Composite heat exchanger structure based on spiral plates
By designing a composite heat exchanger structure based on spiral plates and using technical means such as quick connection components and flow diversion components, the problems of the existing spiral heat exchanger structure being undetachable, flow dead zones and thermal expansion deformation are solved, and efficient and uniform heat exchange effects are achieved, and the application scope is broadened.
Patent Information
- Application Number
- CN202510273683.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing spiral heat exchanger has problems such as undetachable structure, low heat exchange efficiency due to flow dead zones, and inability to adapt to thermal expansion deformation, which limits its application in high-parameter and multi-condition scenarios.
A composite heat exchanger structure based on spiral plates is designed, and the quick connection assembly and fine adjustment of the spiral plate is used to realize the rapid disassembly and assembly and fine adjustment of the spiral plates. Combined with the flow guide and diverting components, the pre-cyclone and multi-branch feed design can improve heat exchange efficiency and adaptability.
It realizes rapid replacement and cleaning of spiral plates, adapts to thermal expansion and deformation, improves heat exchange efficiency and uniformity, and broadens the application range of equipment.
Smart Images

Figure CN119879602A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat exchangers, and in particular to a composite heat exchanger structure based on a spiral plate. Background Art
[0002] A spiral heat exchanger is a highly efficient and energy-saving heat exchange device composed of a spiral plate or a spiral tube bundle. Heat transfer is achieved through the countercurrent flow of cold and hot fluids in the spiral channel. Its unique spiral structure enhances the turbulence effect, reduces dead zones and improves heat transfer efficiency. It is widely used in chemical, petrochemical, HVAC, food and medicine, environmental protection and other fields. However, existing spiral heat exchangers have many defects.
[0003] Existing spiral heat exchangers generally have the problem of non-detachable structure. Traditional welding process requires overall replacement when local damage occurs, which has high maintenance cost. The heat exchange channels with fixed spacing cannot adapt to thermal expansion and deformation, which can easily lead to stress concentration and even structural failure. The fluid can easily form flow dead zones in the spiral channels, resulting in low heat exchange efficiency and the risk of local overheating. Traditional flow guide devices are difficult to dynamically adjust the turbulence intensity according to the fluid characteristics, affecting the uniformity of heat exchange. In addition, the single fluid inlet design of traditional equipment limits the demand for multi-fluid mixed heat exchange under complex working conditions. These defects restrict the application of spiral heat exchangers in high-parameter and multi-working conditions. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a composite heat exchanger structure based on a spiral plate, which solves the problems that the heat exchange structure of the existing spiral heat exchanger needs to be replaced as a whole when damaged and is not convenient for disassembly and cleaning, and there are flow dead zones and low heat exchange efficiency during heat exchange.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a composite heat exchanger structure based on a spiral plate, comprising an external shell, a spiral plate is arranged inside the external shell, the spiral plate is fan-shaped, a plurality of the spiral plates together form a heat exchange channel, a quick-connect assembly is arranged between adjacent spiral plates, a thread groove and a spherical groove are provided on the outer surface of the spiral plate, the center point of the thread groove and the spherical groove are on the same horizontal line, a distance column is connected to the internal thread of the thread groove, a groove is provided at one end of the distance column away from the thread groove, a spring is arranged inside the groove, the top end of the distance column is fixedly connected to a limiting ring, and the distance column is provided with a spring. A spherical head is slidably connected to the upper end of the outer surface of the distance column, the spring is located between the distance column and the spherical head, the limit ring slides inside the spherical head, the size of the spherical head is adapted to the size of the spherical groove, one end of the spiral plate is connected to a high-heat feed pipe, the two sides of the heat exchange channel surrounded by the plurality of spiral plates are respectively connected to a high-heat discharge pipe and a heat exchange feed pipe, the outer surface of the external shell is connected to a heat exchange discharge pipe, the high-heat feed pipe passes through the external shell and is connected to a flow guide component, an adjustment component is arranged inside the flow guide component, a heat dissipation component is arranged on the outer surface of the external shell, and a closed door is connected to the side surface flange of the external shell.
