A transformer housing and a manufacturing method thereof

The motor-driven gear transmission system and limit mechanism solve the problem of poor coil fixation during glue pouring in the transformer housing, achieve precise adjustment of the glue pouring head and stable fixation of the transformer coil, and improve the practicality of the glue pouring machine.

CN119889865BActive Publication Date: 2025-09-26YANGZHOU XULIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411910755.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-09-26
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

The existing transformer housing cannot effectively fix the transformer coil during glue pouring, causing its position to move easily. In addition, the glue pouring machine cannot adjust the position of the glue pouring head according to the specifications and shape of the transformer housing, resulting in poor practicality.

Method used

By installing a motor to drive the connecting gear to rotate, the linkage gear and the transmission gear engage, the fixed gear drives the threaded rod to rotate, the threaded cylinder pushes the electric telescopic rod and the support plate to move, the support plate drives the glue filling head to slide, and combined with the limit plate and limit block, the precise adjustment of the glue filling head and the fixation of the mutual inductor coil can be achieved.

Benefits of technology

The precise position adjustment of the glue pouring head is achieved, ensuring that the transformer coil does not tilt during glue pouring, thereby improving the fixing effect of the glue pouring and the practicality of the device.

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Abstract

The present invention discloses a transformer housing and a manufacturing method thereof, comprising a transformer housing, wherein the inner wall of the transformer housing is fixedly connected with a plurality of fixing plates; and a docking mechanism, wherein the docking mechanism comprises a plurality of groups of mounting components, a plurality of groups of docking components and a plurality of groups of limiting components, wherein each group of mounting components is arranged on the transformer housing, and the position of a glue filling head is adjusted according to the shape and size of the transformer housing, and the glue filling head at a suitable position is opened by a switch valve, and the glue filling head is made to slide in a sliding hole by cooperation of an adjusting component and an electric telescopic rod, and the glue filling head is adjusted to a suitable position, thereby increasing the practicality of the manufacturing device, fixing the size of the transformer coil by the docking mechanism, limiting the height of the transformer coil by the limiting plate and the limiting block, fixing fixed transformer coils of different specifications so as to be located in a fixed position, and avoiding tilting of the transformer coil during glue filling, and the docking mechanism can also increase the fixing effect of the glue and the transformer housing.
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Description

Technical Field

[0001] The present invention belongs to the technical field of mutual inductor manufacturing, and in particular relates to a mutual inductor housing and a manufacturing method thereof. Background Art

[0002] A transformer, also known as an instrument transformer, is a general term for current transformers and voltage transformers. It can convert high voltage into low voltage and high current into low current, and is used in measurement or protection systems. Its main function is to proportionally convert high voltage or high current into a standard low voltage or standard low current. This is to achieve standardization and miniaturization of measuring instruments, protection equipment, and automatic control equipment. At the same time, transformers can also be used to isolate high-voltage systems to ensure the safety of personnel and equipment. The transformer housing is used to install sealed transformer coils. A transformer glue potting machine, also known as a transformer dispensing machine or fully automatic transformer glue injection machine, is a type of automated equipment specifically designed for transformer production. It is primarily used for automatic proportioning, mixing, and pouring of transformer AB glue. It primarily uses epoxy resin potting glue to seal the transformer coils.

[0003] The existing transformer shell cannot keep the transformer coil in a fixed position when pouring glue. The transformer coil is easily moved during pouring, resulting in poor fixing effect. Some existing transformer pouring machines cannot adjust the position of the glue pouring head according to the specifications and shape of the transformer shell during pouring glue, resulting in poor practicality. Summary of the Invention

