Goods shelf assembling method

By using support structure limits and external hoisting equipment to lift shelf modules in storage shelf assembly, the problems of low shelf assembly efficiency and worker safety hazards in the prior art are solved, and efficient and safe shelf installation is achieved.

CN119897682AActive Publication Date: 2025-04-29WAP INTELLIGENCE STORAGE EQUIPMENT (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202510223605.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-04-29
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

The existing storage shelf assembly methods are inefficient and have long cycles, and there are safety hazards for workers to operate at high altitudes.

Method used

A shelf assembly method is provided. By assembling a plurality of column sheets and placing them on the support structure, the stability of the column sheet is ensured by using the limit function of the support structure, and then installing a beam assembly to complete the assembly of the shelf module, and finally using an external lifting equipment to hoist the shelf module to the installation position.

Benefits of technology

This method reduces the amount of work at high altitudes, improves shelf installation efficiency, shortens installation cycles, and ensures workers' safety.

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Abstract

The invention belongs to the technical field of storage goods shelves, and discloses a goods shelf assembling method which comprises the steps that a plurality of assembled stand column pieces are arranged on supporting structures, the stand column pieces are arranged at intervals in the first horizontal direction, each stand column piece extends in the second horizontal direction, and each stand column piece is arranged on the multiple supporting structures; the multiple supporting structures are arranged at intervals in the extending direction of the stand column pieces. The supporting structure is adjusted to the first state to limit the stand column piece. And then the cross beam assembly is arranged on the stand column piece, the two cross beams are arranged on the two sides of the stand column piece in the vertical direction at intervals, the cross beams are detachably connected to the stand column piece, and assembling of the goods shelf module is completed. And finally, the supporting structure is adjusted to be in the second state, limiting on the stand column pieces is relieved, and the goods shelf module is hoisted to the installation position through external hoisting equipment. The method can reduce the aloft work amount, ensure the safety of operators, improve the installation efficiency of the goods shelf and shorten the installation period of the goods shelf.
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Description

Technical Field

[0001] The invention relates to the technical field of storage shelves, and in particular to a shelf assembly method. Background Art

[0002] Warehouse shelves are infrastructure that use specific structures and designs to rationally divide and utilize storage space to achieve orderly storage, convenient management, and efficient access to goods.

[0003] In the storage shelves used in the prior art, the column pieces are hoisted onto the assembled shelves by external hoisting equipment, and then workers climb up to install components such as beams and connecting rods on the column pieces to complete the assembly of the shelves. This installation method has the disadvantages of low installation efficiency and long cycle. At the same time, there are certain safety hazards when workers work at height. Summary of the invention

[0004] The object of the present invention is to provide a shelf assembly method, which can improve the shelf installation efficiency, shorten the shelf installation period, and at the same time, ensure the safety of workers.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A method for assembling a shelf is provided, comprising the following steps:

[0007] S1: assembling multiple column pieces;

[0008] S2: Setting a support structure and placing the column sheet on the support structure;

[0009] A plurality of the column pieces are arranged at intervals along the first horizontal direction, and each of the column pieces extends along the second horizontal direction;

[0010] The support structure has a first state capable of limiting the column sheet and a second state in which the column sheet is not limited; the column sheet is placed on a plurality of the support structures, and the plurality of the support structures are adjusted to the first state; the plurality of the support structures are arranged at intervals along the extension direction of the column sheet;

[0011] The first horizontal direction is perpendicular to the second horizontal direction;

[0012] S3: Install the crossbeam assembly;

[0013] Arrange a plurality of the beam assemblies on the column piece at intervals along the second horizontal direction, wherein the beam assemblies include two beams arranged at intervals on both sides of the column piece along the vertical direction, and each beam is detachably connected to the column piece, thereby completing the assembly of the shelf module;

[0014] S4: adjusting the supporting structure to the second state, and using external lifting equipment to lift the shelf module to the installation position.

[0015] As an optional solution to the shelf assembly method, the support structure includes:

[0016] A base, supported on the ground;

[0017] A limiting member is detachably arranged on the base, and a limiting groove is arranged around one end of the limiting member away from the base;

[0018] Along the vertical direction, one side of the column piece abuts against the base, and the other side abuts against the limiting groove.

[0019] As an optional solution of the shelf assembly method, the support structure further includes a telescopic mechanism, which is arranged between the base and the limiting member and is used to drive the limiting member to move along the vertical direction.

[0020] As an optional solution to the shelf assembly method, a plurality of moving wheels are provided on the bottom side of the base, and the moving wheels have a movable state and an immovable locked state.

