Inspection robot based on industrial production

Abstract

The invention discloses an inspection robot based on industrial production, which comprises an I-shaped circulating advancing rail, an inspection equipment body, a sucking pump, a mounting rod piece, a filter head dismounting and mounting mechanism and an NFC label, the I-shaped circulating advancing rail comprises a short rail, one end of the short rail is provided with an upper bent connecting rail, one end of the upper bent connecting rail is provided with a lower bent connecting rail, and the lower bent connecting rail is provided with an upper bent connecting rail and a lower bent connecting rail. A long rail is arranged at one end of the lower bent connecting rail; according to the scheme, the I-shaped circulating advancing rail is spliced according to the route needing to be inspected, and splicing customization is conveniently performed according to different routes according to different routes, so that the inspection route of the inspection equipment body is planned, and the problems of interference in complex scenes, unfixed virtual routes, difficulty in reconstruction of old factories due to more industrial scene equipment and difficulty in popularization are reduced. And the method has the advantages that the cost of the robot is low, and the flat replacement effect is good.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial production workshop inspection and transformation equipment, and in particular to an inspection robot based on industrial production. Background Art

[0002] Industry is a social material production sector that exploits natural resources and processes various raw materials. The product of the development of the division of labor in industrial society, after several development stages such as handicrafts and machine industry, is the main component of the secondary industry, which is divided into light industry and heavy industry. Industrial production is a systematic activity that transforms raw materials into finished products through physical, chemical or biological processes, covering design, processing, assembly, testing and other links. The core function of the inspection robot used in industrial workshops is generally to conduct real-time detection of temperature and humidity, dust concentration, and harmful gases (such as VOCs) to ensure workshop air quality and work safety. Equipment status warning: Monitor the operating status of equipment through vibration sensors, infrared thermal imagers, etc., detect hidden dangers such as bearing abnormalities and excessive temperatures in advance, and reduce the risk of downtime. Efficiency and cost optimization: Replace manual high-frequency and repetitive inspections to save labor costs; support 24-hour continuous operation, covering high-risk or complex areas (such as high altitude and narrow space).

[0003] Industrial production is a relatively important social link, covering all aspects of society. With the progress of industrial production, some industrial production equipment has been used for a long time and the factory buildings are outdated, and are gradually updated and eliminated. However, some industrial production workshops are relatively backward and do not have the conditions for transformation. In addition, the equipment in these industrial workshops is old, the ground is aging, and the stacking is messy. Traditional inspection robots have difficulty moving on the ground, and the transformation of these industrial workshops is difficult and costly. Most industrial workshops are different. Some inspection equipment requires manual participation, which results in a certain reduction in efficiency. In addition, the existing inspection machinery and equipment are difficult to install and inspect in different industrial workshops, and when there is a certain amount of dust or gas leakage in the workshop, it is difficult to assist in promoting the discharge and reducing the risk. Based on this, a patrol robot based on industrial production is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide an inspection robot based on industrial production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inspection robot based on industrial production, comprising an I-shaped circulating travel rail, an inspection equipment body, an air suction pump, a mounting rod, a filter head disassembly and assembly mechanism and an NFC tag, wherein the I-shaped circulating travel rail comprises a short rail, an upper curved connecting rail is arranged at one end of the short rail, a lower curved connecting rail is arranged at one end of the upper curved connecting rail, a long rail is arranged at one end of the lower curved connecting rail, a left turning rail is arranged at one end of the long rail, and a right turning rail is arranged at one end of the left turning rail, a plurality of mounting threaded holes are provided at the top of the I-shaped circulating travel rail, a plurality of bottom docking holes are provided at the bottom of the I-shaped circulating travel rail, a plurality of groups of rail plate connectors are movably installed at the top and bottom of the I-shaped circulating travel rail, an O-shaped hollow groove is provided inside the I-shaped circulating travel rail, and a plurality of rubber racks are fixedly installed on the inner side of the bottom end of the I-shaped circulating travel rail.

[0006] The inspection equipment body includes a concave frame, an active moving mechanism is movably installed on the inner side of the concave frame, an electric-controlled telescopic rod is fixedly installed on the bottom of the concave frame, a shell is fixedly installed on the output end of the electric-controlled telescopic rod, two hollow mounting plates are fixedly installed inside the shell, a sensor assembly is fixedly installed on the bottom of one of the two hollow mounting plates located at the top, and a control equipment box is arranged on the top of the other one of the two hollow mounting plates.

[0007] Preferably, the mounting threaded holes are linearly symmetrically evenly distributed on the top of the I-shaped circular traveling rail, and the mounting threaded holes are respectively opened on the top of the short rail, the upper curved connecting rail, the lower curved connecting rail, the long rail, the left-turn rail and the right-turn rail. The rail plate connectors are in a group of two, and the two rail plate connectors are located at the connection of the short rail, the upper curved connecting rail, the lower curved connecting rail, the long rail, the left-turn rail and the right-turn rail. The rail plate connector located at the top of the I-shaped circular traveling rail is fixed to the top of the I-shaped circular traveling rail by bolts penetrating the mounting threaded holes, and the rail plate connector located at the bottom of the I-shaped circular traveling rail is fixed to the bottom of the I-shaped circular traveling rail by bolts penetrating the mounting threaded holes.

[0008] Preferably, the bottom docking holes are linearly and evenly distributed at the bottom of the I-shaped circulating travel rail, and the bottom docking holes are respectively opened at the bottom of the short rail, the upper curved connecting rail, the lower curved connecting rail, the long rail, the left turning rail and the right turning rail. The bottom docking holes respectively penetrate the short rail, the upper curved connecting rail, the lower curved connecting rail, the long rail, the left turning rail and the right turning rail and are connected to the inside of the O-shaped hollow groove.

