Polycarbonate solid flat plate surface treatment equipment

By designing a double-sided grinding equipment for polycarbonate solid flat plates, the problems of low efficiency and inconsistent grinding of traditional single-sided grinding methods are solved, and a more efficient and even grinding effect is achieved.

CN119897766AInactive Publication Date: 2025-04-29HANGZHOU SAINING POLYCARBONATE SHEET +1
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Patent Information

Application Number
CN202510377990.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional single-sided grinding method is inefficient and prone to position errors when dealing with solid polycarbonate plates, which affects the quality and consistency of grinding.

Method used

A polycarbonate solid flat plate surface treatment equipment is designed, and two polishing mechanisms are used to fully polish the upper and lower sides of the solid flat plate at the same time, and the stability and grinding consistency of the solid flat plate are ensured through fixed components and linkage components.

Benefits of technology

The grinding efficiency and quality are improved, the uniformity of grinding on the upper and lower sides is ensured, and the stability of the solid plate is improved by canceling each other's grinding force.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of solid plate surface treatment, in particular to polycarbonate solid flat plate surface treatment equipment which comprises a workbench, a rectangular through groove used for containing a solid flat plate is formed in the workbench, and grinding mechanisms used for grinding the solid flat plate are arranged on the upper side and the lower side of the rectangular through groove correspondingly. The mode that the upper face and the lower face of the solid flat plate are comprehensively and fully ground through the two grinding mechanisms at the same time is adopted, the grinding mode can greatly shorten the machining time and improve the grinding efficiency, the grinding uniformity of the two faces of the solid flat plate can be kept, and the grinding quality is improved; forces, acting on the solid flat plate, of the two grinding mechanisms can be counteracted, and the stability of the solid flat plate in the grinding process is further improved.
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Description

Technical Field

[0001] The invention relates to the technical field of solid plate surface treatment, in particular to a polycarbonate solid plate surface treatment device. Background Art

[0002] Polycarbonate is a unique thermoplastic engineering plastic that combines high-performance mechanical, optical and thermal properties. It is widely used in the manufacture of various products, such as solid flat panels, hollow flat panels, U-shaped lock panels and other panels. Among them, polycarbonate solid flat panels have excellent impact resistance, and are thinner and lighter than glass, with a very high ignition point and are not easy to break. They are widely used in building lighting, indoor and outdoor decoration, lighting fixtures and other products. During production, in order to improve the physical and optical properties of polycarbonate solid flat panels to better meet the needs of specific applications, the transparency of polycarbonate solid flat panels can be increased by grinding, reducing light scattering, and obtaining a smooth, high-gloss mirror effect.

[0003] However, there are still the following problems in the process of polishing polycarbonate solid plates: the traditional single-sided polishing method requires the solid plate to be flipped over after polishing one side and then processed on the other side. The flipping and repositioning operations will affect the overall processing efficiency, especially in batch polishing operations. At the same time, repositioning after flipping may cause position errors, which in turn affects the consistency and polishing quality of the upper and lower surfaces of the solid plate. Secondly, applying polishing force to the solid plate from only one direction will cause uneven local pressure on the solid plate, and the solid plate is prone to offset. Its stability needs to be improved, and it also has a certain impact on the uniformity of polishing. Summary of the invention

[0004] The present invention provides a polycarbonate solid flat plate surface treatment device, comprising a workbench, a rectangular through groove for placing the solid flat plate is provided on the workbench, and grinding mechanisms for grinding the solid flat plate are arranged on the upper and lower sides of the rectangular through groove; the grinding mechanism comprises a U-shaped frame, a connecting shaft is installed between the front and rear vertical sections of the U-shaped frame, and the front and rear ends of the connecting shaft are coaxially hinged with two connecting rods distributed left and right and forming a V-shaped structure, and the other end of the connecting rod is hinged with a mounting block, and a side grinding roller is rotatably installed between the two mounting blocks facing each other front and back, and a sliding column is installed on the side away from the front and rear connecting rods, and the two sliding columns on the same side of the left and right sides are slidably connected to the same guide groove plate left and right, and the upper and lower grinding rollers are connected to the upper and lower sides of the connecting rods. A linkage component is arranged between the mechanisms, and a pushing member for pushing the linkage component to move left and right is arranged on the upper end of the workbench; a fixing component for fixing the solid flat plate is arranged on the workbench, and the fixing component includes L-shaped clamps arranged at the four corners of the rectangular through groove, and the positions on the workbench corresponding to the L-shaped clamps are provided with sliding grooves that slide with the L-shaped clamps, and a telescopic spring is connected between the outer side of the corner of the L-shaped clamp and the corresponding sliding groove wall; a fixing member for fixing the L-shaped clamp is arranged between the upper and lower grinding mechanisms, a connecting member is arranged between the two upper and lower opposite mounting blocks, and a guide member for limiting the opposite side grinding roller is arranged on the side away from each other.