[0006] Preferably, the quick-connect assembly includes quick connector 1 and quick connector 2, wherein quick connector 1 and quick connector 2 are fixedly connected at one end of the adjacent spiral plate, a slide groove is provided inside the quick connector 1, a sliding block is fixedly connected to the outer surface of the quick connector 2, the sliding block is adapted to the slide groove, and a gasket is slidably connected to the outer surface of the quick connector 2.
[0007] Preferably, the flow guide assembly includes a connecting pipe, one end of the connecting pipe is flange-connected to one end of the high-heat feed pipe, the two inner ends of the connecting pipe are fixedly connected to connecting rods, the connecting pipe is fixedly connected to a turntable through a plurality of connecting rods, a rotating shaft is rotatably connected between the two turntables, the outer surface of the rotating shaft is rotatably connected to fan blades, and the other end of the connecting pipe is flange-connected to a diversion assembly.
[0008] Preferably, the adjustment assembly includes an adjustment groove, a plurality of the adjustment grooves are opened at both ends of the interior of the connecting tube, a movable groove is opened between the plurality of the adjustment grooves, the movable groove is located directly below the connecting tube, the adjustment groove is located between the connecting rod and the fan blade, a pulley is slidably connected inside the adjustment groove, an adjustment rod is arranged between the two pulleys, the adjustment rod passes through and is fixedly connected to the interior of the fan blade, and the pulley is rotatably connected to both ends of the adjustment rod.
[0009] Preferably, the diversion assembly includes a connecting block, the connecting block flange is connected to the other end of the connecting pipe, a plurality of diversion grooves are opened inside the connecting block, the connecting block is connected to a plurality of feed branch pipes through the diversion grooves, a regulating valve is rotatably connected inside the diversion groove, a rotating rod is fixedly connected to the outer surface of the regulating valve, one end of the rotating rod passes through the connecting block and is fixedly connected to an adjusting knob.
[0010] Preferably, the heat dissipation assembly includes a heat dissipation frame, which is fixedly connected to the outer surface of the external shell, the heat dissipation frame is honeycomb-shaped and hollow inside, heat pipes are fixedly connected to the gaps of the heat dissipation frame, and the outer surface of the heat dissipation frame is connected to the heat dissipation pipes.
[0011] Preferably, a heat dissipation fin 1 is fixedly connected to the interior of the heat dissipation frame, and the heat dissipation fin 1 is evenly distributed inside the heat dissipation frame.
[0012] Preferably, the outer surface of the spiral plate is fixedly connected with heat dissipation fins 2, and the heat dissipation fins 2 are evenly distributed on the outer surface of the spiral plate.
[0013] Preferably, a placement pier is fixedly connected to the outer surface of the external shell, and a moving ring is fixedly connected to the outer surface of the external shell above the placement pier, and the placement pier and the moving ring are located in the gap of the heat dissipation frame.
[0014] Preferably, one end of the spring abuts against the inner wall of the groove, and the other end of the spring is fixedly connected to the inner wall of the spherical head.
[0015] The present invention provides a composite heat exchanger structure based on spiral plates, which has the following beneficial effects:
[0016] 1. The present invention realizes the rapid disassembly and assembly of adjacent spiral plates through the mortise and tenon structure and gasket sealing design of the quick-connect assembly. The replacement or cleaning of a single spiral plate can be completed without tools, and the spiral plate spacing can be fine-tuned with the cooperation of the distance column and the spherical head outside the spiral plate. At the same time, the elastic compensation structure composed of the spherical head and the spring inside it can ensure the assembly stability and adapt to thermal expansion, avoiding the disadvantage of the traditional welded heat exchanger that local damage requires overall replacement, thereby reducing maintenance costs.
[0017] 2. The flow guide component in the present invention drives the fan blades to rotate autonomously through the fluid to generate pre-swirl flow, and the internal adjustment component can manually adjust the fan blade angle according to the fluid properties, so that the fluid enters the spiral channel in an optimal turbulent state, and then the heat transfer efficiency is improved with the cooperation of the heat dissipation fins 2 outside the spiral channel and the reverse flow design; at the same time, the pre-swirl flow generated by the fan blades eliminates the flow dead zone, avoids local overheating, and ensures the uniformity of heat exchange.
