Communication cable connector welding table and using method thereof

Abstract

The invention discloses a communication cable connector welding table and a using method thereof, and relates to the technical field of cable connector processing, the communication cable connector welding table is characterized by comprising a shell, a cable limiter, a positioning plate, a lighting device and a storage rack, the shell is a rectangular frame, the cable limiter is fixed on the shell, the positioning plate is fixed on the side part of the shell, and the storage rack is fixed on the side part of the shell; the shell comprises an outer shell and a storage device, the storage device is in sliding connection with the outer shell, and the storage device is provided with a handle; the lighting device comprises a supporting rod and a lighting assembly. The supporting rod is connected with the shell and the lighting assembly. The storage rack is fixed to the side portion of the shell through a fixing piece. The welding device is simple in structure, convenient to use, simple and easy to operate and learn, a worker can easily master the welding device, the labor efficiency of the worker is greatly improved, the worker only needs to place a communication cable connector on the fixing plate during use, then the screw rod is adjusted according to the actual situation, and welding can be started after adjustment is completed.

Description

Technical Field

[0001] The invention relates to the technical field of cable joint processing, and in particular to a communication cable joint welding station. Background Art

[0002] In recent years, with the implementation of projects such as the standardization of computer rooms and the transformation of video and telephone conferencing systems in Xinjiang, the work of communication business cutover has increased significantly, and a large number of obsolete and unqualified communication cables are in urgent need of replacement. The applicant conducted a survey on the business cutover work at the operation site from 2019 to 2021, and randomly selected the average time of 5 communication business cutovers each year for statistical analysis. It was found that the welding of various communication cable joints during the work process takes a lot of time.

[0003] The main reason is that power communications use a large number of digital circuits, and digital circuits require the use of various types of communication cable connectors. During daily operation and maintenance, the welding of communication cable connectors is mostly carried out on the ground, window sills and other places. In addition, the cable connectors are not easy to fix during the welding process and are prone to shaking and shifting, which can easily lead to poor wetting of the connectors, cold soldering, and solder wrapping, causing serious damage.

[0004] At present, the daily welding process of various communication cable joints is usually performed by two people. One person holds the welding wire in his left hand and the electric soldering iron in his right hand, and the other person manually fixes the cable or directly places it on the plane where the welding wire is located for welding. This traditional welding method has the following shortcomings:

[0005] (1) The communication cable connector and the communication cable are round tube type, which is not easy to fix. As a result, the solder joint cannot be completely welded to the top of the hole wall. The surrounding area is not covered with tin or the solder joint is covered with too much tin. There are problems such as poor wetting of the welding point, solder wrap, and cold solder joint. The joint is easily damaged during the welding process, the success rate is low, and the cable welding quality cannot be guaranteed, resulting in certain economic losses.

[0006] (2) The two-person operation has poor visibility, and the operators cannot observe the condition of the welding joint. The welders are often required to use tools such as flashlights for supplementary lighting and repeatedly adjust the position of the joints and communication cables. The welding process takes a long time and the welding efficiency is low.

[0007] In order to avoid the time-consuming, labor-intensive, time-consuming and low success rate of welding various communication cable joints, ensure the welding quality, and meet the needs of fast and convenient cutover of a large number of communication services in core substations, it is urgent to develop a new auxiliary welding tool. Summary of the invention

[0008] The technical problem to be solved by the present invention is to solve the deficiencies in the prior art and to design a new communication cable joint welding station. The communication cable joint welding station has a relatively complete structure and can solve the problem that only two people can cooperate in wiring at present.

[0009] The technical solution adopted by the present invention to solve its technical problem is:

[0010] A communication cable joint welding station comprises a shell, a cable stopper, a positioning plate, a lighting device and a storage rack, wherein the shell is a rectangular frame, the cable stopper is fixed on the shell, the positioning plate is fixed on the side of the shell, and the storage rack is fixed on the side of the shell;

[0011] The housing comprises an outer shell and a receiving device, the receiving device is slidably connected to the outer shell, and the receiving device is provided with a handle;

[0012] The lighting device comprises a support rod and a lighting assembly, wherein the support rod connects the housing and the lighting assembly;

[0013] The storage rack is fixed to the side of the shell by arranging a fixing piece.