[0004] The purpose of the present invention is to provide a mutual inductor housing and a manufacturing method thereof, wherein the position of the glue filling head is adjusted by the shape and size of the mutual inductor housing, the connecting gear is driven to rotate by installing a motor, the connecting gear and the linkage gear are engaged, the linkage gear can drive the transmission gear to rotate, the transmission gear and the fixed gear are engaged, the fixed gear can drive the threaded rod to rotate, the connecting cylinder slides on the connecting rod, so that the threaded cylinder pushes the electric telescopic rod and the support plate to move, the support plate drives the sliding ring and the glue filling head to move, the glue filling head at the appropriate position is opened by the switch valve, and the glue filling head slides in the sliding hole through the cooperation of the adjusting component and the electric telescopic rod, so that the glue filling head can be adjusted. The glue filling head is placed in a suitable position to increase the practicality of the manufacturing device. The mounting rod is connected to the suitable docking tube through the hole of the docking slot, and then the docking rod is rotated to fix the mounting rod in the limit slot. The coil of the transformer is fixed between the two docking rods. Then, according to the height of the coil of the transformer, the fixing rod is connected to the inside of the connecting hole. The coil of the transformer is limited by the limit plate and the limit block. Multiple transformer casings are placed on the glue filling machine body. The transformer coil can be fixed according to actual conditions and at the same time be located in a fixed position to avoid tilting of the transformer coil during glue filling. The docking mechanism can also increase the fixing effect of the glue and the transformer casing.

[0005] The technical solution adopted by the present invention is as follows: a transformer housing, comprising:

[0006] A transformer housing, wherein a plurality of fixing plates are fixedly connected to the inner wall of the transformer housing; and

[0007] The docking mechanism includes multiple groups of mounting components, multiple groups of docking components and multiple groups of limiting components. Each group of the mounting components is arranged on the transformer housing, each group of the docking components is arranged on four groups of mounting components, and each group of the limiting components is arranged on the docking components.

[0008] A manufacturing device for a transformer housing, comprising:

[0009] A glue dispensing machine body, wherein a gantry movable frame is fixedly connected to the top of the glue dispensing machine body near one side, two fixed blocks are fixedly connected to the top of the glue dispensing machine body, and a glue dispensing mechanism is fixedly connected to the gantry movable frame; and

[0010] The adjustment mechanism includes a docking joint, a power component, four groups of adjustment components, four groups of fixing components and a transmission component. The docking joint is arranged on the glue filling mechanism. A plurality of sliding holes are opened on the top of the docking joint. The power component is arranged on the docking joint. Each group of the adjustment components is arranged on the power component. Each group of the fixing components is arranged on the adjustment component. The transmission component is arranged on the fixing component and the docking joint.

[0011] Among them, each group of the installation components includes a docking tube and four docking grooves, the bottom end of the mounting rod is fixedly connected to the lower inner wall of the transformer housing, a limiting groove is opened at the bottom of the docking tube, and the four docking grooves are all opened on the inner surface wall of the docking tube.

[0012] Among them, each group of the docking components includes a docking rod, a mounting rod and multiple connecting holes, the top end of the mounting rod is fixedly connected to the bottom end of the docking rod, the mounting rod is inserted between the inner walls of the docking tube, and each of the connecting holes is opened on the outer surface of one side of the docking rod.

[0013] Among them, each group of the limiting components includes multiple limiting blocks, fixing rods and limiting plates, the limiting blocks are inserted between the inner walls of the connecting holes, the outer surface of one side of the limiting plate is fixedly connected to one end of the fixing rod, and the tops of the multiple limiting blocks are fixedly connected to the bottom of the limiting plate.

[0014] Among them, the power component includes an installation box, an installation motor, a transmission gear, a connecting gear and a linkage gear. The bottom of the installation box is fixedly connected to the top of the docking head, the installation motor is fixedly connected to the outer surface of one side of the installation box, the connecting gear is fixedly sleeved on the output end of the installation motor, the transmission gear is rotatably sleeved on the inner wall of the installation box, and the linkage gear is fixedly sleeved on the outer surface of the transmission gear, and the linkage gear and the connecting gear are meshed with each other.

[0015] wherein, each group of the adjusting components includes a fixed gear, a mounting plate, a connecting tube, a connecting rod, a threaded tube, a threaded rod, an electric telescopic rod, three sliding rings and a support plate, one end of the threaded rod rotates and passes through the outer surface of one side of the mounting box, one end of the threaded tube is threadedly sleeved on the outer surface of the threaded rod, and one end of the threaded tube is fixedly connected to the outer surface of one side of the mounting plate, the fixing gear is fixedly sleeved on the outer surface of the threaded rod, and the fixed gear and the transmission gear are meshed with each other, one end of the connecting rod is fixedly connected to the outer surface of one side of the mounting box, one end of the connecting tube is slidably sleeved on the outer surface of the connecting rod, and the other end of the connecting tube is fixedly connected to the outer surface of one side of the mounting plate, one end of the electric telescopic rod is fixedly connected to the outer surface of one side of the mounting plate, and the elongated end of the electric telescopic rod is fixedly connected to the outer surface of one side of the support plate, each of the sliding rings is slidably embedded between the inner walls of the sliding hole, and the support plate is slidably sleeved between the three sliding rings.

