A twist type shock and waste removing machine

By designing a twisting type vibrating waste removal machine, the circular pressure roller and the positive polygonal pressure roller drive the corrugated cardboard to twist in a wave-like motion. Combined with the air outlet structure, the waste paper is blown out, which solves the problem of easy breakage of the vibrating belt and achieves efficient waste removal of corrugated cardboard.

CN119897324BActive Publication Date: 2025-11-11GUANG DONG TAI YI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411962533.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-11
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

In existing technologies, the vibrating belt is prone to breakage due to excessive load after prolonged use, resulting in unsatisfactory vibration cleaning effect and difficulty in cleaning paper scraps.

Method used

The machine employs a torsion-type vibration waste removal machine. Through the cooperation of the waste removal host, two sets of vibration mechanisms and vibration drive mechanism, the circular pressure roller and positive polygonal pressure roller drive the corrugated cardboard to twist and vibrate in a wave-like manner. Combined with the air outlet structure, the waste paper is blown out, thus achieving efficient waste removal of corrugated cardboard.

Benefits of technology

During the long-term oscillation and waste removal process, the circular pressure roller and the positive polygonal pressure roller can maintain the horizontal state and wavy twisting of the corrugated cardboard, achieving the ideal waste removal effect and reducing the difficulty of paper scrap cleaning.

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Abstract

The application discloses a kind of twist type shock cleaning machine, including cleaning main machine, two groups of oscillation mechanism and oscillation drive mechanism;The cleaning main machine is formed with working cavity in one end in it and is formed with transmission cavity in the other end in it;Working cavity is oppositely provided with two groups of oscillation mechanism in it, and forms cleaning conveying way between two groups of oscillation mechanism;Cleaning conveying way is sequentially formed with input pressure position, first twist position, middle pressure position, second twist position and output pressure position;Oscillation mechanism, including several pressure shafts and two oscillation shafts, two oscillation shafts are correspondingly horizontally arranged in front of or behind first twist position and second twist position, and multiple regular polygonal pressure wheels are arranged on oscillation shaft with interval;Each corner of regular polygonal pressure wheel is circular corner, and corresponding corner of the rest regular polygonal pressure wheels is distributed on cylindrical spiral with oscillation shaft as central axis;Oscillation drive mechanism is arranged in transmission cavity.The application is more practical.
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Description

Technical Field

[0001] This invention relates to the field of waste cleaning machine technology, and in particular to a torsion type oscillating waste cleaning machine. Background Technology

[0002] Currently, the main method for cleaning corrugated cardboard is through mechanical vibration.

[0003] A search revealed a Chinese patent disclosure for a dual-axis oscillating waste removal and stacking device (authorization announcement number CN218453830U), comprising a chassis, an oscillating mechanism disposed within the chassis, a transmission mechanism disposed within the chassis and below the oscillating mechanism, a blower mechanism disposed at the top of the chassis and above the right side of the oscillating mechanism, and a stacking mechanism disposed at the rear end of the chassis. This patented technology, by placing the oscillating mechanism above the transmission mechanism, ensures that the paper scraps fall downwards rather than upwards during oscillation, avoiding the situation where paper scraps fly upwards and scatter everywhere under the action of oscillation. Placing the oscillating mechanism above the transmission mechanism effectively reduces the difficulty of subsequent paper scrap cleaning for workers. Furthermore, the blower mechanism increases the falling speed of the paper scraps, preventing the normal operation of the device from being affected by the paper scraps.

[0004] However, in this patented technology, the vibration belt is mainly used to buffer and shake the cleaning material through the second spring to complete the vibration cleaning. However, during the long-term vibration cleaning process, the load on the vibration belt will be too large, and the vibration belt will easily break due to excessive tension, resulting in an unsatisfactory vibration cleaning effect, which is not conducive to practical application. Summary of the Invention

[0005] The purpose of this invention is to provide a torsional type vibration waste cleaning machine.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A torsion-type vibration cleaning machine includes a cleaning main unit, two sets of vibration mechanisms, and a vibration drive mechanism. The cleaning main unit has a working chamber formed at one end and a transmission chamber formed at the other end. The working chamber has two sets of vibration mechanisms arranged vertically opposite each other, and a cleaning conveying channel for conveying corrugated cardboard is formed between the two sets of vibration mechanisms. The cleaning conveying channel sequentially forms an input pressure position, a first torsion position, a middle pressure position, a second torsion position, and an output pressure position.