[0009] Preferably, the rubber racks are linearly and evenly distributed on the top surfaces of the bottom ends of the short rail, the upward curved connecting rail, the downward curved connecting rail, the long rail, the left-turning rail and the right-turning rail.

[0010] Preferably, a plurality of hollow windows are provided on the top of the shell, an exhaust fan is movably installed on the top of the inner cavity of the shell through a fan mounting frame, two hollow mounting plates are located at the bottom, and four electrical shock-absorbing mounting columns are fixedly installed on the top of one of them, and the control device box is fixedly installed on the top of the electrical shock-absorbing mounting columns by bolts, and the bottom of the shell is connected to a hollow cylinder, a hollow spherical shell is fixedly installed on the bottom end of the hollow cylinder, an environment acquisition camera is fixedly installed on the inner side of the hollow spherical shell, a temperature and humidity sensor is installed on the inner side of the hollow cylinder, an NFC card reader is installed on the inner side of the bottom end of the hollow cylinder, a movable hatch is movably installed on the outer side of the shell through a hinge, and the specifications and dimensions of the concave frame are compatible with the specifications and dimensions of the I-shaped circulating travel rail.

[0011] Preferably, the active moving mechanism includes four gas spring telescopic parts and two connecting rods, the four gas spring telescopic parts are rectangular, symmetrical and evenly fixed on the inner side of the top of the concave frame, the opposite ends of the four gas spring telescopic parts are fixedly installed with a rotating bearing seat, the inner side of the rotating bearing seat is rotatably installed with a mounting concave frame, the inner side of the mounting concave frame is rotatably installed with a positioning concave track wheel through a bearing, the inner side of the positioning concave track wheel is concave chamfered, the two connecting rods are symmetrically and movably inserted into the inner side of the middle part of the concave frame, the outer sides of the opposite ends of the two connecting rods are fixedly installed with fixing plates, the inner side of the fixing plate is movably inserted with four connecting bolts, the four connecting bolts threads penetrate and extend to the interior of the concave frame, the two connecting rods The outer sides of the opposite ends are both drivenly installed with wheel hub motors, the outer sides of the wheel hub motors are fixedly sleeved with a rubber ring, the outer sides of the rubber rings are fixedly installed with a plurality of rubber strips, the rubber strips are evenly distributed on the outer sides of the rubber rings in a circumference, the specifications and dimensions of the positioning concave rail wheel are compatible with the specifications and dimensions of the outer sides of the top ends of the I-shaped circulating rails, the specifications and dimensions of the wheel hub motors, the rubber rings and the rubber strips are compatible with the specifications and dimensions of the I-shaped circulating rails and the rubber racks, the opposite ends of the two connecting rods are fixedly installed with elastic telescopic columns, the opposite ends of the elastic telescopic columns are fixedly installed with rotating spherical sleeves, the inner sides of the rotating spherical sleeves are rollingly sleeved with rolling universal balls, the outer sides of the rolling universal balls are in rolling contact with the inner side walls of the I-shaped circulating rails.

[0012] Preferably, the mounting rod comprises a telescopic rod, a limiting ring is fixedly installed on the top end of the telescopic rod, an internal threaded sleeve is movably sleeved on the outer sides of the telescopic rod and the limiting ring, a hexagonal clamping surface is provided on the outer side of the internal threaded sleeve, and a threaded bolt is fixedly installed on the bottom end of the telescopic rod, and the specification and size of the threaded bolt are compatible with the specification and size of the mounting threaded hole.

[0013] Preferably, the input end of the vacuum pump is connected to a corrugated hose, the top end of the corrugated hose is connected to a plug-in tube 1, the outer side of the plug-in tube 1 is fixedly sleeved with a plurality of rubber cone rings 1, the filter head disassembly and assembly mechanism comprises a mounting tube, the top end of the mounting tube is connected to a plug-in tube 2, the outer side of the plug-in tube 2 is fixedly sleeved with a plurality of rubber cone rings 2, a threaded breathable cover is rotatably sleeved on the outer side of the bottom end of the mounting tube through a thread, a non-woven filter element cotton is movably sleeved on the inner side of the mounting tube, the plug-in tube 2 and the rubber cone ring 2 have specifications and sizes that are compatible with the specifications and sizes of the bottom docking hole.

[0014] Preferably, magnetic buckles are fixedly installed at the four corners of the bottom of the NFC tag, and an adhesive ring is fixedly installed at the bottom of the NFC tag.

