A high-efficiency heat exchanger

By designing a combination of V-shaped scraper and airbag electromagnet, the problem of condensate being easily blown off during scraping is solved, and efficient condensate collection and gas cooling effect is achieved.

CN119879628BActive Publication Date: 2025-08-22LUOYANG DINGRUI ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202510369545.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-08-22
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

During the process of scraping the condensed water with the existing heat exchanger, the front scraping plate is located below, and the condensed water is easily blown off by the airflow, resulting in failure in collection and affecting the cooling effect.

Method used

The lower side of the design scraper is in a V-shaped shape, which uses the gravity of the condensate water to drip, and through the cooperation of the airbag and the electromagnet, it prevents the condensate water from re-adhesively and enhances the cleaning effect.

Benefits of technology

It improves the collection efficiency of condensate, ensures the cooling effect of gas in the air outlet, and enhances the cleaning effect and heat transfer efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a high-efficiency heat exchanger, relating to the technical field of heat exchange devices, which includes a cooling component and a power component; the cooling component is used to exchange heat with air, the cooling component includes a heat exchange shell and an air outlet; the heat exchange shell has an air outlet on one side, and the air outlet passes through the heat exchange shell; the power component is arranged on one side of the heat exchange shell; it also includes a cleaning component, which includes a scraper; the scraper is arranged on the power component, and the scraper is located in the air outlet; it is possible to change the lower side of the scraper into a V shape, which can more conveniently collect more condensed water. During the descent of the scraper, the scraper is close to the side where the wind enters, and the condensed water is blown to the lower tip of the scraper, and the condensed water drips by its own gravity; the scraper itself can intercept the side away from the wind entrance to avoid the condensed water being blown out and splashing to all sides due to the action of the wind, so that it can drip by its own gravity or be drained by the scraper.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat exchange devices, and in particular to a high-efficiency heat exchanger. Background Art

[0002] A heat exchanger, also known as a heat exchanger, is a device that transfers some of the heat from a hot fluid to a cold fluid. In the chemical, petroleum, power, food, and many other industrial processes, heat exchangers play a vital role, serving as heaters, coolers, condensers, evaporators, and reboilers, enabling heat transfer and recovery.

[0003] In the process of heat exchange through cooling water in the existing heat exchanger, when the gas enters the flow channel, due to the low temperature of the channel and the temperature difference, the moisture contained in the incoming air will condense in the channel. The device has a poor effect on cleaning the condensed water. The condensed water will reduce the cooling effect of the channel in the heat exchanger and affect the humidity of the flowing gas in the channel.

[0004] For example, an indirect evaporative cooler provided by authorization announcement No. CN119063514B, after condensed water adheres to the heat exchange plate, the humidity of the air discharged from the primary air outlet will increase, and the humidity in the dry channel is monitored by the humidity monitoring module. When the humidity reaches the preset value, the driving module drives the linkage module and the condensed water elimination module to move, thereby scraping off the condensed water adhered to the heat exchange plate, and the scraped and remaining condensed water is guided into the receiving box through the circulation groove through the inclined plate part, and the collected water is discharged through the drainage pipe fitting, thereby preventing the condensed water adhered to the heat exchange plate from affecting the cooling effect of the dry channel in the heat exchanger.

[0005] It has major disadvantages: the rear end scraping plate and the front end scraping plate are in an inclined state during the descent process, and the front end scraping plate is located at the bottom and at the primary air exhaust port. During the descent process, the scraped condensed water will gather at the end of the front end scraping plate away from the rear end scraping plate, and because there is always gas flowing between the primary air inlet and the primary air exhaust port, the gas will easily blow off the condensed water gathered at one end of the front end scraping plate during the flow process, resulting in scraping and collection failure. Summary of the Invention

[0006] The embodiment of the present application solves the problem in the prior art that the rear end scraper plate and the front end scraper plate are in an inclined state during the descent process, and the front end scraper plate is located at the bottom and at the primary air outlet. During the descent process, the scraped condensed water will gather at the end of the front end scraper plate away from the rear end scraper plate, and since there is always gas flowing between the primary air inlet and the primary air outlet, the gas is likely to blow off the condensed water gathered at one end of the front end scraper plate during the flow, resulting in failure of scraping and collection. The lower side of the scraper is changed into a V-shape, which can more conveniently collect more condensed water. During the descent of the scraper, the scraper is close to the side where the wind enters, and the condensed water is blown to the lower tip of the scraper, and drips by the gravity of the condensed water itself; the scraper itself can intercept the side away from the wind entrance, to avoid the condensed water being blown out and splashing to all sides due to the action of the wind, so that it can drip by its own gravity or the drainage of the scraper, and gather in the middle of the lower end of the scraper and drip, thereby improving the collection efficiency and ensuring the cooling effect of the gas in the air outlet.

[0007] The embodiment of the present application provides a high-efficiency heat exchanger, including a cooling component and a power component;

[0008] The cooling assembly is used to exchange heat with air, and the cooling assembly includes a heat exchange shell and an air outlet;

[0009] One side of the heat exchange shell is provided with an air outlet, and the air outlet passes through the heat exchange shell;

[0010] The power assembly is arranged on one side of the heat exchange shell;

[0011] Also included is a cleaning assembly, the cleaning assembly including a scraper;

[0012] The scraper is arranged on the power assembly, is located in the air outlet, is in the shape of a triangular prism, and has a cross section of an isosceles triangle. The intersection of the two sides of the isosceles triangle of the scraper cross section faces downward.