[0016] Among them, each group of the fixing parts includes a fixing cap, a glue filling head and a partition, the partition is fixedly sleeved on the outer surface of the glue filling head, the top of the glue filling head passes through the top of the sliding ring, and the bottom of the fixing cap is threadedly connected to the top of the glue filling head.

[0017] Among them, the transmission component includes a transmission cylinder, multiple connecting pipes, multiple mounting pipes and multiple switch valves. The top of the transmission cylinder is fixedly connected to the bottom of the docking joint, one end of each connecting pipe is fixedly connected to the outer surface of the transmission cylinder, each switch valve is fixedly sleeved on the outer surface of the connecting pipe, one end of each mounting pipe is fixedly connected to the outer surface of the glue filling head, and the other end of the connecting pipe is fixedly embedded in one end of the mounting pipe.

[0018] A method for manufacturing a transformer housing comprises the following steps:

[0019] Step 1. Install the transformer housing: According to the size of the transformer coil, connect the installation rod to the appropriate docking tube through the hole of the docking slot, then rotate the docking rod to fix the installation rod in the limit slot, fix the transformer coil between the two docking rods, and then according to the height of the transformer coil, connect the fixing rod to the inside of the connecting hole, limit the transformer coil with the limit plate and limit block, and place multiple transformer housings on the glue filling machine body;

[0020] Step 2, adjust the position of the glue filling head: adjust the position of the glue filling head according to the size of the mutual inductor housing. When the mutual inductor housing is round, open the glue filling head in the middle through the switch valve, turn on the installation motor, and drive the connecting gear to rotate through the installation motor. The meshing of the connecting gear and the linkage gear can make the linkage gear drive the transmission gear to rotate. The meshing between the transmission gear and the fixed gear can make the fixed gear drive the threaded rod to rotate, and the connecting cylinder slides on the connecting rod, so that the threaded cylinder pushes the electric telescopic rod and the support plate to move, and the support plate drives the sliding ring and the glue filling head to move. When the mutual inductor housing is square, open the glue filling head in the appropriate position through the switch valve. The position of the glue filling head can be adjusted according to squares of different specifications by adjusting the adjusting component. When the mutual inductor housing is rectangular, open the glue filling head in the appropriate position through the switch valve. According to the length and width of the rectangle, the glue filling head can be adjusted to the appropriate position by cooperating with the adjusting component and the electric telescopic rod to make the glue filling head slide in the sliding hole.

[0021] Step 3: Glue filling of the shell: adjust the position of the glue filling mechanism and the adjustment mechanism through the gantry moving frame, and then use the glue filling mechanism to pour glue into the transformer shell through the adjustment mechanism to seal the transformer.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0023] (1) In the present invention, the position of the glue filling head is adjusted by the shape and size of the mutual inductor housing, the connecting gear is driven to rotate by installing a motor, the connecting gear and the linkage gear are engaged, the linkage gear can drive the transmission gear to rotate, the transmission gear and the fixed gear are engaged, the fixed gear can drive the threaded rod to rotate, the connecting tube slides on the connecting rod, so that the threaded tube pushes the electric telescopic rod and the support plate to move, the support plate drives the sliding ring and the glue filling head to move, the glue filling head at the appropriate position is opened by the switch valve, and the glue filling head slides in the sliding hole through the adjustment component and the electric telescopic rod, so that the glue filling head can be adjusted to a suitable position, thereby increasing the practicality of the manufacturing device.