[0015] Preferably, the control device box includes an electrical mounting shell, a mounting plate seat is fixedly installed on the bottom of the electrical mounting shell, four fixing bolts are installed through the internal threads of the mounting plate seat, a digital signal processor is arranged inside the electrical mounting shell, an integrated microcontroller is arranged inside the electrical mounting shell, a random access memory is arranged inside the electrical mounting shell, and the sensor assembly includes a capacitive dust sensor and a harmful gas sensor.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. When the device is in use, the I-shaped circulating travel rail is assembled into an I-shaped circulating travel rail by splicing a plurality of short rails, an upward curved connecting rail, a downward curved connecting rail, a long rail, a left-turning rail and a right-turning rail according to the needs of the industrial workshop and the height of the equipment, and the connection of each component is fixed by a rail plate connector, and then the mounting rod is screwed into the mounting threaded hole, and is installed at the top hoisting position of the workshop through expansion bolts and hoisting keels, so that the I-shaped circulating travel rail is located at the top inspection position of the workshop equipment, and then the inspection equipment itself is fixed. The body is inserted into the outer side of the I-shaped circular travel rail, and the active moving mechanism is used to apply power to the inspection equipment body, thereby driving the inspection equipment body to move at the limit position of the I-shaped circular travel rail. At the same time, the NFC tag is posted at the location where the inspection equipment needs to be inspected and the information is entered. Finally, the sensor component collects the information, and the control equipment box processes and transmits it. It can be used to transform different industrial workshops, improve the situation of the ground walking inspection robot in traditional old workshops, and can be used to inspect and transform old factory workshops, reducing the labor intensity of operators and increasing work efficiency. 2. In use, this solution is spliced ​​into an I-shaped circular travel track according to the route to be inspected. It is convenient to splice and customize according to different routes, so as to plan the inspection path of the inspection equipment body, reduce the interference in complex scenes, the non-fixed virtual route, the difficulty in renovating old factory areas with many industrial scene equipment, the high cost of newly developed robots, and the lack of route customization of fixed tracks. It has low robot cost and good replacement effect; 3. In this scheme, when the sensor detects that the workshop gas is abnormal, the vacuum pump can be started. Before that, the plug-in tube 1 and the rubber cone ring 1 are inserted into the bottom docking hole at the end, and multiple disassembly and assembly filter head mechanisms are respectively inserted into the bottom docking hole through the plug-in tube 2 and the rubber cone ring 2, so as to squeeze, insert and position them. Then, when the vacuum pump is started, the airflow is extracted through the O-shaped hollow groove, and the airflow enters through the bottom docking hole and is guided to the plug-in tube 1 and the corrugated hose through the O-shaped hollow groove and finally discharged through the output end of the vacuum pump, so that the exhaust can be promoted at the inspection track, reducing the risk of gas abnormality, thereby increasing the safety of the inspection linkage, and adding processing means to the inspection equipment, which can reduce certain risks before the operating personnel intervene in time, thereby increasing safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a schematic diagram of the front three-dimensional appearance structure of the I-shaped circulating travel rail of the present invention.

[0018] Figure 2 It is a schematic diagram of the three-dimensional appearance structure of the I-shaped circulating traveling rail of the present invention when viewed from the rear or upward direction.

[0019] Figure 3 It is a schematic diagram of the front three-dimensional appearance structure of the inspection equipment body of the present invention.

[0020] Figure 4 It is a schematic diagram of the front three-dimensional sectional structure of the inspection equipment body of the present invention.

[0021] Figure 5 It is a schematic diagram of the right side sectional structure of the inspection equipment body of the present invention.

[0022] Figure 6 It is a schematic diagram of the three-dimensional appearance structure of the air pump of the present invention.

[0023] Figure 7 This is a schematic diagram of the three-dimensional appearance structure of the mounting rod of the present invention.

[0024] Figure 8 It is a schematic diagram of the front cross-sectional structure of the mounting rod of the present invention.

[0025] Fig. 9 The figure is a bottom-up schematic diagram of the three-dimensional appearance structure of the filter head disassembly and assembly mechanism of the present invention.

[0026] Fig.10 It is a front cross-sectional structural schematic diagram of the filter head disassembly and assembly mechanism of the present invention.

[0027] Fig.11 This is a schematic diagram of the planar structure of the NFC tag of the present invention when viewed from above.

[0028] Fig.12 This is a schematic diagram of the internal structure of the control device box of the present invention when viewed from above.

[0029] Fig.13 For the present invention Figure 1 Enlarged structural diagram at A in the middle.

[0030] Fig.14 For the present invention Figure 2 Enlarged structural diagram at B in the middle.

[0031] Fig.15 For the present invention Figure 4 Enlarged structural diagram at point C in the middle.

[0032] Fig.16 For the present invention Figure 5 Enlarged structural diagram at point D in the middle.

[0033] In the figure: 1. I-shaped circular travel rail; 101. short rail; 102. upper curved connecting rail; 103. lower curved connecting rail; 104. long rail; 105. left-turning rail; 106. right-turning rail; 107. mounting threaded hole; 108. rubber rack; 109. rail plate connector; 110. O-shaped hollow groove; 111. bottom docking hole; 2. inspection equipment body; 201. concave frame; 202. hollow window; 203. electric telescopic rod; 204. shell body; 205, movable hatch; 206, hollow cylinder; 207, hollow spherical shell; 208, hollow mounting plate; 209, NFC card reader; 210, temperature and humidity sensor; 211, electrical shock-absorbing mounting column; 212, exhaust fan; 213, environmental collection camera; 3, active moving mechanism; 301, gas spring telescopic member; 302, rotating bearing seat; 303, mounting recessed frame; 304, positioning recessed track wheel; 305, connecting rod; 306 , wheel hub motor; 307, rubber ring; 308, rubber strip; 309, elastic telescopic column; 310, rotating spherical sleeve; 311, rolling universal ball; 312, fixing plate; 313, connecting bolt; 4, control device box; 401, mounting plate seat; 402, electrical installation shell; 403, fixing bolt; 404, digital signal processor; 405, random access memory; 406, integrated microcontroller; 5, sensor assembly; 6, air extraction Pump; 601, corrugated hose; 602, plug-in tube 1; 603, rubber cone ring 1; 7, mounting rod; 701, telescopic rod; 702, internal thread sleeve; 703, threaded bolt; 704, limit ring; 8, filter head disassembly and assembly mechanism; 801, mounting cylinder; 802, plug-in tube 2; 803, rubber cone ring 2; 804, threaded breathable cover; 805, non-woven filter element cotton; 9, NFC tag; 901, magnetic buckle; 902, adhesive ring. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 16The present invention provides a technical solution: an inspection robot based on industrial production, comprising an I-shaped circulating travel rail 1, an inspection equipment body 2, an air pump 6, a mounting rod 7, a filter head disassembly and assembly mechanism 8 and an NFC tag 9, wherein the I-shaped circulating travel rail 1 comprises a short rail 101, an upper curved connecting rail 102 is arranged at one end of the short rail 101, a lower curved connecting rail 103 is arranged at one end of the upper curved connecting rail 102, a long rail 104 is arranged at one end of the lower curved connecting rail 103, and a filter head 104 is arranged at one end of the long rail 104. A left turning rail 105, a right turning rail 106 is arranged at one end of the left turning rail 105, a plurality of mounting threaded holes 107 are opened at the top of the I-shaped circulating traveling rail 1, a plurality of bottom docking holes 111 are opened at the bottom of the I-shaped circulating traveling rail 1, a plurality of groups of rail plate connectors 109 are movably installed at the top and bottom of the I-shaped circulating traveling rail 1, an O-shaped hollow groove 110 is opened inside the I-shaped circulating traveling rail 1, and a plurality of rubber racks 108 are fixedly installed on the inner side of the bottom end of the I-shaped circulating traveling rail 1.

