EVA material casual shoe sole forming device
By designing an EVA material casual shoe sole molding device containing multiple mechanisms, the damage problem of EVA material sole during the mold release process in the prior art is solved, and automated mold release and efficient production are achieved.
Patent Information
- Application Number
- CN202510389016.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The prior art is difficult to accurately control the mechanical force of EVA soles during the demoulding process, which can easily cause soles damage and affect quality and yield.
An EVA material casual shoe sole forming device including an electrically controlled box, an injection molding mechanism, a driving mechanism, a forming mechanism, a guide mechanism, a sealing mechanism and a locking mechanism are designed. The molding mechanism is rotated to enable opening and closing with the guide mechanism, and the robot clamps and cuts the columns to remove the sole, achieving an automated mold release process.
The production efficiency of sole forming device is improved, manual intervention is reduced, sole damage is avoided, and yield and production efficiency are improved.
Smart Images

Figure CN119898066A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of sole molding, in particular to a sole molding device for casual shoes made of EVA material. Background Art
[0002] In today's sole manufacturing field, the sole molding process has a series of problems that need to be solved. At present, most soles on the market are made of EVA. This material shows many advantages in the molding process, but it also comes with a significant disadvantage. When the sole completes the molding process in the mold, due to its special material properties, it will be strongly adsorbed on the inner wall of the mold. In the current industry, many times, we have to rely on manual demoulding, but the efficiency is extremely low.
[0003] In order to speed up demoulding efficiency, currently, when mechanical means are used for demoulding, the mechanical force is relatively strong and difficult to accurately control, which can easily cause damage to the fragile EVA sole. This damage generally causes scratches, partial deformation, or even structural ruptures on the sole, seriously affecting the quality and yield rate of the sole and increasing production costs.
[0004] This situation has seriously restricted the development of the sole manufacturing industry, and it is urgent to develop a sole molding device that is easy to demould. Summary of the invention
[0005] In view of the problems in the prior art, the present invention provides a sole forming device for casual shoes made of EVA material.
[0006] The technical solution adopted by the present invention to solve its technical problems is: an EVA material casual shoe sole molding device, comprising an electric control box and an injection molding mechanism, a driving mechanism is arranged on one side of the electric control box, a molding mechanism is arranged on the driving mechanism, and the driving mechanism is used to drive the molding mechanism to rotate; the molding mechanism is used for injection molding of the sole; a guiding mechanism is arranged on the driving mechanism, and the guiding mechanism is used to open and close the molding mechanism; the driving mechanism drives the molding mechanism to move to the guiding mechanism, the guiding mechanism forces the molding mechanism to open and take out the sole, and when the molding mechanism continues to move, the guiding mechanism forces the molding mechanism to close; a blocking mechanism is arranged inside the molding mechanism, and the blocking mechanism is used to block the EVA material injected inside the molding mechanism; a locking mechanism is arranged on the molding mechanism, and the locking mechanism locks and unlocks the opening and closing of the molding mechanism.
[0007] Preferably, the driving mechanism includes a frame, a rotating plate is provided on the frame, the rotating plate rotates on the frame, a plurality of convex teeth are provided on the rotating plate, at least one motor is provided on the frame, a gear is provided on the motor, the gear is meshed with the convex teeth, and the motor rotates to drive the rotating plate to drive the forming mechanism to rotate.
[0008] Preferably, the molding mechanism includes a lower template arranged on a rotating plate, an upper template is arranged above the lower template, the upper template and the lower template are connected by a hinge, and the upper template can rotate relative to the lower template through the hinge; an extrusion die is arranged on the upper template, a molding groove is arranged on the lower template, an injection port is arranged on the lower template, and an exhaust hole is arranged on the upper template, and EVA material is injected between the extrusion die and the molding groove through the injection port to mold the sole.
[0009] Preferably, the sealing mechanism includes a first cavity and a second cavity opened on the extrusion die, the first cavity and the second cavity are connected; the top of the second cavity is connected to the exhaust hole; at least one air channel is opened on the inner wall of the second cavity, and the air channel discharges the gas inside the molding groove to the outside during injection molding; a plurality of slide grooves are arranged on the extrusion die, and sliding rods are arranged inside the slide grooves in a one-to-one correspondence, and sealing balls are connected to the sliding rods, and the sliding rods slide inside the slide grooves, and the sealing balls slide inside the second cavity; a magnetic block is arranged at the connection between the second cavity and the exhaust hole, and an opening for gas to pass through is arranged on the magnetic block; when the sealing ball is adsorbed by the magnetic block, the exhaust hole is blocked; after the sealing ball is separated from the magnetic block, the exhaust hole is exhausted.