[0024] (2) In the present invention, the installation rod is connected to the appropriate docking tube through the hole of the docking groove, and then the docking rod is rotated to fix the installation rod in the limit groove, and the coil of the transformer is fixed between the two docking rods. Then, according to the height of the coil of the transformer, the fixing rod is connected to the inside of the connecting hole, and the coil of the transformer is limited by the limit plate and the limit block. A plurality of transformer shells are placed on the glue filling machine body. The transformer coil can be fixed according to actual conditions and at the same time be located in a fixed position to avoid the transformer coil from tilting during glue filling. The docking mechanism can also increase the fixing effect of the glue and the transformer shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a front perspective view of the glue filling mechanism of the present invention;

[0026] Figure 2 It is a front perspective view of the mutual inductor housing structure of the present invention;

[0027] Figure 3 It is a front perspective partial cross-sectional view of the mutual inductor housing structure of the present invention;

[0028] Figure 4 It is a front perspective sectional view of the docking mechanism portion of the present invention;

[0029] Figure 5 This is an exploded perspective view of the transformer housing structure of the present invention;

[0030] Figure 6 This is a frontal perspective sectional view of a portion of the glue filling mechanism of the present invention;

[0031] Figure 7 It is a partial front perspective view of the adjustment mechanism of the present invention;

[0032] Figure 8 It is a partial front perspective half-section view of the adjustment mechanism of the present invention;

[0033] Figure 9 This is an enlarged view of part A of the present invention;

[0034] Figure 10 This is an enlarged view of part B of the present invention;

[0035] Figure 11 It is a top perspective sectional view of the adjustment mechanism portion of the present invention;

[0036] Figure 12 This is a bottom perspective view of the adjustment mechanism of the present invention.

[0037] Markings in the figure: 1, transformer housing; 2, fixing plate; 3, docking mechanism; 301, docking rod; 302, mounting rod; 303, connecting hole; 304, docking tube; 305, limiting groove; 306, limiting plate; 307, limiting block; 308, fixing rod; 309, docking groove; 4, glue filling machine body; 5, gantry moving frame; 6, adjustment mechanism; 601, docking joint; 602, sliding hole; 603, support plate; 604, fixing cap; 605, partition; 60 6. Glue pouring head; 607. Sliding ring; 608. Mounting plate; 609. Connecting cylinder; 610. Connecting rod; 611. Threaded cylinder; 612. Threaded rod; 613. Mounting box; 614. Fixed gear; 615. Transmission gear; 616. Linkage gear; 617. Connecting gear; 618. Mounting motor; 619. Transmission cylinder; 620. Connecting pipe; 621. Mounting pipe; 622. Switch valve; 623. Electric telescopic rod; 7. Fixed block; 8. Glue pouring mechanism. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0039] Example 1

[0040] Reference Figures 1-12 : The present invention provides a technical solution: a transformer housing, comprising: a transformer housing 1, the inner wall of the transformer housing 1 is fixedly connected with multiple fixed plates 2; and a docking mechanism 3, the docking mechanism 3 includes multiple groups of mounting components, multiple groups of docking components and multiple groups of limiting components, each group of mounting components is arranged on the transformer housing 1, each group of docking components is arranged on four groups of mounting components, and each group of limiting components is arranged on the docking components.

[0041] In this embodiment: the transformer housing 1 is provided for installing the transformer coil, the fixing plate 2 is provided to increase the tightness of the connection between the glue and the transformer housing 1, the docking mechanism 3 is provided to limit the transformer coil, the connection of multiple groups of mounting components and multiple groups of docking components can fix transformer coils of different specifications, the provision of multiple groups of limiting components can limit transformer coils of different heights, and the transformer coil can be limited when pouring glue.

[0042] Specifically, a manufacturing device for a transformer housing includes: a glue filling machine body 4, a gantry movable frame 5 is fixedly connected to the top of the glue filling machine body 4 near one side, two fixed blocks 7 are fixedly connected to the top of the glue filling machine body 4, and a glue filling mechanism 8 is fixedly connected to the gantry movable frame 5; and an adjustment mechanism 6, the adjustment mechanism 6 includes a docking joint 601, a power component, four groups of adjustment components, four groups of fixed components and a transmission component, the docking joint 601 is arranged on the glue filling mechanism 8, a plurality of sliding holes 602 are opened on the top of the docking joint 601, the power component is arranged on the docking joint 601, each group of adjustment components is arranged on the power component, each group of fixed components is arranged on the adjustment component, and the transmission component is arranged on the fixed component and the docking joint 601.