[0036] The inspection equipment body 2 includes a concave frame 201, an active moving mechanism 3 is movably installed on the inner side of the concave frame 201, an electric-controlled telescopic rod 203 is fixedly installed on the bottom of the concave frame 201, a shell 204 is fixedly installed on the output end of the electric-controlled telescopic rod 203, and two hollow mounting plates 208 are fixedly installed inside the shell 204. The two hollow mounting plates 208 are located at the top, and a sensor assembly 5 is fixedly installed at the bottom, and a control device box 4 is arranged on the top of the other one of the two hollow mounting plates 208.

[0037] The working principle of the above technical solution is as follows: when in use, the I-shaped circulating traveling rail 1 is assembled into an I-shaped circulating traveling rail 1 by splicing a plurality of short rails 101, an upward curved connecting rail 102, a downward curved connecting rail 103, a long rail 104, a left-turning rail 105 and a right-turning rail 106 according to the needs of the industrial workshop and the height of the equipment, and the connection of each component is fixed by the rail plate connector 109, and then the mounting rod 7 is screwed and inserted through the mounting threaded hole 107, and is installed at the top-level hoisting position of the workshop through the expansion bolts and the hoisting keel, so that the I-shaped circulating traveling rail 1 is located at the top inspection position of the workshop equipment, and then the inspection The inspection device body 2 is inserted into the outer side of the I-shaped circulating travel rail 1, and power is applied to the inspection device body 2 through the active moving mechanism 3, thereby driving the inspection device body 2 to move in the limit position of the I-shaped circulating travel rail 1. At the same time, the NFC tag 9 is posted at the location where the inspection device needs to be inspected and the information is entered. Finally, the sensor component 5 collects information, which is processed and transmitted through the control device box 4. Different industrial workshops can be transformed, which improves the poor performance of ground walking inspection robots in traditional old workshops, and old factory workshops can be inspected and transformed, which reduces the labor intensity of operators and increases work efficiency.

[0038] In another embodiment, Figure 1and Figure 2 and Fig.13 and Fig.14 As shown, the mounting threaded holes 107 are linearly symmetrically evenly distributed on the top of the I-shaped circulating rail 1, and the mounting threaded holes 107 are respectively opened on the top of the short rail 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106. The track plate connectors 109 are in a group of two, and the two track plate connectors 109 are located at the connection of the short rail 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106. The track plate connector 109 located at the top of the I-shaped circulating rail 1 is fixed to the top of the I-shaped circulating rail 1 by bolts penetrating the mounting threaded holes 107, and the track plate connector 109 located at the bottom of the I-shaped circulating rail 1 is fixed to the bottom of the I-shaped circulating rail 1 by bolts penetrating the mounting threaded holes 107.

[0039] During use, according to the route that needs to be inspected, the short rail 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106 are spliced ​​into an I-shaped circulating traveling rail 1; according to different routes, different short rails 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106 are spliced ​​into an I-shaped circulating traveling rail 1 at the turning, lifting and lowering positions according to the location of the inspection that needs to be inspected, so that it is convenient to splice and customize according to different routes, so as to plan the inspection path of the inspection equipment body 2, reduce interference in complex scenes, unstable virtual routes, and old factory areas with many industrial scene equipment that are difficult to transform, as well as the high cost of newly developed robots and the lack of route customization of fixed tracks, and have low robot cost and good replacement effect.

[0040] In another embodiment, Figure 1 and Figure 2 and Fig.13 and Fig.14 As shown, the bottom docking holes 111 are linearly and evenly distributed at the bottom of the I-shaped circulating traveling rail 1, and the bottom docking holes 111 are respectively opened at the bottom of the short rail 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106. The bottom docking holes 111 respectively penetrate the short rail 101, the upper curved connecting rail 102, the lower curved connecting rail 103, the long rail 104, the left turning rail 105 and the right turning rail 106 and are connected to the inside of the O-shaped hollow groove 110.

[0041] The setting of the bottom docking hole 111 facilitates the establishment of an air inlet hole, so that when abnormal data appears at common inspection locations, such as dust concentration and harmful gases exceeding the limit value, the vacuum pump 6 is connected to the bottom docking hole 111, and the air is exported through the O-shaped hollow groove 110 and the bottom docking hole 111, thereby promoting the exhaust of the airflow, thereby exhausting the air at the track where the equipment is located to reduce the risk and increase the safety of the structure.

