method for preparing a titanium diboride-carbon composite material, so as to solve the problem of processing titanium diboride-carbon composite materials in the prior art mentioned in the above background technology.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pretreatment process and method for preparing titanium diboride-carbon composite materials, comprising a stirring box, support legs and a stirring motor, wherein the support legs are arranged at the bottom of the stirring box, the stirring motor is arranged inside the stirring box, a drying tube is fixedly connected to the outside of the stirring box, a heating ring is fixedly connected to the outside of the stirring box, a ventilation ring is fixedly connected to the bottom of the stirring box, a filter gasket is fixedly connected to the inside of the ventilation ring, a crushing box is fixedly connected to the outside of the stirring box, a crushing wheel is movably connected to the inside of the crushing box, and a vibrating screen is movably connected to the inside of the crushing box.

[0010] Preferably, an input port is fixedly connected to the top of the mixing box, and a discharge port is fixedly connected to the bottom of the mixing box.

[0011] Preferably, a fixing ring is fixedly connected to the top of the supporting leg, a fixing rod is fixedly connected to the outer side of the supporting leg, and a supporting foot is fixedly connected to the bottom of the supporting leg.

[0012] Preferably, a stirring rod is fixedly connected to the top of the stirring motor, and a stirring blade is fixedly connected to the outer side of the stirring rod.

[0013] Preferably, a circulation pump is fixedly connected to the outside of the drying tube, a heating tube is fixedly connected above the circulation pump, a delivery port is fixedly connected to the outside of the heating tube, a heating ring is fixedly connected to the outside of the heating tube, and a heating block is fixedly connected to the outside of the heating ring.

[0014] Preferably, a movable rod is movably connected to the outer side of the ventilation ring, an isolation plate is fixedly connected to the outer side of the movable rod, a limiting ring is fixedly connected to the bottom of the isolation plate, a filter gasket is fixedly connected to the bottom of the limiting ring, and an absorption pump is fixedly connected to the top of the mixing box.

[0015] Preferably, a crushing motor is fixedly connected to the outside of the crushing box, a crushing wheel is fixedly connected to the inside of the crushing motor, a driving gear is fixedly connected to the outside of the crushing wheel, a connecting belt is movably connected to the outside of the crushing wheel, a vibrating rod is movably connected to the inside of the connecting belt, a vibrating screen is movably connected to the top of the vibrating rod, and an input slot is fixedly connected to the top of the crushing box.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention puts the material into the input trough, starts the crushing motor, the crushing motor drives the crushing wheel to rotate, the crushing wheel drives the driving gear to rotate, the driving gear drives the connecting belt to rotate, the connecting belt drives the vibration rod to rotate, the vibration rod drives the vibration screen to move up and down, the agglomerated material is crushed, the crushing motor drives the crushing wheel to rotate, the material is crushed, during the material stirring process, the circulating pump is started, the circulating pump circulates the heat transfer liquid inside the drying tube, the heating block is started, the heating block drives the heating ring to heat the liquid inside the drying tube, the material is heated, the absorption pump is started, the absorption pump transports air from the ventilation ring at the bottom into the material to discharge moisture, the material pushes the isolation plate to prevent the material from passing through the isolation plate discharge device, and the processed material is discharged through the discharge port.

[0017] 1. The present invention has a circulation pump fixedly connected to the outside of the drying tube, a heating tube fixedly connected to the top of the circulation pump, a delivery port fixedly connected to the outside of the heating tube, a heating ring fixedly connected to the outside of the heating tube, a heating block fixedly connected to the outside of the heating ring, a movable rod movably connected to the outside of the ventilation ring, an isolation plate fixedly connected to the outside of the movable rod, a limit ring fixedly connected to the bottom of the isolation plate, a filter gasket fixedly connected to the bottom of the limit ring, and an absorption pump fixedly connected to the top of the stirring box, so that the material can be dried to reduce the influence of moisture on the quality after sintering.