[0005] In one possible implementation, auxiliary grinding parts are provided on the sides of the upper and lower C-shaped frames that are close to each other, and the auxiliary grinding parts include an intermediate grinding roller arranged between the left and right side grinding rollers, and the intermediate grinding roller is rotatably installed between the front and rear vertical sections of the C-shaped plate, and two elastic telescopic plates distributed front and back are installed on the side of the horizontal section of the C-shaped plate away from the rectangular through groove, and the fixed section of the elastic telescopic plate is installed on the corresponding horizontal section of the C-shaped frame, and a movable column that slides left and right with the corresponding guide groove plate is installed on the telescopic section of the elastic telescopic plate.

[0006] In one possible implementation, the L-shaped clamp is provided with a fixing hole, and two connecting plates distributed left and right are installed between the two front and rear opposite guide groove plates. The fixing part includes a limiting rod installed on the side of the connecting plate close to the workbench and matching with the corresponding fixing hole, a frustum section is provided at the lower end of the upper limiting rod, and a plug column is installed at the lower end of the frustum section and is plugged into and matched with the corresponding limiting rod located below. The lower limiting rod is located on the lower side of the L-shaped clamp, and the connecting part includes a connecting block installed at the lower end of the upper mounting block, and a connecting groove matching with the corresponding connecting block is provided at the upper end of the lower mounting block.

[0007] In a possible implementation manner, support plates fixedly connected to the lower end surface of the workbench are installed at the upper ends of the front and rear guide groove plates located below, on the side far from each other. The guiding member includes a longitudinal plate installed between the ends of two oppositely arranged front and rear mounting blocks far from the workbench. A guiding plate is installed in the middle of the side of the longitudinal plate far from the middle grinding roller. A fixing plate that is slidably connected to the corresponding guiding plate left and right is installed on the side of the connecting plate close to the workbench. The fixing plate located below is fixedly connected to the lower end surface of the workbench.

[0008] In a possible implementation manner, a mating rod is installed at the upper end of the side of the guiding plate located below, far from the corresponding longitudinal plate. A mating groove plate that cooperates with the corresponding mating rod is installed at the lower end of the side of the guiding plate located above, far from the corresponding longitudinal plate. A guiding through groove that slidably cooperates with the corresponding mating groove plate left and right is formed in the upper end of the workbench.

[0009] In a possible implementation manner, limiting members for vertically limiting the guiding plates are provided at the positions corresponding to the connecting plates on the upper end of the workbench. The limiting members are located on the side of the fixing plate far from the corresponding longitudinal plate. The limiting members include two vertical plates that are distributed before and after with respect to the guiding through groove and are installed on the upper end of the workbench. Mounting grooves are formed on the sides of the front and rear two vertical plates close to each other. Triangular clamping blocks are slidably installed back and forth in the mounting grooves. The inclined surfaces of the front and rear two triangular clamping blocks are arranged oppositely. Side springs are connected between the triangular clamping blocks and the groove walls of the corresponding mounting grooves.

[0010] In a possible implementation manner, a driving component for driving the grinding mechanism located above to move up and down and a moving member for controlling the up and down movement of the U-shaped frame located above are provided on the upper end of the workbench. The driving component includes four vertical guide rails installed on the upper end of the workbench, located outside the rectangular through groove and distributed in a rectangular shape. A top plate is slidably installed up and down between the four vertical guide rails. Two connecting columns that are distributed before and after and are fixedly connected to the top plate are installed on the upper ends of the left and right two connecting plates located above. Among them, electric sliders fixedly connected to the upper end surface of the top plate are slidably installed on two vertical guide rails located on the same diagonal line. The moving member includes a cylinder installed on the top plate. The lower end of the pushing section of the cylinder is installed with a sliding plate that is slidably connected to the upper end of the horizontal section of the U-shaped frame located above.

[0011] In a possible implementation manner, the linkage component includes side plates installed at the front and rear ends of the U-shaped frame. Linkage gears are provided on the front and rear sides of the workbench. Vertical racks are meshed on the left and right sides of the linkage gears. The vertical rack located on the left is installed at the lower end of the corresponding side plate located above and is slidably matched with the corresponding side plate located below. The vertical rack located on the right is slidably installed on the corresponding side plate located below and is slidably matched with the corresponding side plate located above. A locking member for locking the corresponding vertical rack is provided at the upper end of the side plate located below.

[0012] In a possible implementation manner, the locking member includes a moving plate fixedly connected to the vertical rack on the right side. There are two connecting springs distributed left and right with respect to the corresponding vertical rack between the moving plate and the upper end of the corresponding side plate. An electric telescopic rod installed at the upper end of the corresponding side plate is provided on the right side of the moving plate, and a U-shaped plate is installed at the left end of the telescopic section of the electric telescopic rod.

[0013] In a possible implementation manner, the pushing member includes moving through grooves opened on both the front and rear sides of the workbench. The rectangular through groove is located between the moving through grooves. Moving blocks are slidably installed left and right in the moving through grooves. Rotating shafts that are slidably matched with the workbench left and right are installed on the sides of the front and rear moving blocks away from each other. The linkage gears are rotatably connected to the corresponding rotating shafts. Guide rods that are slidably connected up and down together with the corresponding upper and lower side plates are installed on the moving blocks. A support spring is connected between the lower end of the guide rod and the lower end of the corresponding side plate located below. A pushing plate is installed at the upper right end of the moving block, and the right end of the pushing plate is connected to the left end of the pushing section of the electric push rod installed on the upper end of the workbench.