[0018] 3. The diversion component in the present invention supports multi-branch feeding and independent flow adjustment, can process multiple fluids at the same time and realize mixed heat exchange. Combined with the pre-swirl intensity control and multi-fluid mixing of the adjustment component, the heat exchanger can adapt to complex working conditions from low viscosity to high viscosity, single fluid to multi-fluid, and broadens the application range of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a three-dimensional diagram of a heat exchanger in the present invention;
[0020] Figure 2 is a schematic diagram of a heat exchanger in the present invention;
[0021] Figure 3 is an internal view of the heat exchanger of the present invention;
[0022] Figure 4 Schematic diagram of the heat exchange channel in the present invention;
[0023] Figure 5 is a schematic diagram of a quick-connect assembly in the present invention;
[0024] Figure 6 It is a schematic diagram of the distance column in the present invention;
[0025] Figure 7 It is a schematic diagram of the distance column sliding into the spherical groove in the present invention;
[0026] Figure 8 It is a schematic diagram of the distance column sliding out of the spiral groove in the present invention;
[0027] Fig. 9 It is a component diagram of the distance column in the present invention;
[0028] Fig.10 is a cross-sectional view of a distance column in the present invention;
[0029] Fig.11 is a schematic diagram of the flow guide assembly in the present invention;
[0030] Fig.12 is an inner view of the flow guide assembly in the present invention;
[0031] Fig.13 is a schematic diagram of the regulating component in the present invention;
[0032] Fig.14 is a schematic diagram of the flow diversion component in the present invention;
[0033] Fig.15 It is a schematic diagram of the heat dissipation frame in the present invention.
[0034] Among them, 1. external shell; 2. spiral plate; 3. heat exchange channel; 4. quick connection assembly; 5. threaded groove; 6. spherical groove; 7. fixed distance column; 8. groove; 9. spring; 10. spherical head; 11. high-temperature feed pipe; 12. high-temperature discharge pipe; 13. heat exchange feed pipe; 14. heat exchange discharge pipe; 15. guide assembly; 16. adjustment assembly; 17. heat dissipation assembly; 401. quick connector 1; 402. quick connector 2; 403. slide groove; 404. sliding block; 405. gasket; 1501. connecting pipe; 1502. connecting rod; 1503. turntable; 1504, rotating shaft; 1505, fan blade; 1601, adjusting groove; 1602, pulley; 1603, adjusting rod; 18, diverter assembly; 1801, connecting block; 1802, diverter groove; 1803, feed branch pipe; 1804, regulating valve; 1805, rotating rod; 1806, adjusting knob; 1701, heat dissipation frame; 1702, heat pipe; 1703, heat dissipation pipe; 1704, heat dissipation fin one; 201, heat dissipation fin two; 19, placing pier; 20, moving ring; 21, closing door; 22, limiting ring; 23, moving groove. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Please refer to the attached Figure 1 -Attached Fig.15The embodiment of the present invention provides a composite heat exchanger structure based on a spiral plate, including an external shell 1, a spiral plate 2 is arranged inside the external shell 1, the spiral plate 2 is fan-shaped, and a plurality of spiral plates 2 together form a heat exchange channel 3, a quick-connect assembly 4 is arranged between adjacent spiral plates 2, a thread groove 5 and a spherical groove 6 are provided on the outer surface of the spiral plate 2, the center points of the thread groove 5 and the spherical groove 6 are on the same horizontal line, a distance column 7 is connected to the inner thread of the thread groove 5, a groove 8 is provided at one end of the distance column 7 away from the thread groove 5, a spring 9 is arranged inside the groove 8, the top end of the distance column 7 is fixedly connected to a limiting ring 22, and the upper end of the outer surface of the distance column 7 is slidably connected to a spherical groove The spherical head 10 is provided with a spring 9 between the distance column 7 and the spherical head 10, and the limit ring 22 slides inside the spherical head 10. The size of the spherical head 10 is adapted to the size of the spherical groove 6. One end of the spiral plate 2 is connected with a high-heat feed pipe 11, and the two sides of the heat exchange channel 3 surrounded by multiple spiral plates 2 are respectively connected with a high-heat discharge pipe 12 and a heat exchange feed pipe 13. The outer surface of the external shell 1 is connected with a heat exchange discharge pipe 14, and the high-heat feed pipe 11 passes through the external shell 1 and is connected with a guide component 15. An adjusting component 16 is arranged inside the guide component 15. A heat dissipation component 17 is arranged on the outer surface of the external shell 1, and a closed door 21 is connected to the side surface flange of the external shell 1.