[0018] 2. The present invention has a crushing motor fixedly connected to the outside of a crushing box, a crushing wheel fixedly connected to the inside of the crushing motor, a driving gear fixedly connected to the outside of the crushing wheel, a connecting belt movably connected to the outside of the crushing wheel, a vibrating rod movably connected to the inside of the connecting belt, a vibrating screen movably connected to the top of the vibrating rod, and an input slot fixedly connected to the top of the crushing box, which can crush agglomerated materials and improve the drying effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view schematic diagram of the structure of the present invention;

[0020] Figure 2 It is a bottom view schematic diagram of the structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the connection of the stirring blades of the structure of the present invention;

[0022] Figure 4 It is a cross-sectional schematic diagram of the ventilation ring structure of the present invention;

[0023] Figure 5 It is a cross-sectional schematic diagram of the crushing box structure of the present invention.

[0024] In the figure: 1. mixing box; 101. input port; 102. discharge port; 2. supporting leg; 201. fixing ring; 202. fixing rod; 203. supporting foot; 3. mixing motor; 301. mixing rod; 302. mixing blade; 4. drying tube; 401. circulation pump; 402. delivery port; 403. heating tube; 404. heating ring; 405. heating block; 5. ventilation ring; 501. isolation plate; 502. movable rod; 503. limiting ring; 504. filter gasket; 505. absorption pump; 6. crushing box; 601. crushing motor; 602. crushing wheel; 603. driving gear; 604. connecting belt; 605. vibration rod; 606. vibration screen; 607. input slot. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 5 , an embodiment provided by the present invention:

[0027] A pretreatment process and method for preparing a titanium diboride-carbon composite material, comprising a stirring box 1, a support leg 2 and a stirring motor 3, wherein the support leg 2 is arranged below the stirring box 1, the stirring motor 3 is arranged inside the stirring box 1, a drying tube 4 is fixedly connected to the outside of the stirring box 1, a heating ring 404 is fixedly connected to the outside of the stirring box 1, a ventilation ring 5 is fixedly connected to the bottom of the stirring box 1, a filter gasket 504 is fixedly connected inside the ventilation ring 5, a crushing box 6 is fixedly connected to the outside of the stirring box 1, a crushing wheel 602 is movably connected inside the crushing box 6, and a vibrating screen 606 is movably connected inside the crushing box 6.

[0028] Furthermore, a circulation pump 401 is fixedly connected to the outside of the drying tube 4, a heating tube 403 is fixedly connected above the circulation pump 401, a delivery port 402 is fixedly connected to the outside of the heating tube 403, a heating ring 404 is fixedly connected to the outside of the heating tube 403, a heating block 405 is fixedly connected to the outside of the heating ring 404, and the material can be heated by starting the circulation pump 401.

[0029] Furthermore, a movable rod 502 is movably connected to the outer side of the ventilation ring 5, an isolation plate 501 is fixedly connected to the outer side of the movable rod 502, a limiting ring 503 is fixedly connected below the isolation plate 501, a filter gasket 504 is fixedly connected below the limiting ring 503, and an absorption pump 505 is fixedly connected above the mixing box 1. The isolation plate 501 is driven by materials, which can prevent materials from flowing out of the device.

[0030] Furthermore, a crushing motor 601 is fixedly connected to the outside of the crushing box 6, a crushing wheel 602 is fixedly connected to the inside of the crushing motor 601, a driving gear 603 is fixedly connected to the outside of the crushing wheel 602, a connecting belt 604 is movably connected to the outside of the crushing wheel 602, a vibrating rod 605 is movably connected to the inside of the connecting belt 604, a vibrating screen 606 is movably connected to the top of the vibrating rod 605, and an input slot 607 is fixedly connected to the top of the crushing box 6. By starting the crushing motor 601, the agglomerated materials can be crushed.