[0021] As an optional solution of the shelf assembly method, the base includes two fixing plates and a plurality of connecting members, the two fixing plates are arranged at intervals, and each of the connecting members is connected between the two fixing plates;

[0022] The limiting member is arranged on the connecting member, and the column piece abuts against the connecting member.

[0023] As an optional solution to the shelf assembly method, a non-slip structure is provided on a side of the connecting piece facing the column piece.

[0024] As an optional solution to the shelf assembly method, the fixing plate is triangular in shape.

[0025] As an optional solution for the shelf assembly method, the column piece includes:

[0026] Two support columns are arranged at intervals along the vertical direction, and the support columns extend along the second horizontal direction;

[0027] A plurality of cross braces are arranged at intervals along the second horizontal direction, and each of the cross braces is connected between two of the support columns.

[0028] As an optional solution of the shelf assembly method, the column piece also includes a plurality of diagonal braces, and the diagonal braces are connected between two of the support columns.

[0029] As an alternative to the rack assembly method, the crossbeam is formed into a sigma beam by bending sheet metal.

[0030] Beneficial effects of the present invention:

[0031] The present invention provides a method for assembling a shelf, wherein a plurality of assembled column pieces are placed on a supporting structure, wherein the plurality of column pieces are spaced apart along a first horizontal direction, and each column piece extends along a second horizontal direction, and each column piece is placed on a plurality of supporting structures, and the plurality of supporting structures are spaced apart along the extension direction of the column piece. The supporting structure is adjusted to a first state to limit the column piece. A crossbeam assembly is then arranged on the column piece, so that two crossbeams are spaced apart on both sides of the column piece along a vertical direction, and the crossbeams are detachably connected to the column piece to complete the assembly of the shelf module. Finally, the supporting structure is adjusted to a second state, the limit on the column piece is released, and the shelf module is hoisted to the installation position using an external hoisting device. This method can reduce the amount of high-altitude work and ensure the safety of the operators. At the same time, it can improve the efficiency of shelf installation and shorten the shelf installation cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a front view of a column sheet provided in an embodiment of a specific implementation mode of the present invention;

[0033] Figure 2 is a side view of a shelf assembly process provided by an embodiment of a specific implementation of the present invention;

[0034] Figure 3 It is a front view of the shelf assembly process provided by the specific implementation example of the present invention;

[0035] Figure 4 is a side view of a support structure provided by an embodiment of a specific implementation of the present invention;

[0036] Figure 5 It is a front view of the support mechanism provided by the specific implementation example of the present invention.

[0037] In the figure:

[0038] 1. Column piece; 11. Support column; 12. Horizontal brace; 13. Diagonal brace;

[0039] 2. Support structure;

[0040] 21. base; 211. fixing plate; 212. connecting piece;

[0041] 22. Limiting member; 220. Limiting groove;

[0042] 23. Telescopic mechanism;

[0043] 3. Crossbeam assembly; 31. Crossbeam. DETAILED DESCRIPTION

[0044] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0045] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0047] In the description of this embodiment, the terms "upper", "lower", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0048] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0049] like Figures 1 to 5 As shown, this embodiment provides a shelf assembly method, comprising the following steps:

[0050] S1: assembling multiple column pieces 1;

[0051] The above steps are specific to this embodiment, refer to Figure 1The column sheet 1 includes two support columns 11 and a plurality of cross braces 12. The two support columns 11 are spaced apart in the vertical direction, and the support columns 11 extend along the second horizontal direction; the plurality of cross braces 12 are spaced apart in the second horizontal direction, and each cross brace 12 is connected between the two support columns 11. The structure is easy to assemble, and the materials are easy to obtain, and it has good economy.

[0052] Specifically, in this embodiment, two cross braces 12 are provided; in other embodiments, the specific number of the cross braces 12 can be set as needed and is not specifically limited here.

[0053] Further, continue to refer to Figure 1 The column piece 1 further includes a plurality of diagonal braces 13, which are connected between two support columns 11 to improve the structural stability of the column piece 1, thereby enhancing the stability of the shelf. Specifically, the number of diagonal braces 13 can be set as needed.

[0054] S2: Setting a support structure 2 and placing the column sheet 1 on the support structure 2;

[0055] like Figure 2 As shown, a plurality of column sheets 1 are arranged at intervals along the first horizontal direction, combined with Figure 3 Each column piece 1 extends along the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction. The support structure 2 has a first state capable of limiting the column piece 1 and a second state in which the column piece 1 is not limited. The column piece 1 is placed on a plurality of support structures 2, and the plurality of support structures 2 are adjusted to the first state. Figure 3 A plurality of supporting structures 2 are arranged at intervals along the extension direction of the column piece 1 to ensure the stability of the support and fixation of the column piece 1.