[0010] Preferably, the guide mechanism includes a support rod arranged on the frame, a guide piece is arranged on the support rod, a guide block is arranged on the upper template, a guide groove is formed on the guide block, the guide groove slides on the guide piece, a clearance groove is formed on the guide block, the clearance groove is connected with the guide groove, and the clearance groove gives way to the support rod; the guide block slides along the guide piece to force the upper template to rotate to open, and the rotation angle is greater than 90°; a reset block is arranged on the frame, and the reset block is used to push the upper template to rotate after rotation, so that the angle between the upper template and the lower template is less than 90°, and the upper template covers the lower template under the action of gravity.
[0011] Preferably, the guide member includes a first guide rod and a second guide rod, the first guide rod and the second guide rod are connected end to end; the first guide rod is an arc rod, and the circumferential surface of the first guide rod is parallel to the surface of the upper template after closing; the second guide rod is a spiral upward arc rod structure; when the guide block slides on the first guide rod, the upper template does not flip; when the guide block slides onto the second guide rod, the upper template starts to flip until the flipping angle is greater than 90°.
[0012] Preferably, the locking mechanism comprises a locking assembly and an unlocking assembly; the locking assembly is used to lock the upper template and the lower template; the unlocking assembly unlocks the locking assembly; The locking mechanism includes a first locking block arranged on the upper template; a second locking block is arranged inside the lower template, and the first locking block and the second locking block are engaged with each other; an inner chamber is arranged inside the lower template, and a locking rod is arranged inside the inner chamber, and the second locking block is arranged on the locking rod, and a movable rod is arranged on the locking rod, and a second elastic member is sleeved on the movable rod, and the second elastic member is used to push the locking rod to reset; an extrusion block is arranged on the locking rod, and the extrusion block abuts against the unlocking component.
[0013] Preferably, the unlocking assembly includes an unlocking rod penetrating the upper template, and the unlocking rod is provided with a first elastic member, and the first elastic member is used to push the unlocking rod to reset; a contact head is provided on the unlocking rod, and the contact head passes through the guide block and extends to the interior of the guide groove, and the end face of the contact head is an arc-shaped structure, and the contact head and the guide member are abutted.
[0014] Preferably, the injection molding mechanism includes an injection molding machine arranged above the frame, a connecting pipe is arranged at the bottom of the injection molding machine, a sleeve is arranged on the connecting pipe, a telescopic part is arranged on the injection molding machine, the telescopic end of the telescopic part is connected to the sleeve, a plug is connected to the sleeve, and the plug corresponds to the injection port one by one.
[0015] Beneficial effects: EVA material is injected into the interior of the molding mechanism through the injection molding mechanism to form a sole inside the molding mechanism. After the sole is formed, the driving mechanism is rotated so that the molding mechanism cooperates with the guide mechanism to realize opening and closing. When the molding mechanism is opened, the column on the sole is clamped by the manipulator, and damage to the column will not affect the quality of the sole, and the column is cut by the manipulator to make the sole flat. The molding mechanism is provided with a plurality of workstations on the driving mechanism, and each molding mechanism rotates to a corresponding workstation and stops. When the driving mechanism stops rotating, the molding mechanism is injected with EVA material, cooled and unloaded, thereby achieving the effect of improving production efficiency. When the molding mechanism rotates to the guide mechanism, the molding mechanism is opened first, and before the molding mechanism is opened, the locking mechanism is unlocked, so that the molding mechanism can be opened. After the sole is taken out by the manipulator, the molding mechanism rotates and closes under the action of the guide mechanism. When the molding mechanism is closed, the locking mechanism locks the molding mechanism, which is convenient for the subsequent injection molding mechanism to perform injection molding. That is, the entire molding device realizes changing the position of the molding mechanism by rotating the driving mechanism, so that the robot arm can take out the molded sole from the inside; when the molding mechanism rotates to the corresponding workstation, the molding mechanism automatically opens at the corresponding workstation through the cooperation of the guide mechanism, and automatically closes after reaching the next workstation, and this process does not require an additional power source; and when the molding mechanism needs to be opened during the rotation process, the locking mechanism on the molding mechanism is in an unlocked state; when the molding mechanism is closed, the locking mechanism locks the molding mechanism; in this process, multiple processes can be completed only when the molding mechanism adjusts the workstation, which shortens the process time, saves energy, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is one of the overall structural schematic diagrams of the present invention; Figure 2 for Figure 1 A is an enlarged structural diagram; Figure 3 This is the second schematic diagram of the overall structure of the present invention; Figure 4 for Figure 3 The enlarged structural diagram at B in FIG. Figure 5 It is a schematic diagram of the unfolded structure of the forming mechanism of the present invention; Figure 6 It is a partial structural cross-sectional view of the extrusion die; Figure 7 for Figure 6 The enlarged structural diagram at C in FIG. Figure 8It is one of the cross-sectional views of the forming mechanism of the present invention; Fig. 9 for Figure 8 D in the enlarged structural schematic diagram; Fig.10 The second cross-sectional view of the molding mechanism of the present invention; Fig.11 for Fig.10 The enlarged structural diagram at E in FIG. Fig.12 A schematic diagram of the coordination between the guide mechanism and the locking mechanism; Fig.13 Schematic diagram of the driving structure of the rotating plate.