[0008] Each oscillation mechanism includes several pressure-applying shafts and two oscillating shafts. The pressure-applying shafts are horizontally arranged at the same level spacing above or below the input pressure position, the middle pressure position, and the output pressure position. Each pressure-applying shaft is equipped with multiple circular pressure rollers at intervals. When the corrugated cardboard is conveyed to the input pressure position, the middle pressure position, and the output pressure position, the circular pressure rollers abut against the top or bottom surface of the corrugated cardboard as the pressure-applying shaft rotates, keeping the corrugated cardboard in a horizontal state. The two oscillating shafts are respectively... The corrugated cardboard is horizontally arranged above or below the first and second twist positions, with multiple positive polygonal pressure rollers spaced apart on each oscillating shaft. Each corner of the positive polygonal pressure roller is an arc corner, and the corresponding corners of the other positive polygonal pressure rollers are distributed on a cylindrical spiral with the oscillating shaft as the central axis. When the corrugated cardboard is transported to the first and second twist positions, as the two oscillating shafts rotate, the corners of the positive polygonal pressure rollers abut against the top or bottom surface of the corrugated cardboard, causing the corrugated cardboard to twist and oscillate in a wave-like manner.

[0009] The oscillation drive mechanism is located inside the transmission cavity and is used to drive the pressure shaft and oscillation shaft of each oscillation mechanism to rotate.

[0010] As a further technical solution of the present invention: the working chamber is provided with 2-3 sets of air outlet structures at intervals in the upper part, and the air outlet structures are located behind the second twist position, in front of or behind the first twist position.

[0011] As a further technical solution of the present invention: the positive polygonal pressure roller is a positive hexagonal pressure roller.

[0012] As a further technical solution of the present invention: the upper part of the working cavity is provided with an upper positioning frame for mounting the pressure shaft and the oscillation shaft of the oscillation mechanism located in the upper part of the working cavity.

[0013] As a further technical solution of the present invention: the lower part of the working cavity is provided with a lower positioning frame for mounting the pressure shaft and the oscillation shaft of the oscillation mechanism located in the lower part of the working cavity.

[0014] As a further technical solution of the present invention: In the two sets of oscillation mechanisms, the pressure shaft and the oscillation shaft have one end inserted into the transmission cavity, which is the transmission end; the oscillation drive mechanism includes two sets of synchronous transmission components, one set of synchronous drive components, and a drive motor. Each set of synchronous transmission components is correspondingly installed on the transmission end of the pressure shaft and the oscillation shaft of one oscillation mechanism, so that a transmission relationship is formed between the transmission ends of the pressure shaft and the oscillation shaft of the oscillation mechanism; the drive motor is installed on the outside of the two sets of synchronous transmission components; the transmission end of any pressure shaft or oscillation shaft of the two sets of oscillation mechanisms passes through the corresponding synchronous transmission component, and the synchronous drive component is provided between it and the motor shaft of the drive motor, so that a transmission relationship is formed between the two sets of synchronous transmission components and the motor shaft of the drive motor, so that the motor shaft of the drive motor rotates, synchronously driving the pressure shaft and the oscillation shaft of the two sets of oscillation mechanisms to rotate.

[0015] As a further technical solution of the present invention: a brush is installed at the end of the air outlet of each air outlet structure of the waste removal conveyor.