[0042] In another embodiment, Figure 1 and Figure 2 and Fig.13 and Fig.14 As shown, the rubber racks 108 are linearly and evenly distributed on the top surfaces of the bottom ends of the short rail 101 , the upward curved connecting rail 102 , the downward curved connecting rail 103 , the long rail 104 , the left-curved rail 105 and the right-curved rail 106 .

[0043] The rubber rack 108 is made of a flexible rubber material and is used to increase the friction between the inspection equipment body 2 and the active moving mechanism 3. Therefore, during the splicing process of the I-shaped circulating travel rail 1, the splicing and operation of the overall structure will not be affected, thereby increasing the movement efficiency of the structure.

[0044] In another embodiment, Figure 3-Figure 15 As shown, a plurality of hollow windows 202 are provided on the top of the shell 204, an exhaust fan 212 is movably installed on the top of the inner cavity of the shell 204 through a fan mounting frame, two hollow mounting plates 208 are located at the bottom, one of which is fixedly installed with four electrical shock-absorbing mounting columns 211 on the top, and the control device box 4 is fixedly installed on the top of the electrical shock-absorbing mounting columns 211 by bolts, the bottom of the shell 204 is connected to a hollow cylinder 206, a hollow spherical shell 207 is fixedly installed on the bottom end of the hollow cylinder 206, an environment acquisition camera 213 is fixedly installed on the inner side of the hollow spherical shell 207, a temperature and humidity sensor 210 is installed on the inner side of the hollow cylinder 206, an NFC card reader 209 is installed on the inner side of the bottom end of the hollow cylinder 206, a movable hatch 205 is movably installed on the outer side of the shell 204 through a hinge, and the specifications and dimensions of the concave frame 201 are compatible with the specifications and dimensions of the I-shaped circulating travel rail 1.

[0045] When inspecting, it moves to the position where inspection is required. At this time, the electric telescopic rod 203 extends, and causes the shell 204 and the hollow cylinder 206 to move downward, and performs inspection records at the inspection position. The environment acquisition camera 213 records the inspection video and the equipment image, and then the exhaust fan 212 is started, causing the airflow to pass through the hollow spherical shell 207 into the hollow cylinder 206, and finally pass through the hollow mounting plate 208 and be discharged through the hollow window 202. At this time, the temperature and humidity sensor 210 detects the temperature and humidity data in the reaction airflow, and detects the remaining customized sensors through the sensor component 5 and detects the data, and the NFC card reader 209 will descend to the outside of the NFC tag 9 posted on the equipment to read the information so as to record the inspection information of the equipment. The overall inspection effect is perfect, and it can inspect and detect old workshops and equipment, which is convenient for reducing risks, reducing the labor intensity of operators, and increasing the efficiency of equipment use.

[0046] In another embodiment, Figure 1-Figure 16 As shown, the active moving mechanism 3 includes four gas spring telescopic parts 301 and two connecting rods 305. The four gas spring telescopic parts 301 are rectangular, symmetrical and evenly fixed on the inner side of the top of the concave frame 201. The opposite ends of the four gas spring telescopic parts 301 are fixedly installed with a rotating bearing seat 302. The inner side of the rotating bearing seat 302 is rotatably installed with a mounting recessed frame 303. The inner side of the mounting recessed frame 303 is rotatably installed with a positioning recessed track wheel 304 through a bearing. The inner side of the positioning recessed track wheel 304 is concave chamfered. The two connecting rods 305 are symmetrically and movably inserted into the inner side of the middle part of the concave frame 201. The outer sides of the opposite ends of the two connecting rods 305 are fixedly installed with a fixing plate 312. The inner side of the fixing plate 312 is movably inserted with four connecting bolts 313. The four connecting bolts 313 are threaded through and extend to the inside of the concave frame 201. The two connecting rods 305 are relatively The outer side of each end is drivenly installed with a hub motor 306, the outer side of the hub motor 306 is fixedly sleeved with a rubber ring 307, the outer side of the rubber ring 307 is fixedly installed with a plurality of rubber strips 308, the rubber strips 308 are evenly distributed on the outer side of the rubber ring 307 in a circle, the specifications and dimensions of the positioning concave rail wheel 304 are compatible with the specifications and dimensions of the outer side of the top end of the I-shaped circulating rail 1, the specifications and dimensions of the hub motor 306, the rubber ring 307 and the rubber strips 308 are compatible with the specifications and dimensions of the I-shaped circulating rail 1 and the rubber rack 108, the opposite ends of the two connecting rods 305 are fixedly installed with elastic telescopic columns 309, the opposite ends of the elastic telescopic columns 309 are fixedly installed with a rotating spherical sleeve 310, the inner side of the rotating spherical sleeve 310 is rollingly sleeved with a rolling universal ball 311, and the outer side of the rolling universal ball 311 is in rolling contact with the inner side wall of the I-shaped circulating rail 1.