[0014] Advantages of the present invention: 1. The fixing component adopted in the present invention can cooperate with the grinding mechanism to perform multi-point support and reliable fixation on the solid flat plate without blocking the surface of the solid flat plate, which can effectively avoid the instability phenomenon caused by vibration or displacement of the solid flat plate during the grinding process, ensure the stability of the grinding operation, and lay a foundation for ensuring that both the upper and lower surfaces of the solid flat plate can receive uniform and thorough grinding treatment.

[0015] 2. The present invention adopts a method of using two grinding mechanisms to simultaneously perform comprehensive and sufficient grinding on the upper and lower surfaces of the solid flat plate. This grinding method can not only greatly shorten the processing time and improve the grinding efficiency, but also help to maintain the uniform consistency of the grinding of both surfaces of the solid flat plate and improve the grinding quality. In addition, the forces exerted by the two grinding mechanisms on the solid flat plate can cancel each other out, further improving the stability of the solid flat plate during the grinding process.

[0016] 3. The grinding mechanisms in the present invention can form multiple triangular structures, and the overall structure has high stability, ensuring that the forces acting on the solid flat plate are evenly distributed. At the same time, the upper and lower two grinding mechanisms are connected as a whole through multi-stage locking and mutual cooperation, ensuring the synchronization of the operations of the upper and lower two grinding mechanisms, so that the upper and lower surfaces of the solid flat plate receive the same grinding force, greatly increasing the stability of the entire system and being beneficial to the improvement of the grinding quality and efficiency.

[0017] In addition to the technical problems solved by the embodiments of the present invention described above, the technical features that constitute the technical scheme, and the beneficial effects brought about by the technical features of the technical scheme, other technical problems that can be solved by a polycarbonate solid flat plate surface treatment device provided by an embodiment of the present application, other technical features included in the technical scheme, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0020] Figure 2 for Figure 1 Front cross-sectional view.

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the pushing member and the locking member in the present invention.

[0022] Figure 4 It is a partial three-dimensional structural schematic diagram of the upper and lower grinding mechanisms in the present invention.

[0023] Figure 5 for Figure 4 A magnified schematic diagram of area A in the middle.

[0024] Figure 6 for Figure 4 A magnified schematic diagram of area B.

[0025] Figure 7 for Figure 4 Enlarged schematic diagram of area C in the middle.

[0026] Figure 8 It is a schematic diagram of a partial three-dimensional structure of the grinding mechanism located at the bottom in the present invention.

[0027] Fig. 9 It is a schematic diagram of the three-dimensional structure of the linkage assembly in the present invention.

[0028] In the figure: 1. workbench; 11. rectangular through slot; 111. vertical guide rail; 112. top plate; 113. connecting column; 114. cylinder; 115. slide plate; 116. electric slide block; 121. moving through slot; 122. moving block; 123. rotating shaft; 124. guide rod; 125. supporting spring; 126. electric push rod; 2. grinding mechanism; 21. profile frame; 211. connecting shaft; 212. connecting rod; 213. mounting block; 214. side grinding roller; 215. slide column; 216. guide groove plate; 217. middle grinding roller; 218. profile plate; 219. elastic Telescopic plate; 220, movable column; 221, connecting block; 222, support plate; 223, connecting plate; 224, longitudinal plate; 225, guide plate; 226, fixed plate; 227, matching rod; 228, matching slot plate; 229, guide through slot; 230, vertical plate; 231, triangular clamp block; 232, side spring; 241, side plate; 242, linkage gear; 243, vertical rack; 244, movable plate; 246, electric telescopic rod; 248, L-shaped plate; 31, L-shaped splint; 311, telescopic spring; 312, fixing hole; 313, limit rod; 314, plug column. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0030] See also Figure 1 A polycarbonate solid flat plate surface treatment device includes a workbench 1, on which a rectangular through groove 11 for placing the solid flat plate is opened, and polishing mechanisms 2 for polishing the solid flat plate are arranged on the upper and lower sides of the rectangular through groove 11.

[0031] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 8The grinding mechanism 2 includes a U-shaped frame 21, a connecting shaft 211 is installed between the front and rear vertical sections of the U-shaped frame 21, and the front and rear ends of the connecting shaft 211 are coaxially hinged with two connecting rods 212 distributed left and right and forming a V-shaped structure. The openings of the upper and lower V-shaped structures are arranged opposite to each other, and the other end of the connecting rod 212 is hinged with a mounting block 213. A side grinding roller 214 is rotatably installed between the two front and rear opposite mounting blocks 213. A sliding column 215 is installed on the side away from the front and rear connecting rods 212. The two sliding columns 215 on the same side of the left and right are slidably connected to the same guide groove plate 216. The side close to the upper and lower U-shaped frames 21 is provided with an auxiliary grinding roller 214. Grinding parts, auxiliary grinding parts include a middle grinding roller 217 arranged between the left and right side grinding rollers 214, the middle grinding roller 217 is rotatably installed between the front and rear vertical sections of the C-shaped plate 218, and two elastic telescopic plates 219 distributed front and back are installed on the side of the horizontal section of the C-shaped plate 218 away from the rectangular through groove 11, the fixed section of the elastic telescopic plate 219 is installed on the corresponding horizontal section of the C-shaped frame 21, and a movable column 220 that slides left and right with the corresponding guide groove plate 216 is installed on the telescopic section of the elastic telescopic plate 219, and the side grinding rollers 214 and the middle grinding roller 217 are respectively driven to rotate by different existing driving sources (the driving source is not shown in the figure).