[0014] As a preferred embodiment of the present invention, a positioning hole and an adjustment hole are provided on the positioning plate, a thread is provided inside the adjustment hole, and a screw rod is fitted inside the adjustment hole.

[0015] As a preferred embodiment of the present invention, the positioning hole is fan-shaped, the vertex of the fan-shaped hole faces the side close to the housing, and the arc of the fan-shaped hole faces the screw.

[0016] As a preferred embodiment of the present invention, the shell includes a top plate, a bottom plate and a side plate, the side plate is provided with a sliding guide rail, the storage device is connected to the shell through the sliding guide rail, and an adsorption device is provided on the side of the bottom plate away from the top plate.

[0017] As a preferred embodiment of the present invention, the sliding guide rail is provided with fasteners, the support rod is fixed to the outer shell by the fasteners, the top plate is provided with a prefabricated hole for accommodating the support rod to extend out, and the support rod passes through the prefabricated hole and is connected to the lighting assembly.

[0018] As a preferred embodiment of the present invention, the cable limiter is a semi-cylinder, the rectangular surface of the cable limiter is fixed on the housing, and the arc surface of the cable limiter is provided with a cable limit groove.

[0019] As a preferred embodiment of the present invention, the fixing member is in an inverted L-shape, the side end of the fixing member is connected to the side plate, and the top end of the fixing member is connected to the storage rack.

[0020] As a preferred embodiment of the present invention, a battery is provided in the lighting device.

[0021] As a preferred embodiment of the present invention, the housing is made of bakelite material.

[0022] As a preferred embodiment of the present invention, a method for using a communication cable joint welding station comprises the following steps:

[0023] S1. Place the communication cable connector in the positioning hole, rotate the screw rod so that the screw rod and the communication cable connector are in contact, and fix the communication cable connector at the top corner of the positioning hole;

[0024] S2: Place the communication cable on the cable limiting groove of the cable limiter;

[0025] S3: Turn on the lighting device, take out the tools needed for welding from the storage device and the shelf, and start welding;

[0026] S4: Put the tool back to its original position after welding is completed.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] (1) The present invention has a simple and reasonable structure, with a shell as the main body, and a cable limiter, a positioning plate, a lighting device and a storage rack installed on the shell; it is easy to operate, and when in use, the screw is adjusted to fix the communication cable connector in the positioning hole, and then the communication cable is fixed on the cable limit groove to start welding. The present invention can be widely used in the welding work of communication cable connectors, greatly improving work efficiency and operation accuracy, and has good application prospects and market potential.

[0029] (2) The positioning plate is provided with a positioning hole and an adjustment hole. The adjustment hole is provided with a thread inside and is matched with a screw rod. The adjustment hole and the screw rod are used together. The positioning hole is fan-shaped. The staff fixes or adjusts the communication cable connector by turning the screw rod. The communication cable connector can be stuck at the top corner of the fan shape. This design makes the positioning more accurate and stable, and also facilitates the operator's operation.

[0030] (3) The device is provided with a lighting device, which facilitates the operator to operate in a dark environment. At the same time, a battery is provided in the lighting device. This design makes the lighting device more portable and flexible. There is no need to find an external power source. It can also be used without power supply, which effectively solves the problem of poor visibility when two people operate.

[0031] (4) The device is provided with an adsorption device at the bottom of the shell, which can adsorb the device at a desired position to prevent it from moving, thus facilitating the operation of the operator.