[0016] As a further technical solution of the present invention: the lower part of the working chamber is provided with a waste output mechanism.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention proposes a torsion type vibration cleaning machine, which efficiently completes the cleaning of corrugated cardboard by cooperating with the cleaning host, two sets of vibration mechanisms and vibration drive mechanism. Moreover, during the long-term vibration cleaning process, the round pressure roller and the positive polygonal pressure roller can still maintain the corrugated cardboard in a horizontal state and drive the corrugated cardboard to twist and vibrate in a wave-like manner, so as to achieve the ideal vibration cleaning effect and make it more practical. Attached Figure Description

[0018] Figure 1 This is a 3D view of a torsional type vibrating waste cleaning machine.

[0019] Figure 2 This is a front view of a torsional type vibrating waste cleaning machine.

[0020] Figure 3 for Figure 2 AA sectional view.

[0021] Figure 4 for Figure 2 BB cross-sectional view.

[0022] Figure 5 for Figure 2 CC section view.

[0023] Figure 6 for Figure 2 DD sectional view.

[0024] Figure 7A schematic diagram of the synchronization cavity for the main unit to be cleaned up.

[0025] Figure 8 This is a structural diagram of two sets of oscillation mechanisms.

[0026] Figure 9 This is a schematic diagram of the two oscillating shafts corresponding to the upper and lower parts of the two oscillating mechanisms. Detailed Implementation

[0027] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of protection of the present invention.

[0028] Please see Figures 1-3 A torsion-type vibration waste removal machine is used to remove seams and waste paper from corrugated cardboard and output the waste-removed corrugated cardboard. It includes a waste removal main unit 10, two sets of vibration mechanisms 20, and a vibration drive mechanism 30. The waste removal main unit 10 has a working chamber 11 at one end and a transmission chamber 12 at the other end. The working chamber 11 has two sets of vibration mechanisms 20 arranged vertically opposite each other, and a waste removal conveying channel 40 for conveying the corrugated cardboard is formed between the two sets of vibration mechanisms 20. The waste removal conveying channel 40 sequentially forms an input pressure position 41, a first torsion position 42, a middle pressure position 43, a second torsion position 44, and an output pressure position 45.

[0029] See also Figure 8 , Figure 9 Each oscillation mechanism 20 includes several pressure-applying shafts 21 and two oscillation shafts 22. The pressure-applying shafts 21 are horizontally arranged at the same horizontal spacing above or below the input pressure position 41, the middle pressure position 43, and the output pressure position 45, respectively. Each pressure-applying shaft 21 is provided with multiple circular pressure rollers 211 at intervals. When the corrugated cardboard is conveyed to the input pressure position 41, the middle pressure position 43, and the output pressure position 45, the circular pressure rollers 211 abut against the top or bottom surface of the corrugated cardboard as the pressure-applying shaft 21 rotates, keeping the corrugated cardboard in a horizontal state. The two oscillation shafts 22 are respectively... The corrugated cardboard is horizontally positioned above or below the first torsion position 42 and the second torsion position 44, with each oscillating shaft 22 having a plurality of positive polygonal pressure rollers 221 spaced apart. Each corner of the positive polygonal pressure roller 221 is an arc corner, and the corresponding corners of the other positive polygonal pressure rollers 221 are distributed on a cylindrical spiral with the oscillating shaft 22 as the central axis. When the corrugated cardboard is transported to the first torsion position 42 and the second torsion position 44, as the two oscillating shafts 22 rotate, the corners of the positive polygonal pressure rollers 221 abut against the top or bottom surface of the corrugated cardboard, causing the corrugated cardboard to oscillate and twist in a wave-like manner, thus loosening the seam strips.

[0030] The oscillation drive mechanism 30 is disposed in the transmission cavity 12 and is used to drive the pressure shaft 21 and the oscillation shaft 22 of each oscillation mechanism 20 to rotate.

[0031] Furthermore, in this embodiment, the working chamber 11 is provided with 2-3 sets of air outlet structures 13 at intervals in its upper part. The air outlet structures 13 are located behind the second twist position 44 and in front of or behind the first twist position 42. After the corrugated cardboard is twisted and vibrated in a wave-like manner at the first twist position 42 or the second twist position 44, the air outlet structures 13 blow out high-speed and high-pressure air to blow the waste paper and the unresolved seam strips off the corrugated cardboard.

