Device for testing performance of filter screen of dust collector

By designing a vacuum cleaner filter performance test device including support base, positioning device, air guide device and testing device, the problems of insufficient automation and low detection efficiency in the prior art are solved, and efficient and automated filter performance detection is achieved.

CN119880487APending Publication Date: 2025-04-25DONGTAI ELECTRONIC TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510155407.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing vacuum cleaner filter performance testing devices are insufficiently automated and are inconvenient to quickly demonstrate the filter performance of the filter, which reduces the detection efficiency.

Method used

A vacuum cleaner filter performance test device including a support base, a positioning device, an air guide device and a test device is designed. Through components such as servo motors, synchronous pulleys and high-pressure nozzles, automated material conduction and performance detection of the vacuum cleaner filter is achieved.

Benefits of technology

It improves the automation and efficiency of vacuum cleaner filter performance detection, can quickly and conveniently determine the filter performance of the filter and manifest the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of dust collector equipment, in particular to a dust collector filter screen performance testing device which comprises a supporting base used for supporting, square tube supporting columns arranged at the four corners of the upper end face of the supporting base, and a supporting top base fixedly arranged on the upper end faces of the square tube supporting columns. A limiting clamping groove is formed in the center of the upper end face of the supporting top base. When the performance of the dust collector filter screen is detected, the high-pressure spray pipe can guide dust mixed gas in various proportions into the supporting guide seat, then the gas generates continuous thrust through the dust collector filter screen, and the pressure sensor can detect the thrust of the dust collector filter screen and the filter screen jig in real time through the spring clamping ring; according to the invention, the filter permeability of the dust collector filter screen can be rapidly and conveniently judged according to the thrust of the dust collector filter screen for filtering gas, so that the detection performance of the dust collector filter screen can be visually displayed, and the convenience and efficiency of the equipment for detecting the performance of the dust collector filter screen can be effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum cleaner equipment, in particular to a vacuum cleaner filter performance testing device. Background Art

[0002] The vacuum cleaner filter testing device is a key equipment for evaluating the performance of vacuum cleaner filters. It simulates the working state of the vacuum cleaner and performs a series of tests on the filter to ensure its filtration efficiency, durability and other indicators. The vacuum cleaner filter testing device is widely used in vacuum cleaner production, research and development, and quality inspection.

[0003] However, when performing performance tests on existing vacuum cleaner filters, the degree of automation in testing the vacuum cleaner filters is insufficient, and it is also not convenient to quickly visualize the filtering performance of the filter, which reduces the equipment's detection efficiency of the filter. Therefore, a vacuum cleaner filter performance testing device is needed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a vacuum cleaner filter performance testing device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a vacuum cleaner filter performance test device, comprising a support base for support, wherein four corners of the upper end surface of the support base are provided with square pillars, a support top seat is fixedly provided on the upper end surface of the square pillar, and a limit slot is provided at the center of the upper end surface of the support top seat.

[0006] A guide cylinder, wherein the guide cylinder is fixedly arranged on the upper end surface of the support top seat through the limit slot, and a cylinder push rod is arranged at the output end of the lower end surface of the guide cylinder;

[0007] An air guide device, wherein the air guide device is slidably engaged with the inner end surface of the support top seat through the cylinder push rod;

[0008] The positioning device is provided with three groups in total, and the three groups of the positioning devices are equidistantly arranged on the upper end surface of the support base.

[0009] Preferably, the positioning device includes a supporting device, and two groups of synchronous pulleys are rotatably clamped at the rear part of the inner end surface of the supporting device, and guide screws are fixedly provided on the inner end surfaces of the two groups of synchronous pulleys. The two groups of synchronous pulleys are meshed and connected by synchronous belts, and a servo motor is provided on the rear end surface of the supporting device opposite to one of the groups of guide screws, and the inner end surface of the supporting device is slidably connected to a testing device through the guide screw thread.

[0010] Preferably, the support device includes a support guide seat, a positioning slot is provided at the center of the upper end surface of the support guide seat, two sets of sealing slots are provided at the opening of the front end surface of the support guide seat, and a limiting slide is provided at the bottom of the front end surface of the support guide seat.