[0018] In the figure: 1, electric control box; 101, sole; 102, column; 2, injection mechanism; 21, injection molding machine; 22, telescopic member; 23, sleeve; 24, connecting pipe; 25, insert pipe; 3, driving mechanism; 31, frame; 32, rotating plate; 33, gear; 34, motor; 35, convex tooth; 4, molding mechanism; 41, upper template; 42, lower template; 43, extrusion die; 44, molding groove; 45, exhaust hole; 46, hinge; 47, injection port; 5, guide mechanism; 51, first guide rod; 52, second guide rod Guide rod; 53, guide block; 54, guide groove; 55, support rod; 56, reset block; 57, give way groove; 6, blocking mechanism; 61, first cavity; 62, second cavity; 63, airway; 64, slide groove; 65, slide rod; 66, blocking ball; 67, magnetic block; 7, locking mechanism; 71, unlocking rod; 72, first elastic member; 73, locking rod; 74, first locking block; 75, second locking block; 76, movable rod; 77, second elastic member; 78, inner chamber; 79, extrusion block; 710, contact head. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0020] In one embodiment, please refer to the attached manual. Figure 1-13As shown, the EVA material casual shoe sole molding device described in the present invention comprises an electric control box 1 and an injection molding mechanism 2, a driving mechanism 3 is arranged on one side of the electric control box 1, a molding mechanism 4 is arranged on the driving mechanism 3, and the driving mechanism 3 is used to drive the molding mechanism 4 to rotate; the molding mechanism 4 is provided for injection molding of the sole 101; a guiding mechanism 5 is arranged on the driving mechanism 3, and the guiding mechanism 5 is used to open and close the molding mechanism 4; the driving mechanism 3 drives the molding mechanism 4 to move to the guiding mechanism 5, and the guiding mechanism 5 forces the molding mechanism 4 to open and take out the sole 101, and when the molding mechanism 4 continues to move, the guiding mechanism 5 forces the molding mechanism 4 to close; a blocking mechanism 6 is arranged inside the molding mechanism 4, and the blocking mechanism 6 is used to block the EVA material injected inside the molding mechanism 4; a locking mechanism 7 is arranged on the molding mechanism 4, and the locking mechanism 7 locks and unlocks the opening and closing of the molding mechanism 4.
[0021] The EVA material is injected into the molding mechanism 4 by the injection molding mechanism 2 to form the sole 101 inside the molding mechanism 4. After the sole 101 is formed, the driving mechanism 3 is rotated so that the molding mechanism 4 cooperates with the guide mechanism 5 to realize opening and closing. When the molding mechanism 4 is opened, the column 102 on the sole 101 is clamped by the manipulator. Damage to the column 102 will not affect the quality of the sole 101, and the column 102 is cut by the manipulator to make the sole 101 flat. The molding mechanism 4 is provided with a plurality of stations on the driving mechanism 3. Each molding mechanism 4 The corresponding mechanism rotates to a work station and stops; when the driving mechanism 3 stops rotating, the molding mechanism 4 is injected with EVA material, cooled and unloaded, thereby achieving the effect of improving production efficiency; when the molding mechanism 4 rotates to the guide mechanism 5, the molding mechanism 4 is opened first, and before the molding mechanism 4 is opened, the locking mechanism 7 is unlocked, so that the molding mechanism 4 can be opened; after the sole 101 is taken out by the robot, the molding mechanism 4 rotates and closes under the action of the guide mechanism 5, and when the molding mechanism 4 is closed, the locking mechanism 7 locks the molding mechanism 4, so as to facilitate the subsequent injection molding mechanism 2 to perform injection molding. That is, the entire molding device realizes changing the position of the molding mechanism 4 by rotating the driving mechanism 3, so that the robot can take out the molded sole 101 from the inside; when the molding mechanism 4 rotates to the corresponding workstation, the molding mechanism 4 cooperates with the guide mechanism 5 so that the molding mechanism 4 automatically opens at the corresponding workstation and automatically closes after reaching the next workstation, and this process does not require an additional power source; and when the molding mechanism 4 needs to be opened during the rotation process, the locking mechanism 7 on the molding mechanism 4 is in an unlocked state; when the molding mechanism 4 is closed, the locking mechanism 7 locks the molding mechanism 4; in this process, multiple processes can be completed only when the molding mechanism 4 adjusts the workstation, which shortens the process time, saves energy, and improves production efficiency.