[0032] Furthermore, in this embodiment, the positive polygonal pressure roller 221 is a positive hexagonal pressure roller with six corners, which can drive the corrugated cardboard to twist and vibrate in a wave-like manner at a higher frequency.

[0033] Furthermore, in this embodiment, the air outlet structure 13 adopts an exhaust knife connected to a high-speed high-pressure fan.

[0034] Furthermore, in this embodiment, the upper part of the working chamber 11 is provided with an upper positioning frame 14 to assist in the installation of the pressure shaft 21 and the vibration shaft 22 of the vibration mechanism 20 located in the upper part of the working chamber 11; the vibration mechanism 20 and the air outlet structure 13 located in the upper part of the working chamber 11 are installed on the upper positioning frame 14, and according to the structure adopted by the upper positioning frame 14, it can drive the vibration mechanism 20 and the air outlet structure 13 located in the upper part of the working chamber 11 to rise and fall relative to the waste removal conveyor 40, so as to adapt to corrugated cardboard of different thicknesses.

[0035] Furthermore, in this embodiment, the lower part of the working cavity 11 is provided with a lower positioning frame 15 for assisting in the installation of the pressure shaft 21 and the oscillation shaft 22 of the oscillation mechanism 20 located at the lower part of the working cavity 11.

[0036] Furthermore, the specific structure of the upper positioning frame 14 and the lower positioning frame 15 can be flexibly designed according to actual needs. It includes a bracket set on the side wall of the working cavity 11 and a positioning plate set on the bracket extending toward the corresponding oscillation mechanism 20. The positioning plate is provided with multiple positioning bearings for the pressure shaft 21 and the oscillation shaft 22 to pass through, so as to assist in the positioning and installation of the pressure shaft 21 and the oscillation shaft 22.

[0037] Furthermore, in conjunction with reference Figure 4 , Figure 5In this embodiment, in the two sets of oscillation mechanisms 20, some of the pressure-applying shafts 21 and oscillation shafts 22 have one end inserted into the transmission cavity 12, which serves as the transmission end; the oscillation drive mechanism 30 includes two sets of synchronous transmission components 31, one set of synchronous drive components 32, and a drive motor 33. Each set of synchronous transmission components 31 is correspondingly installed on the transmission end of the pressure-applying shaft 21 and oscillation shaft 22 of one oscillation mechanism 20, so that a transmission relationship is formed between the transmission ends of the pressure-applying shaft 21 and oscillation shaft 22 of the oscillation mechanism 20. The drive motor 33 is mounted on the outside of the two sets of synchronous transmission components 31; the transmission end of any pressure shaft 21 or oscillation shaft 22 of the two sets of oscillation mechanisms 20 passes through the corresponding synchronous transmission component 31, and the synchronous drive component 32 is provided between it and the motor shaft of the drive motor 33, so that the two sets of synchronous transmission components 31 and the motor shaft of the drive motor 33 form a transmission relationship, so that the motor shaft of the drive motor 33 rotates, synchronously driving the pressure shaft 21 and oscillation shaft 22 of the two sets of oscillation mechanisms 20 to rotate.

[0038] Furthermore, in conjunction with reference Figure 6 , Figure 7 In this embodiment, the waste removal host 10 also forms a synchronization cavity 51 at one end of the working cavity 11, which is opposite to the transmission cavity 12; in the oscillation mechanism 20 located above the working cavity 11, part of the pressure-applying shaft 21 and the oscillation shaft 22 have one end inserted into the synchronization cavity 51, which is the synchronization end; a synchronization linkage component 52 is provided between the synchronization ends of the pressure-applying shaft 21 and the oscillation shaft 22 of the oscillation mechanism 20 to form a transmission relationship.