[0011] Preferably, the testing device includes a threaded slide, the front end face of the threaded slide is provided with two groups of sealing blocks, and four groups of positioning clamps are equidistantly arranged on the inner end face of the threaded slide, the inner end face of the threaded slide is fixedly clamped with a pressure sensor, and four groups of positioning guide shafts are equidistantly arranged on the upper end face of the pressure sensor, a spring clamp is arranged on the upper end face of the pressure sensor directly opposite to the positioning guide shaft, the inner end face of the threaded slide is slidably clamped with a filter fixture through the positioning clamp, and four groups of positioning sockets are equidistantly arranged on the lower end face of the filter fixture, and the upper end face of the filter fixture is fixedly clamped with a vacuum cleaner filter.

[0012] Preferably, the air guide device includes an alignment slide, the upper end surface of the alignment slide is provided with two groups of guide slide rods, the lower end surface of the alignment slide is provided with three groups of fixed clamps at equal intervals, a high-pressure nozzle is provided at the center of the lower end surface of the fixed clamp, a sealing ring is provided near the middle of the outer end surface of the high-pressure nozzle, and an air intake duct is provided at the rear end surface of the high-pressure nozzle near the upper part of the sealing ring.

[0013] Preferably, the threaded slide is threadably connected to the upper end surface of the limit slide through the guide screw, and the threaded slide is adapted to the sealing block through the sealing slot and then sealed and clamped on the inner end surface of the support guide seat. When the vacuum cleaner filter is replaced, the guide screw can drive the threaded slide to separate from the support guide seat, which is convenient for subsequent external equipment to quickly and conveniently replace a new group of vacuum cleaner filters for inspection, thereby improving the loading efficiency of the vacuum cleaner filter.

[0014] Preferably, the positioning card seat is slidably engaged with the upper end surface of the pressure sensor through the positioning guide shaft, and the lower end surface of the positioning card seat is fit-connected with a spring clamp ring. When the performance of the vacuum cleaner filter is tested, the high-pressure nozzle can introduce gas into the interior of the threaded slide seat. When the gas passes through the vacuum cleaner filter, air pressure is generated, so that the vacuum cleaner filter has a downward elastic force under the action of the blowing force. The pressure sensor can sense the elastic force generated by the vacuum cleaner filter through the spring clamp ring, and thus quickly and accurately determine the filtering performance of the vacuum cleaner filter.

[0015] Preferably, the high-pressure nozzle is sealed and slidably plugged into the upper part of the support guide seat through the positioning slot, and the vacuum cleaner filter and the positioning slot are coaxially arranged. The positioning slot can provide a sufficient guiding basis for the high-pressure nozzle, thereby improving the accuracy of the subsequent positioning of the high-pressure nozzle to the inside of the support guide seat, thereby improving the efficiency of subsequent detection of the vacuum cleaner filter.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. When the performance of the vacuum cleaner filter is tested, the high-pressure nozzle can introduce dust mixed gas of various proportions into the interior of the support guide seat, and then the gas generates continuous thrust through the vacuum cleaner filter. The pressure sensor can detect the thrust of the vacuum cleaner filter and the filter fixture in real time through the spring clamp, and the thrust of the gas filtered by the vacuum cleaner filter can be used to quickly and conveniently determine the filtering permeability of the vacuum cleaner filter. This can not only intuitively visualize the detection performance of the vacuum cleaner filter, but also effectively improve the convenience and efficiency of the equipment in detecting the performance of the vacuum cleaner filter.

[0018] 2. The present invention provides a positioning device. When the vacuum cleaner filter is automatically guided, the servo motor can synchronously drive the two sets of guide screws to rotate through the synchronous pulley and the synchronous belt. The two sets of guide screws can be threadedly connected to the threaded slide seat, thereby driving the vacuum cleaner filter to be quickly and conveniently guided to the inside of the support guide seat, effectively improving the degree of automation of the equipment for loading and unloading the vacuum cleaner filter, and also improving the efficiency of the equipment for performance testing of the vacuum cleaner filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 A disassembled diagram of the main body of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the main body of the present invention;

[0022] Figure 3 It is a disassembled diagram of the positioning device of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the positioning device of the present invention;

[0024] Figure 5 It is a structural schematic diagram of the supporting device of the present invention;

[0025] Figure 6 is a disassembled diagram of the testing device of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the testing device of the present invention;

[0027] Figure 8 It is a schematic structural diagram of the gas guide device of the present invention.