[0032] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 7 The workbench 1 is provided with a fixing component for fixing the solid flat plate, and the fixing component includes L-shaped clamps 31 arranged at the four corners of the rectangular through groove 11 for limiting the right-angle end of the solid flat plate. The thickness of the L-shaped clamp 31 is the same as that of the solid flat plate. The positions corresponding to the L-shaped clamps 31 on the workbench 1 are provided with sliding grooves that slide with the L-shaped clamps 31. A telescopic spring 311 is connected between the outer side of the corner of the L-shaped clamp 31 and the corresponding sliding groove wall. A fixing hole 312 is provided on the L-shaped clamp 31. Two connecting plates 223 distributed left and right are installed between the two front and rear opposite guide groove plates 216. A connecting plate 223 distributed left and right is installed between the upper and lower grinding mechanisms 2. A fixing part for fixing the L-shaped clamp 31 is provided, and the fixing part includes a limiting rod 313 installed on one side of the connecting plate 223 close to the workbench 1 and matched with the corresponding fixing hole 312, a frustum section is provided at the lower end of the limiting rod 313 located at the top, and a plug column 314 is installed at the lower end of the frustum section and is plugged and matched with the corresponding limiting rod 313 located below, the limiting rod 313 below is located at the lower side of the L-shaped clamp 31, and a connecting part is provided between the two upper and lower opposite mounting blocks 213, and the connecting part includes a connecting block 221 installed at the lower end of the upper mounting block 213, and a connecting groove matching with the corresponding connecting block 221 is provided at the upper end of the mounting block 213 located at the bottom.

[0033] In the initial state, the upper grinding mechanism 2 is in a position away from the workbench 1, and the lower grinding mechanism 2 is in a position close to the workbench 1 and located below the rectangular through groove 11. At the same time, the two side grinding rollers 214 in the upper and lower grinding mechanisms 2 are in a state of being away from each other, and the elastic telescopic plates 219 connected to the U-shaped plates 218 are in a retracted state. With the cooperation of the movable column 220 and the guide groove plate 216, the middle grinding roller 217 and the corresponding side grinding roller 214 always remain flush with each other. During work, the solid flat plate to be polished can be placed in the rectangular through groove 11 first, and placed between the upper ends of the left and right side grinding rollers 214 and the middle grinding roller 217 below, and also between the four L-shaped clamps 31. The left and right side grinding rollers 214 and the middle grinding roller 217 below can provide a stable multi-point bottom support for the solid flat plate, and the four L-shaped clamps 31 can elastically limit the solid flat plate circumferentially under the action of the corresponding telescopic springs 311.

[0034] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 and Figure 8 The upper ends of the two front and rear guide groove plates 216 at the bottom, which are away from each other, are each equipped with a support plate 222 fixedly connected to the lower end surface of the workbench 1. The sides of the two left and right side grinding rollers 214, which are away from each other, are each provided with a guide member for limiting and guiding the side grinding rollers 214. The guide member includes a longitudinal plate 224 installed between two front and rear opposite mounting blocks 213 at one end away from the workbench 1. A guide plate 225 is installed in the middle of the side of the longitudinal plate 224 away from the middle grinding roller 217. A fixing plate 226 slidably connected to the corresponding guide plate 225 is installed on the side of the connecting plate 223 close to the workbench 1. The fixing plate 226 located at the bottom is fixedly connected to the lower end surface of the workbench 1.

[0035] See also Figure 1 , Figure 2 and Figure 3, a driving component for driving the grinding mechanism 2 located above to move up and down and a moving member for controlling the up and down movement of the U-shaped frame 21 located above are provided at the upper end of the workbench 1. The driving component includes four vertical guide rails 111 which are installed at the upper end of the workbench 1, are located outside the rectangular through groove 11 and are distributed in a rectangular shape. A top plate 112 is slidably installed up and down between the four vertical guide rails 111. Two connecting columns 113 which are distributed front and back and are fixedly connected to the top plate 112 are installed at the upper ends of the left and right two connecting plates 223 located above. Among them, two electric sliders 116 which are slidably installed on two vertical guide rails 111 located on the same diagonal line and are fixedly connected to the upper end surface of the top plate 112. The moving member includes a cylinder 114 installed on the top plate 112. The lower end of the pushing section of the cylinder 114 is installed with a sliding plate 115 which is slidably connected to the upper end of the horizontal section of the U-shaped frame 21 located above.