[0047] When the inspection equipment body 2 is moved, the hub motor 306, rubber ring 307 and rubber strip 308 are installed at the position of the rubber rack 108, and the rolling universal ball 311 is in contact with the inner wall of the I-shaped circulating travel rail 1, and the positioning concave track wheel 304 is clamped on the outer side of the top of the I-shaped circulating travel rail 1, so as to stabilize the moving position, and the hub motor 306 is started to rotate during the movement, and the connecting rod 305 at the center of the rotor shaft of the hub motor 306 is fixed, and the hub motor 306 rotates, which promotes The rubber ring 307 and the rubber strip 308 are in contact with the top surface of the bottom end of the I-shaped I-shaped circular traveling rail 1 and the rubber rack 108, thereby increasing the friction force. After the wheel hub motor 306 rotates synchronously, the active moving mechanism 3 and the inspection equipment body 2 are prompted to move under the limit track of the I-shaped circular traveling rail 1. During the movement, the elastic telescopic column 309 applies elastic force to the rotating spherical sleeve 310 and the rolling universal ball 311, prompting the rolling universal ball 311 to always contact the I-shaped wall of the I-shaped circular traveling rail 1, thereby maintaining the wheel hub motor 306 and the rubber rack 108. The relative position of the rubber rack 108, and the positioning concave track wheel 304 is sleeved with the outer side of the top of the I-shaped I-shaped circulating travel rail 1. The rolling contact mode is similar to the rolling contact between the rail and the track wheel, so as to maintain a stable position, avoid the top shaking, and reduce the misalignment of the inspection equipment body 2. The gas spring telescopic member 301 applies elastic force to the rotating bearing seat 302, the mounting recessed frame 303 and the positioning concave track wheel 304, and the rotating bearing seat 302 rotates and supports the mounting recessed frame 303, so that the active moving mechanism 3 is moved in the I-shaped The uphill and downhill movement of the circulating rail 1 can also prompt the positioning concave track wheel 304 to roll and fit with the outer side of the top end of the I-shaped I-shaped circulating rail 1, so as to maintain a relatively stable position, thereby stabilizing the movement efficiency and increasing the smoothness of operation. The installation method of the connecting rod 305 through the fixing plate 312 and the connecting bolt 313 can prompt the connecting rod 305 and the hub motor 306 to adjust the position, which is convenient for combined installation with the I-shaped circulating rail 1. In addition, the rotating spherical sleeve 310 and the rolling universal ball 311 can be replaced by a spherical universal wheel.

[0048] In another embodiment, Figure 1 and Figure 2 and Figure 7 and Figure 8 As shown, the mounting rod 7 includes a telescopic rod 701, a limiting ring 704 is fixedly installed on the top of the telescopic rod 701, an internal threaded sleeve 702 is movably sleeved on the outer sides of the telescopic rod 701 and the limiting ring 704, a hexagonal clamping surface is provided on the outer side of the internal threaded sleeve 702, and a threaded bolt 703 is fixedly installed on the bottom end of the telescopic rod 701, and the specification and size of the threaded bolt 703 are compatible with the specification and size of the mounting threaded hole 107.

[0049] When it is necessary to assemble and splice the I-shaped circulating traveling rail 1, the threaded bolt 703 is screwed into the installation threaded hole 107, and then the expansion bolt or lifting keel is driven into the ceiling of the industrial workshop through drilling holes, and the wrench is clamped on the outside of the internal threaded sleeve 702 and rotated. The internal threaded sleeve 702 is rotated to match the threaded head at the bottom end of the expansion bolt, and the length of the telescopic rod 701 is adjusted to apply a fixing force to the I-shaped circulating traveling rail 1, so as to facilitate the lifting and stabilization, and facilitate the installation of the I-shaped circulating traveling rail 1.

[0050] In another embodiment, Figure 1-Figure 14 As shown, the input end of the vacuum pump 6 is connected to a corrugated hose 601, the top end of the corrugated hose 601 is connected to a plug-in tube 602, the outer side of the plug-in tube 602 is fixedly sleeved with a plurality of rubber cone rings 603, the filter head disassembly and assembly mechanism 8 comprises a mounting cylinder 801, the top end of the mounting cylinder 801 is connected to a plug-in tube 802, the outer side of the plug-in tube 802 is fixedly sleeved with a plurality of rubber cone rings 803, a threaded breathable cover 804 is rotatably sleeved on the outer side of the bottom end of the mounting cylinder 801 through a thread, a non-woven filter element cotton 805 is movably sleeved on the inner side of the mounting cylinder 801, and the specifications and dimensions of the plug-in tube 802 and the rubber cone ring 803 are all compatible with the specifications and dimensions of the bottom docking hole 111.

[0051] When the sensor detects that the workshop gas is abnormal, the vacuum pump 6 can be started. Before that, the plug-in tube 1 602 and the rubber cone ring 1 603 are inserted into the bottom docking hole 111 at the end, and the multiple detachable filter head mechanisms 8 are respectively inserted into the bottom docking hole 111 through the plug-in tube 2 802 and the rubber cone ring 2 803, so as to squeeze and insert and position them. Then, when the vacuum pump 6 is started, the air flow is extracted through the O-shaped hollow groove 110, and the air flow enters through the bottom docking hole 111, and is guided to the plug-in tube 1 602 and the corrugated hose 601 through the O-shaped hollow groove 110, and finally passes through the vacuum pump 6. The output end of the air pump 6 discharges, so that it can promote exhaust at the inspection track, reduce the risk of gas abnormalities, thereby increasing the safety of the inspection linkage, and adding processing means for the inspection equipment, which can reduce certain risks before the operating personnel intervene in time, thereby increasing safety. The non-woven filter cotton 805 assists in filtering dust and dust in the air during the inhalation process. The non-woven filter cotton 805 is replaced by unscrewing the threaded breathable cover 804, and in some scenarios, the non-woven filter cotton 805 can be replaced with activated carbon filter cotton for filtering, thereby increasing the use effect of the structure.

[0052] In another embodiment, Fig.11 As shown, magnetic buckles 901 are fixedly installed at the four corners of the bottom of the NFC tag 9, and an adhesive ring 902 is fixedly installed at the bottom of the NFC tag 9.

[0053] When processing the information of equipment that needs to be inspected, the NFC tag 9 is affixed to the outside of the equipment through the magnetic buckle 901 and the adhesive ring 902, and the information is written through the NFC reading device, thereby helping the inspection device to read and record the information through the NFC card reader 209, facilitating auxiliary inspection operations and increasing the accuracy of inspection records.