[0032] (5) The present invention is easy to operate and can greatly improve the welding speed. After the device is completed, the present invention is used to weld the large three-core cable joint, and the welding time is shortened from the previous 4.6 minutes to 52 seconds, which greatly shortens the welding time and improves the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is an overall schematic diagram of a communication cable joint welding station proposed by the present invention;

[0034] Figure 2 This is an internal schematic diagram of a communication cable joint welding station proposed by the present invention;

[0035] Figure 3 A side view of a communication cable joint welding station proposed by the present invention;

[0036] Figure 4 This is an overall schematic diagram of a communication cable joint welding station proposed by the present invention;

[0037] Figure 5 A top view of a communication cable joint welding platform adjustment member proposed by the present invention;

[0038] Figure 6 A side view of a communication cable joint welding station proposed by the present invention.

[0039] Description of reference numerals:

[0040] 1-housing, 2-cable stopper, 3-positioning plate, 4-lighting device, 5-shelf;

[0041] 10-housing, 11-storage device, 12-sliding guide rail, 13-handle, 14-adsorption device, 15-prefabricated hole, 20-cable limit groove, 30-positioning hole, 31-adjustment hole, 32-screw, 40-fastener, 41-support rod, 42-lighting assembly, 50-fixing piece;

[0042] 100-top plate, 101-bottom plate, 102-side plate. DETAILED DESCRIPTION

[0043] The specific implementation of the present invention is described below in conjunction with the accompanying drawings and embodiments:

[0044] It should be noted that the structures, colors, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0045] At the same time, in the description of the present invention, it should be understood that the terms "one end", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0046] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0047] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0048] like Figure 1-Figure 6 The present invention provides a communication cable joint welding station, which includes a shell 1, a cable limiter 2, a positioning plate 3, a lighting device 4 and a rack 5. The cable limiter 2 is fixed on the shell 1, the positioning plate 3 is fixed on the side of the shell 1, and the rack 5 is fixed on the side of the shell 1; the shell 1 is used to provide installation and working space for other components, integrating all components into one, and the shell 1 is a rectangular frame, which can ensure stability during welding operations. The cable limiter 2 is used to fix the cable to prevent the cable from moving during welding, the positioning plate 3 is used to fix the cable joint, and the rack 5 is used to place tools required in the welding process, such as larger tools such as soldering irons.

[0049] As another embodiment of the present invention, two cable limiters 2 are provided, which avoids the problem that the cable cannot be stably restrained because a single cable limiter 2 may sag due to external force or its own gravity. Since the cable limiting groove 20 of the cable limiter 2 is designed to fix the cable on the device, setting two cable limiters 2 can prevent the cable from moving or falling during welding, thereby improving the stability and reliability of welding.

[0050] The cable stopper 2 is a semi-cylinder, the rectangular surface of the cable stopper 2 is fixed on the housing 10, and a cable stopper groove 20 is provided on the arc surface of the cable stopper 2. If the cable stopper 2 is set as a semi-cylinder, the cable stopper groove 20 is an arc groove, which can effectively disperse the force acting thereon and disperse it over a larger area, thereby reducing local force concentration and improving the strength and stability of the entire structure. At the same time, the communication cable can be more easily fixed in the cable stopper groove 20, and the arc groove helps to clean the cable stopper groove 20.

[0051] As another embodiment of the present invention, the cable limiter 2 may be in other shapes such as a rectangle, a trapezoid, etc., and a semi-cylinder is the most preferred shape.

[0052] The shell 1 includes an outer shell 10 and a storage device 11. The outer shell 10 includes a top plate 100, a bottom plate 101 and a side plate 102. The side plate 102 is provided with a sliding guide rail 12. The storage device 11 is connected to the outer shell 10 through the sliding guide rail 12. The storage device 11 is used to place tools required in the welding process, such as wire strippers, insulating tape, etc., in the storage device 11, and then the storage device 11 is pushed into the outer shell 10 using the sliding guide rail 12 provided in the outer shell 10.