[0022] In one embodiment, please refer to the attached manual. Figure 1 , 3 As shown in Figure 13, the driving mechanism 3 includes a frame 31, a rotating plate 32 is provided on the frame 31, the rotating plate 32 rotates on the frame 31, a plurality of convex teeth 35 are provided on the rotating plate 32, at least one motor 34 is provided on the frame 31, a gear 33 is provided on the motor 34, the gear 33 is meshed with the convex teeth 35, and the motor 34 rotates to drive the rotating plate 32 to drive the forming mechanism 4 to rotate.
[0023] The motor 34 can be set to two, and the two motors 34 are synchronous servo motors 34; the motor 34 is set to rotate to drive the gear 33 to rotate, the gear 33 pushes the convex tooth 35 to rotate, so that the rotating plate 32 rotates, and the rotation of the rotating plate 32 drives the forming mechanism 4 to rotate, thereby moving the forming mechanism 4 to the work station corresponding to the unloading.
[0024] In one embodiment, please refer to the attached manual. Figure 1 , 3 As shown in Figures 5, 6, 8 and 10, the molding mechanism 4 includes a lower template 42 arranged on the rotating plate 32, an upper template 41 is arranged above the lower template 42, the upper template 41 and the lower template 42 are connected by a hinge 46, and the upper template 41 can rotate relative to the lower template 42 through the hinge 46; an extrusion die 43 is arranged on the upper template 41, a molding groove 44 is arranged on the lower template 42, an injection port 47 is arranged on the lower template 42, and an exhaust hole 45 is arranged on the upper template 41, and EVA material is injected between the extrusion die 43 and the molding groove 44 through the injection port 47 to mold the sole 101.
[0025] By cooperating the upper template 41 and the lower template 42, and the extrusion die 43 and the molding groove 44, the sole 101 injected into the molding groove 44 is easy to take out; the injection port 47 is conveniently connected with the injection molding mechanism 2, so that the injection molding mechanism 2 can inject the EVA material into the molding groove 44, and the injection port 47 is located at the tail of the molding groove 44, and the exhaust hole 45 is located at the front end of the upper template 41. When the EVA material is injected into the molding groove 44, the gas is discharged upward from the exhaust hole 45.
[0026] In one embodiment, please refer to the attached manual. Figure 6-7As shown in Figures 11 and 11, the blocking mechanism 6 includes a first cavity 61 and a second cavity 62 opened on the extrusion die 43, the first cavity 61 and the second cavity 62 are connected; the top of the second cavity 62 is connected to the exhaust hole 45; at least one air channel 63 is opened on the inner wall of the second cavity 62, and the air channel 63 discharges the gas inside the molding groove 44 to the outside during injection molding; a plurality of slide grooves 64 are arranged on the extrusion die 43, and slide rods 65 are arranged inside the slide grooves 64 in a one-to-one correspondence, and a blocking ball 66 is connected to the slide rod 65, and the slide rod 65 slides inside the slide groove 64, and the blocking ball 66 slides inside the second cavity 62; a magnetic block 67 is arranged at the connection between the second cavity 62 and the exhaust hole 45, and an opening for gas to pass through is arranged on the magnetic block 67; when the blocking ball 66 is adsorbed by the magnetic block 67, the exhaust hole 45 is blocked; after the blocking ball 66 is separated from the magnetic block 67, the exhaust hole 45 is exhausted.