[0031] Working principle: During the use of the device, the material is first placed in the input slot 607, and the crushing motor 601 is started, the crushing motor 601 drives the crushing wheel 602 to rotate, the crushing wheel 602 drives the driving gear 603 to rotate, the driving gear 603 drives the connecting belt 604 to rotate, the connecting belt 604 drives the vibration rod 605 to rotate, the vibration rod 605 drives the vibration screen 606 to move up and down to crush the agglomerated material, the crushing motor 601 drives the crushing wheel 602 to rotate, the material is crushed, and the crushed material is transported to the mixing box 1 through the input port 101, and the stirring motor 3 is started, and the stirring motor 3 drives the vibration screen 606 to move up and down to crush the agglomerated material. The stirring rod 301 is driven to rotate, and the stirring rod 301 drives the stirring blade 302 to rotate to stir the material. During the material stirring process, the circulation pump 401 is started, and the circulation pump 401 circulates the heat transfer liquid inside the drying tube 4. The heating block 405 is started, and the heating block 405 drives the heating ring 404 to heat the liquid inside the drying tube 4, and the material is heated. The absorption pump 505 is started, and the absorption pump 505 transports air from the ventilation ring 5 at the bottom into the material to discharge moisture. The material pushes the isolation plate 501 to prevent the material from passing through the isolation plate 501 to discharge the device, and the processed material is discharged through the discharge port 102.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A pretreatment process and method for preparing a titanium diboride-carbon composite material, comprising: A stirring box (1), a supporting leg (2) and a stirring motor (3), wherein the supporting leg (2) is arranged at the bottom of the stirring box (1), and the stirring motor (3) is arranged inside the stirring box (1), characterized in that: a drying tube (4) is fixedly connected to the outside of the stirring box (1), a heating ring (404) is fixedly connected to the outside of the stirring box (1), a ventilation ring (5) is fixedly connected to the bottom of the stirring box (1), a filter gasket (504) is fixedly connected to the inside of the ventilation ring (5), a crushing box (6) is fixedly connected to the outside of the stirring box (1), a crushing wheel (602) is movably connected to the inside of the crushing box (6), and a vibrating screen (606) is movably connected to the inside of the crushing box (6).

2. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: An input port (101) is fixedly connected to the top of the mixing box (1), and an outlet port (102) is fixedly connected to the bottom of the mixing box (1).

3. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: A fixing ring (201) is fixedly connected to the top of the support leg (2), a fixing rod (202) is fixedly connected to the outside of the support leg (2), and a supporting foot (203) is fixedly connected to the bottom of the support leg (2).

4. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: A stirring rod (301) is fixedly connected to the top of the stirring motor (3), and a stirring blade (302) is fixedly connected to the outside of the stirring rod (301).

5. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: The outer side of the drying tube (4) is fixedly connected to a circulation pump (401), the upper side of the circulation pump (401) is fixedly connected to a heating tube (403), the outer side of the heating tube (403) is fixedly connected to a delivery port (402), the outer side of the heating tube (403) is fixedly connected to a heating ring (404), and the outer side of the heating ring (404) is fixedly connected to a heating block (405).

6. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: The outer side of the ventilation ring (5) is movably connected to a movable rod (502), the outer side of the movable rod (502) is fixedly connected to an isolation plate (501), the lower part of the isolation plate (501) is fixedly connected to a limit ring (503), the lower part of the limit ring (503) is fixedly connected to a filter gasket (504), and the upper part of the mixing box (1) is fixedly connected to an absorption pump (505).

7. A pretreatment process and method for preparing a titanium diboride-carbon composite material according to claim 1, characterized in that: The outer side of the pulverizing box (6) is fixedly connected to a pulverizing motor (601), the inner side of the pulverizing motor (601) is fixedly connected to a pulverizing wheel (602), the outer side of the pulverizing wheel (602) is fixedly connected to a driving gear (603), the outer side of the pulverizing wheel (602) is movably connected to a connecting belt (604), the inner side of the connecting belt (604) is movably connected to a vibrating rod (605), the upper side of the vibrating rod (605) is movably connected to a vibrating screen (606), and the upper side of the pulverizing box (6) is fixedly connected to an input slot (607).

Citation Information

Patent Citations

  • Self-propagation high-temperature synthesizing preparation method of TiB2-TiC complex ceramic micropowder

    CN101704678A