[0053] The lighting device 4 includes a support rod 41 and a lighting assembly 42. The support rod 41 connects the outer shell 10 and the lighting assembly 42. The sliding guide rail 12 is provided with a fastener 40. The support rod 41 is fixed to the outer shell 10 through the fastener 40. The top plate 100 is provided with a prefabricated hole 15 for accommodating the support rod 41 to extend out. The support rod 41 passes through the prefabricated hole 15 and is connected to the lighting assembly 42. The lighting device 4 is connected to the outer shell 10 through the fastener 40 and the prefabricated hole 15. The support rod 41 can be effectively fixed by setting the prefabricated hole 15. A battery is provided inside the lighting assembly 42, and no external power supply is required.

[0054] As another embodiment of the present invention, the lighting assembly 42 may be a desk lamp, which is small in size, low in price, easy to carry, and has a large scattering area, and is suitable for welding work.

[0055] The rack 5 is fixed to the side plate 102 by setting a fixing member 50, the fixing member 50 is in an inverted L shape, the side end of the fixing member 50 is connected to the side plate 102, and the top end of the fixing member 50 is connected to the rack 5. The rack 5 is fixed to the housing 1 by the fixing member 50.

[0056] A positioning hole 30 is provided on the positioning plate 3. The positioning hole 30 is fan-shaped, with the vertex of the positioning hole 30 facing the side close to the outer shell 10, and the arc of the positioning hole 30 facing the side away from the outer shell 10; an adjustment hole 31 is provided on the positioning plate 3, and a thread is provided inside the adjustment hole 31. A screw 32 is matched in the adjustment hole 31, and the screw 32 is perpendicular to the top plate 100. The fan-shaped positioning hole 30 can be used to clamp the communication cable connector at the top corner of the fan, and then the screw 32 is adjusted by matching the thread in the adjustment hole and the screw 32 to fix the communication cable connector at the top corner of the positioning hole 30.

[0057] When in use, first place the communication cable connector in the positioning hole 30, fix the communication cable connector with one hand, and rotate the screw rod 32 with the other hand so that the screw rod 32 firmly fixes the communication cable connector at the top corner of the positioning hole 30 to prevent the communication cable connector from moving.

[0058] The housing 10 is provided with an adsorption device 14 for fixing the device at the construction position. During the welding process, it can effectively prevent the cable or other components from shaking or moving, thereby ensuring the stability and accuracy of the welding operation.

[0059] As another embodiment of the present invention, the adsorption device 14 can specifically be a magnetic material. The cabinets in the communication room are generally made of steel. The use of magnetic materials can facilitate the device to be fixed at any time. Preferably, it is a soft magnetic sheet. The soft magnetic sheet is thin and foldable, acid-resistant, alkali-resistant and corrosion-resistant, has a low manufacturing cost, and can maintain stable magnetic properties within a wide temperature range.

[0060] The cable limiter 2 is provided with a cable limiter groove 20 for fixing the communication cable on the cable limiter 2. A plurality of cable limiter grooves 20 are provided with different sizes and can be applicable to communication cables of different models.

[0061] As another embodiment of the present invention, the cable limiter 2 is preferably made of rubber material. The rubber material is soft and not easy to damage the cable. The strength, variety of sizes and models, and corrosion resistance meet the life cycle requirements of the cable limiter 2. The price is reasonable and the material is easy to obtain. The cable limit groove 2 made of rubber material will not be deformed after more than 20 uses.

[0062] The shell 1 is made of bakelite material. The bakelite material has low cost, low density and light weight, is resistant to high temperature, has good insulation performance, is not easy to deform, has good environmental protection performance, and is made of non-toxic and harmless environmentally friendly materials. It will not cause pollution to the environment and is suitable for making the shell 1 of the present device. In order to ensure the firmness of the bakelite board, 10 high-temperature tests are carried out on the shell 1. The test results show that when the shell 10 is subjected to a high temperature of ≤350°C, the shell 10 is not damaged. When subjected to a high temperature greater than 350°C, the bakelite board material is at risk of damage. Therefore, the bakelite board can withstand the maximum high temperature of 350°C from the electric soldering iron.