[0027] In order to complete the injection molding in the closed space between the extrusion die 43 and the molding groove 44, and to facilitate the removal of the sole 101 from the inside of the molding groove 44 after injection molding; the gas is discharged to the outside of the molding mechanism 4 through the exhaust hole 45 during injection molding; when the EVA material is injected into the molding groove 44, the air continuously enters the second cavity 62 from the first cavity 61, and then the air is discharged from the inside of the exhaust hole 45 through the opened airway 63; preferably, the magnetic block can be an electromagnet, and the magnetism of the magnetic block is controlled by a circuit; when the gas When the air is completely discharged, the surface of the EVA material inside the molding groove 44 will first contact the sealing ball 66, which is a metal structure that can be adsorbed by the magnetic block 67, and the sealing ball 66 is a hollow sphere; when the sealing ball 66 is pushed to move upward along the second cavity 62, it will be adsorbed by the magnetic block 67; thereby blocking the exhaust hole 45, so that the injected EVA material cannot continue to spread upward, thereby just filling the space between the extrusion die 43 and the molding groove 44. At this time, the injection molding mechanism 2 no longer injects EVA material. At this time, a column 102 structure is formed inside the first cavity 61 and the second cavity 62, and the column 102 is convenient for subsequent clamping by a robot. The robot pulls the column 102, and the column 102 drives the entire sole 101 to be taken out from the inside of the molding groove 44; when the upper mold is opened, the blocking ball 66 adsorbed on the top of the column 102 enters the bottom of the first cavity 61 under the pulling force of the column 102 and the action of gravity, and the blocking ball 66 is limited by the sliding rod 65 so that the blocking ball 66 will not enter the inside of the second cavity 62; if a small amount of EVA material is adsorbed on the blocking ball 66 when the blocking ball 66 is separated from the column 102, it can be directly removed by flipping the blocking ball 66. The first wall and the second cavity 62 on the extrusion die 43 only need to be cleaned; during injection molding, the mechanism can discharge the gas, which is convenient for the EVA material to be injected into the interior of the molding groove 44. When the injection molding is completed, the injected EVA material needs to be sealed, and the sealing ball 66 seals the EVA material between the extrusion die 43 and the molding groove 44; and when disassembling, the sealing ball 66 is reset to facilitate the sealing ball 66 to allow the gas to be smoothly discharged from the interior of the molding mechanism 4 during the next injection molding; the injection molded sole 101 will not contain bubbles, and the EVA material will not overflow from the interior of the molding mechanism 4 during injection molding; the yield rate and production efficiency of the molding of the sole 101 are improved.
[0028] In one embodiment, please refer to the attached manual. Figure 1-3As shown in 12, the guide mechanism 5 includes a support rod 55 arranged on the frame 31, the support rod 55 is provided with a guide piece, the upper template 41 is provided with a guide block 53, the guide block 53 is provided with a guide groove 54, the guide groove 54 slides on the guide piece, the guide block 53 is provided with a clearance groove 57, the clearance groove 57 is connected with the guide groove 54, and the clearance groove 57 makes way for the support rod 55; the guide block 53 slides along the guide piece to force the upper template 41 to rotate to open, and the rotation angle is greater than 90°; the frame 31 is provided with a reset block 56, the reset block 56 is used to push the upper template 41 to rotate after rotation, so that the angle between the upper template 41 and the lower template 42 is less than 90°, and the upper template 41 covers the lower template 42 under the action of gravity.
[0029] The guide member includes a first guide rod 51 and a second guide rod 52, and the first guide rod 51 and the second guide rod 52 are connected end to end; the first guide rod 51 is an arc rod, and the circumferential surface of the first guide rod 51 is parallel to the surface of the closed upper template 41; the second guide rod 52 is a spiral upward arc rod structure; when the guide block 53 slides on the first guide rod 51, the upper template 41 does not flip; when the guide block 53 slides onto the second guide rod 52, the upper template 41 starts to flip until the flip angle is greater than 90°.
[0030] The first guide rod 51 is provided so that when the locking mechanism 7 contacts, the locking mechanism 7 unlocks the upper template 41 and the lower template 42, and at this time, the upper template 41 has not rotated yet; so that the upper template 41 can smoothly enter the second guide rod 52 along the first guide rod 51, and when the upper template 41 slides along the second guide rod 52 through the guide block 53, the locking mechanism 7 is still in the unlocked state; refer to the attached manual Figure 1 As shown, the first station is the position where the molding mechanism 4 is located on the first guide rod 51; the station sequence is clockwise; when the guide block 53 slides to the third station, the guide block 53 has not yet separated from the end of the second guide rod 52, at this time, the robot takes out the sole 101 from the inside of the molding groove 44; when the upper template 41 rotates from the third station to the fourth station, the reset block 56 abuts against the outer wall of the upper template 41, and the surface of the reset block 56 is an arc structure. The reset block 56 pushes the upper template 41 to rotate until the angle between it and the lower template 42 is less than 90°; the upper template 41 will flip onto the lower template 42 under the action of gravity, and at this time, the locking mechanism 7 just locks the upper template 41 and the lower template 42.
[0031] In one embodiment, please refer to the attached manual. Figure 6 , 8As shown in , 9 and 12, the locking mechanism 7 includes a locking assembly and an unlocking assembly; the locking assembly is used to lock the upper template 41 and the lower template 42; the unlocking assembly unlocks the locking assembly; The locking mechanism 7 includes a first locking block 74 arranged on the upper template 41; a second locking block 75 is arranged inside the lower template 42, and the first locking block 74 and the second locking block 75 are engaged with each other; an inner chamber 78 is arranged inside the lower template 42, and a locking rod 73 is arranged inside the inner chamber 78, and the second locking block 75 is arranged on the locking rod 73, and a movable rod 76 is arranged on the locking rod 73, and a second elastic member 77 is sleeved on the movable rod 76, and the second elastic member 77 is used to push the locking rod 73 to reset; an extrusion block 79 is arranged on the locking rod 73, and the extrusion block 79 abuts against the unlocking component.