[0037] In this embodiment, the external shell 1 serves as a supporting body and provides an installation position for related components. The internal fan-shaped spiral plate 2 can be quickly disassembled and connected through a quick-connect assembly 4 to form a spiral heat exchange channel 3, and then the closed door 21 is closed to start working; the adjacent spiral plates 2 in the external shell 1 are telescopically connected through the coordination of the distance columns 7, the springs 9 and the spherical heads 10 to achieve the effect of adjustable spacing of the spiral plates 2, and this design avoids welding, allowing the distance columns 7 to be slightly elastically displaced under fluid impact, thereby reducing the risk of falling off due to stress concentration. The elastic structure of the spring 9 and the spherical head 10 ensures both assembly stability and thermal expansion compensation. The high-temperature fluid enters the flow guide component 15 from the diversion component 18, and generates pre-swirl under the action of the flow guide component 15. In addition, the amplitude of the pre-swirl can be adjusted by the component 16 to adapt to different fluid characteristics. Then, the high-temperature fluid is fully in contact with the heat exchange fluid flowing in the reverse direction in the spiral channel, and the fluid after heat exchange is discharged from the high-temperature discharge pipe 12 and the heat exchange discharge pipe 14 respectively. After one heat exchange is completed, the heat dissipation component 17 outside the external shell 1 can accelerate the dissipation of residual heat.
[0038] Please refer to the attached Figure 4 and attached Figure 5The quick-connect assembly 4 includes a quick connector 1 401 and a quick connector 2 402. The quick connector 1 401 and the quick connector 2 402 are fixedly connected at one end of the adjacent spiral plate 2. A slide groove 403 is provided inside the quick connector 1 401. A sliding block 404 is fixedly connected to the outer surface of the quick connector 2 402. The sliding block 404 is adapted to the slide groove 403. A gasket 405 is slidably connected to the outer surface of the quick connector 2 402.
[0039] In this embodiment, the quick-connect assembly 4 realizes the rapid disassembly and assembly of adjacent spiral plates 2 through the cooperation of quick connector 1 401 and quick connector 2 402. Specifically, the sliding block 404 is slid into the side of the slide groove 403, and a gasket 405 is sleeved between the quick connector 1 401 and the quick connector 2 402 to form a sealing layer. Through this connection method, when a section of the spiral plate 2 is damaged, it can be replaced separately without disassembling the heat exchanger as a whole. At the same time, it is convenient to regularly clean the scale in the channel, which solves the problem of difficult maintenance of traditional welded spiral plates 2.
[0040] Please see attached Fig.11 and attached Fig.12 The flow guide component 15 includes a connecting pipe 1501, one end of which is flange-connected to one end of the high-temperature feed pipe 11, and the two ends of the interior of the connecting pipe 1501 are fixedly connected to connecting rods 1502. The connecting pipe 1501 is fixedly connected to a turntable 1503 through multiple connecting rods 1502. A rotating shaft 1504 is rotatably connected between the two turntables 1503, and a fan blade 1505 is rotatably connected to the outer surface of the rotating shaft 1504. The other end of the connecting pipe 1501 is flange-connected to the diversion component 18.
[0041] In this embodiment, the connecting pipe 1501 serves as a connecting channel to connect the high-temperature feed pipe 11 with the diversion component 18, and the connecting rods 1502 at both ends thereof are used to fix the turntable 1503 to form a rotating support structure with the rotating shaft 1504 and the fan blades 1505; when the high-temperature fluid enters the connecting pipe 1501, the fan blades 1505 rotate autonomously under the impact of the fluid, and the rotation of the fan blades 1505 generates a pre-swirl flow, so that the fluid forms a spiral motion before entering the heat exchange channel 3. This rotating flow can enhance the degree of turbulence, destroy the boundary layer, and increase the utilization rate of the heat exchange area; at the same time, the pre-swirl flow design reduces the flow dead zone, avoids local overheating, and solves the problems of uneven fluid distribution and insufficient turbulence in traditional heat exchangers.