[0028] In the figure: 1-support base, 2-positioning device, 3-air guide device, 4-cylinder push rod, 5-guide cylinder, 6-limiting card slot, 7-support top seat, 8-square pillar, 21-support device, 22-synchronous pulley, 23-synchronous belt, 24-servo motor, 25-testing device, 26-guide screw, 211-positioning card slot, 212-support guide seat, 213-sealing slot, 214-limiting slide, 251-vacuum cleaner filter, 252-positioning card seat, 253-positioning guide shaft, 254-sealing card block, 255-threaded slide, 256-positioning snap ring, 257-pressure sensor, 258-spring snap ring, 259-filter fixture, 31-intake duct, 32-high-pressure nozzle, 33-sealing ring, 34-alignment slide, 35-guide slide, 36-fixed card seat. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] The present invention is further described below in conjunction with the accompanying drawings.

[0032] Example 1

[0033] See also Figure 1-8 The present invention provides an embodiment: a vacuum cleaner filter performance test device, comprising a support base 1 for support, wherein four corners of the upper end surface of the support base 1 are provided with square pillars 8, a support top seat 7 is fixedly provided on the upper end surface of the square pillar 8, and a limit slot 6 is provided at the center of the upper end surface of the support top seat 7,

[0034] A guide cylinder 5, which is fixedly arranged on the upper end surface of the support top seat 7 through a limit slot 6, and a cylinder push rod 4 is arranged at the output end of the lower end surface of the guide cylinder 5;

[0035] The gas guide device 3 is slidably connected to the inner end surface of the support top seat 7 through the cylinder push rod 4;

[0036] The positioning device 2 is provided with three groups in total, and the three groups of positioning devices 2 are equidistantly arranged on the upper end surface of the support base 1 .

[0037] The positioning device 2 includes a supporting device 21, and two sets of synchronous pulleys 22 are rotatably clamped at the rear part of the inner end surface of the supporting device 21. Guide screws 26 are fixedly arranged on the inner end surfaces of the two sets of synchronous pulleys 22. The two sets of synchronous pulleys 22 are meshed and connected by a synchronous belt 23. A servo motor 24 is arranged on the rear end surface of the supporting device 21 opposite to one of the sets of guide screws 26. The inner end surface of the supporting device 21 is slidably connected to a testing device 25 through the threaded guide screw 26.

[0038] The support device 21 includes a support guide seat 212 , a positioning slot 211 is provided at the center of the upper end surface of the support guide seat 212 , two sets of sealing slots 213 are provided at the front end opening of the support guide seat 212 , and a limiting slide seat 214 is provided at the bottom of the front end surface of the support guide seat 212 .

[0039] The testing device 25 includes a threaded slide 255, two groups of sealing blocks 254 are provided on the front end face of the threaded slide 255, and four groups of positioning clamps 256 are equidistantly provided on the inner end face of the threaded slide 255, a pressure sensor 257 is fixedly clamped on the inner end face of the threaded slide 255, and four groups of positioning guide shafts 253 are equidistantly provided on the upper end face of the pressure sensor 257, a spring clamp 258 is provided on the upper end face of the pressure sensor 257 opposite to the positioning guide shaft 253, a filter fixture 259 is slidably clamped on the inner end face of the threaded slide 255 through the positioning clamp 256, and four groups of positioning seats 252 are equidistantly provided on the lower end face of the filter fixture 259, and a vacuum cleaner filter 251 is fixedly clamped on the upper end face of the filter fixture 259.

[0040] The air guide device 3 includes an alignment slide 34, the upper end surface of the alignment slide 34 is provided with two groups of guide slide rods 35, the lower end surface of the alignment slide 34 is provided with three groups of fixed clamping seats 36 at equal intervals, a high-pressure nozzle 32 is provided at the center of the lower end surface of the fixed clamping seat 36, a sealing ring 33 is provided near the middle of the outer end surface of the high-pressure nozzle 32, and an air intake duct 31 is provided at the rear end surface of the high-pressure nozzle 32 near the upper part of the sealing ring 33.