[0032] The unlocking assembly includes an unlocking rod 71 penetrating the upper template 41, and the unlocking rod 71 is provided with a first elastic member 72, and the first elastic member 72 is used to push the unlocking rod 71 to reset; the unlocking rod 71 is provided with a contact head 710, and the contact head 710 passes through the guide block 53 and extends to the inside of the guide groove 54, and the end face of the contact head 710 is an arc structure, and the contact head 710 and the guide member are in contact with each other.
[0033] When the first guide rod 51 enters the interior of the guide groove 54, the end of the first guide rod 51 will be squeezed on the contact head 710. Since the end surface of the contact head 710 is an arc-shaped structure, the first guide rod 51 will force the contact head 710 to move downward, and the contact head 710 drives the unlocking rod 71 to move. The end of the unlocking rod 71 pushes the extrusion block 79 to move, and the extrusion block 79 drives the locking rod 73 to move laterally. The first locking block 74 on the locking rod 73 moves laterally synchronously. At this time, the first locking block 74 will be misaligned with the second locking block 75, so that the first locking block 74 no longer engages with the second locking block 75; when the guide block 53 enters the second guide rod 52 from the first guide rod 51, the upper template 41 begins to flip, and when the upper template 41 rotates, the first locking block 74 is dislocated from the second locking block 75 The misaligned position of the two locking blocks 75 is far away from the second locking block 75; when the upper template 41 is pushed downward by the reset block 56, the unlocking rod 71 is not squeezed at this time, and the unlocking rod 71 cannot push the locking rod 73 to move; when the upper template 41 rotates downward, the first locking block 74 squeezes the second locking block 75 to compress the second elastic member 77, and the movable rod 76 moves; when the first locking block 74 slides over the second locking block 75 and is located below the second locking block 75, the second elastic member 77 pushes the movable rod 76 to reset; at this time, the second locking block 75 limits the first locking block 74, thereby achieving a locking effect; after the first locking block 74 and the second locking block 75 are locked, the upper template 41 and the lower template 42 are closed, which is convenient for injecting EVA material into the interior of the molding mechanism 4.
[0034] In one embodiment, please refer to the attached manual. Figure 1-4 As shown, the injection molding mechanism 2 includes an injection molding machine 21 arranged above the frame 31, a connecting pipe 24 is arranged at the bottom of the injection molding machine 21, a sleeve 23 is arranged on the connecting pipe 24, a telescopic member 22 is arranged on the injection molding machine 21, the telescopic end of the telescopic member 22 is connected to the sleeve 23, a plug 25 is connected to the sleeve 23, and the plug 25 corresponds to the injection port 47 one by one.
[0035] The EVA material is injected into the injection port 47 through the set injection molding machine 21 (which is the prior art and will not be described here in detail). The telescopic part 22 can be an electric telescopic rod or a telescopic cylinder. The telescopic part 22 drives the insertion tube 25 to cooperate with the injection port 47 to realize the injection of EVA material into the molding mechanism 4.
[0036] When the present invention is in use, the motor 34 is turned on, the motor 34 rotates to drive the gear 33 to rotate, the gear 33 pushes the convex tooth 35 to rotate, so that the rotating plate 32 rotates, and the rotating plate 32 rotates to drive the forming mechanism 4 to rotate. When one of the upper templates 41 rotates to the first station, the first guide rod 51 enters the interior of the guide groove 54, and the end of the first guide rod 51 is squeezed on the contact head 710. Since the end surface of the contact head 710 is an arc-shaped structure, the first guide rod 51 will force the contact head 710 to move downward, and the contact head 710 drives the unlocking rod 71 to move, and the end of the unlocking rod 71 pushes the extrusion block 79 to move. When the locking cam 75 is in the closed position, the locking cam 75 is in the closed position, and the locking cam 75 is in the closed position. When the locking cam 75 is in the closed position, the locking cam 75 is in the closed position, and the locking cam 75 is in the closed position. When the locking cam 75 is in the closed position, the locking cam 75 is in the closed position, and the locking cam 75 is in the closed position. When sliding to the third station, the guide block 53 has not yet separated from the end of the second guide rod 52. At this time, the robot takes out the sole 101 from the inside of the molding groove 44. When the upper template 41 rotates from the third station to the fourth station, the reset block 56 abuts against the outer wall of the upper template 41. The surface of the reset block 56 is an arc-shaped structure. The reset block 56 pushes the upper template 41 to rotate until the angle between the upper template 41 and the lower template 42 is less than 90°. The upper template 41 will flip onto the lower template 42 under the action of gravity. At this time, the upper template 41 is pushed by the reset block 56 and rotates downward. At this time, the unlocking rod 71 is not squeezed. , the unlocking rod 71 cannot push the locking rod 73 to move; when the upper template 41 rotates downward, the