[0013] As an improvement, in the initial state, the upper side of the scraper is in close contact with the upper side of the tuyere;

[0014] The lower side of the air outlet passes through the heat exchange shell, and both sides of the scraper extend out of the air outlet;

[0015] There are multiple air outlets, which are evenly spaced. The number of scrapers is consistent with the number of air outlets and corresponds one to one.

[0016] As an improvement, the cooling assembly further includes a water inlet, a water tank, a fan, a fixing frame, a water spray frame, a bottom plate, a limiting groove, a drain port, a humidity sensor and a water pump;

[0017] The upper side of the heat exchange shell is provided with a water inlet, which passes through the heat exchange shell. The number of the water inlets is consistent with the number of gaps between the multiple air vents, and they correspond one to one;

[0018] A fixing frame is fixed on the upper side of the heat exchange shell, and a water spray frame is provided on the lower side of the fixing frame. The number of the water spray frames is consistent with the number of water inlets and corresponds one to one. The output end of the water spray frame faces the water inlet.

[0019] The water pump is fixed on a fixing frame, the output end of the water pump is connected to the water spray frame, and the input end of the water pump is connected to a water source;

[0020] The upper side of the bottom plate is fixed to the lower side of the heat exchange shell, and the bottom plate is provided with a limiting groove, and the lower ends of the air inlet and the water inlet are both connected to the upper end opening of the limiting groove;

[0021] The lower openings of the air inlet and the water inlet are completely located above the limiting groove;

[0022] The limiting groove is in the shape of a triangular prism, and the cross section of the limiting groove is an isosceles triangle, with the intersection of the two sides of the isosceles triangle of the limiting groove cross section facing downward;

[0023] A drain outlet is provided under the limiting groove, a water tank is fixed on the lower side of the bottom plate, the lower end of the drain outlet is connected to the water tank, and a drain valve is provided on one side of the water tank;

[0024] The fan is fixed on the water tank and is located on one side of the heat exchange shell. The fan is located on one side of the air outlet, and the humidity sensor is fixed on the output end of the fan;

[0025] The power assembly is located between the fan and the heat exchange shell;

[0026] The power assembly includes a first mounting plate, an electric slide, a slider, a connecting plate and a second mounting plate;

[0027] The first mounting plate is fixed to the side of the heat exchange shell close to the fan, and the second mounting plate is fixed to the side of the bottom plate close to the fan;

[0028] The mounting plate 1 is located above the air outlet;

[0029] There are two electric slides and two sliding blocks respectively, and they correspond one to one;

[0030] The two electric slides are symmetrically fixed between the first mounting plate and the second mounting plate, the sliders are slidably arranged on the electric slides, and the two ends of the connecting plate are respectively fixed on the sides of the two sliders close to each other;

[0031] One end of the scraper is fixed to the lower side of the connecting plate.

[0032] As an improvement, after the scraper is lowered, it is completely fitted into the limiting groove;

[0033] The length direction of the electric slide is perpendicular to the ground, and the sliding direction of the slider is the sliding direction of the electric slide.

[0034] As an improvement, the cleaning assembly further includes a fitting part, an air pump part and a communication port;

[0035] The number of the laminating parts is consistent with the number of the scrapers, and they correspond one to one;

[0036] A gap is left between the scraper and the inner wall of the tuyere;

[0037] The fitting member includes two airbags, each of which is V-shaped and symmetrically fixed on both sides of the scraper near the inner wall of the air outlet;

[0038] The scraper is hollow inside, the air pump component is fixed on the top side of the scraper, the air pump component includes an expansion air pump, and the output end of the expansion air pump in the air pump component is connected to the inside of the airbag;

[0039] The scraper has a communication port on the side surface, and the communication port is connected to the scraper cavity;

[0040] The input end of the expansion air pump in the air pump member is communicated with the internal cavity of the scraper.

[0041] As an improvement, air outlets extend from both ends of the V-shaped opening of the airbag.

[0042] As an improvement, the cleaning assembly further includes a mounting groove, an electromagnet and a deformable member;

[0043] The scraper is symmetrically provided with mounting grooves on both sides close to the inner wall of the air outlet, the mounting grooves are V-shaped, and the mounting grooves are located in the V-shaped opening of the airbag;

[0044] The number of the electromagnets is consistent with the sum of the number of the scraper side mounting grooves, and they correspond one to one;

[0045] The shape of the electromagnet is the same as that of the mounting groove, and the electromagnet is fixed in the mounting groove;

[0046] The number of the deformable parts is consistent with the sum of the number of the airbags, and they correspond one to one;

[0047] The deformable member includes an iron block, and one deformable block includes a plurality of iron blocks;

[0048] A plurality of iron blocks are evenly spaced and fixed in the air bag, and the plurality of iron blocks are distributed in a V shape.

[0049] As an improvement, after the airbag is inflated, the iron block does not contact the inner wall of the air port, and the iron block is located on the upper side of the airbag.

[0050] As an improvement, the cleaning assembly further comprises an air inlet, a separation membrane, a wiping bag, an expansion pump and an air blowing pump;

[0051] There are multiple separation membranes, which are evenly spaced and fixed in the airbag. The multiple separation membranes divide the cavity of the airbag into multiple cavities that are not connected to each other.

[0052] The number of the wiping bags is consistent with the number of the air bags, and they correspond one to one. The wiping bags are located in the V-shaped openings of the air bags, and the wiping bags are fixed on the scraper.