[0042] Please see attached Fig.13The adjustment component 16 includes an adjustment groove 1601, and multiple adjustment grooves 1601 are opened at both ends of the inside of the connecting tube 1501. A movable groove 23 is opened between the multiple adjustment grooves 1601, and the movable groove 23 is located directly below the connecting tube 1501. The adjustment groove 1601 is located between the connecting rod 1502 and the fan blade 1505. A pulley 1602 is slidably connected inside the adjustment groove 1601, and an adjustment rod 1603 is arranged between the two pulleys 1602. The adjustment rod 1603 passes through and is fixedly connected to the inside of the fan blade 1505, and the pulley 1602 is rotatably connected to both ends of the adjustment rod 1603.
[0043] In this embodiment, since different fluids require different pre-swirl intensities, when the pre-swirl intensity needs to be adjusted, the fan blade 1505 is manually pushed to push the pulley 1602 to the bottom of the connecting tube 1501, and then the pulley 1602 is rotated to slide laterally along the movable groove 23 to a suitable adjustment groove 1601. The position of the pulley 1602 changes, and the position of the adjustment rod 1603 fixedly connected thereto changes accordingly, and then the deflection angle of the fan blade 1505 changes. This operation is repeated until all the fan blades 1505 are adjusted to a suitable angle, thereby achieving the effect of adjusting the pre-swirl intensity. This component realizes manual optimization of the angle of the fan blade 1505 according to the fluid properties such as viscosity and flow rate, so that the pre-swirl intensity matches the fluid characteristics, which not only avoids the increase in energy consumption caused by excessive turbulence, but also prevents the reduction in heat exchange efficiency caused by laminar flow, so that the heat exchanger can adapt to the operation requirements of multiple working conditions and solves the problem of poor adaptability of traditional fixed-angle guide devices.
[0044] Please refer to the attached Fig.14 The diversion component 18 includes a connecting block 1801, which is flange-connected to the other end of the connecting pipe 1501. A plurality of diversion grooves 1802 are provided inside the connecting block 1801. The connecting block 1801 is connected to a plurality of feed branch pipes 1803 through the diversion grooves 1802. A regulating valve 1804 is rotatably connected inside the diversion groove 1802. A rotating rod 1805 is fixedly connected to the outer surface of the regulating valve 1804. One end of the rotating rod 1805 passes through the connecting block 1801 and is fixedly connected to an adjusting knob 1806.
[0045] In this embodiment, when multiple different fluids enter, they enter from different feed branch pipes 1803 respectively. When the flow needs to be adjusted, the adjusting knob 1806 is rotated to drive the rotating rod 1805 to rotate, and the regulating valve 1804 rotates accordingly to change the flow area, thereby independently controlling the flow of each feed branch pipe 1803, allowing multiple high-temperature fluids to be connected at the same time. By adjusting the flow ratio of each branch pipe, mixed heat exchange is achieved, so that the heat exchanger can adapt to complex working conditions and solve the problems of single fluid type and extensive flow control in traditional single-inlet heat exchangers.
[0046] Please refer to the attached Fig.15The heat dissipation assembly 17 includes a heat dissipation frame 1701, which is fixedly connected to the outer surface of the external shell 1. The heat dissipation frame 1701 is honeycomb-shaped and hollow inside. A heat pipe 1702 is fixedly connected to the gap of the heat dissipation frame 1701, and a heat dissipation pipe 1703 is connected to the outer surface of the heat dissipation frame 1701.