[0039] Furthermore, in this embodiment, both the synchronization cavity 51 and the transmission cavity 12 are provided with strip-shaped openings 53 at their corresponding positions to the upper positioning frame 14, and two racks 54 are provided opposite to each other on both sides of the strip-shaped openings. On each side of the upper positioning frame 14, there are a plurality of gears 141 in the strip-shaped openings 53 that mesh with the two racks 54 and mesh with each other. The synchronization cavity 51 is provided with a lifting motor 55 that drives any gear to rotate and moves up and down with the upper positioning frame. When the lifting motor 55 is started, it can drive the oscillation mechanism 20 located on the upper part of the working cavity 11 to move up and down relative to the waste removal conveyor 40.

[0040] Furthermore, in this embodiment, the waste conveying channel 40 is equipped with a brush at the end of the air outlet of each air outlet structure 13 to clean up any missed waste paper and dust.

[0041] Furthermore, in this embodiment, the lower part of the working chamber 11 is provided with a waste output mechanism (not shown) below the lower positioning frame 15 to output the blown-off waste.

[0042] Understandably, the method of using the twisting type vibration waste cleaning machine of the present invention is as follows: Corrugated cardboard is input into the waste cleaning conveyor 40 and is sequentially conveyed along the input pressure position 41, the first twisting position 42, the middle pressure position 43, the second twisting position 44, and the output pressure position 45; when the corrugated cardboard is conveyed to the input pressure position 41, the middle pressure position 43, and the output pressure position 45, with the rotation of the pressure shaft 21, the circular pressure roller 211 abuts against the top or bottom surface of the corrugated cardboard, keeping the corrugated cardboard in a horizontal state; when the corrugated cardboard is conveyed to the first twisting position 42 and the second twisting position 44, with the rotation of the two vibration shafts 22, the corner of the positive polygonal pressure roller 221 abuts against the top or bottom surface of the corrugated cardboard, causing the corrugated cardboard to twist and vibrate in a wave-like manner, causing the seams to loosen; at the same time, the air outlet structure 13 blows out high-speed high-pressure air to blow the waste paper and the seams that have not been loosened off the corrugated cardboard. In this way, the waste removal of corrugated cardboard is completed efficiently, and during the long-term vibration waste removal process, the circular pressure roller 211 and the positive polygonal pressure roller 221 can still maintain the corrugated cardboard in a horizontal state and drive the corrugated cardboard to twist and vibrate in a wave-like manner.

[0043] In summary, the present invention, a torsion-type oscillating waste removal machine, through the cooperation of the waste removal host 10, two sets of oscillation mechanisms 20 and oscillation drive mechanism 30, efficiently completes the waste removal of corrugated cardboard. Moreover, during the long-term oscillation waste removal process, the circular pressure roller 211 and the positive polygonal pressure roller 221 can still maintain the corrugated cardboard in a horizontal state and drive the corrugated cardboard to oscillate in a wave-like manner, achieving an ideal oscillation waste removal effect, and is more practical.

[0044] Any combination of various embodiments of the present invention, provided it does not violate the inventive concept of the present invention, shall be regarded as the content disclosed by the present invention; within the scope of the technical concept of the present invention, any simple modifications to the technical solution and any combination of different embodiments that do not violate the inventive concept of the present invention shall be within the protection scope of the present invention.