[0053] The two ends of the wiping bag in the length direction are fixed on the air bag, and the surface of the wiping bag is provided with fluff;

[0054] The number of expansion air pumps in the air pump component is consistent with the number of cavities separated by the separation membrane in the airbag, and they correspond one to one;

[0055] The expansion pump and the air blowing pump are both fixed on the top side of the expansion pump;

[0056] The output end of the expansion pump is communicated with the interior of the wiping bag;

[0057] The scraper is provided with air inlets on both sides;

[0058] The output end of the air pump is connected to the air inlets on both sides of the scraper;

[0059] The input ends of the expansion pump and the air blowing pump are both communicated with the inner cavity of the scraper.

[0060] As an improvement, after the air bag and the wiping bag are expanded and come into contact with the inner wall of the air outlet, an inflatable cavity is formed between the air bag, the wiping bag and the air outlet;

[0061] The air inlet is located in an air-filled cavity formed among the airbag, the wiping bag and the air outlet, and the air-filled cavity formed among the airbag, the wiping bag and the air outlet is located in the air outlet.

[0062] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0063] First, the lower side of the scraper is made into a V-shape, which can more conveniently collect more condensed water. During the descent of the scraper, the scraper is close to the side where the wind enters, blowing the condensed water to the lower tip of the scraper, and dripping by the condensed water's own gravity. The scraper itself can intercept the side away from the wind entrance, preventing the condensed water from being blown out and splashing in all directions due to the action of the wind. The condensed water can drip by its own gravity or the drainage of the scraper, gathering in the middle of the lower end of the scraper, thereby improving the collection efficiency and ensuring the cooling effect on the gas in the air outlet.

[0064] Secondly, air bags are fixed on both sides of the scraper to prevent condensed water from reattaching. When the scraper rises, the air bags retract and do not directly contact the inner wall of the air outlet, effectively preventing the scraped condensed water from reattaching to the inner wall of the air outlet due to the movement of the scraper, and preventing the upper side from scraping condensed water during the scraper's rise, thereby improving the cleaning effect; the air bags can fit tightly against the inner wall of the air outlet in the expanded state, thereby improving the thoroughness and uniformity of wiping; the air bags will generate a certain amount of vibration during the expansion and contraction process, shaking off the condensed water remaining on the surface of the air bag and the lower side of the scraper, preventing it from dripping onto the inner wall of the air outlet due to the action of wind during the rising process, thereby ensuring the cooling effect on the gas in the air outlet;

[0065] Third, it enhances the effect of shedding condensed water. When the electromagnet is energized to absorb the iron block, the airbag is deformed. Then the electromagnet is de-energized, and the iron block is reset under the elastic force of the airbag. Vibration is generated in this process, which effectively shakes off the condensed water accumulated under the scraper, on the lower side of the airbag and on the inner wall of the air outlet, thereby improving the cleaning and collection effect, thereby further ensuring the cooling effect of the gas in the air outlet. During the vibration process, the airbag hits the inner wall of the air outlet, causing the cooling water sprayed in the water inlet to vibrate. This vibration breaks the thermal boundary layer between the cooling water and the inner wall, enhancing the heat transfer efficiency, thereby improving the cooling efficiency of the entire device and the heat exchange effect. When the scraper moves to the lowest end, the electromagnet is intermittently energized to cause the airbag to deform and vibrate, further improving the vibration effect and shaking off the condensed water on the surface.

[0066] Fourthly, through the intermittent rapid contraction and expansion of different positions of the cavity in the airbag, the gas in the inflatable cavity formed between the airbag, the wiping bag and the air outlet is ejected, and the gas is ejected downward from the inside. The gas acts on the accumulated condensed water, and blows the condensed water downward quickly, thereby improving the collection and cleaning effect of the condensed water; when the wiping bag contracts intermittently, the blown gas can dry the inner wall of the air outlet; and in the process of descending and rising, the remaining water stains are wiped by the fluff on the surface of the wiping bag, further improving the cleaning effect; in the inflatable cavity formed between the airbag, the wiping bag and the air outlet, the gas is continuously injected to dry the remaining water stains inside, further ensuring the cooling effect of the gas in the air outlet. BRIEF DESCRIPTION OF THE DRAWINGS

[0067] Figure 1 This is a front sectional view of a high-efficiency heat exchanger of the present invention;

[0068] Figure 2 This is a three-dimensional diagram of a high-efficiency heat exchanger of the present invention;

[0069] Figure 3 This is a left side view of a heat exchange shell of a high-efficiency heat exchanger according to the present invention;

[0070] Figure 4This is a left side sectional view of a heat exchange shell of a high-efficiency heat exchanger according to the present invention;

[0071] Figure 5 This is a three-dimensional cross-sectional view of a heat exchange shell of a high-efficiency heat exchanger of the present invention;

[0072] Figure 6 This is a three-dimensional diagram of a heat exchange shell of a high-efficiency heat exchanger of the present invention;

[0073] Figure 7 This is a top view of a heat exchange shell of a high-efficiency heat exchanger of the present invention;

[0074] Figure 8 This is a three-dimensional diagram of a scraper of a high-efficiency heat exchanger of the present invention;

[0075] Figure 9 Schematic diagram of the air bag installation of a high-efficiency heat exchanger of the present invention Figure 1 ;

[0076] Figure 10 This is a cross-sectional view of a scraper of a high-efficiency heat exchanger of the present invention;

[0077] Figure 11 Schematic diagram of the air bag installation of a high-efficiency heat exchanger of the present invention Figure 2 ;

[0078] Figure 12 This is a schematic diagram of the air bag expansion of a high-efficiency heat exchanger of the present invention;

[0079] Figure 13 This is a schematic diagram of the airbag state when the scraper of a high-efficiency heat exchanger of the present invention is lowered Figure 1 ;

[0080] Figure 14 This is a schematic diagram of the installation of iron blocks of a high-efficiency heat exchanger of the present invention;

[0081] Figure 15 This is a schematic diagram of an air bag expansion state of a high-efficiency heat exchanger of the present invention;

[0082] Figure 16 This is a schematic diagram of the airbag state when the scraper of a high-efficiency heat exchanger of the present invention is lowered Figure 2 ;

[0083] Figure 17 This is a schematic diagram of the installation of an electromagnet of a high-efficiency heat exchanger of the present invention;

[0084] Figure 18 This is a schematic diagram of the installation of a separator membrane for a high-efficiency heat exchanger according to the present invention;

[0085] Figure 19 This is a schematic diagram of the installation of an expansion pump for a high-efficiency heat exchanger of the present invention.