[0041] The threaded slide 255 is threadably connected to the upper end surface of the limit slide 214 through the guide screw 26, and the threaded slide 255 is adapted to the sealing block 254 through the sealing slot 213 and then sealed and clamped on the inner end surface of the support guide seat 212. When the vacuum cleaner filter 251 is replaced, the guide screw 26 can drive the threaded slide 255 to separate from the support guide seat 212, which is convenient for subsequent external equipment to quickly and conveniently replace a new group of vacuum cleaner filters 251 for inspection, thereby improving the feeding efficiency of the vacuum cleaner filter 251.

[0042] The positioning card seat 252 is slidably connected to the upper end surface of the pressure sensor 257 through the positioning guide shaft 253, and the lower end surface of the positioning card seat 252 is fitted and connected with the spring clamp ring 258. When the performance of the vacuum cleaner filter 251 is tested, the high-pressure nozzle 32 can introduce gas into the threaded slide seat 255. When the gas passes through the vacuum cleaner filter 251, air pressure is generated, so that the vacuum cleaner filter 251 has a downward elastic force under the action of the blowing force. The pressure sensor 257 can sense the elastic force generated by the vacuum cleaner filter 251 through the spring clamp ring 258, and then quickly and accurately determine the filtering performance of the vacuum cleaner filter 251.

[0043] The high-pressure nozzle 32 is sealed and slidably plugged into the upper part of the support guide seat 212 through the positioning slot 211. The vacuum cleaner filter 251 and the positioning slot 211 are coaxially arranged. The positioning slot 211 can provide a sufficient guiding basis for the high-pressure nozzle 32, thereby improving the accuracy of the subsequent positioning of the high-pressure nozzle 32 to the inside of the support guide seat 212, thereby improving the efficiency of subsequent detection of the vacuum cleaner filter 251.

[0044] Working principle: Before use, the staff can position the vacuum cleaner filter 251 loading robot arm to the front of the support top seat 7, so that the subsequent robot arm can quickly load and replace the vacuum cleaner filter 251, and then the air intake duct 31 can be connected with the external air guide duct, so as to facilitate the subsequent continuous introduction of different mixed air for testing. When the vacuum cleaner filter 251 is loaded, in the initial state, the threaded slide 255 and the support guide seat 212 are in a separated state, and then the robot arm can guide the vacuum cleaner filter 251 to the upper part of the filter fixture 259. At this time, the servo motor 24 is started, and the servo motor 24 can synchronously drive the two sets of guide screws 26 to rotate through the synchronous pulley 22 and the synchronous belt 23, so that the two sets of guide screws 26 can be connected with the threaded slide 255 through the thread, and then drive the threaded slide 255 to be closed inside the support guide seat 212, and then the guide cylinder 5 is started, and the guide cylinder 5 can drive the cylinder push Rod 4 moves downward, at this time, the cylinder push rod 4 can synchronously drive the alignment slide 34 to move downward, so that the alignment slide 34 can synchronously drive the three groups of high-pressure nozzles 32 to be positioned inside the positioning slot 211, and at the same time, the sealing ring 33 can perform a sealing operation on the upper part of the positioning slot 211, and then the external air guide pipe can introduce the mixed gas into the high-pressure nozzle 32, and the high-pressure nozzle 32 can introduce the gas into the threaded slide 255 through the positioning slot 211. At this time, the gas passes through the vacuum cleaner filter 251, and then the vacuum cleaner filter 251 can filter various dusts in the gas. At the same time, the high-speed gas can make the vacuum cleaner filter 251 generate thrust, thereby driving the filter fixture 259 to move downward, so that the spring retaining ring 258 elastically contracts, and at this time, the pressure sensor 257 can sense and detect the continuous thrust, so as to quickly and stably determine the continuous pass rate performance of the vacuum cleaner filter 251. When the thrust increases to a certain extent, the detection is terminated.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vacuum cleaner filter performance testing device, comprising a support base (1) for supporting, wherein four corners of the upper end surface of the support base (1) are provided with square pillars (8), a support top seat (7) is fixedly provided on the upper end surface of the square pillar (8), and a limit slot (6) is provided at the center of the upper end surface of the support top seat (7), characterized in that: A guide cylinder (5), wherein the guide cylinder (5) is fixedly arranged on the upper end surface of the support top seat (7) through the limit slot (6), and a cylinder push rod (4) is arranged at the output end of the lower end surface of the guide cylinder (5); An air guide device (3), wherein the air guide device (3) is slidably engaged with the inner end surface of the support top seat (7) through the cylinder push rod (4); Positioning devices (2), wherein three groups of the positioning devices (2) are provided in total, and the three groups of the positioning devices (2) are arranged at equal distances on the upper end surface of the support base (1).