[0056] Exemplarily, in this embodiment, four column pieces 1 are arranged at intervals along the first horizontal direction, each column piece 1 is correspondingly provided with three supporting structures 2, and the three supporting structures 2 are arranged at intervals along the second horizontal direction.

[0057] Alternatively, if Figure 4 and Figure 5 As shown, the support structure 2 includes a base 21 and a limiting member 22. The base 21 is supported on the ground. The limiting member 22 is detachably arranged on the base 21. A limiting groove 220 is arranged around one end of the limiting member 22 away from the base 21. In the vertical direction, one side of the column sheet 1 abuts on the base 21, and the other side abuts in the limiting groove 220 to complete the limiting of the column sheet 1, that is, the first state of the support structure 2. By removing the limiting member 22, the support structure 2 can be switched to the second state where the column sheet 1 is not limited. The operation is simple and convenient, and at the same time, the column sheet 1 can be prevented from tipping over, ensuring the assembly efficiency of the shelf module.

[0058] Illustratively, in this embodiment, one end of the limiting member 22 away from the base 21 is C-shaped.

[0059] Further, continue to refer to Figure 4 and Figure 5 The support structure 2 further includes a telescopic mechanism 23, which is disposed between the base 21 and the stopper 22 and is used to drive the stopper 22 to move in the vertical direction. The above arrangement can adjust the distance between the bottom of the stopper groove 220 and the base 21 by adjusting the position of the stopper 22 in the vertical direction, so as to be suitable for assembling column pieces 1 of different specifications, and has a wider range of applications.

[0060] Specifically, the limiting member 22 is plugged into the output end of the telescopic mechanism 23 , or is detachably disposed at the output end of the telescopic mechanism 23 by means of fasteners such as bolts.

[0061] Exemplarily, the telescopic mechanism 23 is a pneumatic rod commonly used in the art, which has the advantages of simple structure, convenient adjustment, good safety and long service life. Alternatively, in other embodiments, it can also be a hydraulic rod.

[0062] Optionally, a plurality of moving wheels (not shown) are provided on the bottom side of the base 21, and the moving wheels have a movable locked state and an immovable locked state. The above arrangement can facilitate the movement of the support structure 2 and improve the efficiency of shelf assembly. Specifically, the moving wheels are existing devices that have been disclosed in the prior art, and their specific structure and principle refer to the prior art and are not described here.

[0063] Optionally, the base 21 includes two fixing plates 211 and a plurality of connecting members 212, the two fixing plates 211 are arranged at intervals, each connecting member 212 is connected between the two fixing plates 211, the limiting member 22 is arranged on the connecting member 212, and the column sheet 1 abuts against the connecting member 212. It is convenient to obtain materials, easy to assemble, has good economy, and can be reused.

[0064] Specifically, in this embodiment, the connecting member 212 is rod-shaped, and there are three connecting members 212, which are distributed in a triangular shape between the two fixed plates 211, the telescopic mechanism 23 is disposed between two adjacent connecting members 212, and the limiter 22 is disposed at the moving end of the telescopic mechanism 23. In other embodiments, the connecting member 212 may also be plate-shaped, and the number of the connecting members 212 may also be set as needed, which is not specifically limited here.

[0065] Furthermore, an anti-skid structure is provided on the side of the connector 212 facing the column sheet 1. Specifically, the anti-skid structure is an anti-skid pad, such as a rubber pad, provided on the side of the connector 212 facing the column sheet 1; or, the anti-skid structure is an anti-skid protrusion provided on the side of the connector 212 facing the column sheet 1, and the anti-skid protrusion can be a dot-shaped protrusion or a pattern protrusion of any shape, and its function is to increase the friction between the connector 212 and the column sheet 1. The specific structural form is referred to the prior art, and is not specifically limited in this embodiment, as long as it can play a role in increasing friction.

[0066] Alternatively, if Figure 5 As shown, the fixing plate 211 is triangular, which is easy to carry and install. Compared with plates of other shapes, the triangular plate can more effectively utilize materials and reduce material waste. Under the premise of ensuring performance, less material is used to achieve better results, thereby reducing construction costs.

[0067] S3: Install the crossbeam assembly 3;

[0068] like Figure 3 As shown, a plurality of crossbeam assemblies 3 are arranged on the column piece 1 at intervals along the second horizontal direction, and the crossbeam assembly 3 includes two crossbeams 31 arranged on both sides of the column piece 1 at intervals along the vertical direction, and each crossbeam 31 can be detachably connected to the column piece 1 to complete the assembly of the shelf module.