[0036] Please refer to Figure 1-Figure 8 , after the placement of the solid flat plate is completed, the electric slider 116 can drive the top plate 112 to move downward along the corresponding vertical guide rail 111. The top plate 112 drives the entire grinding mechanism 2 located above to move downward synchronously through the cylinder 114, the sliding plate 115 and the connecting column 113 until the left and right two side grinding rollers 214 and the middle grinding roller 217 located above are simultaneously pressed against the upper end of the solid flat plate. During this process, the side grinding rollers 214 located above can drive the mounting blocks 213 on their front and rear sides to move downward synchronously. The connecting plates 223 located above can drive the corresponding limiting rods 313 to move downward synchronously. The longitudinal plates 224 located above drive the corresponding guide plates 225 to move downward synchronously. Since the grinding mechanism 2 located below is fixed to the lower end of the workbench 1 under the action of the corresponding fixing plates 226 and support plates 222, the mounting blocks 213, the limiting rods 313, the longitudinal plates 224 and the guide plates 225 located below are also fixed below the workbench 1. The mounting blocks 213 located above gradually insert the connecting blocks 221 at their lower ends into the connecting grooves at the upper ends of the corresponding mounting blocks 213 located below. Under the action of the mounting blocks 213, the connecting blocks 221 and the connecting grooves on the upper and lower sides, the two side grinding rollers 214 facing each other up and down can form a stable whole.

[0037] The L-shaped plate 31 is fixed to the upper and lower surfaces of the L-shaped plate 31, and the upper and lower surfaces of the L-shaped plate 31 are fixed to the upper and lower surfaces of the L-shaped plate 31.

[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 , a matching rod 227 is installed on the upper end of the guide plate 225 located at the bottom, away from the corresponding longitudinal plate 224, and a matching slot plate 228 matching the corresponding matching rod 227 is installed on the lower end of the guide plate 225 located at the top, away from the corresponding longitudinal plate 224. A guide slot 229 that slides left and right with the corresponding matching slot plate 228 is opened on the upper end of the workbench 1. The position corresponding to the connecting plate 223 at the upper end of the workbench 1 is provided with a limiter for upper and lower limiting the guide plate 225. The limiter is located on the side of the fixed plate 226 away from the corresponding longitudinal plate 224. The limiter includes two vertical plates 230 that are distributed front and back about the guide slot 229 and are installed on the upper end of the workbench 1. The side close to the front and rear vertical plates 230 is opened. A triangular clamping block 231 is slidably installed in the mounting groove. The inclined surfaces of the front and rear triangular clamping blocks 231 are arranged opposite to each other, and a side spring 232 is connected between the triangular clamping block 231 and the corresponding mounting groove wall.

[0039] When the guide plate 225 at the top moves downward, it can drive the corresponding matching slot plate 228 to move downward synchronously, and the matching slot plate 228 gradually slides and cooperates with the corresponding matching rod 227 at the bottom, and finally the matching slot plate 228 can move downward to conflict with the corresponding guide plate 225. The connection and cooperation between the matching slot plate 228 and the matching rod 227 can increase the connection stability between the two upper and lower opposite guide plates 225. In addition, when the guide plate 225 at the top moves downward, it can conflict with the inclined surfaces of the front and rear triangular blocks 231 in the corresponding limiter and enter between the front and rear corresponding vertical plates 230. The front and rear triangular blocks 231 can be synchronously moved in the opposite direction to the corresponding installation grooves under the downward pressure, and the side springs 232 shrink synchronously with the movement of the corresponding triangular blocks 231. After the upper guide plate 225 moves down and passes through the triangular block 231, the front and rear triangular blocks 231 can move synchronously towards each other to the upper end of the corresponding guide plate 225 under the rebound force of the corresponding side springs 232. Subsequently, the upper guide plate 225 can use external force to synchronously push the front and rear triangular blocks 231 in opposite directions when moving up, so that the guide plate 225 can smoothly break away from the limiting member. The upper guide plate 225 can be limited in the up and down and front and back directions through the cooperation between the vertical plate 230 and the triangular block 231. Under the connection and cooperation between the matching slot plate 228 and the matching rod 227, the lower guide plate 225 is also limited. In addition, the guide plate 225 can also limit the corresponding connecting plate 223, fixing member and connecting member through the fixing plate 226.

[0040] In the subsequent process of the side grinding roller 214 moving back and forth left and right to grind the solid flat plate, the front and rear two mounting blocks 213 connected to the side grinding roller 214 can drive the guide plate 225 to move synchronously along the corresponding fixed plate 226 through the longitudinal plate 224, and the matching slot plate 228 can move synchronously along the corresponding guide slot 229. Through the cooperation between the guide plate 225 and the fixed plate 226, and between the matching slot plate 228 and the guide slot 229, a stable guide can be provided for the movement of the side grinding roller 214 to prevent the side grinding roller 214 from shaking during grinding and affecting the grinding effect.

[0041] See also Figure 1 , Figure 2 , Figure 3 and Figure 4, a linkage assembly is arranged between the upper and lower grinding mechanisms 2. The linkage assembly includes side plates 241 installed at the front and rear ends of the U-shaped frame 21. Linkage gears 242 are arranged on both the front and rear sides of the workbench 1. Vertical racks 243 are meshed on both the left and right sides of the linkage gears 242. The vertical rack 243 on the left is installed at the lower end of the corresponding upper side plate 241 and is in vertical sliding fit with the corresponding lower side plate 241. The vertical rack 243 on the right is vertically slidably installed on the corresponding lower side plate 241 and is in vertical sliding fit with the corresponding upper side plate 241. A locking member for locking the corresponding vertical rack 243 is arranged at the upper end of the lower side plate 241. The locking member includes a moving plate 244 fixedly connected to the vertical rack 243 on the right. Two connecting springs distributed left and right with respect to the corresponding vertical rack 243 are connected between the moving plate 244 and the upper end of the corresponding side plate 241. An electric telescopic rod 246 installed at the upper end of the corresponding side plate 241 is arranged on the right side of the moving plate 244. A C-shaped plate 248 is installed at the left end of the telescopic section of the electric telescopic rod 246.