[0086] In the figure: 100, cooling assembly; 110, heat exchange shell; 111, air outlet; 112, water inlet; 120, water tank; 130, fan; 140, fixing frame; 150, water spray frame; 160, bottom plate; 161, limit groove; 162, drain outlet; 170, humidity sensor; 180, water pump;

[0087] 200, cleaning assembly; 210, scraper; 211, mounting groove; 212, air inlet; 213, communication port; 220, air bag; 221, separation membrane; 230, air pump component; 240, electromagnet; 250, iron block; 260, wiping bag; 270, expansion pump; 280, air blowing pump;

[0088] 300, power assembly; 310, mounting plate 1; 320, electric slide; 330, slider; 340, connecting plate; 350, mounting plate 2. DETAILED DESCRIPTION

[0089] To facilitate understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.

[0090] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are for illustrative purposes only and do not represent the only implementation method.

[0091] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains; the terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more of the associated listed items.

[0092] Example 1: Figures 1-8 As shown, the present application provides a high-efficiency heat exchanger, comprising a cooling assembly 100 and a power assembly 300;

[0093] The cooling assembly 100 is used to exchange heat with air, and the cooling assembly 100 includes a heat exchange shell 110 and an air outlet 111;

[0094] The heat exchange shell 110 has an air vent 111 on one side, the air vent 111 is used for air intake, and the air vent 111 passes through the heat exchange shell 110;

[0095] The power assembly 300 is disposed on one side of the heat exchange shell 110;

[0096] Also included is a cleaning assembly 200 , the cleaning assembly 200 including a scraper 210 ;

[0097] The scraper 210 is provided on the power assembly 300 and is located in the air outlet 111. The scraper 210 is in the shape of a triangular prism, and the cross section of the scraper 210 is an isosceles triangle, with the intersection of the two sides of the isosceles triangle facing downward.

[0098] In the initial state, the upper side of the scraper 210 is in close contact with the upper side of the air outlet 111;

[0099] The lower side of the air outlet 111 passes through the heat exchange shell 110, and both sides of the scraper 210 extend out of the air outlet 111;

[0100] There are multiple air vents 111, which are evenly spaced. The number of scrapers 210 is consistent with the number of air vents 111, and they correspond one to one.

[0101] The cooling assembly 100 further includes a water inlet 112, a water tank 120, a fan 130, a fixing frame 140, a water spray frame 150, a bottom plate 160, a limiting groove 161, a drain port 162, a humidity sensor 170 and a water pump 180;

[0102] The upper side of the heat exchange shell 110 is provided with a water inlet 112 , which passes through the heat exchange shell 110 . The number of the water inlets 112 is the same as the number of the gaps between the multiple air vents 111 , and they correspond one to one.

[0103] The water inlet 112 is used to flow cooling water to cool the side wall of the air outlet 111;

[0104] A fixing frame 140 is fixed on the upper side of the heat exchange shell 110, and a water spraying frame 150 is provided on the lower side of the fixing frame 140. The number of the water spraying frames 150 is the same as the number of the water inlets 112, and they correspond one to one. The output end of the water spraying frame 150 faces the water inlet 112.

[0105] The water pump 180 is fixed on the fixing frame 140 , the output end of the water pump 180 is connected to the water spray frame 150 , and the input end of the water pump 180 is connected to the water source;

[0106] When the water pump 180 is working, water is sprayed from the water spray rack 150 toward the water inlet 112 to cool the side of the air outlet 111;

[0107] The upper side of the bottom plate 160 is fixed to the lower side of the heat exchange shell 110. The bottom plate 160 has a limiting groove 161. The lower ends of the air outlet 111 and the water inlet 112 are both connected to the upper end opening of the limiting groove 161.

[0108] The lower openings of the air outlet 111 and the water inlet 112 are completely located above the limiting groove 161;

[0109] The limiting groove 161 is in the shape of a triangular prism, and the cross section of the limiting groove 161 is an isosceles triangle, with the intersection of the two sides of the isosceles triangle facing downwards;

[0110] After the scraper 210 descends, it is completely fitted into the limiting groove 161;

[0111] A drain port 162 is provided under the limiting groove 161. The water tank 120 is fixed to the lower side of the bottom plate 160. The lower end of the drain port 162 is connected to the water tank 120. A drain valve is provided on one side of the water tank 120.

[0112] After the scraper 210 scrapes off the condensed water, the condensed water slides into the limiting groove 161 and flows into the water tank 120 through the drain port 162 for storage. The cooling water flowing in the water inlet 112 slides into the limiting groove 161 and flows into the water tank 120 through the drain port 162 for storage.

[0113] The fan 130 is fixed on the water tank 120 and is located on one side of the heat exchange shell 110. The fan 130 is located on one side of the air outlet 111. The humidity sensor 170 is fixed on the output end of the fan 130.