[0063] The specific use steps of a communication cable joint welding station of the present invention are:

[0064] S1, placing the communication cable connector in the positioning hole 30, rotating the screw 32 so that the screw 32 and the communication cable connector are in contact, and fixing the communication cable connector at the top corner of the positioning hole 30;

[0065] S2: placing the communication cable on the cable limiting groove 20 of the cable limiter 2;

[0066] S3: Turn on the lighting device 4, take out the tools needed for welding from the storage device 11 and the shelf 5, and start welding;

[0067] S4: Put the tool back to its original position after welding is completed.

[0068] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

[0069] Many other changes and modifications may be made without departing from the concept and scope of the present invention.It should be understood that the present invention is not limited to the specific embodiments, and the scope of the present invention is defined by the appended claims.

Claims

1. A communication cable joint welding station, characterized in that: The invention comprises a shell (1), a cable stopper (2), a positioning plate (3), a lighting device (4) and a storage rack (5); the shell (1) is a rectangular frame, the cable stopper (2) is fixed on the shell (1), the positioning plate (3) is fixed on the side of the shell (1), and the storage rack (5) is fixed on the side of the shell (1); The housing (1) comprises an outer shell (10) and a storage device (11), the storage device (11) and the outer shell (10) are slidably connected, and the storage device (11) is provided with a handle (13); The lighting device (4) comprises a support rod (41) and a lighting assembly (42), wherein the support rod (41) connects the housing (10) and the lighting assembly (42); The storage rack (5) is fixed to the side of the housing (10) by providing a fixing member (50).

2. A communication cable joint welding station as claimed in claim 1, characterized in that: The positioning plate (3) is provided with a positioning hole (30) and an adjustment hole (31), the adjustment hole (31) is provided with a thread inside, and a screw rod (32) is matched inside the adjustment hole (31).

3. A communication cable joint welding station as claimed in claim 2, characterized in that: The positioning hole (30) is fan-shaped, the vertex of the fan-shaped hole faces the side close to the housing (10), and the arc of the fan-shaped hole faces the screw rod (32).

4. A communication cable joint welding station as claimed in claim 1, characterized in that: The housing (10) comprises a top plate (100), a bottom plate (101) and a side plate (102); the side plate (102) is provided with a sliding guide rail (12); the storage device (11) is connected to the housing (10) via the sliding guide rail (12); and a suction device (14) is provided on a side of the bottom plate (101) away from the top plate (100).

5. A communication cable joint welding station as claimed in claim 4, characterized in that: The sliding guide rail (12) is provided with a fastener (40), the support rod (41) is fixed to the housing (10) via the fastener (40), the top plate (100) is provided with a prefabricated hole (15) for accommodating the support rod (41) to extend out, and the support rod (41) passes through the prefabricated hole (15) and is connected to the lighting assembly (42).

6. A communication cable joint welding station as claimed in claim 1, characterized in that: The cable stopper (2) is a semi-cylinder, the rectangular surface of the cable stopper (2) is fixed on the housing (10), and the arc surface of the cable stopper (2) is provided with a cable stopper groove (20).

7. A communication cable joint welding station as claimed in claim 1, characterized in that: The fixing member (50) is in an inverted L-shape, the side end of the fixing member (50) is connected to the side plate (102), and the top end of the fixing member (50) is connected to the storage rack (5).

8. A communication cable joint welding station as claimed in claim 1, characterized in that: A battery is arranged inside the lighting device (4).

9. A communication cable joint welding station as claimed in claim 1, characterized in that: The housing (1) is made of bakelite material.

10. A method for using a communication cable joint welding station, characterized in that: Using the communication cable joint welding station as described in any one of claims 1 to 9, comprising the following steps; S1. placing a communication cable connector in the positioning hole (30), rotating the screw rod (32) so that the screw rod (32) and the communication cable connector are in contact, and fixing the communication cable connector at the top corner of the positioning hole (30); S2: placing the communication cable on the cable limiting groove (20) of the cable limiting device (2); S3: Turn on the lighting device (4), take out the tools needed for welding from the storage device (11) and the storage rack (5), and start welding; S4: Put the tool back to its original position after welding is completed.

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