[0043] In this embodiment: the glue filling machine body 4, the gantry movable frame 5 and the glue filling mechanism 8 all belong to the existing technology. The gantry movable frame 5 can adjust the position of the glue filling mechanism 8. The cooperation between the glue filling mechanism 8 and the adjustment mechanism 6 can be adjusted according to the shape and specifications of the mutual inductor. The power component is set to provide rotational force, the four groups of adjustment components are set to adjust the position of the four groups of fixed components, and the transmission component is set to transmit glue.

[0044] Specifically, each set of mounting components includes a docking tube 304 and four docking grooves 309 . The bottom end of the mounting rod 302 is fixedly connected to the lower inner wall of the transformer housing 1 . A limiting groove 305 is provided at the bottom of the docking tube 304 . The four docking grooves 309 are all provided on the inner surface wall of the docking tube 304 .

[0045] In this embodiment, the docking sleeve 304 and the four docking grooves 309 cooperate to install docking components.

[0046] Specifically, each set of docking components includes a docking rod 301, a mounting rod 302 and multiple connecting holes 303. The top end of the mounting rod 302 is fixedly connected to the bottom end of the docking rod 301. The mounting rod 302 is inserted between the inner walls of the docking tube 304. Each connecting hole 303 is opened on the outer surface of one side of the docking rod 301.

[0047] In this embodiment, the docking rod 301 and the installation rod 302 can be fixed on the installation component to limit the mutual inductor coil, and the multiple connection holes 303 are used to install the limiting component.

[0048] Specifically, each set of limiting components includes multiple limiting blocks 307, fixing rods 308 and limiting plates 306. The limiting blocks 307 are inserted between the inner walls of the connecting holes 303. The outer surface of one side of the limiting plate 306 is fixedly connected to one end of the fixing rod 308. The tops of the multiple limiting blocks 307 are fixedly connected to the bottom of the limiting plate 306.

[0049] In this embodiment, a plurality of limiting blocks 307 , fixing rods 308 and limiting plates 306 can be installed in the connecting holes 303 on the docking rods 301 , so as to limit the mutual inductor coils at different heights.

[0050] Specifically, the power components include an installation box 613, an installation motor 618, a transmission gear 615, a connecting gear 617 and a linkage gear 616. The bottom of the installation box 613 is fixedly connected to the top of the docking head 601, the installation motor 618 is fixedly connected to the outer surface of one side of the installation box 613, the connecting gear 617 is fixedly sleeved on the output end of the installation motor 618, the transmission gear 615 is rotatably sleeved on the inner wall of the installation box 613, and the linkage gear 616 is fixedly sleeved on the outer surface of the transmission gear 615, and the linkage gear 616 and the connecting gear 617 are engaged with each other.

[0051] In this embodiment: the installation box 613 is used to install power components, the installation motor 618 is used to provide rotational force, the transmission gear 615, the connecting gear 617 and the linkage gear 616 are used for transmission, and the structure and principle of the installation motor 618 belong to the existing technology and will not be introduced in detail here. Its model can be selected according to actual usage.

[0052] Specifically, each set of adjustment components includes a fixed gear 614, a mounting plate 608, a connecting tube 609, a connecting rod 610, a threaded tube 611, a threaded rod 612, an electric telescopic rod 623, three sliding rings 607 and a support plate 603. One end of the threaded rod 612 rotates and penetrates the outer surface of one side of the mounting box 613. One end of the threaded tube 611 is threadedly sleeved on the outer surface of the threaded rod 612, and one end of the threaded tube 611 is fixedly connected to the outer surface of one side of the mounting plate 608. The fixed gear 614 is fixedly sleeved on the outer surface of the threaded rod 612, and the fixed gear 614 and the transmission gear 6 15 are meshed with each other, one end of the connecting rod 610 is fixedly connected to the outer surface of one side of the mounting box 613, one end of the connecting tube 609 is slidably sleeved on the outer surface of the connecting rod 610, and the other end of the connecting tube 609 is fixedly connected to the outer surface of one side of the mounting plate 608, one end of the electric telescopic rod 623 is fixedly connected to the outer surface of one side of the mounting plate 608, and the extended end of the electric telescopic rod 623 is fixedly connected to the outer surface of one side of the support plate 603, each sliding ring 607 is slidably embedded between the inner walls of the sliding hole 602, and the support plate 603 is slidably sleeved between the three sliding rings 607.