[0114] The humidity sensor 170 is used to detect the humidity of the output air;

[0115] The power assembly 300 is located between the fan 130 and the heat exchange shell 110;

[0116] The power assembly 300 includes a mounting plate 1 310 , an electric slide 320 , a slider 330 , a connecting plate 340 and a mounting plate 2 350 ;

[0117] The first mounting plate 310 is fixed to the side of the heat exchange shell 110 close to the fan 130, and the second mounting plate 350 is fixed to the side of the bottom plate 160 close to the fan 130;

[0118] The mounting plate 1 310 is located above the air outlet 111;

[0119] There are two electric slides 320 and two sliders 330, and they correspond one to one.

[0120] The two electric slides 320 are symmetrically fixed between the first mounting plate 310 and the second mounting plate 350. The slider 330 is slidably arranged on the electric slide 320. The two ends of the connecting plate 340 are respectively fixed to the side of the two sliders 330 close to each other.

[0121] One end of the scraper 210 is fixed to the lower side of the connecting plate 340;

[0122] When the electric slide 320 is working, it drives the scraper 210 to rise or fall in the air outlet 111;

[0123] The length direction of the electric slide 320 is perpendicular to the ground, and the sliding direction of the slider 330 is the sliding direction of the electric slide 320;

[0124] The humidity sensor 170 , the electric slide 320 and the fan 130 are all existing technologies and are not described in detail here.

[0125] During use, the fan 130 is started, and the external air is sucked into the air vent 111 and discharged. In this process, heat exchange is performed through the side wall of the air vent 111; during the start-up of the fan 130, the water spray rack 150 works, and the cooling water is sprayed into the water inlet 112 to cool the side wall of the air vent 111. The cooling water flows into the limiting groove 161 and flows into the water tank 120 through the drain port 162 for storage. The stored water can be used again after being discharged through the drain valve on one side after cooling. Due to the effect of temperature difference, a large amount of heat will accumulate in the air vent 111 after long-term use. Condensed water, after the humidity sensor 170 detects an increase in the humidity of the output air, the fan 130 is turned off and the electric slide 320 is started, driving the scraper 210 to move from top to bottom to scrape the condensed water on the side wall of the air outlet 111. A large amount of condensed water is gathered at the lower end of the middle part through the inclined bottom side of the scraper 210 and drips into the limiting groove 161. The condensed water can drip from top to bottom in the limiting groove 161 and enter the water tank 120 for storage; the scraper 210 moved to the bottom side is moved and reset to the upper end after scraping once, which is convenient for the next side to scrape the condensed water, and then the fan 130 is started again to exchange heat with the air.

[0126] Compared with the prior art, the lower side of the scraper 210 is made into a V-shape, which can more conveniently collect more condensed water. During the descent of the scraper 210, the scraper 210 is close to the side where the wind enters, and the condensed water is blown to the lower tip of the scraper 210, and drips by the gravity of the condensed water itself; the scraper 210 itself can intercept the side away from the wind entrance, to avoid the condensed water being blown out and splashing to all sides due to the action of the wind, so that it can drip by its own gravity or the drainage of the scraper 210, and gather in the middle of the lower end of the scraper 210 and drip, thereby improving the collection efficiency and ensuring the cooling effect on the gas in the air outlet 111.

[0127] Example 2: When using Example 1, the condensed water in the air outlet 111 is scraped off by the up and down movement of the scraper 210. However, during use, when the side of the scraper 210 is rising, the condensed water remaining under the scraper 210 will re-attach to the inner wall of the air outlet 111, resulting in a poor cleaning effect; and because the air outlet 111 is in a connected state and is always ventilated, the condensed water will re-attach to the upper part after the scraper 210 scrapes it, and will re-attach to the upper end during the rising process of the scraper 210. Based on this, the solution of Example 1 is improved, such as Figures 9-13 As shown:

[0128] The cleaning assembly 200 further includes a fitting member, an air pump member 230 and a communication port 213;

[0129] The number of the laminating parts is consistent with the number of the scrapers 210 and corresponds one to one;

[0130] A gap is left between the scraper 210 and the inner wall of the air outlet 111;

[0131] The fitting includes two airbags 220, which are V-shaped and symmetrically fixed on both sides of the scraper 210 near the inner wall of the air outlet 111;

[0132] The airbag 220 has air outlets 111 extending from both ends of the V-shaped opening;

[0133] The scraper 210 is hollow inside, and the air pump member 230 is fixed to the top side of the scraper 210. The air pump member 230 includes an expansion air pump, and the output end of the expansion air pump in the air pump member 230 is connected to the inside of the air bag 220.

[0134] The upper side of the scraper 210 is provided with a communication port 213, and the communication port 213 is connected to the cavity of the scraper 210;

[0135] The input end of the expansion air pump in the air pump member 230 is in communication with the internal cavity of the scraper 210;

[0136] When the expansion air pump in the air pump member 230 is working, the air bag 220 is expanded or retracted.

[0137] During use, when the scraper 210 is used to clean the inner wall of the air outlet 111, the airbag 220 expands and fits the inner wall of the air outlet 111. When the scraper 210 is descending, the condensed water on the inner wall of the air outlet 111 is scraped off by the airbag 220. After the scraper 210 finishes scraping, the airbag 220 continues to expand and contract, generating vibration to shake off the condensed water on the surface; when the scraper 210 needs to rise, the airbag 220 deflates and does not contact the inner wall of the air outlet 111.