2. A vacuum cleaner filter performance testing device according to claim 1, characterized in that: The positioning device (2) comprises a supporting device (21), the rear part of the inner end surface of the supporting device (21) is rotatably connected with two groups of synchronous pulleys (22), the inner end surfaces of the two groups of synchronous pulleys (22) are fixedly provided with guide screws (26), the two groups of synchronous pulleys (22) are meshedly connected via a synchronous belt (23), a servo motor (24) is provided at the rear end surface of the supporting device (21) facing one of the groups of guide screws (26), and the inner end surface of the supporting device (21) is slidably connected with a testing device (25) via the threaded guide screws (26).

3. A vacuum cleaner filter performance testing device according to claim 2, characterized in that: The support device (21) comprises a support guide seat (212), a positioning slot (211) is provided at the center of the upper end surface of the support guide seat (212), two groups of sealing slots (213) are provided at the opening of the front end surface of the support guide seat (212), and a limiting slide seat (214) is provided at the bottom of the front end surface of the support guide seat (212).

4. A vacuum cleaner filter performance testing device according to claim 3, characterized in that: The testing device (25) comprises a threaded slide (255), the front end surface of the threaded slide (255) is provided with two groups of sealing blocks (254), and the inner end surface of the threaded slide (255) is provided with four groups of positioning clamping rings (256) at equal distances, the inner end surface of the threaded slide (255) is fixedly clamped with a pressure sensor (257), and the upper end surface of the pressure sensor (257) is provided with four groups of positioning guide shafts (253) at equal distances. A spring retaining ring (258) is arranged on the upper end face of the pressure sensor (257) opposite to the positioning guide shaft (253); the inner end face of the threaded sliding seat (255) is slidably engaged with a filter fixture (259) through the positioning retaining ring (256); and four groups of positioning seats (252) are equidistantly arranged on the lower end face of the filter fixture (259); and the upper end face of the filter fixture (259) is fixedly engaged with a vacuum cleaner filter (251).

5. A vacuum cleaner filter performance testing device according to claim 4, characterized in that: The air guide device (3) comprises an alignment slide (34), the upper end surface of the alignment slide (34) is provided with two groups of guide slide bars (35), the lower end surface of the alignment slide (34) is provided with three groups of fixed clamping seats (36) at equal intervals, a high-pressure nozzle (32) is provided at the center of the lower end surface of the fixed clamping seat (36), a sealing ring (33) is provided near the middle of the outer end surface of the high-pressure nozzle (32), and an air intake duct (31) is provided near the upper part of the sealing ring (33) at the rear end surface of the high-pressure nozzle (32).

6. A vacuum cleaner filter performance testing device according to claim 5, characterized in that: The threaded slide (255) is threadedly slidably connected to the upper end surface of the limiting slide (214) through the guide screw (26), and the threaded slide (255) is adapted to the sealing block (254) through the sealing slot (213) and is sealed and clamped on the inner end surface of the supporting guide seat (212).

7. A vacuum cleaner filter performance testing device according to claim 5, characterized in that: The positioning card seat (252) is slidably engaged with the upper end surface of the pressure sensor (257) through the positioning guide shaft (253), and the lower end surface of the positioning card seat (252) is fitted and connected with a spring clamp ring (258).

8. A vacuum cleaner filter performance testing device according to claim 5, characterized in that: The high-pressure nozzle (32) is sealed and slidably plugged into the upper part of the support guide seat (212) through the positioning slot (211), and the dust collector filter (251) and the positioning slot (211) are coaxially arranged.