[0042] When the upper grinding mechanism 2 moves downward as a whole, the vertical rack 243 on the left moves downward synchronously with the upper side plate 241. The linkage gear 242 rotates synchronously therewith and drives the vertical rack 243 on the right to move upward along the lower side plate 241. The moving plate 244 moves upward synchronously with the corresponding vertical rack 243, and the connecting springs expand synchronously therewith. After the vertical rack 243 on the right and the moving plate 244 complete the upward movement, the C-shaped plate 248 can be pushed to move leftward by the electric telescopic rod 246 until the moving plate 244 is caught between the upper and lower horizontal sections of the C-shaped plate 248, completing the locking between the vertical rack 243 on the right and the lower side plate 241.

[0043] Please refer to Figure 2-Figure 4After the connection, coordination and locking between the upper and lower grinding mechanisms 2 are completed, the upper and lower surfaces of the solid flat plate can be polished synchronously by using the side grinding rollers 214 and the middle grinding roller 217 on the upper and lower sides. Specifically, the cylinder 114 can be used to push the upper shaped frame 21 to move up and down reciprocatingly, and the existing driving source can be used to drive the side grinding rollers 214 and the middle grinding rollers 217 to work synchronously. The upper shaped frame 21 can drive the corresponding connecting rods 212 on the left and right sides to open and close synchronously through the connecting shaft 211. When closing, the angle between the connecting rods 212 on the left and right sides is turned from the initial obtuse angle to an acute angle, and the connecting rod 212 can be reciprocated left and right along the corresponding guide groove plate 216 through the sliding column 215 to ensure that the connecting rod 212 can pass through the mounting block 213 The corresponding side grinding roller 214 is driven to perform smooth left and right reciprocating grinding on the surface of the solid flat plate. The elastic telescopic plate 219 is synchronously extended and retracted with the movement of the profile frame 21, but the middle grinding roller 217 can always grind the surface of the solid flat plate. The connecting rods 212 on the left and right sides and the side grinding rollers 214, the guide groove plate 216, the middle grinding roller 217 and the solid flat plate form multiple triangular structures, thereby increasing the structural stability of the side grinding rollers 214 and the middle grinding rollers 217 during the grinding process. It should be noted that in order to ensure that the solid flat plate is always in a stable state during the grinding process, the side grinding rollers 214 on the left and right sides always maintain a certain distance from the middle grinding roller 217, thereby maintaining multi-point and balanced support for the solid flat plate.

[0044] At the same time, under the action of the vertical racks 243, the linkage gear 242 and the locking parts on the left and right sides, the side plate 241 located at the bottom can drive the lower Q-shaped frame 21 to move back and forth synchronously with the vertical rack 243 located on the right side. Since the two upper and lower side grinding rollers 214 opposite to each other are connected and cooperated with each other, the upper and lower grinding mechanisms 2 can cooperate to perform synchronous and consistent grinding on the upper and lower surfaces of the solid flat plate. The grinding forces of the upper and lower grinding mechanisms 2 on the solid flat plate can offset each other, ensuring that the solid flat plate is subjected to uniform and balanced forces during the grinding process, thereby improving the grinding quality of the solid flat plate. In addition, grinding the upper and lower surfaces of the solid flat plate at the same time is also conducive to improving the grinding efficiency.

[0045] See also Figure 3 and Figure 8A pushing member for pushing the linkage assembly to move left and right is provided at the upper end of the workbench 1, and the pushing member includes a moving groove 121 opened on both the front and rear sides of the workbench 1, and the rectangular groove 11 is located between the moving grooves 121. A moving block 122 is installed in the moving groove 121 for sliding left and right. A rotating shaft 123 that cooperates with the workbench 1 to slide left and right is installed on the side away from the front and rear moving blocks 122. The linkage gear 242 is rotatably connected to the corresponding rotating shaft 123. A guide rod 124 that is connected to the corresponding upper and lower side plates 241 for sliding up and down is installed on the moving block 122. A supporting spring 125 is connected between the lower end of the guide rod 124 and the lower end of the corresponding side plate 241 located below. A pushing plate is installed on the upper right end of the moving block 122, and the right end of the pushing plate is connected to the left end of the pushing section of the electric push rod 126 installed on the upper end of the workbench 1. The stiffness coefficient of the support spring 125 is much greater than the stiffness coefficient of the connecting spring, and the support spring 125 has sufficient stiffness coefficient to ensure the stability of the position of the support frame 21 before grinding, so that the left and right side grinding rollers 214 and the middle grinding roller 217 located below can stably support the solid plate.