[0054] In another embodiment, Figure 3-Figure 15 As shown, the control device box 4 includes an electrical installation shell 402, a mounting plate seat 401 is fixedly installed at the bottom of the electrical installation shell 402, four fixing bolts 403 are installed through the internal thread of the mounting plate seat 401, a digital signal processor 404 is arranged inside the electrical installation shell 402, an integrated microcontroller 406 is arranged inside the electrical installation shell 402, a random access memory 405 is arranged inside the electrical installation shell 402, and the sensor assembly 5 includes a capacitive dust sensor and a harmful gas sensor.

[0055] The input end of the digital signal processor 404 is connected to the data output end of the NFC card reader 209, the temperature and humidity sensor 210, the environment acquisition camera 213 and the sensor component 5 through the corresponding plug-in protocol wire, and the data processed by the digital signal processor 404 is transmitted to the integrated microcontroller 406 through the plug-in protocol wire for the next step, and the data is stored through the random access memory 405. The integrated microcontroller 406 is generally a microcontroller model ESP32 with Wi-Fi / Bluetooth Internet of Things functions. It integrates CPU, memory, peripherals such as GPIO, SPI, I2C, ADC, etc., and a single-chip computer, as well as the STM32 series, so as to facilitate the inspection operation. Improve hardware support, facilitate technical personnel in the field of corresponding inspection operation scenarios, and use them after programming, thereby facilitating the use of the structure, increasing the ability to collect and process data transmission, and effectively helping to transmit data after inspection.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inspection robot based on industrial production, comprising an I-shaped circulating travel rail (1), an inspection device body (2), an air pump (6), a mounting rod (7), a filter head disassembly and assembly mechanism (8) and an NFC tag (9), characterized in that: The I-shaped circulating travel rail (1) comprises a short rail (101), one end of the short rail (101) is provided with an upward curved connecting rail (102), one end of the upward curved connecting rail (102) is provided with a downward curved connecting rail (103), one end of the downward curved connecting rail (103) is provided with a long rail (104), one end of the long rail (104) is provided with a left-turning rail (105), one end of the left-turning rail (105) is provided with a right-turning rail (106), and the I-shaped circulating travel rail (101) comprises a short rail (101), one end of the short rail (101) is provided with an upward curved connecting rail (102), one end of the upward curved connecting rail (102) is provided with a downward curved connecting rail (103), one end of the downward curved connecting rail (103) is provided with a long rail (104), one end of the long rail (104) is provided with a left-turning rail (105), and one end of the left-turning rail (105) is provided with a right-turning rail (106). The top of the circular travel rail (1) is provided with a plurality of mounting threaded holes (107), the bottom of the I-shaped circular travel rail (1) is provided with a plurality of bottom docking holes (111), the top and bottom of the I-shaped circular travel rail (1) are respectively movably provided with a plurality of rail plate connecting members (109), the interior of the I-shaped circular travel rail (1) is provided with an O-shaped hollow groove (110), and the inner side of the bottom end of the I-shaped circular travel rail (1) is fixedly provided with a plurality of rubber racks (108); The inspection device body (2) comprises a concave frame (201), an active moving mechanism (3) is movably installed inside the concave frame (201), an electric control telescopic rod (203) is fixedly installed at the bottom of the concave frame (201), a shell (204) is fixedly installed at the output end of the electric control telescopic rod (203), two hollow mounting plates (208) are fixedly installed inside the shell (204), a sensor assembly (5) is fixedly installed at the bottom of one of the two hollow mounting plates (208) located at the top, and a control device box (4) is arranged at the top of the other of the two hollow mounting plates (208).

2. The inspection robot based on industrial production according to claim 1, characterized in that: The mounting threaded holes (107) are linearly symmetrically evenly distributed on the top of the I-shaped circulating travel rail (1), and the mounting threaded holes (107) are respectively opened on the top of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-turning rail (105) and the right-turning rail (106). The rail plate connecting pieces (109) are grouped in two, and the two rail plate connecting pieces (109) are located on the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-turning rail (105) and the right-turning rail (106). The rail (102), the downward curved connecting rail (103), the long rail (104), the left-turning rail (105) and the right-turning rail (106) are connected to each other; the rail plate connecting piece (109) located at the top of the I-shaped circulating traveling rail (1) is fixed to the top of the I-shaped circulating traveling rail (1) by means of bolts penetrating through the mounting threaded holes (107); and the rail plate connecting piece (109) located at the bottom of the I-shaped circulating traveling rail (1) is fixed to the bottom of the I-shaped circulating traveling rail (1) by means of bolts penetrating through the mounting threaded holes (107).

3. The inspection robot based on industrial production according to claim 1, characterized in that: The bottom docking holes (111) are linearly and evenly distributed at the bottom of the I-shaped circulating travel rail (1); the bottom docking holes (111) are respectively opened at the bottom of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left turning rail (105) and the right turning rail (106); the bottom docking holes (111) respectively penetrate the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left turning rail (105) and the right turning rail (106) and are connected to the inside of the O-shaped hollow groove (110).

4. The inspection robot based on industrial production according to claim 1, characterized in that: The rubber racks (108) are linearly and evenly distributed on the top surfaces of the bottom ends of the short rail (101), the upper curved connecting rail (102), the lower curved connecting rail (103), the long rail (104), the left-curving rail (105) and the right-curving rail (106).