[0138] The airbags 220 are fixed on both sides of the scraper 210 to prevent the condensed water from reattaching. During the rising process of the scraper 210, the airbags 220 retract and do not directly contact the inner wall of the air outlet 111, effectively preventing the scraped condensed water from reattaching to the inner wall of the air outlet 111 due to the movement of the scraper 210, and preventing the upper side from scraping the condensed water during the rising process of the scraper 210, thereby improving the cleaning effect; the airbags 220 can fit tightly against the inner wall of the air outlet 111 in the expanded state, thereby improving the thoroughness and uniformity of wiping; during the expansion and retraction process, the airbags 220 will generate a certain vibration, which will shake off the condensed water remaining on the surface of the airbag 220 and the lower side of the scraper 210, thereby preventing the condensed water from dripping onto the inner wall of the air outlet 111 due to the action of wind during the rising process, thereby ensuring the cooling effect on the gas in the air outlet 111.

[0139] Example 3: When using Example 2, the scraper 210 moves up and down, and the airbag 220 expands and fits to clean the condensed water on the inner wall of the air outlet 111. However, during use, the airbag 220 alone has a poor cleaning effect on the condensed water. Based on this, improvements are made to Example 2, such as Figure 14-17 As shown:

[0140] The cleaning assembly 200 further includes a mounting groove 211, an electromagnet 240 and a deformable member;

[0141] The scraper 210 has mounting grooves 211 symmetrically on both sides of the inner wall near the air outlet 111. The mounting grooves 211 are V-shaped and are located in the V-shaped opening of the airbag 220.

[0142] The number of the electromagnets 240 is consistent with the sum of the number of the mounting grooves 211 on the sides of the scrapers 210, and they correspond one to one;

[0143] The electromagnet 240 has the same shape as the mounting groove 211 , and the electromagnet 240 is fixed in the mounting groove 211 ;

[0144] The number of the deformable parts is consistent with the sum of the number of the airbags 220 and corresponds one to one;

[0145] The deformable member includes an iron block 250 , and one deformable block includes a plurality of iron blocks 250 ;

[0146] A plurality of iron blocks 250 are evenly spaced and fixed in the air bag 220, and the plurality of iron blocks 250 are distributed in a V shape;

[0147] After the airbag 220 is inflated, the iron block 250 does not contact the inner wall of the air port 111, and the iron block 250 is located on the upper side of the airbag 220;

[0148] When the electromagnet 240 is powered on, the iron block 250 is attracted to the airbag 220 to deform. When the electromagnet 240 is powered off, the iron block 250 is reset by the elastic force of the airbag 220 to deform the airbag 220 and simultaneously hit the inner wall of the air outlet 111 .

[0149] After the airbag 220 on the side of the scraper 210 is inflated, it is pressed against the inner wall of the air outlet 111. During the process of the scraper 210 descending, the airbag 220 will be deformed upward due to the friction between it and the inner wall of the air outlet 111. At this time, the electromagnet 240 is energized to attract the iron block 250. When the electromagnet 240 attracts the iron block 250, the airbag 220 is deformed. After that, the electromagnet 240 is de-energized, and the iron block 250 is reset by the elastic force of the airbag 220, and the airbag 220 is deformed as a whole. The scraper 210 generates vibrations to shake off the condensed water accumulated on the surface below the scraper 210 and the airbag 220, causing the accumulated condensed water to drip or provide power to drain it gradually downward; and in the process of vibration, it can hit the inner wall of the air outlet 111, which can make the cooling water sprayed in the water inlet 112 vibrate, breaking the thermal boundary layer between the cooling water and the inner wall; when the scraper 210 moves to the lowermost end, the electromagnet 240 is intermittently energized, causing the airbag 220 to deform and vibrate, thereby shaking off the condensed water on the surface.

[0150] To enhance the effect of shedding condensed water, when the electromagnet 240 is energized to attract the iron block 250, the airbag 220 is deformed, and then the electromagnet 240 is de-energized, and the iron block 250 is reset under the action of the elastic force of the airbag 220. Vibration is generated in this process, which effectively shakes off the condensed water accumulated under the scraper 210, on the lower side of the airbag 220 and on the inner wall of the air outlet 111, thereby improving the cleaning and collection effect, thereby further ensuring the cooling effect of the gas in the air outlet 111; the airbag 220 hits the inner wall of the air outlet 111 during the vibration process, causing the cooling water sprayed in the water inlet 112 to vibrate as well. This vibration breaks the thermal boundary layer between the cooling water and the inner wall, enhancing the heat transfer efficiency; thereby improving the cooling efficiency of the entire device and improving the heat exchange effect; when the scraper 210 moves to the lowest end, the electromagnet 240 is intermittently energized, causing the airbag 220 to deform and vibrate, further improving the vibration effect, and shaking off the condensed water on the surface.

[0151] Embodiment 4: In embodiment 3, the electromagnet 240 adsorbs the iron block 250 and then turns off the power, thereby causing the airbag 220 to vibrate, thereby cleaning the condensed water accumulated under the scraper 210, on the lower side of the airbag 220 and on the inner wall of the air outlet 111; the device can also be further improved to improve the collection and cleaning effect of the condensed water. Based on this, the solution of embodiment 3 is improved, such as Figure 18-19 As shown:

[0152] The cleaning assembly 200 further includes an air inlet 212, a separation membrane 221, a wiping bag 260, an inflation pump 270 and an air blowing pump 280;

[0153] There are multiple separation membranes 221, which are evenly spaced and fixed in the airbag 220. The multiple separation membranes 221 divide the cavity of the airbag 220 into multiple cavities that are not connected to each other;

[0154] The number of the wiping bags 260 is consistent with the number of the air bags 220 and corresponds one to one. The wiping bags 260 are located in the V-shaped opening of the air bags 220 and are fixed on the scraper 210.