[0069] In the above steps, specifically in this embodiment, a first connection hole is formed on the support column 11 of the column piece 1, a second connection hole is formed on the crossbeam 31, and a fastener passes through the second connection hole and is screwed into the first connection hole to achieve a detachable connection between the crossbeam 31 and the column piece 1. Exemplarily, the first connection hole is a threaded hole, the second connection hole is a through hole, and the fastener is a bolt.

[0070] Optionally, the cross beam 31 is bent into a sigma beam by sheet metal to enhance the bending resistance of the cross beam 31, thereby improving the bearing performance and load capacity of the shelf.

[0071] S4: Adjust the support structure 2 to the second state, and use external lifting equipment to lift the shelf module to the installation position.

[0072] In the above steps, specifically in this embodiment, the limiting member 22 of each supporting structure 2 is removed to release the limiting of the column piece 1. Then, the assembled shelf module is hoisted to the installation position using external hoisting equipment, which can greatly reduce the amount of high-altitude work and is conducive to improving work safety and assembly efficiency.

[0073] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A shelf assembly method, characterized in that: The following steps are involved: S1: assembling a plurality of column pieces (1); S2: setting up a support structure (2), and placing the column sheet (1) on the support structure (2); A plurality of column pieces (1) are arranged at intervals along a first horizontal direction, and each column piece (1) extends along a second horizontal direction; The support structure (2) has a first state capable of limiting the column sheet (1) and a second state in which the column sheet (1) is not limited; the column sheet (1) is placed on a plurality of the support structures (2), and the plurality of the support structures (2) are adjusted to the first state; the plurality of the support structures (2) are arranged at intervals along the extension direction of the column sheet (1); The first horizontal direction is perpendicular to the second horizontal direction; S3: Install the crossbeam assembly (3); A plurality of the crossbeam assemblies (3) are arranged on the column piece (1) at intervals along the second horizontal direction, the crossbeam assemblies (3) comprising two crossbeams (31) arranged at intervals along the vertical direction on both sides of the column piece (1), and each of the crossbeams (31) is detachably connected to the column piece (1), thereby completing the assembly of the shelf module; S4: adjusting the supporting structure (2) to the second state, and using external lifting equipment to lift the shelf module to the installation position.

2. The shelf assembly method according to claim 1, characterized in that: The support structure (2) comprises: A base (21) supported on the ground; A limiting member (22) is detachably arranged on the base (21), and a limiting groove (220) is arranged around one end of the limiting member (22) away from the base (21); Along the vertical direction, one side of the column plate (1) abuts against the base (21), and the other side abuts against the inside of the limiting groove (220).

3. The shelf assembly method according to claim 2, characterized in that: The support structure (2) further comprises a telescopic mechanism (23), wherein the telescopic mechanism (23) is arranged between the base (21) and the position-limiting member (22) and is used for driving the position-limiting member (22) to move along the vertical direction.

4. The shelf assembly method according to claim 2, characterized in that: A plurality of moving wheels are arranged on the bottom side of the base (21), and the moving wheels have a movable state and an immovable locked state.

5. The shelf assembly method according to claim 2, characterized in that: The base (21) comprises two fixing plates (211) and a plurality of connecting members (212), the two fixing plates (211) are arranged at intervals, and each connecting member (212) is connected between the two fixing plates (211); The limiting member (22) is arranged on the connecting member (212), and the column sheet (1) abuts against the connecting member (212).

6. The shelf assembly method according to claim 5, characterized in that: An anti-slip structure is provided on the side of the connecting piece (212) facing the column sheet (1).

7. The shelf assembly method according to claim 5, characterized in that: The fixing plate (211) is in a triangular shape.

8. The shelf assembly method according to claim 1, characterized in that: The column sheet (1) comprises: Two support columns (11) are arranged at intervals in the vertical direction, and the support columns (11) extend along the second horizontal direction; A plurality of cross braces (12) are arranged at intervals along the second horizontal direction, and each of the cross braces (12) is connected between two of the support columns (11).

9. The shelf assembly method according to claim 8, characterized in that: The column plate (1) further comprises a plurality of diagonal braces (13), wherein the diagonal braces (13) are connected between two of the support columns (11).

10. The shelf assembly method according to any one of claims 1 to 9, characterized in that: The crossbeam (31) is formed into a sigma beam by bending a sheet metal.

Citation Information

Patent Citations

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    CN215099820U

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    CN218023501U

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