5. The inspection robot based on industrial production according to claim 1, characterized in that: The top of the shell (204) is provided with a plurality of hollow windows (202); an exhaust fan (212) is movably mounted on the top of the inner cavity of the shell (204) via a fan mounting frame; two hollow mounting plates (208) are located at the bottom, one of which has four electrical shock-absorbing mounting columns (211) fixedly mounted on the top; the control device box (4) is fixedly mounted on the top of the electrical shock-absorbing mounting columns (211) via bolts; the bottom of the shell (204) is connected to a hollow cylinder (206); the hollow cylinder (206) A hollow spherical shell (207) is fixedly mounted on the bottom end thereof, an environment acquisition camera (213) is fixedly mounted on the inner side of the hollow spherical shell (207), a temperature and humidity sensor (210) is mounted on the inner side of the hollow cylinder (206), an NFC card reader (209) is mounted on the inner side of the bottom end of the hollow cylinder (206), a movable hatch (205) is movably mounted on the outer side of the shell (204) via hinges, and the specifications and dimensions of the concave frame (201) are compatible with the specifications and dimensions of the I-shaped circulating travel rail (1).

6. The inspection robot based on industrial production according to claim 4, characterized in that: The active moving mechanism (3) comprises four gas spring telescopic parts (301) and two connecting rods (305); the four gas spring telescopic parts (301) are rectangular, symmetrical and evenly fixedly mounted on the inner side of the top of the concave frame (201); the opposite ends of the four gas spring telescopic parts (301) are fixedly mounted with a rotating bearing seat (302); the inner side of the rotating bearing seat (302) is rotatably mounted with a mounting concave frame (303); the inner side of the mounting concave frame (303) is rotatably mounted with a positioning concave track wheel via a bearing. (304), the inner side of the positioning concave rail wheel (304) is concavely chamfered, the two connecting rods (305) are symmetrically movably plugged into the inner side of the middle part of the concave frame (201), the outer sides of the opposite ends of the two connecting rods (305) are fixedly installed with a fixing plate (312), the inner side of the fixing plate (312) is movably plugged with four connecting bolts (313), the four connecting bolts (313) are threadedly penetrated and extend into the interior of the concave frame (201), the opposite ends of the two connecting rods (305) are fixedly installed with a fixing plate (312), the inner side of the fixing plate (312) is movably plugged with four connecting bolts (313), the four connecting bolts (313) are threadedly penetrated and extend into the interior of the concave frame (201), The outer side of the wheel hub motor (306) is driven and installed, the outer side of the wheel hub motor (306) is fixedly sleeved with a rubber ring (307), the outer side of the rubber ring (307) is fixedly installed with a plurality of rubber strips (308), the rubber strips (308) are evenly distributed on the outer side of the rubber ring (307) in a circumferential manner, the specification and size of the positioning concave rail wheel (304) are compatible with the specification and size of the outer side of the top end of the I-shaped circulating travel rail (1), the wheel hub motor (306), the rubber ring (307) and the rubber ring (307) are connected to the outer side of the wheel hub motor (306). The size of the rubber strip (308) matches the size of the I-shaped circulating travel rail (1) and the rubber rack (108); elastic telescopic columns (309) are fixedly mounted on opposite ends of the two connecting rods (305); rotating spherical sleeves (310) are fixedly mounted on opposite ends of the elastic telescopic columns (309); a rolling universal ball (311) is rollingly sleeved on the inner side of the rotating spherical sleeve (310); and the outer side of the rolling universal ball (311) is in rolling contact with the inner side wall of the I-shaped circulating travel rail (1).

7. The inspection robot based on industrial production according to claim 1, characterized in that: The mounting rod (7) comprises a telescopic rod (701), a limiting ring (704) is fixedly mounted on the top end of the telescopic rod (701), an internal threaded sleeve (702) is movably sleeved on the outer sides of the telescopic rod (701) and the limiting ring (704), a hexagonal clamping surface is provided on the outer side of the internal threaded sleeve (702), and a threaded bolt (703) is fixedly mounted on the bottom end of the telescopic rod (701), and the specification and size of the threaded bolt (703) are compatible with the specification and size of the mounting threaded hole (107).

8. The inspection robot based on industrial production according to claim 1, characterized in that: The input end of the vacuum pump (6) is connected to a corrugated hose (601), the top end of the corrugated hose (601) is connected to a plug-in tube (602), the outer side of the plug-in tube (602) is fixedly sleeved with a plurality of rubber cone rings (603), the filter head disassembly and assembly mechanism (8) comprises a mounting tube (801), the top end of the mounting tube (801) is connected to a plug-in tube (802), the outer side of the plug-in tube (802) is fixedly sleeved with a plurality of rubber cone rings (803), the outer side of the bottom end of the mounting tube (801) is rotatably sleeved with a threaded breathable cover (804), the inner side of the mounting tube (801) is movably sleeved with a non-woven filter core cotton (805), and the specifications and dimensions of the plug-in tube (802) and the rubber cone ring (803) are compatible with the specifications and dimensions of the bottom docking hole (111) and the plug-in tube (602) and the rubber cone ring (603).

9. The inspection robot based on industrial production according to claim 1, characterized in that: Magnetic buckles (901) are fixedly mounted at the four corners of the bottom of the NFC tag (9), and an adhesive ring (902) is fixedly mounted at the bottom of the NFC tag (9).

10. The inspection robot based on industrial production according to claim 1, characterized in that: The control device box (4) comprises an electrical installation shell (402), a mounting plate seat (401) is fixedly mounted on the bottom of the electrical installation shell (402), four fixing bolts (403) are installed through the internal threads of the mounting plate seat (401), a digital signal processor (404) is arranged inside the electrical installation shell (402), an integrated microcontroller (406) is arranged inside the electrical installation shell (402), and a random access memory (405) is arranged inside the electrical installation shell (402), and the sensor assembly (5) comprises a capacitive dust sensor and a harmful gas sensor.

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