[0155] The two ends of the wiping bag 260 in the length direction are fixed on the air bag 220, and the surface of the wiping bag 260 is covered with fluff;

[0156] The number of expansion air pumps in the air pump component 230 is consistent with the number of cavities separated by the separation membrane 221 in the airbag 220, and they correspond one to one;

[0157] The expansion pump 270 and the air blowing pump 280 are both fixed on the top side of the expansion pump 270;

[0158] The output end of the expansion pump 270 is connected to the interior of the wiping bag 260;

[0159] The expansion pump 270 works to expand the wiping bag 260, and the fluff on the surface of the wiping bag 260 absorbs the water stains remaining on the inner wall of the air outlet 111;

[0160] After the airbag 220 and the wiping bag 260 expand and come into contact with the inner wall of the air outlet 111, an inflatable cavity is formed between the airbag 220, the wiping bag 260 and the air outlet 111.

[0161] The scraper 210 has air inlets 212 on both sides. The air inlets 212 are located in the air-filled cavity formed between the airbag 220, the wiping bag 260 and the air outlet 111. The air-filled cavity formed between the airbag 220, the wiping bag 260 and the air outlet 111 is located in the air outlet 111.

[0162] The output end of the air pump 280 is connected to the air inlets 212 on both sides of the scraper 210;

[0163] Input ends of the expansion pump 270 and the air blowing pump 280 are both connected to the inner cavity of the scraper 210 .

[0164] During use, the expansion air pump in the air pump part 230 works together with the expansion pump 270 to expand the airbag 220 and the wiping bag 260 together, and press against the inner wall of the air outlet 111. When the scraper 210 descends, the airbag 220 descends together with the condensed water, scrapes off the condensed water on the inner wall of the air outlet 111, and absorbs the remaining water stains through the fluff on the surface of the wiping bag 260; and when the scraper 210 descends, the blowing pump 280 works to blow air into the inflatable cavity formed by the airbag 220, the wiping bag 260 and the air outlet 111. During the blowing process, the cavities at different positions in the airbag 220 contract intermittently and rapidly. During the expansion and contraction process, gas is ejected downward from the inside, and the gas acts on the accumulated condensed water, blowing the condensed water downward quickly; and during the intermittent contraction of the wiping bag 260, the blown gas can dry the inner wall of the air outlet 111; during the rising process of the scraper 210, the airbag 220 retracts, and the wiping bag 260 does not retract, and the inner wall of the air outlet 111 is wiped again by the wiping bag 260; when the scraper 210 reaches the top, the wiping bag 260 continues to expand and retract, and the fluff on the surface of the wiping bag 260 is dried by the air flowing in the air outlet 111 and the air flow driven by its own expansion and contraction.

[0165] Through the intermittent rapid contraction and expansion of different positions of the cavity in the airbag 220, the gas in the inflatable cavity formed between the airbag 220, the wiping bag 260 and the air outlet 111 is ejected, and the gas is ejected downward from the inside. The gas acts on the accumulated condensed water, and blows the condensed water downward quickly, thereby improving the collection and cleaning effect of the condensed water; when the wiping bag 260 contracts intermittently, the blown gas can dry the inner wall of the air outlet 111; and in the process of descending and ascending, the remaining water stains are wiped by the fluff on the surface of the wiping bag 260, further improving the cleaning effect; in the inflatable cavity formed between the airbag 220, the wiping bag 260 and the air outlet 111, the gas is continuously injected, which can dry the remaining water stains inside, further ensuring the cooling effect of the gas in the air outlet 111.

[0166] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Various modifications and variations are readily apparent to those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high-efficiency heat exchanger, comprising a cooling component and a power component; The cooling component is used to exchange heat with the air, and the cooling component includes a heat exchange shell and an air outlet; One side of the heat exchange shell is provided with an air outlet, which passes through the heat exchange shell; The power assembly is arranged on one side of the heat exchange shell; It is characterized in that The cleaning component includes a scraper, a fitting part, an air pump part, a mounting groove, an electromagnet, a deformation part, an air inlet, a separation membrane, a wiping bag, an expansion pump and an air blowing pump; The scraper is provided on the power assembly and is located in the air outlet. The scraper is in the shape of a triangular prism, and the cross section of the scraper is an isosceles triangle, with the intersection of the two sides of the isosceles triangle of the scraper cross section facing downwards. The fitting part includes an air bag, which is symmetrically fixed on both sides of the scraper close to the inner wall of the air outlet; The air pump component is fixed on the inner top side of the scraper, and the air pump component includes an expansion air pump, and the output end of the expansion air pump in the air pump component is connected to the interior of the air bag; The scraper is symmetrically provided with mounting grooves on both sides close to the inner wall of the air outlet, and the electromagnet is fixed in the mounting grooves; The deformable member includes an iron block, which is fixed in the airbag; When the electromagnet is powered on, it attracts the iron block, causing the airbag to deform. When the electromagnet is powered off, the iron block returns to its original position due to the elastic force of the airbag, hitting the inner wall of the air outlet. The separation membrane divides the cavity of the airbag into multiple cavities that are not connected to each other; The wiping bag is fixed on the scraper, and the surface of the wiping bag is provided with fluff; The output end of the expansion pump is connected to the inside of the wiping bag, and the scraper is provided with air inlets on both sides. The output end of the blowing pump is connected to the air inlets on both sides of the scraper; An inflatable cavity is formed between the air bag, the wiping bag and the air outlet; The air pump works to blow air into the inflation cavity, and the cavities at different positions in the airbag intermittently and rapidly contract and expand, and the gas is ejected downward from the inside.