[0053] In this embodiment: the fixed gear 614 is provided for transmission, the mounting plate 608 is provided for installing the electric telescopic rod 623, the connection tube 609 and the connection rod 610 cooperate to limit the position, the threaded tube 611 and the threaded rod 612 cooperate to adjust the position of the support plate 603, the setting of the electric telescopic rod 623 can fine-tune the position of the support plate 603, the three sliding rings 607 can slide on the support plate 603 and the sliding hole 602, the structure and principle of the electric telescopic rod 623 belong to the prior art and will not be described in detail here. Its model can be selected according to actual usage.

[0054] Specifically, each set of fixing components includes a fixing cap 604, a glue pouring head 606 and a partition 605. The partition 605 is fixedly mounted on the outer surface of the glue pouring head 606. The top of the glue pouring head 606 passes through the top of the sliding ring 607. The bottom of the fixing cap 604 is threadedly connected to the top of the glue pouring head 606.

[0055] In this embodiment, the fixing cap 604 is used to fix the glue filling head 606, and the partition 605 is set on the glue filling head 606. When the glue filling head 606 is installed, the partition 605 is exactly located at the bottom of the sliding ring 607 to ensure that the installation height of the glue filling head 606 is consistent.

[0056] Specifically, the transmission component includes a transmission cylinder 619, multiple connecting tubes 620, multiple mounting tubes 621 and multiple switch valves 622. The top of the transmission cylinder 619 is fixedly connected to the bottom of the docking joint 601, one end of each connecting tube 620 is fixedly connected to the outer surface of the transmission cylinder 619, each switch valve 622 is fixedly sleeved on the outer surface of the connecting tube 620, one end of each mounting tube 621 is fixedly connected to the outer surface of the glue filling head 606, and the other end of the connecting tube 620 is fixedly embedded in one end of the mounting tube 621.

[0057] In this embodiment: the transmission tube 619 and multiple connecting tubes 620 are set to transmit glue. The connecting tube 620 is a corrugated tube that can be retracted. Multiple mounting tubes 621 can be used to connect the glue filling head 606 and the transmission tube 619. Multiple switch valves 622 can control the switch of the glue filling head 606.

[0058] The following is a detailed description of a method for using a transformer housing and a manufacturing device thereof provided by an embodiment of the present invention. The method for using the transformer housing includes the following steps: Step 1, installing the transformer housing: according to the size of the transformer coil, connect the mounting rod 302 to the appropriate docking tube 304 through the hole of the docking groove 309, then rotate the docking rod 301 to fix the mounting rod 302 to the limit groove 305, fix the transformer coil between the two docking rods 301, and then connect the fixing rod 308 to the connecting hole 309 according to the height of the transformer coil. 3, the coil of the mutual inductor is limited by the limit plate 306 and the limit block 307, and multiple mutual inductor shells are placed on the glue filling machine body 4; Step 2, adjust the position of the glue filling head 606: adjust the position of the glue filling head 606 according to the size of the mutual inductor shell. When the mutual inductor shell is round, open the middle glue filling head 606 through the switch valve 622, turn on the installation motor 618, and drive the connecting gear 617 to rotate through the installation motor 618. Through the engagement of the connecting gear 617 and the linkage gear 616, the linkage gear 616 can be made to rotate. Drive the transmission gear 615 to rotate, and through the meshing between the transmission gear 615 and the fixed gear 614, the fixed gear 614 can drive the threaded rod 612 to rotate, and the connecting cylinder 609 slides on the connecting rod 610, so that the threaded cylinder 611 pushes the electric telescopic rod 623 and the support plate 603 to move, and the support plate 603 drives the sliding ring 607 and the glue head 606 to move. When the transformer housing is square, the glue head 606 in the appropriate position is opened by the switch valve 622. By adjusting the adjustment component, it can be adjusted according to the correct specifications. The position of the square glue filling head 606 is adjusted. When the transformer housing is rectangular, the glue filling head 606 at the appropriate position is opened by the switch valve 622. According to the length and width of the rectangle, the glue filling head 606 is made to slide in the sliding hole 602 by adjusting the component and the electric telescopic rod 623, and the glue filling head 606 can be adjusted to the appropriate position; Step 3, shell glue filling: adjust the position of the glue filling mechanism 8 and the adjustment mechanism 6 through the gantry moving frame 5, and then use the glue filling mechanism 8 to pour glue into the transformer housing 1 through the adjustment mechanism 6 to seal the transformer.