[0046] During the synchronous operation of the upper and lower grinding mechanisms 2, the guide rod 124 can connect and guide the two shaped frames 21 to move up and down through the cooperation with the side plate 241, further improving the stability between the upper and lower grinding mechanisms 2. In order to make the solid flat plate more evenly and fully ground, the side grinding roller 214 and the middle grinding roller 217 can be reciprocated left and right. Specifically, the front and rear electric push rods 126 can synchronously push the moving block 122 to move back and forth along the corresponding moving groove 121 through the push plate. The guide rod 124 moves synchronously with the moving block 122 and drives the upper and lower side plates 241 and the shaped frame 21 to move synchronously. Among them, the shaped frame 21 located at the top can move left and right along the slide plate 115, and the linkage assembly moves synchronously therewith. The connecting rods 212, the elastic expansion plate 219, the side grinding rollers 214 and the middle grinding rollers 217 on the left and right sides are driven to move synchronously through the connecting shaft 211. The guide groove plate 216 remains stationary under the action of the connecting plate 223 and the connecting column 113. The connecting rod 212 can drive the sliding column 215 and the elastic expansion plate 219 can drive the moving column 220 to move synchronously along the corresponding guide groove plate 216. In this process, the side grinding rollers 214 and the middle grinding rollers 217 can fully and comprehensively grind the un-grinded area of ​​the solid flat plate.

[0047] After completing the comprehensive grinding of the upper and lower surfaces of the solid flat plate, the side grinding rollers 214 and the middle grinding rollers 217 in the upper and lower grinding mechanisms 2 can be reset by the cooperation between the moving parts and the pushing parts, and then the limit of the guide plate 225 by the limit part can be released first, and then the upper grinding mechanism 2 can be driven by the driving assembly to move up and reset, and the cooperation between the guide part, the connecting part and the fixing part can be released synchronously, and the L-shaped clamping plate 31 can be released from the fixation with the solid flat plate, and finally the polished solid flat plate can be taken out, and other solid flat plates can be polished in the same way as above.

[0048] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0049] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A polycarbonate solid flat plate surface treatment device, comprising a workbench (1), the workbench (1) is provided with a rectangular through groove (11) for placing the solid flat plate, characterized in that: The upper and lower sides of the rectangular through groove (11) are both provided with grinding mechanisms (2) for grinding the solid flat plate; The grinding mechanism (2) comprises a V-shaped frame (21), a connecting shaft (211) is installed between the front and rear vertical sections of the V-shaped frame (21), the front and rear ends of the connecting shaft (211) are coaxially hinged with two connecting rods (212) distributed left and right and forming a V-shaped structure, the other end of the connecting rod (212) is hinged with a mounting block (213), a side grinding roller (214) is rotatably installed between the two front and rear opposite mounting blocks (213), a sliding column (215) is installed on the side away from the front and rear connecting rods (212), the two sliding columns (215) on the same side of the left and right are slidably connected to the same guide groove plate (216), a linkage assembly is arranged between the upper and lower grinding mechanisms (2), and a pushing member for pushing the linkage assembly to move left and right is arranged at the upper end of the workbench (1); The workbench (1) is provided with a fixing assembly for fixing a solid flat plate, the fixing assembly comprising L-shaped clamping plates (31) arranged at the four corners of the rectangular through slot (11), and a slide groove slidably matched with the L-shaped clamping plate (31) is opened at the position corresponding to the L-shaped clamping plate (31) on the workbench (1), and a telescopic spring (311) is connected between the outer side of the corner of the L-shaped clamping plate (31) and the corresponding slide groove wall; A fixing piece for fixing the L-shaped clamping plate (31) is arranged between the upper and lower grinding mechanisms (2), a connecting piece is arranged between the upper and lower opposite mounting blocks (213), and a guide piece for limiting and guiding the side grinding rollers (214) is arranged on the side away from each other.

2. The polycarbonate solid flat plate surface treatment equipment according to claim 1, characterized in that: Auxiliary grinding parts are arranged on the sides of the upper and lower C-shaped frames (21) close to each other, and the auxiliary grinding parts include a middle grinding roller (217) arranged between the left and right side grinding rollers (214), and the middle grinding roller (217) is rotatably installed between the front and rear vertical sections of the C-shaped plate (218), and two elastic expansion plates (219) distributed front and back are installed on the side of the horizontal section of the C-shaped plate (218) away from the rectangular through groove (11), and the fixed section of the elastic expansion plate (219) is installed on the corresponding horizontal section of the C-shaped frame (21), and a movable column (220) that slides left and right with the corresponding guide groove plate (216) is installed on the expansion section of the elastic expansion plate (219).

3. The polycarbonate solid flat plate surface treatment equipment according to claim 2, characterized in that: The L-shaped clamping plate (31) is provided with a fixing hole (312), and two connecting plates (223) distributed left and right are installed between two front and rear opposite guide groove plates (216). The fixing member includes a limiting rod (313) installed on one side of the connecting plate (223) close to the workbench (1) and matched with the corresponding fixing hole (312). The lower end of the upper limiting rod (313) is provided with a truncated cone section, and the lower end of the truncated cone section is provided with a plug column (314) plug-matched with the corresponding limiting rod (313) located below. The lower limiting rod (313) is located at the lower side of the L-shaped clamping plate (31). The connecting member includes a connecting block (221) installed at the lower end of the upper mounting block (213), and the upper end of the lower mounting block (213) is provided with a connecting groove matched with the corresponding connecting block (221).