2. A high efficiency heat exchanger according to claim 1, characterized in that: In the initial state, the upper side of the scraper is in close contact with the upper side of the air outlet; The lower side of the air outlet passes through the heat exchange shell, and both sides of the scraper extend out of the air outlet; There are multiple air outlets, which are evenly spaced. The number of scrapers is consistent with the number of air outlets and corresponds one to one.

3. The high-efficiency heat exchanger according to claim 1, characterized in that: The cooling assembly also includes a water inlet, a water tank, a fan, a fixing frame, a water spray frame, a bottom plate, a limit groove, a drain, a humidity sensor and a water pump; The upper side of the heat exchange shell is provided with a water inlet, which passes through the heat exchange shell. The number of the water inlets is consistent with the number of gaps between the multiple air vents, and they correspond one to one; A fixing frame is fixed on the upper side of the heat exchange shell, and a water spray frame is provided on the lower side of the fixing frame. The number of the water spray frames is consistent with the number of water inlets and corresponds one to one. The output end of the water spray frame faces the water inlet. The water pump is fixed on a fixing frame, the output end of the water pump is connected to the water spray frame, and the input end of the water pump is connected to a water source; The upper side of the bottom plate is fixed to the lower side of the heat exchange shell, and the bottom plate is provided with a limiting groove, and the lower ends of the air inlet and the water inlet are both connected to the upper end opening of the limiting groove; The lower openings of the air inlet and the water inlet are completely located above the limiting groove; The limiting groove is in the shape of a triangular prism, and the cross section of the limiting groove is an isosceles triangle, with the intersection of the two sides of the isosceles triangle of the limiting groove cross section facing downward; A drain outlet is provided under the limiting groove, a water tank is fixed on the lower side of the bottom plate, the lower end of the drain outlet is connected to the water tank, and a drain valve is provided on one side of the water tank; The fan is fixed on the water tank and is located on one side of the heat exchange shell. The fan is located on one side of the air outlet, and the humidity sensor is fixed on the output end of the fan; The power assembly is located between the fan and the heat exchange shell; The power assembly includes a first mounting plate, an electric slide, a slider, a connecting plate and a second mounting plate; The first mounting plate is fixed to the side of the heat exchange shell close to the fan, and the second mounting plate is fixed to the side of the bottom plate close to the fan; The mounting plate 1 is located above the air outlet; There are two electric slides and two sliding blocks respectively, and they correspond one to one; The two electric slides are symmetrically fixed between the first mounting plate and the second mounting plate, the sliders are slidably arranged on the electric slides, and the two ends of the connecting plate are respectively fixed on the sides of the two sliders close to each other; One end of the scraper is fixed to the lower side of the connecting plate.

4. A high-efficiency heat exchanger according to claim 3, characterized in that: After the scraper is lowered, it is completely fitted into the limiting groove; The length direction of the electric slide is perpendicular to the ground, and the sliding direction of the slider is the sliding direction of the electric slide.

5. The high-efficiency heat exchanger according to claim 1, characterized in that: The cleaning assembly also includes a communication port; The number of the laminating parts is consistent with the number of the scrapers, and they correspond one to one; A gap is left between the scraper and the inner wall of the tuyere; There are two air bags, each of which is V-shaped and symmetrically fixed on both sides of the scraper close to the inner wall of the air outlet; The scraper is hollow inside; The scraper has a communication port on the side surface, and the communication port is connected to the scraper cavity; The input end of the expansion air pump in the air pump member is communicated with the internal cavity of the scraper.

6. A high-efficiency heat exchanger according to claim 5, characterized in that: Air outlets extend from both ends of the V-shaped opening of the airbag.

7. A high efficiency heat exchanger according to claim 5, characterized in that The mounting groove is V-shaped and is located in the V-shaped opening of the airbag; The number of the electromagnets is consistent with the sum of the number of the scraper side mounting grooves, and they correspond one to one; The shape of the electromagnet is the same as the mounting groove; The number of the deformable parts is consistent with the sum of the number of the airbags, and they correspond one to one; A deformable block includes multiple iron blocks; A plurality of iron blocks are evenly spaced and fixed in the air bag, and the plurality of iron blocks are distributed in a V shape.

8. A high-efficiency heat exchanger according to claim 7, characterized in that: After the airbag is expanded, the iron block does not contact the inner wall of the air port, and the iron block is located on the upper side of the airbag.

9. The high-efficiency heat exchanger according to claim 7, characterized in that: There are multiple separation membranes, which are evenly spaced and fixed in the airbag. The multiple separation membranes divide the cavity of the airbag into multiple cavities that are not connected to each other. The number of the wiping bags is consistent with the number of the air bags, and corresponds one to one. The wiping bags are located in the V-shaped opening of the air bags. The two ends of the wiping bag in the length direction are fixed on the air bag; The number of expansion air pumps in the air pump component is consistent with the number of cavities separated by the separation membrane in the airbag, and they correspond one to one; The expansion pump and the air blowing pump are both fixed on the top side of the expansion pump; The input ends of the expansion pump and the air blowing pump are both communicated with the inner cavity of the scraper.

10. The high-efficiency heat exchanger according to claim 9, characterized in that: After the air bag and the wiping bag are expanded and come into contact with the inner wall of the air vent; The air inlet is located in an air-filled cavity formed among the airbag, the wiping bag and the air outlet, and the air-filled cavity formed among the airbag, the wiping bag and the air outlet is located in the air outlet.

Citation Information

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