first locking block 74 squeezes the second locking block 75 to compress the second elastic member 77, and the movable rod 76 moves; when the first locking block 74 slides over the second locking block 75 and is located below the second locking block 75, the second elastic member 77 pushes the movable rod 76 to reset; at this time, the second locking block 75 limits the first locking block 74, thereby achieving the locking effect; after the first locking block 74 and the second locking block 75 are locked, the upper template 41 and the lower template 42 are closed, which is convenient for injecting EVA material into the interior of the molding mechanism 4.When the molding mechanism 4 moves to the workstation corresponding to the injection molding mechanism 2, the injection molding machine 21 injects the EVA material into the injection port 47. When the EVA material is injected into the molding groove 44, air continuously enters the second cavity 62 from the first cavity 61, and then the air is discharged from the exhaust hole 45 through the opened airway 63; when the gas is exhausted, the surface of the EVA material inside the molding groove 44 will first contact the blocking ball 66, which is a metal structure that can be adsorbed by the magnetic block 67, and the blocking ball 66 is a hollow sphere; when the blocking ball 66 is pushed to move upward along the second cavity 62, it will be adsorbed by the magnetic block 67; thereby blocking the exhaust hole 45, so that the injected EVA material cannot continue to spread upward, so as to just fill the space between the extrusion die 43 and the molding groove 44. At this time, the injection molding mechanism 2 no longer injects EVA material. At this time, the first cavity 61 and the second cavity 62 form a column 102 structure, and the column 102 is convenient for subsequent clamping by the robot. The robot pulls the column 102, and the column 102 drives the entire sole 101 to be taken out from the inside of the molding groove 44; when the upper mold is opened, the blocking ball 66 adsorbed on the top of the column 102 enters the bottom of the first cavity 61 under the pulling force of the column 102 and the action of gravity, and the sliding rod 65 limits the blocking ball 66 so that the blocking ball 66 will not enter the second cavity. 62; when the injection molding is completed, the injected EVA material needs to be sealed, and the sealing ball 66 seals the EVA material between the extrusion die 43 and the molding groove 44; and when disassembling, the sealing ball 66 is reset to facilitate the sealing ball 66 to allow the gas to be smoothly discharged from the inside of the molding mechanism 4 during the next injection molding; the injection molded sole 101 will not contain bubbles, and the EVA material will not overflow from the inside of the molding mechanism 4 during injection molding; the yield rate and production efficiency of the molding of the sole 101 are improved.
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An EVA casual shoe sole molding device, comprising an electric control box (1) and an injection molding mechanism (2), characterized in that: A driving mechanism (3) is provided on one side of the electric control box (1), a molding mechanism (4) is provided on the driving mechanism (3), and the driving mechanism (3) is used to drive the molding mechanism (4) to rotate; the molding mechanism (4) is used for injection molding of the sole (101); a guiding mechanism (5) is provided on the driving mechanism (3), and the guiding mechanism (5) is used to open and close the molding mechanism (4); the driving mechanism (3) drives the molding mechanism (4) to move to the guiding mechanism (5), and the guiding mechanism (5) forces the molding mechanism (4) to open and take out the sole (101); when the molding mechanism (4) continues to move, the guiding mechanism (5) forces the molding mechanism (4) to close; a blocking mechanism (6) is provided inside the molding mechanism (4), and the blocking mechanism (6) is used to block the EVA material injected inside the molding mechanism (4); a locking mechanism (7) is provided on the molding mechanism (4), and the locking mechanism (7) locks and unlocks the opening and closing of the molding mechanism (4).
2. The EVA casual shoe sole molding device according to claim 1, characterized in that: The driving mechanism (3) comprises a frame (31), a rotating plate (32) is arranged on the frame (31), the rotating plate (32) rotates on the frame (31), a plurality of convex teeth (35) are arranged on the rotating plate (32), at least one motor (34) is arranged on the frame (31), a gear (33) is arranged on the motor (34), the gear (33) is meshed with the convex teeth (35), and the motor (34) rotates to drive the rotating plate (32) to drive the forming mechanism (4) to rotate.
3. The EVA casual shoe sole molding device according to claim 2, characterized in that: The molding mechanism (4) comprises a lower template (42) arranged on a rotating plate (32); an upper template (41) is arranged above the lower template (42); the upper template (41) and the lower template (42) are connected via a hinge (46), and the upper template (41) can rotate relative to the lower template (42) via the hinge (46); an extrusion die (43) is arranged on the upper template (41); a molding groove (44) is arranged on the lower template (42); an injection port (47) is arranged on the lower template (42); and an exhaust hole (45) is arranged on the upper template (41); EVA material is injected between the extrusion die (43) and the molding groove (44) through the injection port (47) to mold the sole (101).