[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A manufacturing device for a transformer housing, characterized in that: It comprises a transformer housing (1), wherein a plurality of fixing plates (2) are fixedly connected to the inner wall of the transformer housing (1); and A docking mechanism (3), the docking mechanism (3) comprising a plurality of groups of mounting components, a plurality of groups of docking components and a plurality of groups of position-limiting components, each group of the mounting components being arranged on the transformer housing (1), each group of the docking components being arranged on four groups of mounting components, and each group of the position-limiting components being arranged on the docking components; A glue filling machine body (4), wherein a gantry movable frame (5) is fixedly connected to the top of the glue filling machine body (4) near one side, two fixed blocks (7) are fixedly connected to the top of the glue filling machine body (4), and a glue filling mechanism (8) is fixedly connected to the gantry movable frame (5); and An adjusting mechanism (6), the adjusting mechanism (6) comprising a docking joint (601), a power component, four groups of adjusting components, four groups of fixing components and a transmission component, the docking joint (601) being arranged on the glue filling mechanism (8), a plurality of sliding holes (602) being opened on the top of the docking joint (601), the power component being arranged on the docking joint (601), each group of adjusting components being arranged on the power component, each group of fixing components being arranged on the adjusting component, and the transmission component being arranged on the fixing component and the docking joint (601); Each set of docking components comprises a docking rod (301), a mounting rod (302) and a plurality of connection holes (303); the top end of the mounting rod (302) is fixedly connected to the bottom end of the docking rod (301); the mounting rod (302) is inserted between the inner walls of the docking cylinder (304); and each connection hole (303) is opened on one side outer surface of the docking rod (301); Each set of the mounting components comprises a docking cylinder (304) and four docking grooves (309); the bottom end of the mounting rod (302) is fixedly connected to the lower inner wall of the transformer housing (1); a limiting groove (305) is provided at the bottom of the docking cylinder (304); and the four docking grooves (309) are all provided on the inner surface wall of the docking cylinder (304); Each group of the limiting components comprises a plurality of limiting blocks (307), a fixing rod (308) and a limiting plate (306); the limiting blocks (307) are inserted between the inner walls of the connecting hole (303); an outer surface of one side of the limiting plate (306) is fixedly connected to one end of the fixing rod (308); and the tops of the plurality of limiting blocks (307) are fixedly connected to the bottom of the limiting plate (306); The power component comprises an installation box (613), an installation motor (618), a transmission gear (615), a connecting gear (617) and a linkage gear (616); the bottom of the installation box (613) is fixedly connected to the top of the docking head (601); the installation motor (618) is fixedly connected to the outer surface of one side of the installation box (613); the connecting gear (617) is fixedly sleeved on the output end of the installation motor (618); the transmission gear (615) is rotatably sleeved on the inner surface wall of the installation box (613); the linkage gear (616) is fixedly sleeved on the outer surface of the transmission gear (615), and the linkage gear (616) and the connecting gear (617) are meshed with each other.