4. The polycarbonate solid flat plate surface treatment equipment according to claim 3, characterized in that: A support plate (222) fixedly connected to the lower end surface of the workbench (1) is installed at the upper ends of the two front and rear guide groove plates (216) located at the bottom, which are away from each other. The guide member includes a longitudinal plate (224) installed between the ends of the two front and rear mounting blocks (213) facing each other and away from the workbench (1). A guide plate (225) is installed in the middle of the side of the longitudinal plate (224) away from the middle grinding roller (217). A fixed plate (226) connected to the corresponding guide plate (225) for left and right sliding is installed on the side of the connecting plate (223) close to the workbench (1). The fixed plate (226) located at the bottom is fixedly connected to the lower end surface of the workbench (1).

5. The polycarbonate solid flat plate surface treatment equipment according to claim 4, characterized in that: A matching rod (227) is installed at the upper end of the guide plate (225) located at the bottom and away from the corresponding longitudinal plate (224), and a matching slot plate (228) matching with the corresponding matching rod (227) is installed at the lower end of the guide plate (225) located at the top and away from the corresponding longitudinal plate (224). A guide slot (229) that is slidably matched with the corresponding matching slot plate (228) is opened at the upper end of the workbench (1).

6. The polycarbonate solid flat plate surface treatment equipment according to claim 5, characterized in that: The upper end of the workbench (1) is provided with a limit piece for the upper and lower limit guide plates (225) at a position corresponding to the connecting plate (223), the limit piece is located on a side of the fixed plate (226) away from the corresponding longitudinal plate (224), the limit piece comprises two vertical plates (230) which are distributed front and rear about the guide through groove (229) and are installed on the upper end of the workbench (1), the front and rear vertical plates (230) are provided with a mounting groove on the side close to each other, a triangular clamping block (231) is slidably installed in the mounting groove, the inclined surfaces of the front and rear triangular clamping blocks (231) are arranged opposite to each other, and a side spring (232) is connected between the triangular clamping block (231) and the corresponding mounting groove wall.

7. The polycarbonate solid flat plate surface treatment equipment according to claim 3, characterized in that: The upper end of the workbench (1) is provided with a driving assembly for driving the grinding mechanism (2) located above to move up and down, and a moving part for controlling the upper shaped frame (21) to move up and down. The driving assembly comprises four vertical guide rails (111) installed at the upper end of the workbench (1) and located outside the rectangular through slot (11) and distributed in a rectangular shape. A top plate (112) is slidably installed between the four vertical guide rails (111). Two connecting columns (113) distributed front and back and fixedly connected to the top plate (112) are installed at the upper ends of the left and right connecting plates (223) located above. An electric sliding block (116) fixedly connected to the upper end surface of the top plate (112) is slidably installed on the two vertical guide rails (111) located on the same diagonal line. The moving part comprises a cylinder (114) installed on the top plate (112). A sliding block (115) slidably connected to the upper end of the horizontal section of the shaped frame (21) located above is installed at the lower end of the pushing section of the cylinder (114).

8. The polycarbonate solid flat plate surface treatment equipment according to claim 1, characterized in that: The linkage assembly comprises side plates (241) mounted at both front and rear ends of the U-shaped frame (21), linkage gears (242) are arranged at both front and rear sides of the workbench (1), and vertical racks (243) are meshed on both left and right sides of the linkage gears (242), the vertical rack (243) located on the left side is mounted on the lower end of the corresponding side plate (241) located at the top and is slidably matched with the corresponding side plate (241) located at the bottom, the vertical rack (243) located on the right side is slidably mounted on the corresponding side plate (241) located at the bottom and is slidably matched with the corresponding side plate (241) located at the top, and a locking piece for locking the corresponding vertical rack (243) is arranged at the upper end of the side plate (241) located at the bottom.

9. The polycarbonate solid flat plate surface treatment equipment according to claim 8, characterized in that: The locking member comprises a movable plate (244) fixedly connected to the vertical rack (243) on the right side; two connecting springs distributed on the left and right sides of the corresponding vertical rack (243) are connected between the movable plate (244) and the upper end of the corresponding side plate (241); an electric telescopic rod (246) installed on the upper end of the corresponding side plate (241) is arranged on the right side of the movable plate (244); a shaped plate (248) is installed on the left end of the telescopic section of the electric telescopic rod (246).

10. The polycarbonate solid flat plate surface treatment equipment according to claim 8, characterized in that: The pushing member comprises a moving groove (121) provided on both the front and rear sides of the workbench (1), the rectangular groove (11) being located between the moving grooves (121), a moving block (122) being slidably mounted in the moving groove (121), a rotating shaft (123) being slidably matched with the workbench (1) being mounted on the side away from each other, a linkage gear (242) being rotatably connected to the corresponding rotating shaft (123), a guide rod (124) being slidably connected to the corresponding upper and lower side plates (241) being mounted on the moving block (122), a supporting spring (125) being connected between the lower end of the guide rod (124) and the lower end of the corresponding side plate (241) located below, a pushing plate being mounted on the upper right end of the moving block (122), the right end of the pushing plate being connected to the left end of the pushing section of an electric push rod (126) mounted on the upper end of the workbench (1).

Citation Information

Patent Citations

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