4. The EVA casual shoe sole molding device according to claim 3, characterized in that: The blocking mechanism (6) comprises a first cavity (61) and a second cavity (62) provided on the extrusion die (43), the first cavity (61) and the second cavity (62) being in communication; the top of the second cavity (62) being in communication with the exhaust hole (45); at least one air channel (63) being provided on the inner wall of the second cavity (62), the air channel (63) exhausting the gas inside the molding groove (44) to the outside during injection molding; a plurality of slide grooves (64) being provided on the extrusion die (43), the interiors of the slide grooves (64) being provided with slide grooves corresponding to each other. A rod (65), a blocking ball (66) is connected to the sliding rod (65), the sliding rod (65) slides inside the sliding groove (64), and the blocking ball (66) slides inside the second cavity (62); a magnetic block (67) is provided at the connection between the second cavity (62) and the exhaust hole (45), and an opening for gas to pass through is provided on the magnetic block (67); when the blocking ball (66) is adsorbed by the magnetic block (67), the exhaust hole (45) is blocked; after the blocking ball (66) is separated from the magnetic block (67), the exhaust hole (45) is exhausted.
5. The EVA casual shoe sole molding device according to claim 4, characterized in that: The guide mechanism (5) comprises a support rod (55) arranged on the frame (31), the support rod (55) being provided with a guide piece, the upper template (41) being provided with a guide block (53), the guide block (53) being provided with a guide groove (54), the guide groove (54) sliding on the guide piece, the guide block (53) being provided with a clearance groove (57), the clearance groove (57) being communicated with the guide groove (54), the clearance groove (57) making way for the support rod (55); the guide block (53) sliding along the guide piece forces the upper template (41) to rotate to open, and the rotation angle is greater than 90°; the frame (31) is provided with a reset block (56), the reset block (56) being used to push the upper template (41) to rotate after rotation, so that the angle between the upper template (41) and the lower template (42) is less than 90°, and the upper template (41) covers the lower template (42) under the action of gravity.
6. The EVA casual shoe sole molding device according to claim 5, characterized in that: The guide member comprises a first guide rod (51) and a second guide rod (52), wherein the first guide rod (51) and the second guide rod (52) are connected end to end; the first guide rod (51) is an arc-shaped rod, and the circumferential surface of the first guide rod (51) is parallel to the surface of the upper mold plate (41) after closing; the second guide rod (52) is an arc-shaped rod structure spirally upward; when the guide block (53) slides on the first guide rod (51), the upper mold plate (41) does not flip; when the guide block (53) slides onto the second guide rod (52), the upper mold plate (41) starts to flip until the flip angle is greater than 90°.
7. The EVA casual shoe sole molding device according to claim 6, characterized in that: The locking mechanism (7) comprises a locking component and an unlocking component; the locking component is used to lock the upper template (41) and the lower template (42); the unlocking component unlocks the locking component; The locking mechanism (7) comprises a first locking block (74) arranged on the upper template (41); a second locking block (75) is arranged inside the lower template (42), and the first locking block (74) and the second locking block (75) are engaged with each other; an inner chamber (78) is arranged inside the lower template (42), and a locking rod (73) is arranged inside the inner chamber (78), and the second locking block (75) is arranged on the locking rod (73); a movable rod (76) is arranged on the locking rod (73), and a second elastic member (77) is sleeved on the movable rod (76), and the second elastic member (77) is used to push the locking rod (73) to reset; an extrusion block (79) is arranged on the locking rod (73), and the extrusion block (79) is in abutment with the unlocking component.
8. The EVA casual shoe sole molding device according to claim 7, characterized in that: The unlocking assembly comprises an unlocking rod (71) penetrating the upper template (41), the unlocking rod (71) being provided with a first elastic member (72), the first elastic member (72) being used to push the unlocking rod (71) to reset; a contact head (710) is provided on the unlocking rod (71), the contact head (710) passes through the guide block (53) and extends to the inside of the guide groove (54), the end face of the contact head (710) being an arc-shaped structure, the contact head (710) being in contact with the guide member.
9. The EVA casual shoe sole molding device according to claim 8, characterized in that: The injection molding mechanism (2) comprises an injection molding machine (21) arranged above a frame (31); a connecting pipe (24) is arranged at the bottom of the injection molding machine (21); a sleeve (23) is arranged on the connecting pipe (24); a telescopic member (22) is arranged on the injection molding machine (21); a telescopic end of the telescopic member (22) is connected to the sleeve (23); an inserting pipe (25) is connected to the sleeve (23); and the inserting pipe (25) corresponds one-to-one with the injection port (47).
Citation Information
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