2. The manufacturing device for a transformer housing according to claim 1, characterized in that: Each set of the adjusting components includes a fixed gear (614), a mounting plate (608), a connecting tube (609), a connecting rod (610), a threaded tube (611), a threaded rod (612), an electric telescopic rod (623), three sliding rings (607) and a support plate (603), one end of the threaded rod (612) rotates and passes through the outer surface of one side of the mounting box (613), one end of the threaded tube (611) is threadedly sleeved on the outer surface of the threaded rod (612), and one end of the threaded tube (611) is fixedly connected to the outer surface of one side of the mounting plate (608), the fixed gear (614) is fixedly sleeved on the outer surface of the threaded rod (612), and the fixed gear (614) and the transmission gear ( 615) are meshed with each other, one end of the connecting rod (610) is fixedly connected to the outer surface of one side of the installation box (613), one end of the connecting tube (609) is slidably sleeved on the outer surface of one side of the connecting rod (610), and the other end of the connecting tube (609) is fixedly connected to the outer surface of one side of the installation plate (608), one end of the electric telescopic rod (623) is fixedly connected to the outer surface of one side of the installation plate (608), and the extended end of the electric telescopic rod (623) is fixedly connected to the outer surface of one side of the support plate (603), each of the sliding rings (607) is slidably embedded between the inner walls of the sliding hole (602), and the support plate (603) is slidably sleeved between the three sliding rings (607).

3. The manufacturing device for a transformer housing according to claim 2, characterized in that: Each set of the fixing components comprises a fixing cap (604), a glue pouring head (606) and a partition (605), wherein the partition (605) is fixedly sleeved on the outer surface of the glue pouring head (606), the top of the glue pouring head (606) passes through the top of the sliding ring (607), and the bottom of the fixing cap (604) is threadedly connected to the top of the glue pouring head (606).

4. The manufacturing device for a transformer housing according to claim 3, characterized in that: The transmission component includes a transmission cylinder (619), a plurality of connecting tubes (620), a plurality of mounting tubes (621) and a plurality of switch valves (622). The top of the transmission cylinder (619) is fixedly connected to the bottom of the docking joint (601), one end of each connecting tube (620) is fixedly connected to the outer surface of the transmission cylinder (619), each switch valve (622) is fixedly sleeved on the outer surface of the connecting tube (620), one end of each mounting tube (621) is fixedly connected to the outer surface of the glue filling head (606), and the other end of the connecting tube (620) is fixedly embedded in one end of the mounting tube (621).

5. A method for manufacturing a transformer housing, characterized in that: The manufacturing device for a transformer housing as claimed in claim 4 comprises the following steps: S1. Installing the transformer housing: according to the size of the transformer coil, connect the installation rod (302) through the hole of the docking groove (309) to the appropriate docking tube (304), then rotate the docking rod (301) to fix the installation rod (302) in the limiting groove (305), fix the transformer coil between the two docking rods (301), then according to the height of the transformer coil, connect the fixing rod (308) to the inside of the connecting hole (303), limit the transformer coil by the limiting plate (306) and the limiting block (307), and place multiple transformer housings on the glue filling machine body (4); S2. Adjust the position of the glue filling head (606): Adjust the position of the glue filling head (606) according to the size of the transformer housing. When the transformer housing is circular, open the middle glue filling head (606) through the switch valve (622), turn on the installation motor (618), and drive the connecting gear (617) to rotate through the installation motor (618). Through the meshing of the connecting gear (617) and the linkage gear (616), the linkage gear (616) can drive the transmission gear (615) to rotate. Through the meshing between the transmission gear (615) and the fixed gear (614), the fixed gear (614) can drive the threaded rod (612) to rotate. The connecting tube (609) slides on the connecting rod (610), so that the threaded rod (612) can be rotated. The groove cylinder (611) pushes the electric telescopic rod (623) and the support plate (603) to move, and the support plate (603) drives the sliding ring (607) and the glue filling head (606) to move. When the mutual inductor housing is square, the glue filling head (606) at a suitable position is opened by the switch valve (622). By adjusting the adjustment component, the position of the glue filling head (606) can be adjusted according to squares of different specifications. When the mutual inductor housing is rectangular, the glue filling head (606) at a suitable position is opened by the switch valve (622). According to the length and width of the rectangle, the glue filling head (606) can be adjusted to a suitable position by cooperating with the adjustment component and the electric telescopic rod (623). S3. Glue filling of the housing: the positions of the glue filling mechanism (8) and the adjustment mechanism (6) are adjusted by the gantry movable frame (5), and then the glue filling mechanism (8) is used to fill the glue into the transformer housing (1) through the adjustment mechanism (6), thereby sealing the transformer.

Citation Information

Patent Citations

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