[0047] In this embodiment, the heat dissipation frame 1701 is fixed on the outer surface of the external shell 1, and its honeycomb structure increases the heat dissipation area of the device itself. Its internal hollow design allows natural air convection and the introduction of coolant to enhance heat dissipation. A heat pipe 1702 is also connected to the structural gap to transfer heat. The heat dissipation frame 1701 uses the phase change heat conduction principle to quickly conduct the waste heat inside the heat exchanger to the frame surface, and is connected to the outside with a heat pipe 1703, which can be connected to an external cooling system to form a circulating heat dissipation. This component effectively reduces the overall temperature of the heat exchanger by increasing the heat dissipation area, enhancing thermal conductivity and multi-mode heat dissipation, thereby ensuring the stability of the equipment during continuous operation.
[0048] Please refer to the attached Fig.15 The interior of the heat dissipation frame 1701 is fixedly connected with heat dissipation fins 1704 , and the heat dissipation fins 1704 are evenly distributed inside the heat dissipation frame 1701 .
[0049] In this embodiment, the evenly distributed heat dissipation fins 1704 further increase the area of natural air convection and accelerate the heat dissipation efficiency of the heat dissipation frame 1701.
[0050] Please refer to the attached Figure 6 The outer surface of the spiral plate 2 is fixedly connected with heat dissipation fins 201 , and the heat dissipation fins 201 are evenly distributed on the outer surface of the spiral plate 2 .
[0051] In this embodiment, the evenly distributed heat dissipation fins 201 increase the contact area between the cold and hot fluids and improve the heat exchange efficiency of the heat exchange pipe.
[0052] Please refer to the attached Figure 1 A placing pier 19 is fixedly connected to the outer surface of the external shell 1. Above the placing pier 19, a moving ring 20 is fixedly connected to the outer surface of the external shell 1. The placing pier 19 and the moving ring 20 are located in the gap of the heat dissipation frame 1701.
[0053] In this embodiment, the placement pier 19 outside the external shell 1 is convenient for placing the equipment in a fixed working area, and the moving ring 20 is convenient for hoisting the moving equipment.
[0054] Please refer to the attached Fig. 9 and attached Fig.10 One end of the spring 9 abuts against the inner wall of the groove 8 , and the other end of the spring 9 is fixedly connected to the inner wall of the spherical head 10 .
[0055] In this embodiment, one end of the spring 9 is fixed against the other end, so as to avoid accidental breakage of the spring 9 due to inconsistent rotation speeds of the distance column 7 and the spherical head 10 when the distance column 7 is rotated.
[0056] Working principle: In actual use, firstly, the distance column 7 is threadedly connected to the outer surface of the spiral plate 2. Due to the action of the limit ring 22 at the top of the distance column 7, the spring 9 and the spherical head 10 are fixed together. Then, the multiple spiral plates 2 are spliced outward along the center point of the external shell 1 in pairs by using the quick connection assembly 4. Specifically, the quick connector 2 402 outside the spiral plate 2 on one side is slid into the slide groove 4 of the quick connector 1 401 outside the spiral plate 2 on the other side by sliding the sliding block 404 of its protruding part. 03, the sliding direction is from the outside to the inside of the external shell 1. In the process of continuous splicing, the spiral plate 2 presses the spherical head 10 to compress the spring 9, and then the spiral plate 2 slides on the outer surface of the spherical head 10 until one end of the spiral plate 2 contacts the inner wall of the external shell 1. At this time, the spherical groove 6 on the spiral plate 2 coincides with the position of the spherical head 10, and the spring 9 rebounds to bounce the spherical head 10 into the spherical groove 6. This operation is repeated until the inside of the external shell 1 is filled, and then the closed door 21 is closed.