Claims

1. A torsional type vibrating waste cleaning machine, characterized in that: The system includes a waste removal host (10), two sets of oscillation mechanisms (20), and an oscillation drive mechanism (30). The waste removal host (10) has a working chamber (11) at one end and a transmission chamber (12) at the other end. The working chamber (11) has two sets of oscillation mechanisms (20) arranged vertically opposite each other, and a waste removal conveying channel (40) for conveying corrugated cardboard is formed between the two sets of oscillation mechanisms (20). The waste removal conveying channel (40) has an input pressure position (41), a first torsion position (42), a middle pressure position (43), a second torsion position (44), and an output pressure position (45) in sequence. Each oscillation mechanism (20) includes several pressure-applying shafts (21) and two oscillation shafts (22). The several pressure-applying shafts (21) are horizontally arranged at the same horizontal spacing above or below the input pressure position (41), the middle pressure position (43), and the output pressure position (45). Each pressure-applying shaft (21) is provided with multiple circular pressure rollers (211) at intervals. When the corrugated cardboard is transported to the input pressure position (41), the middle pressure position (43), and the output pressure position (45), the circular pressure rollers (211) abut against the top or bottom surface of the corrugated cardboard as the pressure-applying shaft (21) rotates, so that the corrugated cardboard is kept in a horizontal state. The two oscillation shafts (22) The corresponding first twist position (42) and second twist position (44) are horizontally arranged in front and behind each other. Each oscillating shaft (22) is provided with multiple positive polygonal pressure rollers (221) at intervals. Each corner of the positive polygonal pressure roller (221) is an arc corner, and the corresponding corners of the other positive polygonal pressure rollers (221) are distributed on a cylindrical spiral with the oscillating shaft (22) as the central axis. When the corrugated cardboard is transported to the first twist position (42) and the second twist position (44), with the rotation of the two oscillating shafts (22), the corners of the positive polygonal pressure rollers (221) abut against the top or bottom surface of the corrugated cardboard, causing the corrugated cardboard to twist and oscillate in a wave-like manner. The oscillation drive mechanism (30) is disposed in the transmission cavity (12) to drive the pressure shaft (21) and oscillation shaft (22) of each oscillation mechanism (20) to rotate.

2. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The working chamber (11) has 2-3 sets of air outlet structures (13) spaced apart in its upper part. The air outlet structures (13) are located behind the second twist position (44) and in front of or behind the first twist position (42).

3. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The positive polygonal pressure roller (221) is a positive hexagonal pressure roller.

4. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The upper part of the working chamber (11) is provided with an upper positioning frame (14) for assisting the installation of the pressure shaft (21) and the oscillation shaft (22) of the oscillation mechanism (20) located in the upper part of the working chamber (11).

5. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The working chamber (11) has a lower positioning frame (15) in its lower part to assist the installation of the pressure shaft (21) and the oscillation shaft (22) of the oscillation mechanism (20) located in the lower part of the working chamber (11).

6. The torsional vibration waste cleaning machine according to claim 1, characterized in that: In the two sets of oscillation mechanisms (20), the pressure shaft (21) and the oscillation shaft (22) are connected at one end to the transmission cavity (12) as transmission ends; the oscillation drive mechanism (30) includes two sets of synchronous transmission components (31), one set of synchronous drive components (32) and a drive motor (33). Each set of synchronous transmission components (31) is installed on the transmission ends of the pressure shaft (21) and the oscillation shaft (22) of one oscillation mechanism (20), so that a transmission relationship is formed between the transmission ends of the pressure shaft (21) and the oscillation shaft (22) of the oscillation mechanism (20); the drive motor (33) is installed on the two sets of synchronous drive components (21) and the oscillation shaft (22) of the oscillation mechanism (20). The outer side of the synchronous transmission assembly (31); the transmission end of any pressure shaft (21) or oscillation shaft (22) of the two sets of oscillation mechanisms (20) passes through the corresponding synchronous transmission assembly (31), and the synchronous drive assembly (32) is provided between the transmission end of the pressure shaft (21) or oscillation shaft (22) and the motor shaft of the drive motor (33), so that the two sets of synchronous transmission assemblies (31) and the motor shaft of the drive motor (33) form a transmission relationship, so that the motor shaft of the drive motor (33) rotates, and synchronously drives the pressure shaft (21) and oscillation shaft (22) of the two sets of oscillation mechanisms (20) to rotate.

7. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The waste removal conveyor (40) has a brush installed at the end of the air outlet of each air outlet structure (13).

8. The torsional vibration waste cleaning machine according to claim 1, characterized in that: The working chamber (11) has a waste output mechanism in its lower part.

Citation Information

Patent Citations

  • Corrugated paper board production line online waste removing device

    CN203697582U

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    CN205951479U