[0057] After the equipment is assembled, it can be used. If there is only one high-temperature fluid, the high-temperature fluid will be passed into any feed branch pipe 1803; if there are multiple high-temperature fluids, they will be passed into different feed branches 1803 at the same time. The high-temperature fluid enters the diversion slot 1802 through the feed branch pipe 1803. At this time, the adjusting knob 1806 can be rotated to control the opening and closing degree of the regulating valve 1804 and thus control the flow rate of the high-temperature fluid; the high-temperature fluid enters the flow guide component 15 after passing through the diversion component 18, and the fan blades 1505 inside it rotate under the drive of the high-temperature fluid. The pre-swirl is generated by rotating the fan blades 1505 to enhance the turbulence. In addition, for different types of high-temperature fluids, the fan blades 1505 can also play a role in stirring and mixing; because different types of high-temperature fluids require different degrees of turbulence, the fan blades 1505 can be manually rotated to move the pulley 1602 to the bottom of the connecting pipe 1501 before heat exchange, and then the pulley 1602 is rotated through the movable slot 23 Slide into the appropriate adjustment groove 1601, and at the same time, under the action of the adjustment rod 1603 connected to it, drive the fan blade 1505 to deflect to a suitable angle, thereby generating a suitable pre-swirl; after the high-temperature fluid passes through the guide component 15, it enters the high-temperature feed pipe 11, and then enters the heat exchange channel 3 surrounded by multiple spiral plates 2. At this time, the fluid to be heat exchanged is simultaneously introduced into the heat exchange feed pipe 13. Under the action of the spiral plate 2, the cold and hot fluids flow in reverse along the spiral channel for heat exchange. At the same time, the outer surface of the spiral plate 2 is evenly distributed with heat dissipation fins 201, which further increase the contact area of the cold and hot fluids and improve the heat exchange efficiency. After the heat exchange is completed, the high-temperature fluid and the fluid to be heat exchanged flow out from the high-temperature discharge pipe 12 and the heat exchange discharge pipe 14 respectively.
[0058] On the other hand, after the equipment has undergone one heat exchange, its natural heat dissipation can be accelerated through the heat dissipation frame 1701 outside the external shell 1 to prepare for the next heat dissipation. Since the heat dissipation frame 1701 has a honeycomb structure and is hollow inside, and there are evenly distributed heat dissipation fins 1704 inside, the coolant can also be passed into the interior to further accelerate the heat dissipation; if part of the spiral plate 2 is damaged or needs to be cleaned during the heat exchange project, the closed door 21 will be opened to find the spiral plate 2 that needs to be replaced or cleaned, and then hold its outermost spherical head 10 and the distance column 7 connected to it, rotate the distance column 7, so that the distance column 7 is separated from the spiral plate 2 and then taken out, repeat this operation, take out all the distance columns 7 around the spiral plate 2 that needs to be replaced or cleaned, and then directly pull out the spiral plate 2 that needs to be replaced or cleaned, and then replace the new spiral plate 2 and repeat the assembly process.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite heat exchanger structure based on a spiral plate, comprising an outer shell (1), characterized in that: A spiral plate (2) is arranged inside the external shell (1), the spiral plate (2) is fan-shaped, and a plurality of the spiral plates (2) together form a heat exchange channel (3). A quick-connect assembly (4) is arranged between adjacent spiral plates (2). A thread groove (5) and a spherical groove (6) are provided on the outer surface of the spiral plate (2). The center points of the thread groove (5) and the spherical groove (6) are on the same horizontal line. A distance column (7) is connected to the inner thread of the thread groove (5). A groove (8) is provided at one end of the distance column (7) away from the thread groove (5). A spring (9) is arranged inside the groove (8). The top end of the distance column (7) is fixedly connected to a limiting ring (22). A spherical head (10) is slidably connected to the upper end of the outer surface of the distance column (7). The spring (9) is located at the distance column. (7) and the spherical head (10), the limiting ring (22) slides inside the spherical head (10), the size of the spherical head (10) is adapted to the size of the spherical groove (6), one end of the spiral plate (2) is connected to a high-heat feed pipe (11), the two sides of the heat exchange channel (3) surrounded by the plurality of spiral plates (2) are respectively connected to a high-heat discharge pipe (12) and a heat exchange feed pipe (13), the outer surface of the external shell (1) is connected to a heat exchange discharge pipe (14), the high-heat feed pipe (11) passes through the external shell (1) and is connected to a flow guide component (15), an adjusting component (16) is arranged inside the flow guide component (15), the outer surface of the external shell (1) is provided with a heat dissipation component (17), and the side surface flange of the external shell (1) is connected to a closed door (21).
2. A composite heat exchanger structure based on a spiral plate according to claim 1, characterized in that: The quick-connect assembly (4) comprises a quick connector 1 (401) and a quick connector 2 (402), wherein the quick connector 1 (401) and the quick connector 2 (402) are fixedly connected at one end of the adjacent spiral plate (2), a slide groove (403) is provided inside the quick connector 1 (401), a sliding block (404) is fixedly connected to the outer surface of the quick connector 2 (402), the sliding block (404) is adapted to the slide groove (403), and a gasket (405) is slidably connected to the outer surface of the quick connector 2 (402).
3. The composite heat exchanger structure based on spiral plates according to claim 1, characterized in that: The flow guide component (15) comprises a connecting pipe (1501), one end of which is flange-connected to one end of the high-heat feed pipe (11), the two ends of the interior of the connecting pipe (1501) are fixedly connected with connecting rods (1502), the connecting pipe (1501) is fixedly connected with a turntable (1503) through a plurality of connecting rods (1502), a rotating shaft (1504) is rotatably connected between two of the turntables (1503), the outer surface of the rotating shaft (1504) is rotatably connected with a fan blade (1505), and the other end of the connecting pipe (1501) is flange-connected with a diversion component (18).
4. A composite heat exchanger structure based on spiral plates according to claim 3, characterized in that: The adjustment component (16) comprises an adjustment groove (1601), wherein a plurality of the adjustment grooves (1601) are provided at both ends of the interior of the connecting tube (1501), a movable groove (23) is provided between the plurality of the adjustment grooves (1601), and the movable groove (23) is located directly below the connecting tube (1501), and the adjustment groove (1601) is located between the connecting rod (1502) and the fan blade (1505), a pulley (1602) is slidably connected inside the adjustment groove (1601), an adjustment rod (1603) is provided between the two pulleys (1602), the adjustment rod (1603) passes through and is fixedly connected to the interior of the fan blade (1505), and the pulley (1602) is rotatably connected to both ends of the adjustment rod (1603).
5. The composite heat exchanger structure based on spiral plates according to claim 3 is characterized in that: The diversion assembly (18) comprises a connection block (1801), wherein the connection block (1801) is flange-connected to the other end of the connection pipe (1501), a plurality of diversion grooves (1802) are provided inside the connection block (1801), the connection block (1801) is connected to a plurality of feed branch pipes (1803) through the diversion grooves (1802), a regulating valve (1804) is rotatably connected inside the diversion groove (1802), a rotating rod (1805) is fixedly connected to the outer surface of the regulating valve (1804), and one end of the rotating rod (1805) passes through the connection block (1801) and is fixedly connected to an adjusting knob (1806).
6. The composite heat exchanger structure based on spiral plates according to claim 1, characterized in that: The heat dissipation assembly (17) comprises a heat dissipation frame (1701), the heat dissipation frame (1701) is fixedly connected to the outer surface of the external shell (1), the heat dissipation frame (1701) is honeycomb-shaped and hollow inside, a heat pipe (1702) is fixedly connected to the gap of the heat dissipation frame (1701), and the outer surface of the heat dissipation frame (1701) is connected to a heat dissipation pipe (1703).
7. A composite heat exchanger structure based on spiral plates according to claim 6, characterized in that: The interior of the heat dissipation frame (1701) is fixedly connected with heat dissipation fins 1 (1704), and the heat dissipation fins 1 (1704) are evenly distributed inside the heat dissipation frame (1701).
8. The composite heat exchanger structure based on spiral plates according to claim 1, characterized in that: The outer surface of the spiral plate (2) is fixedly connected with a second heat dissipation fin (201), and the second heat dissipation fin (201) is evenly distributed on the outer surface of the spiral plate (2).
9. The composite heat exchanger structure based on spiral plates according to claim 6, characterized in that: The outer surface of the external shell (1) is fixedly connected to a placement pier (19), and above the placement pier (19), the outer surface of the external shell (1) is fixedly connected to a moving ring (20), and the placement pier (19) and the moving ring (20) are located in the gap of the heat dissipation frame (1701).
10. The composite heat exchanger structure based on spiral plates according to claim 1, characterized in that: One end of the spring (9) abuts against the inner wall of the groove (8), and the other end of the spring (9) is fixedly connected to the inner wall of the spherical head (10).